MARATHON PETROLEUM COMPANY LP SHEET 1 of 6

LINE CLASS SPECIFICATION ZL

HYDROCARBONS W/ OR W/O HYDROGEN AND CONTAINS CHLORIDES; SIMPLE OR
SEVERE WET H2S; SOUR WATER; LIQUID SULFUR; SULFURIC ACID; PHOSPHORIC
SERVICE: DOC. NO.: SP-50-03-ZL
ACID; CAUSTIC; HCL (ALL STRENGTHS); SUPERHEATED STEAM (GWH1 ONLY);
CORROSIVE DRAINS

DESIGN BASIS: SEE PRESSURE/TEMPERATURE CURVE REV.: 5

CODE: ASME B31.3 DATE: 7/11/2017
CORROSION ALLOWANCE MATERIAL FLANGE RATING TEMP. RATING
0 IN ALLOY C-276 (e.g., HASTELLOY®) TUBING FOR CL 150 - CL 2500 -20/1100°F
SIZE REFERENCE CODE /
NOTE NO. DESCRIPTION
MIN MAX LARGE END SIZE
SPECIAL PROVISIONS
CONTACT THE REFINING CORROSION AND MATERIALS SPECIALIST FOR
SPECIAL
SELECTION OF MATERIALS FOR CHEMICAL INJECTIONS OR WATER TREATMENT
SERVICE NOTE
CHEMICALS.

CAUTION: THE TUBING WALL THICKNESSES LISTED IN THIS SPECIFICATION ARE

MINIMUM REQUIRED VALUES FOR EACH TUBING SIZE. ENGINEERING MUST
CONFIRM THE PROPER TUBING WALL THICKNESS BASED ON THE DESIGN
CONDITIONS FOR HIGHER RATED FLANGE CLASSES IN CL 900 THROUGH CL 2500.
SEE PRESSURE/TEMPERATURE CURVE.

MINIMUM TUBING WALL THICKNESS SHALL BE IN ACCORDANCE WITH THE TUBING

FITTING MANUFACTURER’S RECOMMENDATIONS AND AS A MINIMUM, SHALL BE
RATED FOR USE AT THE DESIGN PRESSURE AND TEMPERATURE OF THE
ASSOCIATED PROCESS LINE. TUBING WALL THICKNESS SHALL NOT BE LESS THAN
THE MINIMUM LISTED THICKNESS.

REFER TO PIPING LINE CLASS SPECIFICATIONS FOR PIPE, VALVES, FITTINGS,

NIPPLES, FLANGES, BOLTS, AND GASKETS.
UTILIZE SAME SUPPLIER FOR ALL TUBE CIRCUIT COMPONENTS TO ENSURE
CONSISTENT MAKE-UP.
SP-75-01 FOR INSTRUMENT TUBING DESIGN ........SEE SP-75-01
TUBING AND FITTINGS ARE SPECIFIED AS O.D. TUBING

VALVES

IF THE VALVES IN THE ASSOCIATED CORE PIPING SPECIFICATION ARE REQUIRED TO

BE NACE MR0103 CERTIFIED BASED ON SERVICE CONDITONS (E.G., SIMPLE OR
SEVERE WET H2S SERVICE), THEN THE TUBING VALVES IN THIS SPECIFICATION
SHALL ALSO BE CERTIFIED PER THE LATEST VERSION OF NACE MR0103.

ENGINEERING SHALL STATE PROCESS MEDIA AND DESIGN PRESSURE AND

TEMPERATURE.
ANY DRAIN OR BLEED VALVES THAT CANNOT BE CAPPED OR PLUGGED SHALL NOT
BE USED.
VALVES ARE TEMPERATURE LIMITED BASED ON SEATING AND PACKING MATERIAL.
SEE MANUFACTURER INFO FOR TEMP LIMITS. OTHER SPECIALITY VALVES ARE
AVAILABLE - CONTACT MANUFACTURER.

