RENR5258-01 FLUID POWER SYMBOLS

June 2004
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVES
K VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

23 MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

25 FLUID STORAGE RESERVOIRS

D6N Track-Type Tractor

Hydraulic System
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Steering charge circuit oil enter the charge filter (25) through the right hand
COMBINATION CONTROLS
fitting.Clean filtered charge circuit oil exits the filter at the left hand fitting and
flows to thepilot steering control and the steering pump.
CCK1-0499
A combination S•O•S and fluid sampling port (K) is installed on the inlet side CBL1-0399 SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

of the charge circuit filter base.

AKM1-1234 MANUAL CONTROL SYMBOLS
CCS1-0399
Charge Circuit Filter ALY1-1334
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Differential Steering
© 2004 Caterpillar Printed in U.S.A.
All Rights Reserved

Dimensions (approximate)
Electrical Symbols Table
Hydraulic Symbols (Electrical)

G M
3
7
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Remote Test Port Panel

(Dimensions: 34 inches x 24 inches)

9 4

1 5 8
2 6
D E A Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

RENR5258
Tractor Dimensions
1 Track gauge 1890 mm 74 in Electrical Symbols (Electrical)
2 Width of tractor
SOS With the following attachments:
B Standard shoes without blade 2492 mm 98 in
T
Pressure Temperature Level Flow
840 mm (33 in) shoes without blade — Symbol Symbol Symbol Symbol
Standard shoes with VPAT blade angled 25 2960 mm 117 in
3 Machine height from tip of grouser
: Wire Number Identification Codes
The implement pump (16) is mounted
to the lower left rear face of the torque With the following equipment —
ROPS canopy 3022 mm 119 in Electrical Schematic Example Hydraulic Schematic Example
converter housing.
ROPS cab 3083 mm 121 in Current Standard Current Standard

16 4 Drawbar height (center of clevis)

From ground face of shoes 595 mm 23.4 in
Harness identification code
This example indicates

16 Page,
wire 135 in harness "AG". Wire
Y2 Y1 MA MB Circuit Number Wire Color
5 Length of track on ground 2550 mm 100 in Identification

325-AG135 PK-14
6 Length of basic tractor (with drawbar) 3740 mm 147 in
325-PK
Located inside the machine right fender outside compartment is the Hydraulic Pressure With the following attachments, Circuit Identification Wire Color Wire Gauge
Remote Test Port panel. Machine system pressures can be checked and monitored Number
add to basic tractor length: —
here. The arrangement of the pressure ports on this panel are:
- A Implement pump discharge.
Ripper 1026 mm 41 in Previous Standard
- B Implement pump signal. PA55 winch 381 mm 15 in Wire
Wire Color

- D Pilot Supply. C VPAT blades, straight 1057 mm 42 in

- E Charge pump relief. VPAT blade, angled 25 1787 mm 70 in 325-PK-14
- MA Right steer loop.
SU blade 1176 mm 46 in
- MB Left steer loop.
- SOS Oil Sampling.
Implement Pump 7 Height over stack from tip of grouser 2886 mm 114 in Circuit Number
Identification
Wire Gauge
B A

(EXAMPLE VALVE)

- Y1 Right steer pilot. 8 Height of grouser 57 mm 2.2 in

- Y2 Left steer pilot. 9 Ground clearance from ground face of shoe (per SAE J1234)424 mm 16.7 in
 2 E 5 6 7 J K 9 11 Hydraulic System Components
Item Description Qty
1 Steering Motor 1
1 Z 2 Motor Flushing Valve 2
3 Cold Start Bypass Valve 1
4 Charge Pump 1
4 L 5 Pressure Cutoff Valve 1
6 Charge Pump Relief Valve 2
7 Make-up Valve Group with Line Relief 2
Steering Pump Controls 2
10 8
9 Steering Pump 1
D 10 Steering Pilot Valve 1
11 Charge Oil Filter 1
12 Oil Cooler 1
13 Cooler Bypass Valve 1
14 Cylinder Group (STD “P” Angle) 2
3 Cylinder Group (STD “P” Tilt) 1
15
H M Cylinder Group (“SU” Tilt)
Pump Group
1
1
16
B F 17
Cylinder Group (STD “P” Lift) 2
A 8 N Cylinder Group (“SU” Lift) 2
Plug 2
G 18
19 Seal 2

20 C 20 End Cover 1
21 Make-up Valve Group 2
22 Ripper Lift Valve Group 1
AA BB 23 Make-up Valve Group with Line Relief 2
21 24 Dozer Angle Valve Group (STD) 1
25 Cylinder Group (Ripper Lift) 2
26 Dozer Tilt Valve Group (STD) 1
22 17 27 Make-up Valve Group with Line Relief (Dozers with “SU” Blade or Ripper) 1
Dozer Lift Valve Group (Standard “P” Lift) 1
28
Dozer Lift Valve Group (Dozers with “SU” Blade or Ripper) 1
Inlet Manifold Cover Assembly 1
23 29
4 Bank Valve Group (All Dozers with Ripper) 1
30 3 Bank Valve Group (Standard “P” Dozer) 1
Q
24 18 19 R 2 Bank Valve Group (“SU” Blade) 1
31 Float Detent 1
32 Filter Element 1
14 13 12 33 Tank Group 1
34 Case Drain Filter 1

25
D6N D/S Schematic
15 P Item Description
Line AA-BB Blocked for Power Beyond End Cover
A
Line AA-BB Open for Standard End Cover
B Implement Pump Discharge Pressure Tap
C For Power Beyond Use 4T-7862 End Cover
W D Bypassed Cold Oil
V E Right Steering Loop Pressure
F Left Steering Loop Pressure
(Dimensions: 34 inches x 24 inches)

G Charge Pump Discharge Pressure

H Charge Pump Relief Pressure
26 U J Left Steering Actuator Pressure
K Right Steering Actuator Pressure
RENR5258-01

L Case Return Pressure

21 M Left Steering Pilot Pressure
N Right Steering Pilot Pressure
P Charge Pump Suction
27 Q Steering Circuit Case Drain
31 16
R Ports Blocked When Using “SU” Blade
S Implement Return
28 T Load Sensing Signal Pressure Tap
X U Head End
V Cylinder Bypass
29 W Rod End
14 X Suction
Y Y Case Drain Filter Inlet Pressure
Z Charge Filter Inlet Pressure
16 Page,

34
30 T
LINE PATTERNS
S Pressure Line

Pilot / Load Sensing Pressure

17 Drain / Return Lines

Component Group

33
Attachment

32
Air Line

CALLOUTS
THIS SCHEMATIC IS FOR THE D6N TRACK-TYPE TRACTOR
YY Taps (Pressure, Sampling,Sensor) by letter Components are shown installed on a fully operable machine with the key and engine off.
52 Components by number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations