PRO1 10E Introduction Micromaster

Introduction to Micromaster MM420 (1)
SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

Automation and Drives
Siemens AG 2004. All rights reserved. File: PRO1_10E.1
Contents Page
Objectives ........................................................................................................................................ 2
Principle of an Inverter ..................................................................................................................... 3
Overview: Standard Drives ............................................................................................................... 4
Communication: PROFIBUS DP ....................................................................................................... 5
Drive ES (= Engineering System) ..................................................................................................... 6
BOP (Basic Operator Panel) Standard Operator Panels ................................................................... 7
Keys on the Operator Panel .............................................................................................................. 8
Exercise 1: Reset to Factory Default ................................................................................................. 9
Exercise 2: Using the BOP as Command Source ............................................................................. 10
Exercise 3: Setting the Command Source to Profibus, Ramp-up Time, Ramp-down Time................ 11
Profibus Communications Module: Setting the Address .................................................................... 12
Exercise 4: Linking Micromaster to Profibus DP ............................................................................... 13
Exercise 5: Function Test - Micromaster ........................................................................................... 14
If You Want to Know More ................................................................................................................ 15
Simple S7 Program for Controlling the Drive .................................................................................... 16
Micromaster MM420: Control Word .................................................................................................. 17
Micromaster MM420: Status Word ................................................................................................... 18
Digital Control Signals OFF1, OFF2, OFF3 ...................................................................................... 19
Selecting the Command Source and Setpoint Channel ..................................................................... 20
SITRAIN Training for ST-PRO1

Automation and Drives Page 1 Introduction to Micromaster (1)
Objectives
Upon completion of the chapter the participant will ...
... understand the principle of an inverter
… be able to reset the inverter to factory defaults
... be able to operate the BOP standard operating panel
... be able to set basic parameters using the Basic Operator Panel
(BOP)
… be able to monitor and control the Micromaster


Principle of an Inverter
Infeed DC Power module
(Rectifier) link (Inverter)
Three-phase mains system

such as 3 AC, 400V, 50 Hz
Induction
motor
Inverter Variable
speed
U U U
t t t

Direct On-line Three-phase AC motors (here: induction motors) can be operated directly on
Operation the three-phase mains system. They are switched on and off by means of a
contactor (= relay for high currents). For example: a pump for a water storage
tank.
Motor Starter To achieve a smooth start-up, a reduced voltage starter (= motor starter) is
frequently used. After start-up, the motor is then operated directly on the mains.
For example: the drive of an escalator.
Inverter If the motor speed is to be variable, an inverter is used.
For example: the drive of a container crane.
Some applications require a precise adherence to a predefined speed. This is
frequently connected to positioning tasks. These are then servo drives. In simple
terms, servo drives are used everywhere where movement used to be carried
out manually.
For example: machine tools, packaging machines, robots.
The Way it Works With a rectifier circuit, the three-phase current of the public supply system is
rectified. This results in a DC voltage that is buffered by capacitors (DC link). A
power module with transistors generates a three-phase current with variable
frequency and voltage from this DC voltage.
Variable voltage? The motor represents an inductive resistance for the current
flow. With rising frequency the inductive resistance increases. For that reason,
the inverter must also increase the output voltage proportional to the output
frequency.
Configuration It is possible to connect several power modules for several motors to a rectifier
(such as SIMODRIVE 611, MASTERDRIVES).
Rectifier If a rectifier circuit with transistors instead of diodes is used then electrical
energy can be fed back into the system during ramping down.

