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To cite this article: S.P. Singh & A. Sharan (2013): Strength characteristics of compacted pond ash, Geomechanics and
Geoengineering: An International Journal, DOI:10.1080/17486025.2013.772661
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Geomechanics and Geoengineering: An International Journal, 2013
http://dx.doi.org/10.1080/17486025.2013.772661
Strength properties of compacted ash layers depend to a great extent on the moulding conditions. This paper focuses on the effects of compaction
energy and degree of saturation on strength characteristics of compacted pond ash. The pond ash sample, collected from the ash pond of Rourkela
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Steel Plant (RSP), was subjected to compactive energies varying from 357 kJ/m3 to 3488 kJ/m3 . The optimum moisture content and maximum
dry densities corresponding to different compactive energies were determined by conventional compaction tests. The shear strength parameters,
unconfined compressive strengths (UCS) and California bearing ratio (CBR) values of specimens compacted to different dry densities and moisture
content were assessed and reported. The effects of compaction energy and degree of saturation on shear strength parameters i.e. unit cohesion (cu )
and angle of internal friction (F) values and also the UCS values are evaluated and presented herein. The results indicate that the dry density and
strength of the compacted pond ash can be suitably modified by controlling the compactive energy and moulding moisture content. The strength
achieved in the present study is comparable to the good quality, similar graded conventional earth materials. Hence, it may be safely concluded that
pond ash can replace the natural earth materials in geotechnical constructions.
Keywords: pond ash; compaction energy; unconfined compressive strength; shear parameters; California bearing ratio
Physical
2.1 Material used parameters Values Physical parameters Values
Pond ash used in this study was collected from the ash pond Colour Light grey Mean Diameter, 0.13
D50 (mm)
of Captive Power Plant-2 (CPP-2) of NSPCL, Rourkela Steel Shape Rounded/ Uniformity 2.15
Plant. The samples were mixed thoroughly to bring homogene- sub-rounded coefficient, Cu
ity and dried at an oven temperature of 105–110 0 C. The ash Silt & clay (%) 28.4 Coefficient of 1.25
curvature, Cc
was screened through a 4.75 mm sieve to separate out for- Fine sand (%) 65.6 Specific Gravity, G 2.37
eign and vegetative matter and was stored in airtight containers Medium sand (%) 6.0 Plasticity Index Non-plastic
for subsequent use. The surface morphology of pond ash was Coarse sand (%) 0
studied by using Scanning Electron Microscope of Jeol JSM
6480LV equipped with an energy dispersive X-ray detector
Table 2. Chemical composition of pond ash
from Oxford data reference system. Micrographs were taken at
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accelerating voltages of 15 kV for the best possible resolution. Constituents Percentage Constituents Percentage Constituents Percentage
Energy dispersive spectroscopy (EDS) spectra were recorded
SiO2 57.80 P2 O5 0.19 Na2 0.16
at an accelerating voltage of 20 kV. Figure 1 shows the surface Al2 O3 25.10 SO3 0.28 TiO2 1.65
morphology of pond ash. The physical properties and chemical Fe2 O3 08.83 K2 O 0.82 Carbon 4.10
composition of the pond ash sample were determined and are MgO 00.84 CaO 1.14 Volatile 0.14
Matter
presented in Tables 1 and 2 respectively. The grain size distri-
bution curve of the pond ash used is given in Figure 2.
2.2 Methodology
Table 3. Results of compaction, direct shear and UCS tests of pond ash
Unconfined
Compaction Optimum moisture Maximum dry Angle of internal compressive
Sl No. energy (kJ/m3 ) content (%) density (kN/m3 ) Unit cohesion (kN/m2 ) friction (F0 ) strength (kN/m2 )
To study the effect of degree of saturation on the shear param- given in Table 3. To study the effect of degree of saturation on
eters, samples were prepared either at standard or modified dry the unconfined compressive strength, samples were prepared
densities with varied moisture contents. The shear parameters either at standard or modified dry densities with varied moisture
obtained from the direct shear tests for the above test condition contents. The test results are presented in Table 5.
are presented in Table 4.
