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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
General requirement (NOTE: Use SATR-A-2008 to document
A
findings )

Method of cleaning and flushing of piping spools and systems applicable


SAES-L-350,
A1 for every individual system category was approved/agreed upon by PMT,
Para. 15.1
Proponent and Inspection. (SAES-A-004, Para. 7.1.2 )

Visual verification of end limits covered by this inspection conformed with SAES-L-350,
A2
the QR (Quality Request for inspection) Para. 15.3

B Method 1: Progressive Internal inspection during assembly

Pipe spools are visually inspected for internal cleanliness (no presence of
loose particles/flakes or debris) prior to welding/bolting to the preceeding
and/or succeeding spools.
NOTES: SAES-L-350,
B1
a. Visual inspection includes the use of video inspection Para. 15.3.2
techniques, visual, scraping & positioning in vertical position.
b. Fine dust are acceptable, unless specified for critical
equipment.)

Ends of Piping spools or partially completed piping system that passed


visual inspection for internal cleanliness were covered and sealed
SAES-A-004,
B2 preventing entry of debris (moisture, water or other foreign materials).
Para. 7.1.2 c
(NOTE: Each section of cleaned spools or system shall be
recorded. )

End covers were not and cannot be removed by unauthorized personnel


prior to making the joint of the succeeding section of piping.
NOTES:
SAES-A-004,
B3 a. QA/QC and/or Aramco Project Inspection shall be notified
Para. 7.1.2 c
prior to removal of the end covers.
b. End covers removed without authorization shall make the
internal cleanliness null and void.

Partial cleanliness inspection certificate for each section of a completed


system are accounted for. SAES-L-350,
B4
(NOTE: Where cleanliness can not be fully verified, the system shall be Para. 14.2
cleaned by Method 2 or 3, whichever is applicable. )

C Method 2: Internal Cleaning by Water Flushing

Equipment sensitive to damage during water flushing are identified and SAES-L-350,
C1
isolated. (Ex: Flow meter, sight glass, soft-seated valves ) Appendix A
Equipment and in-line instruments that may interfere with the flow of
water and debris are removed. (Ex: check valve, control valve, sight SAES-A-004,
C2
glasses, venturies, positive displacement and turbine meters and other in- Para. 7.1.4
line equipment., etc. )
SAES-L-350,
C3 Full bore valves (ball & gate valves) are in full open position.
Appendix A

Page 1 of 4
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Flushing medium used are any of the following:
a. Plant/process water
SAES-L-350,
C4 b. Raw water (Fire water is acceptable where process water is
Appendix A
not applicable.)
(NOTE: Sea water is not acceptable. )

For stainless steel lines, the flushing medium shall have chloride ion
SAES-L-350,
C5 content less than 50 mg/L. (NOTE: After flushing, the piping systems
Appendix A
shall be completely drained, dried to a dew point below -1°C )

SAES-L-350,
C6 For lines below 4" dia., minimum velocity of water fushing is 3 m/s.
Appendix A
For lines 4" dia. and above, high pressure jet (rotating hose or nozzle) at SAES-L-350,
C7
a minimum pressure of 60.8 mPa (8.8 psi) is used. Appendix A

D Method 3: Pneumatic Flushing

Medium used for pneumatic flushing is dry air (dew point -1°C or less) or SAES-L-350,
D1
steam with a minimum exit velocity of 15 m/s. Appendix A
Flushing is repeated until cleanliness is verified by observing the SAES-L-350,
D2
absence of any solids impact on a polished metal target at the exit. Appendix A

E Method 4: Pressurized Air Shock Blowing (PASB)

PASB method is used for the following conditions:


a. For initial cleaning of instrument air, plant air
b. As an alternative method for initial cleaning of small bore pipe SAES-L-350,
E1
(less than 2 inch). Appendix A
c. Presence of trapped liquid in the piping, or if verification of
cleanliness using video inspection is not possible.

The air shocking pressure shall never exceed the working pressure of SAES-L-350,
E2
the system and shall never be more than 810 kPa (115 psi). Appendix A

Safety precautions are considered in consultation with Area Loss SAES-L-350,


E3
Prevention Division. Appendix A
PASB is repeated until cleanliness is verified by observing the absence SAES-L-350,
E4
of any solids impact on a polished metal target at the exit. Appendix A

F Method 5: Mechanical Scrapers

Mechanical scrapers are used on piping system that will not cause SAES-L-350,
F1
damage to the pipe interior surface (ie: piping with internal coating). Appendix A
Degree of cleanliness conforms with the approved internal cleaning SAESL-450,
F2
procedure. Para. 18.2

F3 Internal scrapers have full bore contact with the pipe diameter. Best Practice
Note: Additional checkpoint items or Acceptance Criteria shall be
* added to this checklist upon approval of the Piping Internal Cleaning
Procedure by scraping.

REMARKS:

ATTACHMENT:
1. SATR-A-2008, Piping / Equipment Internal Cleaning Inspection

REFERENCE DOCUMENTS:
1. SAES-A-004, General Requirements for Pressure Testing, (30 June, 2003)
2. SAES-L-350, Construction of Plant Piping, (30 September, 2003)
3. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003)

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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 3 of 4
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Piping / Equipment Internal Cleaning Inspection SATR-A-2008 25-May-05 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME

SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.

System Description:
Service Fluid: MAOP: System Material Type:

Internal Cleanliness Report for On-Plot Piping & Equipment

Method of internal cleaning

Limits of internal cleaning


(State Partial or Full and terminating
ends)

Type Of Debris (sand, mill scale,


electrodes, animals etc.)

Internal Cleanliness Report for Pipeline


Pipeline Description : ____________________________________________ Pipe Internal Diameter: _______________
Drawing No: Location / Date

Section No: Test No:

From KM: To KM:

Scraper Type

RUN 1 RUN 2 RUN 3 REMARKS


DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration

OBSERVATIONS:
1. Indicate Amount
and/or type of debris
2. Scraper

RESULT (ACC/REJ)

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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