Overview: Standard Drives
Application example:
Controlled pumps and
fans in an air
conditioner
MICROMASTER 4 Inverter
(here the different sizes with a Application example:
performance of about 0.1 to 90 kW) Conveyor belt

Categorization Standard drives are used for applications that only require a low to medium
dynamic as far as speed control is concerned. Many applications in the past
used to be driven with three-phase motors connected directly to the mains. In
the 90s, inverters became so economical that the advantages of a speed-
controlled drive could be utilized in many areas (energy savings in the partial-
load operation, smooth ramp-up and controlled ramping down, quality
improvement in production).
Design The MICROMASTER inverters are now in the fouth generation. They are
"Stand-Alone" devices. That is, the inverter is complete and is connected
between the mains and the motor.
The MICROMASTER 4 inverter family comprises several versions:
MICROMASTER 420 for simple control requirements such as pumps and fans.
MICROMASTER 440 for demanding control requirements (dynamic and precise speed control).
MICROMASTER 410 for the simplest requirements with only a limited ability to parameterize.
MICROMASTER 411 the integration of motor and converter (= COMBIMASTER). The inverter is
located in a special housing piggy-backed on the motor.
Applications - Pumps and fans (for heating, air conditioning, ventilation, chemistry,
foodstuffs ...)
- Conveyor belt systems (for packages, baggage, mail)
- Automatic doors ((house) entrances, elevator doors, garages)
- Washing machines, dryers and ironing machines (industrial field)
- Car washes ...

Communication: PROFIBUS DP
PROFIBUS module

Field Bus A field bus connects distributed sensors and actuators (such as, valves, light
barriers, measuring devices, drives, operator control panels) with the central
PLC.
PROFIBUS DP is a manufacturer-independent, open field bus. PROFIBUS has
been standardized and continuously further developed by the PNO (Profibus
User Organization) since 1990.
Master-Slave The master (usually a PLC with a PROFIBUS interface module, such as,
S7-315-2 DP) controls the data communication on the bus. Slaves only send
data when they are prompted by the master. That way, no collision results
between two senders.
Cyclical Range The slaves are cyclically (= one after the other) supplied with process data by
the master and their process data is scanned.
In Drives, process data are, for example,
- speed setpoint, switch-on signals from the master or
- actual speeds, error signals from the drive.
The data telegrams consist of 2 to 16 words (á 16 bit).
Cycle times lie between about 2 to 20 ms.
Event-driven Range As well, there is often the need to read or change the parameters of a drive. This
occurs (in today‘s applications) only when prompted. The cyclic operation is
then briefly interrupted and a longer data telegram with up to 117 words is sent.
Master Class 2 The "normal“ master is called Master Class 1. For commissioning, you can also
connect a PC or PG (= SIMATIC programming device) as a Master Class 2.
Independent of the actual data communication, the Master Class 2 can access
the drives.
Profibus Address The minimum requirement for commissioning the Profibus option module is the
setting of the Profibus address. You will find more information on Page 12 of this
chapter.

Drive ES (= Engineering System)
Drive ES Basic Drive ES SIMATIC
Drive ES Graphic Drive ES PCS7

Software Drive ES is a (chargable) software as an add-on to the SIMATIC Manager.

Drive ES Basic Enables you to integrate the drives as objects in the SIMATIC Manager. They
then appear in the project tree, like for example, SIMATIC CPUs.
In this manner, the commissioning software of the drives is then also started.
Drive ES Graphic Exclusively for MASTERDRIVES and SIMOREG DC-MASTER.
Is used for user-friendly, graphic assignment of internal signal sequences and
available function blocks.
Drive ES SIMATIC This package contains STEP 7 Block Libraries (= Data and function blocks) for
user-friendly configuration of communication using PROFIBUS DP.
Drive ES PCS7 This package contains faceplates for user-friendly configuration of the process
control system PCS7.
Starter The "STARTER" commissioning software for drives supports the user in:
- parameter assignment
- commissioning
- diagnosis
- the service of MICROMASTER 4.
STARTER can be executed as stand alone. The tool is, however, also
integrated in the Drive ES configuration program from Totally Integrated
Automation.

