FIXTURE OCTOBER 2018 DATA

DURATION OF BREAKDOWN IN NO OF
MODEL SHOP ASSEMBLY NAME MINUTES TIMES PROBLEM ACTION TAKEN DATE

1. T/M CONT CABLE FIXTURE YAD BLOCK PIN AND BOSS DAMAGE 2. T/M CONT CABLE BLOCK (SMALL)
FIXTURE PIN DAMAGE JOB DONE Wednesday, October 03, 2018

T/M CONT CABLE YAD BLOCK FIXTURE PIN BROKEN JOB DONE OK Thursday, October 04, 2018

1. T/M CONT CABLE YAD FIXTURE SPOT PIN DAMAGE (02 NOS)2. M-10 PIN (04 NOS) OK JOB DONE Thursday, October 04, 2018

BOOSTER ASSY. FINAL PIN BROKEN 01 NOS PIN CHANGED Saturday, October 13, 2018
OMNI WELD SHOP FIXTURE OMNI 2935 MINUTES 8
BOOSTER ASSY FIXTURE PIN BROKEN 02 PIN CHANGED OK Monday, October 15, 2018

TM CONT CABLE YAD BLOCK POSITION OUT JOB OK Sunday, October 21, 2018

TM CONT CABLE YE3 PIN DAMAGE JOB OK Thursday, October 25, 2018

TM CONT CABLE YRA FIXTURE PIN BROKEN JOB DONE Friday, October 26, 2018

PIN DAMAG OF STAY SWITCH CONTACT & BLOCK REPAIRING NEW PIN AND REPAIR BLOCK Friday, October 05, 2018

YJC WELD SHOP YJC MIG 1613 MINUTES 3

BLOCK SCREW MIGS REPAIR BLOCK NEW SCREW ADJUST Tuesday, October 09, 2018

PLAY IN PLATE BLOCK OK Thursday, October 25, 2018

ECCO WELD SHOP BEAM LH 519 MINUTES 1 BEAM LH ECCO PANEL CHECKER PIN OUT JIG FIX OK REPAIRING 1MM Tuesday, October 16, 2018
 FIXTURE NOVEMBER 2018 DATA
DURATION OF BREAKDOWN IN NO OF
MODEL SHOP ASSEMBLY NAME PROBLEM ACTION TAKEN DATE
MINUTES TIMES

YE3 F&D TRAY BATTERY SENSOR NEW BLOCK OK NEW SWITCH SENSOR CONISTER AND NEW BLOCK PROVIDED Saturday, November 03, 2018

MAGNET WEAR OUT PROVIDED ONE MAGNET Ø10 Tuesday, November 20, 2018

TRAY BATTERY YE3 F&D JIG FIXTURE CYLINDER NOT WORKING REPAIRED OK Tuesday, November 13, 2018

YE3 F&D TRAY BATTERY RVER PIN OUT REPAIRED OK Wednesday, November 14, 2018
YE3 F8D WELD SHOP TRAY BATTERY 615 MINUTES 8
PIN FOUND OUT IN FIXTURE JOB DONE PIM OK Wednesday, November 21, 2018

TRAY BATTERY JIG FIXTURE SENSOR COVER CHANGED OK NEW SENSOR COVER CHANGED Tuesday, November 20, 2018

YE3 F&D TRAY BATTERY BKT SENSOR PIN OUT NEW PIN CHANGED OK Saturday, November 17, 2018

YE3 F8D TRAY BATTERY BKT HARNES PIN OUT NEW PIN CHANGED PIN OK Monday, November 26, 2018

BLOCK DAMAGE ALL SIDE BLOCK OG PLATE IN COPPER,ADJUST SIM IN BLOCK IN GAUGE Friday, November 30, 2018

YRA WELD SHOP YRA MIG 244 MINUTES 3

ARM WAS NOT QUALIFIED ARM QUALIFIED IN GAUGE Friday, November 23, 2018

SENSOR NOT WORKING DUE TO BLOCK ADJUST BLOCK ACCORDING TO SENSOR Wednesday, November 28, 2018

YRA WELD SHOP YRA SPOT 239 MINUTES 1 JIG ADJUST ACCORDING TO GAUGE GAPH TAPPER & FLOWING PARTS IN ASSEMBLY SHOP TO BE CHANGED NEW STOPPER BLOCK AND BRACKET RELEASE BLOCK AND CHANGED NEW PIN AND COVERED SENSOR
MAINTAINED Sunday, November 11, 2018
 FIXTURE SEPTEMBER 2018 DATA