2.2.2.4 California bearing ratio. CBR tests were conducted
2.2.2.3 Unconfined compressive strength. Unconfined com- in accordance with IS: 2720 (Part 16) (1987). For this test spec-
pressive strength tests on pond ash specimens compacted to imens were prepared corresponding to their MDD at OMC in
their corresponding MDD at OMC was performed accord- a rigid metallic cylindrical mould with an inside diameter of
ing to IS: 2720 (Part 10) (1991). The OMC and MDD were 150 mm and a height of 175 mm using the static compaction
determined from compaction tests corresponding to compactive method. These tests were done using 50 mm diameter plunger
efforts of 357, 595, 1493, 2674, 2790 and 3488 kJ/m3 . The and a surcharge load of 2.5 kg. A mechanical loading machine
cylindrical test specimens were of size 50 mm in diameter and equipped with a movable base that moves at a uniform rate of
100 mm in height and were sheared at an axial strain rate of 1.25 mm/min and a calibrated proving ring was used to record
1.25 mm/min. The unconfined compressive strengths of spec- the load. The CBR value of specimens was determined from
imens were determined from the stress∼ strain curves and are the load-penetration curves and is given in Table 6. To study
Table 6. Un-soaked CBR values of compacted pond ash at different degrees of saturation
Standard proctor density (11.08 kN/m2 ) Modified proctor density (12.40 kN/m2 )
CBR value at CBR value at CBR value at CBR value
Moisture Degree of 2.5 mm 5.0 mm Moisture Degree of 2.5 mm at 5.0 mm
Sl No. Content (%) Saturation (%) penetration (%) penetration (%) Content (%) Saturation (%) penetration (%) penetration (%)
the effect of degree of saturation on the CBR value, samples 3.2 Compaction characteristics
were prepared either at standard or modified dry densities with
varied moisture contents. The test results are also presented in The compaction characteristics of pond ash with differ-
Table 6. ent compaction energies have been studied by varying the
compaction energies as 357, 595, 1493, 2674, 2790 and
3488 kJ/m3 of compacted volume. The OMC and MDD of
pond ash samples corresponding to these compactive efforts
3. Results and discussions have been evaluated and presented in Table 3. Relationship
between dry density and moisture content of pond ash at dif-
3.1 Index properties ferent compaction energies is shown in Figure 3. It is seen
that as the compactive energy increases the MDD increases
The index properties of the pond ash sample i.e. specific grav- and the water required to achieve this density is reduced. Plot
ity and grain size distribution were determined as per Indian between OMC and compactive energy (Figure 4) shows that
Code of practice and are presented in Table 1. The specific initially the OMC decreases rapidly with compactive effort and
gravity of pond ash is found to be lower than that of the conven- then the rate of decrease is insignificant. A continuous increase
tional earth material. The presence of foreign materials in the in the value of MDD is observed with the compactive energy
fissures of the coal seams mostly influences the specific gravity (Figure 5). The MDD of specimens is found to change from
of resulting fly ash. The specific gravity of fly ash also depends 10.90–12.70 kN/m3 with change in compaction energy from
on the source of coal, degree of pulverization and firing tem- 357–3488 kJ/m3 whereas the OMC is found to decrease from
perature. Moreover the pond fly ash is subjected to mixing with 38.82–28.09%. This shows that the compacted density of pond
other earth materials during its transportation and depositions, ash responds very poorly to the compaction energy. This may
which influences its specific gravity. Though the chemical com-
position of pond ash is very much similar to earth material but
as the particles are cenospheres it results in a lower specific
gravity. The surface morphology of pond ash (Figure 1) shows
the presence of isolated spherical particles and also irregular
shaped flocks. This indicates that there is a certain degree of
aggregation and flocculation in the ash pond resulting in for-
mation of irregularly shaped, bigger sized particles. The RSP
pond ash consists of grains mostly of fine sand to silt size.
