Job No.

: 72-1136-951

OMV (PAKISTAN) EXPLORATION G.m.b.H.

Doc. No.: 1136951-02-20-10-PH-300-01
(PAKISTAN) Sheets: 10

KADANWARI PWS
EVALUATION PROJECT

BASIS OF DESIGN

OMV SCHWECHAT REFINERY

A1 For Client Approval Feb. 13, 08 ZZ MSK/TH PR

Rev. Revision Description Date Prep. Check Appr.

ENAR Petrotech Services

(Pvt.) Limited
 KADANWARI PWS EVALUATION PROJECT
Basis of Design

TABLE OF CONTENTS

1 INTRODUCTION................................................................................................................................................3
2 SYSTEM CONFIGURATION............................................................................................................................4
3 PROCESS INPUTS..............................................................................................................................................6
3.1 GAS ANALYSIS ............................................................................................................................................6
3.2 CONDENSATE ANALYSIS .............................................................................................................................6
3.3 PRODUCTION FLOW RATES ........................................................................................................................7
3.4 OPERATING CONDITIONS ...........................................................................................................................8
3.5 DISSOLVED GASES ......................................................................................................................................8
3.6 SLUGGING FLOW RATES ............................................................................................................................8
3.7 RE-INJECTION PRESSURE ...........................................................................................................................8
4 SYSTEM OF UNITS............................................................................................................................................9
4.1 REFERENCE STATES ...................................................................................................................................9
5 SITE & ENVIRONMENTAL DESIGN DATA...............................................................................................10

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

1 INTRODUCTION
OMV (Pakistan) Exploration G.m.b.H. engaged ENAR Petrotech Services
(Pvt.) Limited for the evaluation of Kadanwari plant produced water system
for the forecasted produced water production of 12,000 BPD.

The produced water system comprises of two independent produced water

units: Kadanwari and Miano Produced water unit. Both units combine at a
common produced water storage tank. From the tank produced water is re-
injected into the well through a high pressure produced water disposal pump.

This document presents the basis of design to be taken for the evaluation of
produced water system.

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

2 SYSTEM CONFIGURATION
The produced water system of Kadanwari Central Processing Facility
comprises of two independent produced water trains: Kadanwari and Miano
Produced water train. Both trains combine at a common produced water
storage tank. From the tank produced water is re-injected into the well through
a high pressure produced water disposal pump. Slugging flows are routed to
produced water storage tank by dump valve.

The Miano produced water system receives liquid from following equipments:
1. Miano Upstream Slug catcher (V-0340)
2. Miano Slug Catcher (V-0330)
3. Condensate Separator Blowcase (V-1215)
4. Train-1 Inlet Separator (V-0320)
5. Train-2 Inlet Separator (V-0325)

Liquid from these equipments is routed to a three phase separator (V-2031)

where oil and water are separated and flashed gases are routed to incinerator.
Separated water is routed to produced water storage tank (T-2040).

The Kadanwari produced water system receives liquid from following

equipments:
1. Low Pressure Slug Catcher (V-0410)
2. High Pressure Slug Catcher (V-0310)
3. Sour Fuel Gas Knock Out Drum (V-2230)
4. Recycle Inlet Separator (V-0620)
5. Recycle Feed Gas Scrubber (W-0620)
6. Recycle Filter Coalescer (W-0610)
7. Front End Compressor Stage-1 Suction Scrubber (V-1120)
8. Front End Compressor Stage-2 Suction Scrubber (V-1130)
9. Sales Gas & Recycle Gas Compressor Suction Scrubbers

Liquid from these equipments is routed to a degasser (V-2010). Flashed gases

are routed to incinerator and liquid is routed to an oil-water separator (A-
2000). Separated water is diverted to a disposal tank (T-2020) from where
further pumped to produced water storage tank (T-2040).

A sketch of the produced water system configuration is provided in Annexure-

01.

As per information provided by OMV, some of the input streams to

Kadanwari produced water system are inactive i.e. do not experience any
liquid flow rates. These include the recycle and sales gas compressors suction
drums, recycle membrane pre-treatment section and sour fuel gas knock out
drum. Therefore, the system configuration considered for produced water
evaluation is limited to only active streams. A sketch of the considered system
configuration is shown in Annexure-01.

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

In Kadanwari produced water system, the degasser downstream section has

two different arrangements.
1. Degasser liquid routed to oil-water separator (stated above)
2. Degasser liquid routed to storage tank (T-2021)

In the second arrangement liquid from degasser is routed to a storage tank (T-
2021) from where the produced water is pumped to either produced water
storage tank (T-2040) or to oily-water separator. For the system evaluation
arrangement-1 will be followed.