BOP (Basic Operator Panel) Standard Operator Panels
SDP (= Status BOP (= Basic
Operator Panel) Setting parameters (changeable parameters):
Display Panel)
SIEMENS
SIEMENS
5.00
I <> Fn 5
O Jog P 6
MICROMASTER 440
MICROMASTER 440
Index of a parameter (sub-parameters):
As delivered from factory Parameter keypad

for easy
LED Status display
commissioning
Monitoring parameters:
or changing
individual parameters

SDP The standard version of the MICROMASTER is fitted with the SDP (= Status
Display Panel). The MICROMASTER is already parameterized in such a way
that it can be operated through the terminal strip.
The SDP has a status indicator with a green and yellow LED (16 different
messages)
BOP The BOP (= Basic Operator Panel) can be ordered as an option to replace the
SDP – temporarily for commissioning or long-term.
Functions:
• LCD display with 5-digit 7-segment display and unit symbols
(Hz, min-1, V, A, kWh)
• Access to all parameters up to Acess Level 3 (Expert)
Parameter List Unlike a PLC controller (SIMATIC), drives are not programmed. No program is
written.
Settings are made in parameters. The basic program in the digital drive is fixed
and is called firmware. By assigning parameters, the inverter is adapted to the
task.
Indexed Parameter Many parameters contain sub-parameters. Parameters with similar functions are
often grouped there.
Monitoring Some parameters are only used to display values.
Parameters So that you can differentiate them from the others at first glance, an "r" (= read
only) is placed in front of them instead of a "P".
"Trigger" Parameters Some parameters can only be changed from 0 to 1. An internal action in the
MICROMASTER is usually triggered with this, for example, Reset to Factory
Default.

Keys on the Operator Panel
Start the converter with parameterized ramp-up time
Bring the converter to a standstill with parameterized ramp

down rate. Press twice and the converter coasts to a
standstill.
Changes the direction of rotation
Motor starts and rotates at the preset jog frequency. Motor

rotates as long as the button remains pressed
Parameter access. Is used to select the parameter number

and to accept the value
Increase parameter number or value
Decrease parameter number or value
This key has a series of functions:

- Roll function to display the 5 most important values
- More exact setting of parameters, e.g. decimal places
- Jump to Parameter 0000. The display shows r0000

Access Levels For simple applications, only a few parameters have to be changed. For
complex applications, an "exotic" parameter may be needed from time to time.
For that reason, access levels were established in parameter P003:
• Level 1 = Standard, where only the 17 most important parameters are
displayed
• Level 2 = Extended. In this level, additional parameters are visible for the
input and output terminals, as well as for communication through field bus or
for example, for the setpoint channel
• Level 3 = Expert. Here you have access to all necessary parameters. For
the MICROMASTER, this is about 600 parameters
• Level 4 = Service. Some specific parameters are only meant for authorized
service personnel. The level is protected by codeword.
Command Source Commands are: on signal, off signal, jog, and acknowledge fault messages, for
example. On the training unit, you can select the following sources using
parameter P0700:
• P0700 = 1 BOP operator panel
• P0700 = 2 Switches S1-S3 on the demo case
• P0700 = 6 From the CPU through Profibus
Setpoint Source Setpoint is, the inverter frequency, for example. On the training unit, you can
select the following sources using parameter P1000:
• P1000 = 1 BOP operator panel with the higher/lower buttons (only
with r0000)
• P1000 = 2 Potentiometer on the demo case
• P1000 = 6 From the CPU through Profibus

Exercise 1: Reset to Factory Default
Parameter Value Comment Parameter Value Bemerkung

P0010 30 Reset to P0010 1 Quick
Factory Default Commissioning
P0970 1 End P3900 1 End
Parameter Value Comment

P0010 0 Normal operation
S1 = Drive On/Off
S2 = Reverse direction of rotation
P0010 = Commissioning filter S3 = Acknowledge fault
P0970 = Reset to factory defaults H1 = Fault (is lit when there is no fault)
P3900 = End of quick commissioning P1 = Potentiometer for the frequency/speed

Task First of all, carry out a Reset to Factory Default to establish a defined output
state. In the factory default, the inverter is already functional and can be
controlled using binary inputs.
What to Do 1. Change the parameter P0010 to the value 30

2. Change the parameter P0970 to the value 1
3. Wait until the P---- indicator "disappears" on the display
4. Test the inverter using the switches and potentiometer on the demo case
Note If parameter P0010 is set to the value 1, carry out a quick commissioning of the
inverter and the motor. By selecting quick commissioning, only the most
frequently required parameters are displayed. This simplifies operation because
only the most important motor (characteristic) data are entered. The end of
quick commissioning is completed with the parameter P3900:
- P3900 = 1 Æ Reset to factory default and motor data calculation
- P3900 = 2 Æ only motor data calculation
- P3900 = 3 Æ Reset the parameter assignments of input and output
settings
This procedure is also described in the "Getting Started" Guide that is included
with every unit.