Coefficient of uniformity and coefficient of curvature are found
to be 2.15 and 1.25 respectively, indicating uniform gradation
of samples. The material is classified as ‘SP’ under unified soil
classification system. The grain size distribution curve of pond
ash is presented in Figure 2. The grain size distribution of pond
ash depends on the original size distribution of particles in fly
ash samples. Further, the fly ash particle in ash ponds under-
goes flocculation and conglomeration resulting in an increase Figure 3. Variation of dry density with moisture content at different
in particle size. compaction energy.
Geomechanics and Geoengineering: An International Journal 5
Figure 6. Typical shear stress versus normal stress plots for specimens
compacted at OMC and MDD.
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30.52–43.09% for samples compacted at a standard Proctor devoid of any interlocking properties. There is a sharp decrease
density of 11.08 kN/m3 and from 24.05–33.96% for samples in angle of internal friction value of compacted ash sample with
compacted at a modified Proctor density of 12.40 kN/m3 . For degree of saturation.
the former the degree of saturation varies from 63.5–89.66%,
whereas in the later case the variation is 62.52–88.28%. Plots
between unit cohesion and degree of saturation (Figure 9) show 3.4 Unconfined compressive strength
that the unit cohesion increases with degree of saturation up to
3.4.1 Effect of compaction energy
OMC and decreases thereafter. The highest value of unit cohe-
Stress-strain relationships for pond ash specimens compacted
sion occurs at OMC for samples compacted both at standard
with different compactive efforts are presented in Figure 11.
and modified densities. However, the plot between angle of
It is observed that the failure stresses as well as initial stiff-
internal friction and degree of saturation (Figure 10) show that
ness of samples, compacted with greater compaction energy,
there is a continuous decrease of angle of internal friction value
are higher than the samples compacted with lower compaction
with degree of saturation. Initially there is a sharp decrease, fol-
energy. However in general the failure strains are found to
lowed by a mild change in F value. Furthermore, it is observed
be lower for samples compacted with higher energies. The
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Figure 10. Variation of angle of internal friction with degree of saturation. Figure 12. Variation of unconfined compressive strength with compaction
energy.
Geomechanics and Geoengineering: An International Journal 7
3.4.2 Effect of degree of saturation (Figure 17), show that the failure strain increases with degree
The effect of degree of saturation on unconfined compres- of saturation up to OMC and, thereafter, it remains almost
sive strength values was studied by varying the mould- unchanged. The plot representing variation of UCS values with
ing moisture content from 7.19–35.92% for samples com- degree of saturation (Figure 18) indicates that the peak strength
pacted at the standard Proctor density (11.08kN/m3 ) and from occurs when the specimens are partially saturated. With fur-
5.66–36.79% for samples compacted at the modified Proctor ther increase or decrease in degree of saturation resulting in a
density (12.40kN/m3 ). Stress–strain relationships for the above reduction of strength. The maximum unconfined strength value
mentioned conditions are given in Figures 15 and 16 respec- is attributable to a degree of saturation of 30% and 36% at
tively. Plots between failure strain and degree of saturation standard and modified Proctor density respectively.
8 S.P. Singh and A. Sharan
Figure 18. Variation of unconfined compressive strength with degree of to be 3.7 and 3.5 for samples compacted to standard and mod-
saturation.
ified Proctor density with a degree of saturation of 7% and 8%
respectively. This gives an inference that for achieving higher
CBR values the pond ash specimens preferably be compacted
3.5 CBR Value at moisture contents dry of optimum. Further, it is observed that
the CBR values of compacted specimens of pond ash are very
3.5.1 Effect of degree of saturation
much dependent on degree of saturation.
