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MECHATRONIC WORKSHOP PRACTICE 1

(Machining)

MUHAMMAD KHAIRUL AMIN BIN ABD KODIR


(03DEM19F1017)

MECHANICAL ENGINEERING DEPARTMENT


POLITEKNIK SULTAN ABDUL HALIM MU’ADZAM SHAH

SESI JUN 2019

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TABLE OF CONTENTS

BIL CONTENT PAGE NO

1. Introduction 3
2. Workshop safety procedures 4,5
3. Project diagram 6,7
4. List of equipment,tool and machines 8,9,10
5. Machining project procedures 11
6. Discussion 12
7. Recommendation 13
8. Conclusion 14
9. References 15

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INTRODUCTION

Array machine is a machine used to do works such as cutting


parallel or outer surfaces, drilling, cutting thread screws, slabs,
bows, taper cutting, shredding, grinding, polishing, etc.The cuts
are done by filling points cutting tool towards the moving
workpiece. Tool points are either parallel or right angles with a
workpiece axis. Cutter cutting points can also be pointed to the
angular axis of the workpiece as in taper cutting work.

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WORKSHOP SAFETY PROCEDURES

Workshop safety is everyone's responsibility, the following rules


have been put in place to ensure the safety of all students and
staff. Please read the safety rules carefully before entering the
workshop.

Workshop rules
 Student affected by drugs or alcohol are not permitted in the workshop
 Students with any health problems that may affect workplace safety (e.g. medication, epileptic fits)
must report these conditions to the workshop staff
 Notify the workshop staff of your arrival
 No food or drink in the workshop
 Wear the correct protective equipment for the tools you are using – ask if in doubt
 All chemicals (e.g. glues and paints) must be checked through Chemwatch and with workshop staff
before use
 Immediately notify the workshop supervisor of any faulty or broken equipment
 Ask how to use the tools safely
 Make sure your work piece is fixed securely before work commences
 Keep leads up off the floor
 Keep clear of any person operating tools and machinery (bumping an operator or get tangled in the
lead could cause serious injury to you or the operator)
 Do not talk to anyone operating electrical equipment and machinery
 Keep your work area tidy
 Clean up any spills immediately
 Wash hands after using equipment and materials

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Ensure your safety in the workshop

When entering workshop


Pick up your hearing and eye protectors and immediately report to the workshop supervisor.

When exiting the workshop


Check that any tools you have been using have been put away in the appropriate spots,
cleaned up your work area and notify the workshop staff.

Clothing & footwear


 Safety glasses and hearing protection - every person entering the workshop must collect these items
from just inside the door. They must be worn at all times.
 Students that wear glasses should be aware these are not safety glasses, they are only impact
resistant and may shatter, safety glasses must be worn.
 All loose clothing (eg shirts hanging out) must be tucked in.
 Safety boots or enclosed shoes must be worn in the workshop. Do not enter under any
circumstances without this footwear, there are no exceptions to this rule.
 Long hair has to be tied up including fringes.
 Remove rings and loose jewellery before operating machinery they can be a hazard.

Behaviour
Fooling around and practical jokes in the workshop will not be tolerated. These students will be
told to leave.

First Aid
All accidents, cuts and abrasions must be reported before leaving the workshop. If an accident
does happen, no matter how small, it must be reported to the workshop staff and an Accident
Report Form filled out. Filling out this form is imperative for any future complications resulting
from an accident.

Fires or other emergencies


Think before reacting to any emergency in the workshop, ensure you are reacting safely before
you assist in an emergency. Do not attempt to fight any fire unless you have been trained to do
so.

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PROJECT DIAGRAM

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LIST OF EQUIPMENT,TOOL AND MACHINES

1.Array machine

2.Tool points

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3.vernier caliper

4.scout

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5.safety shoes

6.Workshop clothes

7.Safety glasses

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MACHINING PROJECT PROCEDURES

1. Make sure you know clearly and correctly the tool control
or machine tools to use.

2. Make sure that the spin parts on the machine are


equipped with safety guards.

3. Make sure the tools and machines to be used are in good


condition.

4. Make sure the tools and machines have the perfect


grounding.

5. Ensure any damage to the tool and the machine is


reported and repaired immediately.

6. Use tools and machines that are appropriate for the work
to be done.

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DISCUSSION

Based on our group discussions, while we are doing the project,


we need to comply with the rules and safety of the workshop so
that the accident can be avoided and the work can be done well
and comfortable. In addition, we also need to know to read and
use the tools in the workshop for example, the vernier calipers,
because if we do not know how to read our project, we will not
be able to do that. Before we start a job, we will learn and know
the function of the tool so that our work is organized, neat and
beautiful

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RECOMMENDATION

The improvements suggested in the array machine workshops


are to provide a more corner project for an angle-enhancing
knowledge. Additionally, the authorities should provide
sufficient venier calendars to facilitate the student to perform
the tasks given. Furthermore, give longer project
implementation periods to ensure the project is more richer and
better quality.

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CONCLUSION

The conclusion of the whole project is to provide students with


knowledge about the function of the machine, its way of use,
security measures, measurement accuracy and measurement
methods and time distribution. Sometimes there are some
machines that do not work well. The handling skills of an array
machine need to be learned and understood from time to time
so that the expertise in the operation of the machine can be
improved.

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REFERENCES

https://www.scribd.com/doc/35960079/Mesin-Larik-laporan

https://www.academia.edu/9739945/laporan_mesin_larik

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