MODEL SHOP ASSEMBLY NAME NO OF PROBLEM ACTION TAKEN DATE

TIMES

PIN OUT,BOLT LOOSE NEW PIN REPAIRED BLOCK 27/9/2018

PIN OUT MAGNET TO BE INSTALLED IN THE FIXTURE PIN SHIFTED AND 2 MAGNETS INSTALLED 29/9/2018

YE3 WELD SHOP TRAY BATTERY F8 5 SIM INSERTED IN THE WELDING FIXTURE OF TRAY BATTERY SIM 2 MM INSERTED IN THE WELDING FIXTURE 26/9/2018

YE3 F&D TRAY BATTERY JIG & FIXTURE PIN CUT AND NEW PIN PIN CHANGED 2 PINS 21/9/2018

TRAY BATTERY YE3 F8 BKT OUT OK 0.5 SIM PROVIDED 15/9/2018

HEAVY ACCIDENT STROKE SENSOR BLOCK DAMAGE CYLINDER DAMAGE ADJUST NEW 2 BLOCK IN FIXTURE NEW CYLINDER ADJUST 13/9/2018

YRA WELD SHOP MIG WELD 3

YRA POO STROKE SENSOR PIN NOT QUALIFIED IN GAUGE PIN AND BLOCK REPLACED WITH NEW PIN AND BLOCK 16/9/2018

SWITCH PATTI POSITION OUT STROKE SENSOR POSITION OUT ADJUST SIM 1.5 MM IN BLOCK OF STAY SWITCH CONTROL AND STROKE SENSOR OK 11/9/2018

RUBBER PATTI TAPPER ADD SIM 1.0 MM 1/9/2018

WELD SHOP POO NEW 3 RUBBER PATTI GAPH PROB ADD SIM 1 MM 2/9/2018

STROKE SENSOR PIN WEAR OUT PIN CHANGED 6/9/2018

 FIXTURE AUGUST 2018 DATA
NO OF
MODEL SHOP ASSEMBLY NAME TIMES PROBLEM ACTION TAKEN DATE

YBA ROOF INNER TO PANEL CHAR WORKING AND CLAMP LOOF CLAMP REPAIRED NEW BOLT PROVIDED 2/8/2018

YBA ROOF INNER ROOF LAMP PIN OUT OK 1.5 MM , 1 MM 8/8/2018

FILL GAUGE 2.5/3.6 MM NEW FILLER GAUGE 2.5 MM TO 3.6 MM 24/08/2018

YBA WELD SHOP ROOF INNER 7 ROOF FRONT INNER YBA ROOF LAMP GAPH NG BLOCK I MM CUT ,BLOCK 1 MM CUT,SHOULD PICH IN PANEL 30/8/2018

YBA ROOF INNER TO PANAL; CHECKER PIN BEND PROVCIDE NEW PIN 02 DIA 8MM 8/8/2018

YBA ROOF FRONT INNER SHOULD PIN NEW CHANNEL OK NEW PIN 12X20 MM 18/08/2018

YBA ROOF FRONT INNER AND ROOF LAMP PIN OUT PIN OK AND CLAMP NFOR SIM 1 MM INSERTED 23/8/2018

CD PIN BROKEN NEW PIN INSTALLED 1/8/2018

SUPPORT COM. BKT FIXTIURE TAPPER PIN BURN JOB OK 10/8/2018

TM COUNT CABLE YAD FIXTURE BLOCK PIN BROKEN PROVIDED NEW PIN JOB DONE 14/8/2018

OMNI WELD SHOP FIXTURE 7

SUPPORT COM BKT FIXTURE PIN BROKEN JOB DON E 29/8/2018

SUPPORT COM BKT FIXTURE PIN BURN PROVIDED NEW PIN JOB DONE 11/8/2018

TM CONT CABLE YAD FIXTURE PIN BROKEN PROVIDED TWO NEW PIN CHANGED ,JOB DONE BY GRINDING AND WELDING 31/08/2018

OMNI CHANNEL TAKING FIXTURE STOP SWITCH LAMP POCISOM NOT ADD SIM 2 MM ALLINGMENT JOB OK 8//8/2018

PANAL CHECKER YE3 K10 TRAY BATTERY PIN CHANGED OK NEW PIN CHANGED 4/8/2018

TRAY BATTERY YE3 F8 RV5 BKT OUT DOM OK SIM 1.5 PANEL ADD SIM 1.5 REMOVE 8/8/2018
YE3 WELDSHOP TRAY BATTERY 4
TRAY BATTERY FIXTURE JIG IS AT NOT QUALITY IN TAK PIN KINDLY CHECK & REPAIR OK JOB DONE 16/8/2018

