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• Prestressing Steel
• Prestressing Grout
PRESTRESSING ANCHORAGES
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Freyssinet System
Dywidag System
VSL System
PRESTRESSING ANCHORAGES
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
TRANSFER OF STRAND PRSTRESS FORCE TO
WEDGES/ BEARING PLATE
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
BEARING PLATE
TESTING OF PRESTRESSING ANCHORAGES ASSEMBLY
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
TEST OBJECTIVES
• TO STUDY THE PERFORMANCE OF CONCRETE TEST SPECIMEN, UNDER THE APPLICATION OF
PRESTRESSING FORCE (1.1 TIMES THE ULTIMATE STRENGTH) THROUGH THE MECHANICAL
ANCHORAGE AND ITS COMPONENTS.
• TO MEASURE THE LONGITUDINAL AND TRANSVERSE CONCRETE STRAINS AT THE MAX. STRESS
(MAX. BURSTING EFFECT) AREA.
• TO IDENTIFY THE CRACK FORMATION AND TO MEASURE ITS WIDTH, UNDER EACH LOADING.
• TO INSPECT FOR ANY DAMAGE TO THE ANCHORAGE COMPONENT EMBEDDED IN THE CONCRETE.
• TO CHECK FOR ANY ABNORMAL BEHAVIOUR OF PRE-MATURE FAILURE OF THE TEST BLOCK.
LOAD TRANSFER TEST
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
VIEW B-B
TEST BLOCK TO BE CASTED (With Concrete Actually Used At Site) FOR LOAD TRANSFER TEST
LOAD TRANSFER TEST
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
• Crack width upon first attainment of upper force
0.8 (load point 4) should be ≤ 0.10mm
• Crack width upon last attainment of lower force
0.12 (load point n-1) should be ≤ 0.10mm
TEST OBJECTIVES:
• TO STUDY THE PERFORMANCE OF TENDON ANCHORAGE ASSEMBLY UNDER THE
APPLICATION OF PRESTRESSING FORCE.
ACCEPTANCE CRITERIA
• The total elongation in free length of the tendon under the load
should be 2 %
DYNAMIC LOAD TEST WITH TENDON-ANCHORAGE ASSEMBLY
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
TEST OBJECTIVES:
• TO DETERMINE THE CAPACITY OF THE TENDON-ANCHORAGE ASSEMBLY UNDER LOAD
FLUCTUATIONS AS AN INDICATION OF RELIABILITY AND DURABILITY OF THE ASSEMBLY.
DYNAMIC LOAD TEST WITH TENDON-ANCHORAGE ASSEMBLY
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
TEST PROCEDURE:
• TEST TO BE PERFORMED IN TENSILE TESTING MACHINE WITH A PULSATOR AT A
CONSTANT FREQUENCY FORCE OF NOT MORE THAN 500 LOAD CYCLES PER MINUTE.
ACCEPTANCE CRITERIA:
• NOT MORE THAN 5.0% OF WIRE /STRANDS SHALL BREAK
TESTS FOR MILD STEEL SHEATHING DUCTS
( ANNEXURE-A-5 Of IRC: 112)
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
• WORKABILITY TEST
WORKABILITY TEST
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
A TEST SAMPLE OF
1100mm LONG FIXED
WITH BASE PLATE USING
SOFT SOLDER
TEST PROCEDURE:
SAMPLE IS PLACED ON A HORIZONTAL
SUPPORT OF 500mm LONG SO THAT
THE SAMPLE IS SUPPORTED AT ALL
POINTS OF OUTWARD
CORRUGATIONS.
LOAD OF 1000N IS GRADUALLY
APPLIED AT THE CENTER OF
SUPPORTED PORTION THROUGH A
CIRCULAR CONTACT SURFACE OF
12mm DIA.
ACCEPTANCE CRITERTIA
THE SAMPLE IS CONSIDERED
ACCEPTABLE IF THE PERMANENT
DEFORMATION IS LESS THEN 5
PERCENT.
TESTS FOR MILD STEEL SHEATHING DUCTS
( ANNEXURE-A-5 Of IRC: 112)
TEST PROCEDURE
A COUPLER IS SCREWED ON AND THE
SAMPLE IS LOADED IN INCREMENT TILL
LOAD OF 1800N.
ACCEPTANCE CRITERIA
IF NO DEFORMATION OF THE JOINT NOR
SLIPPAGE OF COUPLERS IS NOTICED, THE
TEST SHALL BE CONSIDERED
SATISFACTORY.
TESTS FOR MILD STEEL SHEATHING DUCTS
( ANNEXURE-A-5 Of IRC: 112)
TEST PROCEDURE
SAMPLE IS SEALED AT ONE END.
THE SAMPLE IS FILLED WITH WATER
AND AFTER SEALING THE END IS
CONNECTED TO A SYSTEM CAPABLE
OF APPLYING A PRESSURE 0.05 MPA
AND KEPT CONSTANT FOR 5
MINUTES.
ACCEPTANCE CRITERIA:
THE SAMPLE IS ACCEPTABLE IF THE
WATER LOSS DOES NOT EXCEED 1.5
PERCENT OF VOLUME.