NEEDLE - 6000 PSIG CWP, COMPRESSION ENDS, ALLOY C-276, B564-N10276, UNION
¼ 1 BONNET, BLUNT OR REGULATING METAL STEM, GRAFOIL, GRAFOIL HT, OR PTFE
(450°F MAX) PACKING [PARKER U SERIES, SWAGELOK N SERIES, OR EQUAL]

NEEDLE - 6000 PSIG CWP, THRD (NPT), ALLOY C-276, B564-N10276, UNION BONNET,
¼ 1 BLUNT OR REGULATING STEM, GRAFOIL, GRAFOIL HT, OR PTFE (450°F MAX)
PACKING [PARKER U SERIES, SWAGELOK N SERIES OR EQUAL]

NEEDLE - 3000 PSIG CWP, COMPRESSION ENDS, ALLOY C-276, B564-N10276,

¼ ¾ INTEGRAL BONNET, BLUNT OR REGULATING METAL STEM, PTFE PACKING (450°F
MAX) [PARKER V SERIES, SWAGELOK SERIES 18, OR EQUAL]

Printed: 07/24/2019
 MARATHON PETROLEUM COMPANY LP SHEET 2 of 6
LINE CLASS SPECIFICATION ZL
HYDROCARBONS W/ OR W/O HYDROGEN AND CONTAINS CHLORIDES; SIMPLE OR
SEVERE WET H2S; SOUR WATER; LIQUID SULFUR; SULFURIC ACID; PHOSPHORIC
SERVICE: DOC. NO.: SP-50-03-ZL
ACID; CAUSTIC; HCL (ALL STRENGTHS); SUPERHEATED STEAM (GWH1 ONLY);
CORROSIVE DRAINS

DESIGN BASIS: SEE PRESSURE/TEMPERATURE CURVE REV.: 5

CODE: ASME B31.3 DATE: 7/11/2017
CORROSION ALLOWANCE MATERIAL FLANGE RATING TEMP. RATING
0 IN ALLOY C-276 (e.g., HASTELLOY®) TUBING FOR CL 150 - CL 2500 -20/1100°F
SIZE REFERENCE CODE /
NOTE NO. DESCRIPTION
MIN MAX LARGE END SIZE
VALVES, continued
BALL - 2200-2500 PSIG CWP, COMPRESSION ENDS, ALLOY C-276, B564-N10276, 3 PC-
¼ 1 BODY, ALLOY C-276 BALL, RPTFE SEATS (450°F MAX) [PARKER SWB SERIES, SWAGELOK
60 SERIES, OR EQUAL]

BALL - 2200-2500 PSIG CWP, THRD, ALLOY C-276, B564-N10276, 3 PC-BODY, ALLOY C-
¼ 1 276 BALL, RPTFE SEATS (450°F MAX) [PARKER SWB SERIES, SWAGELOK 60 SERIES, OR
EQUAL]

BALL - 2500 PSIG CWP, COMPRESSION ENDS, ALLOY C-276, B564-N10276, UNI-BODY,
¼ ¾ ALLOY C-276 BALL, PFA 1-PC SEAT/PACKING (300°F MAX) [PARKER B SERIES, OR EQUAL]

CAUTION: FKM (Viton®) O-RINGS MAY NOT BE SUITABLE FOR ALL SERVICES.
ENGINEERING MUST CONTACT THE MANUFACTURER WITH SERVICE AND DESIGN
CONDITIONS IN ORDER TO DETERMINE APPROPRIATE ELASTOMER MATERIALS FOR
THE CHECK VALVES.

CRACKING PRESSURE - THE INLET (UPSTREAM) PRESSURE AT WHICH THE FIRST

INDICATION OF FLOW OCCURS (STEADY STREAM OF BUBBLES).
RESEAL PRESSURE - THE DOWNSTREAM PRESSURE AT WHICH THE CHECK VALVE
CLOSES (BUBBLE-TIGHT).
CONTACT MANUFACTURER FOR FURTHER INFORMATION.

CHECK - 3000 PSIG CWP @ 100°F MINIMUM, POPPET TYPE, COMPRESSION ENDS,
¼ ¾ ALLOY C-276, B564, ALLOY C-276 SPRING, FKM O-RINGS (375°F MAX), (ENGINEERING
TO DETERMINE CRACKING SET PRESSURE) [PARKER OR SWAGELOK C/CA-SERIES OR
EQUAL ]

CHECK - 3000 PSIG CWP @ 100°F MINIMUM, POPPET TYPE, THRD, ALLOY C-276,
¼ ¾ B564, ALLOY C-276 SPRING, FKM O-RINGS (375°F MAX), (ENGINEERING TO
DETERMINE CRACKING SET PRESSURE) [PARKER OR SWAGELOK C/CA-SERIES OR EQUAL
]

TUBING
TUBING IS TO BE FREE OF SCRATCHES AND SUITABLE FOR BENDING AND FLARING.
HARNDESS NOT TO EXCEED 100 HRB OR 248 HV.
SULFINERT® OR ELECTRO-POLISHED TUBING SHOULD BE USED WITH THE
ANALYZERS IN SULFUR SERVICE.