Exercise 2: Using the BOP as Command Source
Parameter number Value Comment

P0700 1 Select the command source
P1000 1 Select the frequency setpoint
Reverse direction
ON I <> Fn 5 Increase frequency
6
OFF1 Decrease frequency
O Jog P
Jog operation
(Set-up operation)

Task The drive is to be operated from the BOP operator panel.
What to Do 1. Change the parameter P0700 to the value 1

2. Change the parameter P1000 to the value 1
3. Test the inverter using the buttons on the BOP
Notes Pressing the higher/lower keys only affects the speed in r0000 (press Fn key
and then P key). Otherwise they are only used for assigning parameters.
Changing the speed using the "faster" signal or the "slower" signal is called
motor potentiometer (MOP).
Jog Key: In certain circumstances, it is necessary to control the drive independent of the
current inverter setpoint or the normal ON commands. If, for example, the
control signals come from a SIMATIC S7-300 by default, then the control must
take place "by hand" in a service case or when setting the drive to a new
position.
The key only functions in the ready state. That is, OFF1 = 1.
The frequency is 5 Hz in the factory default.
Fn Key: With the "Fn" (Function key) key, you can carry out the following actions
- acknowledge alarm and fault messages when the cause of the error no
longer exists
- jump between decimal positions in parameter changes
- display of important inverter data, such as, voltage of DC current link
(Roll function when "Fn" key is pressed for 2 seconds).

Exercise 3: Setting the Command Source to Profibus, Ramp-up
Time, Ramp-down Time
Parameter number Value Comment

P0003 2 Expanded parameter access
P0700 6 Signal source Profibus
P1000 2 Setpoint from Potentiometer
P0918 6 Profibus address MM420
P1120 2.00 Ramp-up time 2 seconds
P1121 2.00 Ramp-down time 2 seconds
Setpoint before ramp-function generator: Setpoint after ramp-function generator:
Internally generated
Setpoint frequency Setpoint frequency ramp-function
50 Hz 50 Hz
t t
P1120 P1121

Task The drive is to be assigned parameters in such a way that the control
commands are transmitted from the CPU through Profibus.
What to Do Set all parameters as shown in the slide.
Diagnosis The tri-colored LED is located on the front of the Profibus-DP card. The
following table explains possible LED displays and error causes and helps you
with the following exercise:
Off no power
Red flashing invalid Profibus address (126/127 is invalid) or hardware/software error
Red on temporary state during startup or new communication configuration; if constant
state, then Profibus interface or inverter defective
Orange on Communication link to converter and connection Profibus has been established
but no cyclic data exchange is taking place.
Orange flashing communication to inverter built-up; no connection to Profibus, or Profibus
connector not inserted or faulty or Profibus master is switched off.
Green flashing cyclic process data exchange exists, but setpoints are invalid (control word = 0,
because S7 master is in the "STOP" state, for example.
Green on cyclic process data exchange is built-up.
Ramp-up Time Internally, the setpoint value changes according to a step function. To achieve a
controlled ramp-up transition, a ramp-function generator is integrated, that
generates a ramp-type setpoint for the controller.