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
DIMENSION REQUIREMENT TOLERANCES
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
OBJECTIVE
ACCEPTANCE CRITERIA
Max Support Spacing < Calculated Supported Spacing
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
LATERAL LOAD RESISTANCE OF HDPE DUCT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBJECTIVE
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
LATERAL LOAD RESISTANCE OF HDPE DUCT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
No transverse deformation exceeding 35% at specified transverse load for
immediate duct deformation.
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
FLEXIBILITY OF DUCT SYSTEM
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBJECTIVE
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
FLEXIBILITY OF DUCT SYSTEM
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
LEAK TIGHTNESS OF DUCT SYSTEM
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBJECTIVE
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
LEAK TIGHTNESS OF DUCT SYSTEM
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBSERVATIONS
ACCEPTANCE CRITERIA
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
CONCRETE PRESSURE ON DUCT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBJECTIVE
TEST PROCEDURE
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
CONCRETE PRESSURE ON DUCT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
WEAR RESISTANCE OF DUCT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBJECTIVE
ACCEPTANCE CRITERIA
Minimum wall thickness of duct >1.5mm
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
WEAR RESISTANCE OF DUCT UNDER SUSTAINED LOAD
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
OBJECTIVE
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
WEAR RESISTANCE OF DUCT UNDER SUSTAINED LOAD
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
OBJECTIVE
TESTS FOR HDPE DUCTS
(Annexure A-5 of IRC:112)
BOND BEHAVIOUR OF DUCT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
ACCEPTANCE CRITERIA
TESTS FOR PRESTRESSING STEEL
(CL 18.3 of IRC:112)
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
• ELONGATION TEST
• RELAXATION TEST
TESTS FOR PRESTRESSING STEEL
(CL 18.3 of IRC:112)
PHYSICAL TEST ON STRANDS
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
20000
LOAD TO BE CALCULATED FOR EVERY 0.1%
18000
ELONGATION
LOADS ( IN kGS)
16000
14000
12000 LOAD VS % ELONGATION IS PLOTTED UPTO
10000
8000
1.0% OF ELONGATION
6000
4000 LOAD CORRESPONDING TO 1%
2000
0
ELONGATION SHALL NOT BE LESS THAN
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
0.2% PROOF LOAD (90% OF BREAKING
EXTENSION %
LOAD) AS DEFINED IN TABLE - 1 OF IS:
14268-1995
TESTS FOR PRESTRESSING STEEL
(CL 18.3 of IRC:112)
16000
14000
12000
SHOULD BE CONTINUED TILL
10000 ULTIMATE FAILURE. THE TOTAL
8000
6000 ELONGATION UNDER ULTIMATE
4000
2000
LOAD SHALL NOT BE LESS THAN
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
3.5%
EXTENSION %
TESTS FOR PRESTRESSING STEEL
(CL 18.3 of IRC:112)
RELAXATION TEST
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
• Material & Process largely effect the long term durability of cables &
thereby structure
PROPERTIES OF GROUT
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Sieve Test
The test consists of pouring a quantity(1ltr) of grout through a sieve to check for the absence of
lumps on the sieve.
Apparatus: 150mm diameter of sieve with an aperture ≤ 2mm
Results: Report the presence or absence of lumps
TESTS FOR GROUT
(Cl 18.7.4 of IRC:112)
FLUIDITY
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Cone Method
The fluidity of grout, expressed in seconds, is measured by the time necessary for a
stated quantity of grout (1Ltr) to pass through the orifice of the cone, under stated
conditions.
Apparatus: Cone(refer Pic., all dimensions in mm and Internal diameters), stop watch
and graduated beaker.
Acceptance Criteria
Efflux time of One Liter of grout should be less than 25 Secs
TESTS FOR GROUT
(Cl 18.7.4 of IRC:112)
FLUIDITY
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Spread Method
The grout spread test measures the fluidity of thixotropic grouts. The fluidity is measured by
the diameter of the circle of grout spread on a smooth plate after a fixed period.
Apparatus: Cylinder of 39mm dia and height of 60mm, Graduated Steel ruler
Acceptance Criteria
Area of Spread should be more than 140mm after 30sec
TESTS FOR GROUT
(Cl 18.7.4 of IRC:112)
BLEEDING
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Apparatus:
2 transparent tubes, of approximately 80 mm diameter and 5 m long, equipped with
caps at each end including grout inlet at the lower end, and grout vent at the top. The
tubes and caps shall be able to sustain the proposed grout pressure.
12 prestressing strands ø 15-16 mm per tube, i.e. a total of 24, length (approximately 5
m) to just fit between the caps on the tubes.
Acceptance Criteria
Bleeding shall be less than 0.3% after 3hrs
TESTS FOR GROUT
(Cl 18.7.4 of IRC:112)
BLEEDING & VOLUME CHANGE
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Apparatus:
Acceptance Criteria
Bleeding shall be less than 0.3% after 3hrs
Volume change shall be -1% and +5% after 24hrs
TESTS FOR GROUT
(Cl 18.7.4 of IRC:112)
COMPRESSIVE STRENGTH
REFRESHER COURSE ON CONCRETE BRIDGE DESIGN USING IRC:112 , ORGANIZED BY IASTRUCTE, 22nd SEP 2018, DELHI- J. S . PAHUJA
Prisms test
The compressive strength of grout in this test (which is an adaption to grout of the
mechanical tests described in EN 196-1) is determined on the broken halves of prisms.
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