The effect of degree of saturation on CBR value was stud-
ied by varying the moulding water content from 3.59–43.10%
for samples compacted at the standard Proctor density
(11.08 kN/m3 ) and from 2.83% to 33.96% for samples com- 4. Conclusion
pacted at the modified Proctor density (12.40 kN/m3 ). Plots
between CBR values and degree of saturation (Figure 19) show The pond ash consists of grains mostly of fine sand to silt size
that the highest CBR value occurs at degree of saturation of with uniform gradation of particles. The specific gravity of par-
7% and 8% for samples compacted at standard Proctor density ticles is lower than that of the conventional earth materials. Dry
and modified Proctor density respectively. Any further increase unit weight of compacted specimens is found to change from
or decrease in degree of saturation results in reduction of CBR 10.90–12.70 kN/m3 with change in compaction energy from
values. The highest unsoaked CBR value is found to be 7.5% 357–3488 kJ/m3 , whereas the OMC is found to decrease from
and 45% for samples compacted at standard Proctor density and 38.82–28.09%.
modified Proctor density respectively. The unit cohesion and angle of internal friction increase with
Figure 20 shows the variation of normalized CBR value with increase in compaction energy. A nonlinear relation between
degree of saturation. The normalized CBR value is defined these parameters with compactive effort is found to exist. The
as the ratio of CBR value of pond ash specimens at given value of unit cohesion increases with degree of saturation up to
moisture content and MDD to that of CBR value of speci- the OMC and thereafter the same decreases. However, there is
mens compacted to MDD at OMC. The trend observed between a continuous decrease of angle of internal friction value with
normalized CBR value and degree of saturation is very much degree of saturation
similar to that of CBR value with degree of saturation of pond The failure stresses as well as initial stiffness of sam-
ash specimens. The maximum normalized CBR value is found ples, compacted with greater compaction energies, are higher
than the samples compacted with lower compaction energy.
However, the failure strains are found to be lower for sam-
ples compacted with higher energies. The failure strains vary
from a value of 0.75–1.75%, indicating brittle failures in the
specimens. A linear relationship is found to exist between
the compaction energy and unconfined compressive strength.
The UCS value changes from 1.2–17.0 kN/m2 with change in
compaction energy from 357–3488 kJ/m3 indicating that the
strength can be modified suitably by varying the compactive
effort.
The trend observed in the CBR value with degree of satu-
ration is very much akin to that observed for the unconfined
compressive strength value of specimens. This shows that for
Figure 19. Variation of CBR value with degree of saturation. a given compacted dry density higher unconfined compressive
Geomechanics and Geoengineering: An International Journal 9
strength as well as CBR value can be obtained with moulding IS: 2720 (Part 3, section-1), 1980. Methods for test for soil,
water content much lower than the OMC value. This high- Determination of specific gravity of fine grained soil, Indian
lights the influence of degree of saturation on the strength of Standards Institution, New Delhi.
compacted pond ash specimens. IS: 2720 (Part 4), 1975. Methods for test for soil, Determination of
Both the degree of saturation and compacted density play a grain size distribution of soil, Indian Standards Institution, New
Delhi.
major role in the observed values of strength parameters. The
IS: 2720 (Part 7), 1980. Methods of test for soils, Determination of
strength parameters achieved in the present study is comparable
water content, dry density relationship using light compaction.
to the good quality, similar graded conventional earth materi- Indian Standards Institution, New Delhi.
als and hence pond ash may safely substitute for natural earth IS: 2720 (Part 13), 1986. Methods of test for soils, Direct shear test.
materials in geotechnical constructions. Indian Standards Institution, New Delhi.
IS: 2720 (Part 10), 1991. Methods of test for soils, Determination
of unconfined compressive strength. Indian Standards Institution,
References New Delhi.
IS: 2720 (Part 16), 1987. Methods of test for soils, Laboratory
Bera, A.K., Ghosh, A. and Ghosh, A., 2007a. Compaction charac-
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