L-10 FIXTURE PIN CRACK KINDLY CHECK & REPAIR OK NEW PIN CHANGE 02 PIN NEW 18/8/2018
 FIXTURE JULY 2018 DATA
NO OF
MODEL SHOP ASSEMBLY NAME PROBLEM ACTION TAKEN DATE
TIMES

ARM BREAK FIXTURE SWITCH PATTI SWITCH PATTI CAP MAINTAIN BY WELDING & JOB DONE GRINDING 28/7/2018

SUPPORT COM BKT PIN BROKEN,ARM CLUTCH + BOSS PIN LOOSE JOB DONE 06/7/218

ARM BREAK FIXTURE PIN BURN NEW PIN CHANGE OK 7/7/2018

OMNI WELD SHOP FIXTURE 7 TMCC YAD SMALL BLOCK FIXTURE PIN NG JOB DONE 13/7/2018

T/M CONT CABLE YAD SPOT WELDING FIXTURE BROKEN OUT JOB DONE 19/7/2018

TMCC FIXTURE PIN BROKEN PROVIDE NEW PIN JOB OK 13/7/2018

T/M SPOT WELDING FIXTURE BROKEN STOPPER NG JOB DONE 19/7/2018

TAPPER BKT PEDAL RELEASE SIM ADJUST IN BKT PEDAL RELEASE BLOCK AND SHIFTED 10/7/2018

PEDAL RELEASE PIN BROKEN NEW PIN GENERATE OK 19/7/2018

BRAKET COM PEDAL RELEASE TAPPER ADJUST THEM IN A PEDAL RELEASE BLOCK NOW OK 11/7/2018
YRA WELD SHOP SPOT 6

LAMP SPRING WEAR OUT ADJUST PIN IN FIXTURE 11/7/2018

STROKE SENSOR PIN NOT GO PROPERLY IN GUAGE ADJUST SIM IN STROKE SENSOR 1 MM FIXTURE OK 15/7/2018

LAMP SWITCH TAPPER ADJUST SIM IN BLOCK OF LAMP SWITCH OK 16/7/2018

BKT ESU TO SENSOR BLOCK DAMAGE OK MIG WELDING OK CHANGED NEW BLOCK 9/7/2018

YE3 F8 TRAY BATTERY TO JIG FIXTURE AND CONISTER PIN NEW REQUIRED CONISTER BKT NEW PIN CHANGED 19/7/2018
YE3 WELD SHOP TRAY BATTERY F8 4
CONISTER BKT PIN NEW PANEL TRAY BATTERY OK NEW PIN CHANGE 21/7/2018

JIF FIXTURE TO RV5 PIN NEW CHANGE NEW PIN CHANGED OK 2/7/2018
 FIXTURE APRIL 2018 DATA
NO OF
MODEL SHOP ASSEMBLY NAME TIMES PROBLEM ACTION TAKEN DATE

SLIP[ GAUGE REQUIRE FOR BKT RELEASE GAP

CHECKING 8 MM GO AND 9 MM NO GO MAKE NEW 5/4/2018

CLAMP CHANGE NEED CLAMP CHANGE 6/4/2018

CHECKING PIN WEAR OUT NEW PIN USED 9/4/2018

YRA ASSEMBLY GAUGE 7 A NEW GAUGE 1 MM GO 5 MM NO GO GO SHOULD

BE REQUIRED NEW GAUGE PROVIDED 11/4/2018

3 MM GO 4 MM NO GO SLIP GAUGE NEW GAUGE PROVIDED 14/4/2018

SLIP GAUGE REQUIRED FOR PAD POSITION CHECKING 2 NEW SLIP GAUGE PROVIDED 17/4/2018
SIZE 4 MM GO 6 MM NO GO

CLAMP PIN REQUIRED 2 NEW SLIP GAUGE PROVIDED 25/4/2018

M10 GUIDING BLOCK LOOSE NEW BLOCK ADDED & TIGHT WITH SCREW 4/4/2018

BKT PEDAL RELEASE LOCATED PIN BROKEN NEW PIN CHANGED 7/4/2018
YRA ROBOT 3
SPOT
CYLINDER CHECK PART TAPER CYLINDER CLEANING AND CLAMP FORCE SET UP 11/4/2018