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

3 PROCESS INPUTS
The following process inputs have been provided by OMV and will be used
for system evaluation purpose:

3.1 Gas Analysis

The following gas compositions are provided:
Table-3.1: Gas Analyses (Mol. %)
Finger Type LP Slug HP Slug 3 Phase
Degasser
Component Slug Catcher Catcher Catcher Separator
V-2010
V-0340 V-0410 V-0310 V-2031
Nitrogen 0.930 0.630 0.340 0.244 0.174

Methane 86.518 86.437 89.380 43.495 36.514

CO2 10.040 11.370 9.470 54.409 58.323

Ethane 1.960 1.290 0.550 1.054 0.530

Propane 0.350 0.200 0.230 0.572 4.300

i-Butane 0.090 0.040 0.020 0.067 0.147

n-Butane 0.050 0.020 0.010 0.045 0.000

i-Pentane 0.030 0.010 0.000 0.052 0.006

n-Pentane 0.020 0.000 0.000 0.027 0.004

n-Hexane 0.010 0.000 0.000 0.019 0.002

n-Heptane 0.000 0.000 0.000 0.016 0.000

H2S 0.0020 0.0035 0.000 0.000 0.000

3.2 Condensate Analysis

The following condensate analysis is provided:

Table 3.2: Condensate ASTM D-86 Analysis

Volume % Temperature (°F)

IBP 248

10 300.2

30 350.6

50 399.2

70 478.4

90 631.4

FBP 658.4

SG 60/60°F 0.7938

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

3.3 Production Flow Rates

The following production flow rates are provided by OMV:

Table-3.3: Production Flow Rates from different equipment

Parameter Value

Total Produced Water Production 12,000 BPD

Produced Water contribution from Miano PWS 9,600 BPD (80%)

Produced Water contribution from Kadanwari PWS 2,400 BPD (20%)

Miano Finger Type Slug Catcher Gas Flow Rate 116 MMSCFD

Kadanwari HP Slug Catcher Gas Flow Rate 90 MMSCFD

Kadanwari LP Slug Catcher Gas Flow Rate 26 MMSCFD

Miano Finger Type Slug Produced Water Flow Rate *

Miano Slug Catcher Liquid Flow Rate NNF

Train-1 Inlet Separator Liquid Flow Rate 114 BPD

Train-2 Inlet Separator Liquid Flow Rate 114 BPD

Kadanwari HP Slug Catcher Produced Water Flow Rate **

Kadanwari LP Slug Catcher Produced Water Flow Rate 500 BPD

Front End Compression Package Liquid Flow Rate 76 BPD

Condensate Flow from Blow Case (intermittent) 580 litres in 3 minutes ***

Kadanwari HP Slug Catcher Condensate Flow 1bbl / MMSCF

Kadanwari LP Slug Catcher Condensate Flow 1bbl / MMSCF

Miano Finger Type Slug Catcher Condensate Flow 1bbl / MMSCF

* Produced water flow rate from finger type slug catcher will be adjusted so as to get a total of
9600 BPD produced water from Miano train.
** Produced water flow rate from Kadanwari HP slug catcher will be adjusted so as to get a
total of 2400 BPD produced water from Kadanwari train.
*** 6-10 batches in one day. Maximum condensate production is 40 barrels in one day.

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

3.4 Operating Conditions

The following operating conditions will be used, taken from PFDs and field
personnel:
Table-3.4: Equipment Operating Conditions
System Operating Conditions

HP Slug Catcher (V-0310) 1300 psig at 180°F (Note-1)

LP Slug Catcher (V-0410) 600 psig at 160°F

Miano Finger Type Slug Catcher (V-0340) 1300 psig at 130°F

Inlet Separators (V-0320/V-0325) 1250 psig at 75°F

Front End Stage-1 Compressor Suction Drums (V-1120) 590 psig at 120°F

Front End Stage-2 Compressor Suction Drums (V-1130) 700 psig at 120°F

Three Phase Separator (V-2031) 25 psig

Degasser (V-2010) 8 psig

Notes:
1. Incoming gas
2. Operating conditions are based on maximum dissolved gases scenario i.e. maximum
pressure and minimum temperature.

3.5 Dissolved Gases

Dissolved gases analysis for input liquid streams is not available. For the
purpose of dissolved gases evaluation ENAR will develop an indicative
simulation model based on above stated operating conditions, flow rates and
flow configuration shown in Annexure-1, figure-02.