TUBING THICKNESSES LISTED HEREIN CONSTITUTE THE MINIMUM REQUIRED

VALUES PER SP-75-01. LARGER THICKNESS VALUES THAT ARE COMMERCIALLY
AVAILABLE MAY BE UTILIZED WITHOUT A SPEC WAIVER WHERE REQUIRED BY
HIGHER DESIGN TEMPERATURES AND PRESSURES OR AS REQUIRED BY INTENDED
SERVICE SUCH AS PUMP SEAL FLUSH/POT TUBING PER SP-46-01 SECTION 7.

¼ ⅜ TUBING - SMLS, ALLOY C-276, 0.035-INCH (MIN) WALL, B622, ANNEALED

½ ½ TUBING - SMLS, ALLOY C-276, 0.049-INCH (MIN) WALL, B622, ANNEALED
¾ ¾ TUBING - SMLS, ALLOY C-276, 0.065-INCH (MIN) WALL, B622, ANNEALED
1 1 TUBING - SMLS, ALLOY C-276, 0.083-INCH (MIN) WALL, B622, ANNEALED

TUBE FITTINGS
USE ALLOY C-276 (e.g., HASTELLOY®) COMPRESSION TYPE FITTINGS; CONTACT
¼ 1 MANUFACTURER FOR VARIOUS CONFIGURATIONS.

Printed: 07/24/2019
 MARATHON PETROLEUM COMPANY LP SHEET 3 of 6
LINE CLASS SPECIFICATION ZL
HYDROCARBONS W/ OR W/O HYDROGEN AND CONTAINS CHLORIDES; SIMPLE OR
SEVERE WET H2S; SOUR WATER; LIQUID SULFUR; SULFURIC ACID; PHOSPHORIC
SERVICE: DOC. NO.: SP-50-03-ZL
ACID; CAUSTIC; HCL (ALL STRENGTHS); SUPERHEATED STEAM (GWH1 ONLY);
CORROSIVE DRAINS

DESIGN BASIS: SEE PRESSURE/TEMPERATURE CURVE REV.: 5

CODE: ASME B31.3 DATE: 7/11/2017
CORROSION ALLOWANCE MATERIAL FLANGE RATING TEMP. RATING
0 IN ALLOY C-276 (e.g., HASTELLOY®) TUBING FOR CL 150 - CL 2500 -20/1100°F
SIZE REFERENCE CODE /
NOTE NO. DESCRIPTION
MIN MAX LARGE END SIZE
PREINSULATED TUBING
PROCESS FLUIDS SHALL BE LIMITED TO 400oF MAX. WHEN USING INSULATED AND
JACKETED TUBING.
MINIMUM THICKNESSES OF PREINSULATED TUBING SHALL BE ACCORDING TO THE
TUBING MINIMUM WALL THICKNESS SHOWN ABOVE.

¼ ⅜ TUBING - SMLS, ALLOY C-276, 0.035-INCH WALL, INS & JKTD [UNITHERM 2200 OR EQUAL]

½ ½ TUBING - SMLS, ALLOY C-276, 0.049-INCH WALL, INS & JKTD [UNITHERM 2200 OR EQUAL]

PREINSULATED AND PRETRACED ALLOY C-276 (& SS) TUBING

USE 316 SS TUBE FITTINGS AND TUBING FOR STEAM TRACER REQUIREMENTS IN
STEAM TRACED TUBING BUNDLES.
PROCESS FLUIDS SHALL BE LIMITED TO 400oF MAX. WHEN USING INSULATED AND
JACKETED TUBING.
MINIMUM THICKNESSES OF PREINSULATED TUBING SHALL BE ACCORDING TO THE
TUBING MINIMUM WALL THICKNESS SHOWN ABOVE.
ONE, SMLS, ALLOY C-276 PROCESS TUBE & ¼-INCH INSULATED SMLS, 316 SS
¼ 1 TRACER, INS & JKTD [PARKER TEMPTRACE-LT OR EQUAL]
ONE, SMLS, ALLOY C-276 PROCESS TUBE & ⅜-INCH INSULATED SMLS, 316 SS
¼ 1 TRACER, INS & JKTD [PARKER TEMPTRACE-LT OR EQUAL]
TWO, SMLS, ALLOY C-276 PROCESS TUBES & ¼-INCH INSULATED SMLS, 316 SS
¼ 1 TRACER, INS & JKTD [PARKER TEMPTRACE-LT OR EQUAL]
TWO, SMLS, ALLOY C-276 PROCESS TUBES & ⅜-INCH INSULATED SMLS, 316 SS
¼ 1 TRACER, INS & JKTD [PARKER TEMPTRACE-LT OR EQUAL]