PIN BROKEN NEW PIN MOUNT 9/4/2018

YJC ROBOT CLUTCH 3 SWITCH STOPPER BLOCK WEAR OUT BLOCK PROVIDED 10/4/2018

ALL CLAMPING & LOCATION PIN ALL CLAMP AND LOCATION PIN OK 11/4/2018
 FIXTURE APRIL 2018 DATA

MODEL SHOP ASSEMBLY NAME NO OF PROBLEM ACTION TAKEN DATE

TIMES

SLIP[ GAUGE REQUIRE FOR BKT RELEASE GAP MAKE NEW 5/4/2018
CHECKING 8 MM GO AND 9 MM NO GO

CLAMP CHANGE NEED CLAMP CHANGE 6/4/2018

CHECKING PIN WEAR OUT NEW PIN USED 9/4/2018

YRA ASSEMBLY GAUGE (YRA) 7 A NEW GAUGE 1 MM GO 5 MM NO GO GO SHOULD NEW GAUGE PROVIDED 11/4/2018
BE REQUIRED

3 MM GO 4 MM NO GO SLIP GAUGE NEW GAUGE PROVIDED 14/4/2018

SLIP GAUGE REQUIRED FOR PAD POSITION CHECKING 2 NEW SLIP GAUGE PROVIDED 17/4/2018
SIZE 4 MM GO 6 MM NO GO

CLAMP PIN REQUIRED 2 NEW SLIP GAUGE PROVIDED 25/4/2018

M10 GUIDING BLOCK LOOSE NEW BLOCK ADDED & TIGHT WITH SCREW 4/4/2018

BKT PEDAL RELEASE LOCATED PIN BROKEN NEW PIN CHANGED 7/4/2018
YRA ROBOT 3
SPOT(YRA)
CYLINDER CHECK PART TAPER CYLINDER CLEANING AND CLAMP FORCE SET UP 11/4/2018

7
PIN BROKEN NEW PIN MOUNT 9/4/2018
6

YJC ROBOT CLUTCH (YJC) 3 SWITCH STOPPER BLOCK WEAR OUT BLOCK PROVIDED 10/4/2018 5

4
Column D
ALL CLAMPING & LOCATION PIN ALL CLAMP AND LOCATION PIN OK 11/4/2018 3

0
GAUGE (YRA)
 FIXTURE APRIL DATA 2018
8

4
Column D

0
GAUGE (YRA)
0
GAUGE (YRA)
ASSEMBLY NAME NO OF TIMES
OMNI FIXTURE JULY
7 MONTH TOP 3 DATA
SPOT YRA8 6
TRAY BATTERY
7 F8 4
6
5
NO OF TIMES

4
3
2
1
0
OMNI FIXTURE SPOT YRA TRAY BATTERY F8
ASSEMBLY NAME
ASSEMBLY NAME NO OF TIMES
ROOF INNER 7AUGUST TOP 3 DATA
FIXTURE OMNI 7
8
TRAY BATTERY 4
7
6
5
NO OF TIMES

4
3
2
1
0
ROOF INNER FIXTURE OMNI TRAY BATTERY
ASSEMBLY NAME
ASSEMBLY NAME NO OF TIMES ASSEMBLY NAME NO OF TIMES ASSEMBLY NAME NO OF TIMES
TRAY BATTERY F8 5 FIXTURE OMNI 8 TRAY BATTERY 8
MIG WELD
POO NEW
3
3
YJC MIG
BEAM LH
NOVEMBER MONTH TOP 3 DATA
3 YRA MIG
1 YRA SPOT
3
1
9 OCTOBER TOP 3 DATA
8 9
SEPTEM
7 8
7 6
6
6 5
NO OF TIMES
NO OF TIMES
5 5
4 4 4

NO OF TIMES
3
3 3
2
2 1
2
1 0
FIXTURE OMNI YJC MIG 1 BEAM L
0
TRAY BATTERY YRA ASSEMBLY
MIG NAME
0 YRA SPOT
ASSEMBLY NAME TRAY BATTERY F8
ATA
DATA
SEPTEMBER TOP 3 DATA
6

4
NO OF TIMES

1 BEAM LH
ME YRA SPOT
0
TRAY BATTERY F8 MIG WELD POO NEW
ASSEMBLY NAME