DESIGN OF ROOF PURLIN AT END BAY

JOB NO. J-128

CLIENT NAME M/S ESCORTS LTD
BUILDING NAME ASSEMBLY SHOP
LOAD CALCULATION :
Span of the Building = 18.3 m
Bay Spacing L = 9.15 m
Effective length Le = 9.15
Purlin Spacing (maximum) Ps = 1.15 m
Roof Slope (1:10) X = 10 Kx = 0.995
Y = 1 Ky = 0.100
Dead Load Intensity DL = 15 Kg/m2
Collateral load CL = 50.00 Kg/m2
Live Load Intensity LL = 75 Kg/m2
Wind Load Intensity WL = 97.5 Kg/m2
Total Pr. Co-eff for Wind = Cp1 = 1.6 Ref. Table 5, IS:875-(III)-1987
Grade of Steel Fy = 345 Mpa 3516.81957 kgf/cm2

COMBINATION - I [ DEAD LOAD + LIVE LOAD ]

Total Load per metre = [(DL + LL+ CL) ]x cos θ x Ps = 160.20 Kg/m DOWNWARD

COMBINATION - II [ WIND LOAD - DEAD LOAD ]

Total Load per metre = [(WL x Cp1 - DLx cos θ ) x Ps] = 162.24 Kg/m UPWARD

Design of Purlin : For End bay

Maximum Span Moment At End Bay (for full bay spacing)(DL+LL+CL) Mspan= 1035 Kg-m

Maximum Span Moment At End Bay (for full bay spacing)(DL+WL) Mspan= 1049 Kg-m

Try with following Z-Section :-

t d b1 b2 L1 L2 D
2.5 245 72 75 21 21 250
X= 125.87 mm = 12.59 cm
4 4
Ixx = 9879893.53 mm = 987.99 cm
3 3
Z1 xx top 78495.72 mm = 78.50 cm
3 3
Z1xx bot 79590.16 mm = 79.59 cm
Y= 71.38 mm = 7.14 cm
4 4
Iyy = 1095467.28 mm = 109.55 cm
3 3
Zyy right 15345.99 mm = 15.35 cm
3 3
Input the value of section properties in mm Zyy left 14982.72 mm = 14.98 cm
2
Area = 10.73 cm
Wt/m = 8.42 Kg.

Check of section properties

As per IS: 801-1975 cl. No. 5.2.4
Max. allowable web depth
Overall Depth < 150*t
250 < 375
OK

Minimum overall depth required as per cl. No. 5.2.2.1 of IS : 801-1975

=2.8 t 6 2
(b1/t) - 281200/Fy but not less then 4.8t

here Fy = 345 N/sqmm

21.1 not less then 4.8*t

21.10 > 12.00
OK

Lip is Considered Edge stiffener only if w/t<60

Here, w/t = 30 < 60.00 OK
Calculation for laterally unbraced Purlins

Maximum Compressive Stress based on Lateral Buckling of Flange, as per Clause 6.3 of IS 801

Referring to Cl. No. 6.3 (b) of IS: 801-1975

2
L Sxc

dlyc

L= unbraced length of the member = 2.29 m

Iyc = moment of inertia of the compression portion of a section about the gravity axis of the entire
section parallel to web = Iyy/2 54.77 cm4

Sxc= Compression Section Modulus of the entire section about major axis, Ixx/ distance to
extreme fibre = Zx = 78.50 cm3

d= Depth of section = 25.00 cm

2
L x Zx
i
depth x Iyc

= 2999.57

2
0.18 (Pi) E Cb ii
Fy

= 1831.59

2
0.90 (Pi) E Cb
Fy iii

= 9157.96

Since (i) is > (ii)

< (iii)

hence

2 2
Fb = 2 Fy Fy L Sxc
2
3 2.7 (pi) E Cb d Iyc

2x 3516 3516x3516
Fb = - x 2999.57
3 2.7x (pi)2 x 2074000 x1.75

Fb= 2344.55 - 0.13 x 2999.57

2
Fb= 1960.58 kg/cm
2
Fb= 192.33 N/mm
 Refering to cl. No. 6.1 of IS 801-1975

2 2
F (basic design stress) = 0.6 Fy 2110.09 kg/cm 207.00 N/mm

Hance Fb = 170. N/mm2 is the govering value since here wind condition is applied for span moment.

2
Fb (permissible) = 192.33 N/mm
Fb (actual ) (DEAD+WIND) = (Max span moment)/Zxx
2 2
= 131.05 N/mm < 255.80 N/mm
OK

Fb (actual ) (DEAD+LIVE+ COLL)= (Max span moment)/Zxx

2 2
= 129.40 N/mm < 192.33 N/mm

OK

Stress in Inclined Plane:

No of Sag Rod = 3 Nos
Total Load per metre = ( DL+ LL+ COLL) x SIN θ) x Ps = 16.03 Kg/m
Maximum Span Moment over Sag Rod, Msupp = 6.47 Kg-m
= 647.48 Kg-cm
2
Developed Bending Stress σdev, hor = Mspan / Zybot = 42.19 Kg/cm <
Allowable Bending Stress σper,hor = 0.6 x fy = 2110 Kg/cm2 OK

Fb(actual)(vert.) σdev, hor 0.532 <1.0 OK

fb(permissible)(vert.) σper,hor

Check Allowable stress in web

shear stress in web
As per clause 6.4.1 of IS 801,allowed maximum average shear stress Fv in kgf/sqcm is calculated as
Case 1: If h/t is less than 4590/sqrt(Fy), Fv=1275 x sqrt(Fy) / (h/t)
Case 2: If h/t is more than 4590/sqrt(Fy), Fv=5850000 / (h/t)^2
here h/t = 98.000
4590/sqrt(Fy) = 77.399408
since h/t>4590/sqrt(Fy) then Fv = 609.12 Kg/cm2
allowable max. shear stress = 0.4*Fy 1406.728 Kg/cm2
thefore governing Shear stress Fv 609.121 Kg/cm2
Actual shear stress fv = 129.9051 Kg/cm2
since fv < Fv OK

Bending Stress in Web

As per clause 6.4.2of IS 801 for the design check of web in bending
Fbw = 36560000/(h/t)^2 3806.7472 Kg/cm2
allowable max. bending stress = 0.6*Fy 2806.422 Kg/cm2
thefore governing bending stress Fbw 2806.422 Kg/cm2 1048.59
Actual bending stress fbw = Mxx/zxx 1335.857
since fbw < Fbw OK

Combined Shear and Bending Stresses in Web

As per clause 6.4.3 of IS 801 for the design check for combined shear and bending

0.522 < 1.000 OK

Check for deflection.

Permissible deflection on purlin as per IS = Span/ 250

Allowable deflection = Span/250 = 36.60 mm

For Imposed load (DL+LL+CL) = 1.60 kg/cm

4
Max. Deflection = 0.0065 wxLe /EI = 3.56 cm 35.62 mm
= 35.62 < 36.60
OK

For wind load (DL+ WL) = 1.62 Kg/cm

4
Max. Deflection = 0.0065 wxLe /EI = = 3.61 cm 36.07 mm
= 36.07 < 36.60
OK

HENCE AT END BAY USE Z250 X 2.50