3.6 Slugging Flow Rates

Flow rates of incoming slugs to Kadanwari HP slug catcher and Miano Finger
type slug catcher during pigging operation are to be advised by OMV.

3.7 Re-Injection Pressure

Refer to Re-Injection Pressure Analysis Report (16832-02-20-10-RP-301-01).
As advised by OMV the wellhead re-injection pressure of 1500 psig will be
considered.

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 KADANWARI PWS EVALUATION PROJECT
Basis of Design

4 SYSTEM OF UNITS
Following measurement units will be used for this project.

Parameter Units
o
Temperature F
Gauge Pressure psig
Absolute Pressure psia
Standard Gas Flow MMSCFD
Actual Gas Flow ft3/hr
Mass Flow lb/hr
US GPM or
Liquid flow
Barrels per day (BPD)
Heat flow MMBtu/hr
Enthalpy Btu/lb
Mass lb
Volume ft3
Length ft or inch
Long Lengths km
Density lb/ft3
Viscosity cP
Kinematic Viscosity cSt
Surface tension dyne/cm
Thermal Conductivity Btu/hr.ft.oF
Specific Heat Btu/lb.oF
Heating Value Btu/lb or Btu/SCF
Power hp

4.1 Reference States

Standard Conditions: 60 oF & 14.7 psia
Normal Conditions: 32 oF & 14.7 psia

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Basis of Design

5 SITE & ENVIRONMENTAL DESIGN DATA

Site & environmental design data for Kadanwari Central Processing Facility is
to be provided by OMV. (Environmental data for Miano 10 is not available to
ENAR)

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SKETCH OF KADANWARI PWS

ENAR Petrotech Services (Pvt.) Limited

 Low Pressure Slug Miano u/s Slug
Catcher (V-0410) Catcher (V-0340)

1
1

High Pressure Slug Miano Slug

Catcher (V-0310 Catcher (V-0330)

2
2

Sour Fuel Gas KO Drum (V-2230) Blow Case (V-1215)

3
3

Train-1 Inlet
Recycle Inlet Separator (V-0620) Separator (V-0320)

4
4

Recycle Feed Gas Train-2 Inlet

Scrubber (W-0620) Separator (V-0325)

5
5

Recycle Filter Coalescer (W-0610)

6
6

Sales & Recycle Gas

Comp. Suction Scrubbers
SEPARATOR

7
THREE PHASE

Front End Compr. 1st Stage

From Dump Valve

Scrubber (V-1120)

8
nd
Front End Compr. 2
V-2031

Stage Scrubber (V-1130)

MIANO PRODUCED WATER SYSTEM

9
KADANWARI PRODUCED WATER SYSTEM

DEGASSER
To Incinerator

V-2010
To T-1011 & T-1010

T-2021
A-2000
OILY WATER

T-2030
T-2020
DISPOSAL

SETTLING TANK
PRODUCED WATER

P-2020

TRANSFER PUMPS
PRODUCED WATER
TANK

T-2040
PRODUCED
WATER STORAGE

P-2050
F-2070
F-2060

FILTER
Figure-1: Overall System Configuration

TO
WELL
 MIANO PRODUCED WATER SYSTEM

E-0320
Metering TRAIN-1

V-0320
Train-1
E-0310
INLET
SEPARATOR
Figure-2: Active System Configuration

From Blow Case V-1215

V-0340 V-0330

E-0325
MIANO MIANO Train-2
SLUG CATCHER E-0315 TRAIN-2

V-0325
NNF
UPSTREAM SLUG INLET
CATCHER SEPARATOR
(INDICATIVE)

To Incinerator

DUMP
PRODUCED
VALVE
V-2031 WATER STORAGE
TANK

To T-1011 & T-1010

THREE PHASE
SEPARATOR F-2060
TO
F-2070
WELL
T-2040
FILTER
P-2050

KADANWARI PRODUCED WATER SYSTEM

To Inlet
Cooler E-1215
Metering
To Incinerator

PRODUCED WATER
DISPOSAL TANK
V-0310

OILY WATER
DEGASSER
HIGH PRESSURE

V-2010
SLUG CATCHER
A-2000 T-2020 P-2020

PRODUCED WATER
FRONT END COMPRESSION
Stage -1 Stage -2 TRANSFER PUMPS

E-1110 E-1120 E-1130 SETTLING TANK

V-1120

V-1130

T-2030
V-0410 R R

C-1110 C-1120
LOW PRESSURE T-2021
SLUG CATCHER

P-2021