ONE, SMLS, ALLOY C-276 PROCESS TUBE & SELF-REGULATING ELECTRIC TRACE
¼ 1 BUNDLE, INS & JKTD [PARKER TEMPTRACE-SL (LOW TEMP) OR SH (HIGH TEMP) OR EQUAL]

TWO, SMLS, ALLOY C-276 PROCESS TUBES & SELF-REGULATING ELECTRIC TRACE
¼ 1 BUNDLE, INS & JKTD [PARKER TEMPTRACE-SL (LOW TEMP) OR SH (HIGH TEMP) OR EQUAL]

REFER TO TUBING BUNDLE MANUFACTURER FOR ADDITIONAL OPTIONS AND SIZES

& PROCESS DESIGN REQUIREMENTS

TUBING FLANGE ADAPTERS

NOTE: TUBING THICKNESSES LISTED HEREIN CONSTITUTE THE MINIMUM

REQUIRED VALUES PER SP-75-01. THEY ARE ADEQUATE FOR ALL THE TUBING SIZES
LISTED UP TO A FLANGE RATING OF CL 900. LARGER THICKNESS VALUES THAT ARE
COMMERCIALLY AVAILABLE MAY BE UTILIZED WITHOUT A SPEC WAIVER WHERE
REQUIRED BY HIGHER DESIGN TEMPERATURES AND PRESSURES TO MEET CL 1500
AND CL 2500 FLANGED SYSTEMS BASED ON THE PIPING SYSTEM DESIGN
CONDITIONS.

FLANGE ADAPTER - B16.5, CLASS RATINGS FROM 150 TO 2500, RF, B564-ALLOY C-
276, W/ COMPRESSION TUBE FITTINGS ON END CONNECTION, CONTACT
¼ 1 ½-2
MANUFACTURER FOR ADDITIONAL OPTIONS [SWAGELOK ANSI FLANGE ADAPTOR OR
EQUAL]

Printed: 07/24/2019
 MARATHON PETROLEUM COMPANY LP SHEET 4 of 6
LINE CLASS SPECIFICATION ZL
HYDROCARBONS W/ OR W/O HYDROGEN AND CONTAINS CHLORIDES; SIMPLE OR
SEVERE WET H2S; SOUR WATER; LIQUID SULFUR; SULFURIC ACID; PHOSPHORIC
SERVICE: DOC. NO.: SP-50-03-ZL
ACID; CAUSTIC; HCL (ALL STRENGTHS); SUPERHEATED STEAM (GWH1 ONLY);
CORROSIVE DRAINS

DESIGN BASIS: SEE PRESSURE/TEMPERATURE CURVE REV.: 5

CODE: ASME B31.3 DATE: 7/11/2017
CORROSION ALLOWANCE MATERIAL FLANGE RATING TEMP. RATING
0 IN ALLOY C-276 (e.g., HASTELLOY®) TUBING FOR CL 150 - CL 2500 -20/1100°F
SIZE REFERENCE CODE /
NOTE NO. DESCRIPTION
MIN MAX LARGE END SIZE
MISCELLANEOUS
½ ½ DAMPENER PULSATION ALLOY C-276 THRD [CAMPBELL 1110M OR EQUAL]
½ ½ SIPHON GAUGE ALLOY C-276 COUP, BARREL & INSERT
¼ ½ VENT FTG BUG PROOF STRT-PAT PLASTIC MPT [FISHER Y602 OR EQUAL]
¼ ½ VENT FTG BUG PROOF ANGLE-PAT PLASTIC FPT [FISHER Y602 OR EQUAL]
¼ ½ ALLOY C-276 TUBING PORT CONNECTOR [PARKER, SWAGELOK OR EQUAL]

CONSTRUCTION DETAILS
CONSULT MANUFACTURER FOR SPECIAL INSTALLATION/CONSTRUCTION DETAILS.

Printed: 07/24/2019
 MARATHON PETROLEUM COMPANY LP
LINE CLASS SPECIFICATION ZL SHEET 5 of 6
PRESSURE/TEMPERATURE LIMITS FOR ALLOY C-276 (e.g., HASTELLOY®)

P R E S S U R E (P S IG )
Size (Tube OD)
Deg F -20 100 200 400 600 800 1000 1100
x Thickness
1/4" x 0.035" Psig 7882 7882 7882 7567 6700 6227 5990 4335
3/8" x 0.035" Psig 5042 5042 5042 4840 4286 3983 3832 2773
1/2" x 0.049" Psig 5317 5317 5317 5104 4519 4200 4041 2924
3/4" x 0.065" Psig 4655 4655 4655 4469 3957 3677 3538 2560
1" x 0.083" Psig 4445 4445 4445 4267 3778 3512 3378 2445
L IN E CLA SS ZL
AL L OY C - 27 6 (e .g ., HA S TE LLO Y®) S EA MLESS TU B IN G

9000

788 2 7 882 78 82
8000 7 567
N o te s:
Do n o t u s e l is te d si ze & t h i ck n e ss a b ove p re s su r e a n d1t
/e
4mp
" x e
0.r
0a3t5u"re
7000 6700 li m i ts sh o w n . 3/8" x 0.0 3 5 "
T h e ma xi m u m al lo w a b le w o r k in g p re ssu re i s d iff er ent1b
/2a
" sxe d
0.0o4n9 t
"u b in g
62 27 ma te r ia l, s ize r an g e, a n d th i ck n e ss a cco rd in g to th e maRnowu fa
6 c tu re r 's
"M a x i m u m A l lo w a b5le9W90 o r k i ng P r essu r e Ta b l e ." 3/4" x 0.0 6 5 "
6000 O t he r t hi ck n e ss e s a re a v a i la b l e to me et h igh e r d e si gn1" p
xr e
0s s
.08 u
3 r
"e s a nd
te mp e rat u r e s.
5317 5 317 531 7 M an u f ac tu r e r 's "T emp e ra t u r e De r ati ng F
a ct o rs " w ere use d f o r
5000 5042 5 042 504 2 51 04 te mp e rat u r e s a b o v e 1 0 0 oF .
48 40
4655 4 655 465 5 43 35
44 69 4519
444 5 4 445 44 45 4286 420 0
4000 4 267 3957 398 3 4
3
0
8
4
3
1
2
367 7
3778 35 38
35 12
3 378
3000 2
2
9
7
2
7
4
3
256 0
24 45
2000

1000
- 50 50 150 250 350 450 550 650 750 850 9 50 1050 1150

TE M P ERATURE oF

Printed: 07/24/2019
 MARATHON PETROLEUM COMPANY LP SHEET 6 of 6
LINE CLASS SPECIFICATION ZL
CHANGE LOG
REVISION
REV. NO. DESCRIPTION OF CHANGE AUTHOR APPROVED BY
DATE
New document created with input from local instrument piping material Pipe Spec
0 T.M. Hearn 9/10/2014
specifications, SP-75-02-CB, DT, GV, & RB. Advisory Group

Added note on cracking pressure and reseal pressure for check valves
1 M.D. Bush M.I. Etter 10/21/2014
and added "e.g.," for HASTELLOY® reference.
2 Revised minimum check valve size from 3/8" to ¼". M.D. Bush M.I. Etter 9/25/2015
Revised the Flange Rating range to include up to CL 2500, added caution
statement in Special Provisions section concerning tubing thickness based
on design pressure & temperature, added caution in Valves section on Engineering and
3 determining the proper elastomeric materials, added note about tubing M.D. Bush Maintenance 1/6/2017
size and thickness & the use of larger thickness values, added new note in Managers
Flange Adaptor section, and revised P/T Chart notes & added seamless to
the title.

Revised the Service Description to remove "Sodium Hypochlorite (Bleach);

Water Treatment Chemicals" and added a note in Special Provisions to
4 M.D. Bush M.I. Etter 4/26/2017
contact the Refining Corrosion and Materials Specialist for selection of
materials for Chemical Injections or Water Treatment Chemicals.

5 Updated Service to include chlorides. M.D. Bush M.I. Etter 7/11/2017

Printed: 07/24/2019