Profibus Communications Module: Setting the Address
Switch number 1 2 3 4 5 6 7
Add to address 1 2 4 8 16 32 64
Example 1: Address = 6 off on on off off off off
Example 2: Address = 88 off off off on on off on
Some addresses have a “particular“ meaning
Address Meaning
Profibus address is specified
0
by Parameter P0918
1 to 125 valid Profibus address
126, 127 invalid Profibus address

Attention The minimum requirement for commissioning the Profibus communications module
is the setting of the Profibus address.
Setting You can set the Profibus address in two ways:

- through the 7 DIP switch on the module or
- through Parameter "P0918"
Note To change the DIP switch, the inverter must be in a switched off state (no voltage)
(for already mounted communications module). A change to the DIP switch only
takes effect after the Profibus module is restarted. The restart must be triggered by
a Power OFF / Power ON. This is true for an inverter supply as well as through a
separate 24V supply.

Exercise 4: Linking Micromaster to Profibus DP

Task To be able to control the Micromaster through the Profibus DP network, the
Micromaster must be linked to the Profibus DB and assigned parameters.
What to Do 1. Link the MM420 to the Profibus mastersystem. You will find the MM420 in
the Hardware Catalog Profile "Drive ES" Æ SIMOVERT Æ
MICROMASTER 4 Æ MICROMASTER 420 (see slide)
2. Assign parameters to the MM420 as shown in the slide:
- Device version V1.0
- Profibus Address: 6
- PPO Type 3.PZD 2/2
- I / O Address 56
3. Save, compile and download the configuration to the CPU.
Attention! Through the Reset to Factory Default, Parameter P2040 is set to = 0, among
other things. This parameter defines a telegram off time between 0 and 65,535
ms, after which a fault message is triggered on the MM420. When t = 0, a
possibly running motor is therefore not switched off with CPU – Stop or DP-
Master failure.
Check and modify - if necessary – Parameter P2040 to a value greater than
zero. You will find additional information in the Parameter List for the MM420.

Exercise 5: Function Test - Micromaster
Actual Value (Hexa) Act. Value (Decimal) Act.Val.(Frequency) Act.Val.under rated load (rpm)
4000 16384 50 1350
3000 12288 37.5 1,012.5
2000 8192 25 675
1500 5376 16.41 443.1
1000 4096 12.5 337.5
500 1280 3.91 105.57

Task You are to input the setpoint speed to the Micromaster through the
potentiometer. Jog operation (5Hz) is also possible. Test both possibilities.
What to Do 1. In the SIMATIC Manager, open the project called "TIA_PRO1_Participant"

with the S7 program "C10_Micromaster". Copy all blocks (FC 42, OB 86,
OB 100, VAT "Control_Micromaster") into your current S7 project.
2. Call the FC 42 function ("FC_MM420") in OB 1 and also download the OB 86
and OB 100 blocks into the CPU.
After a successful CPU restart, all components should be ready to go and it
should be possible to control the Micromaster through the Profibus.
3. On the TP170B, call the MM420 screen and test the drive by operating the
buttons.
4. At the same time check the actual speed value (IW 58) using the
"Monitor/Modify Variables" test function. To do so, open the Variable Table
"Control_Micromaster" located in the Blocks folder. Establish a connection to
your CPU using the menu options PLC Æ Connect to Æ Configured CPU
and switch the Variable table online using the "Glasses".
Note You will find a printout of the sample program used along with an explanation at
the end of this chapter and in the Solution Suggestions.

If You Want to Know More

Note The following pages contain either further information or are for reference to
complete a topic.

Simple S7 Program for Controlling the Drive
Control word for Motor ON:

Hex Bit Function
0 ON/OFF 1
F 1 OFF 2
2 OFF 3
3 Pulse Enable
4 Ramp-function Gen.Enable
5 Ramp-function Gen. Start
7
6 Setpoint Enable
7 Fault Acknowledge
8 JOG right
9 JOG left
4
10 Control from PLC
11 Reverse
12 ---
13 Motor Potentiometer up
0
14 Motor Potentiometer down
15 Command Data Set Bit 0

General Since the actual value for the speed is specifed through the potentiometer on
the MM 420 Demo case, it is sufficient to only transfer the control word.
With the PPO Type 3, you can carry out a consistent data transfer with Load
and Transfer instructions or with the "MOVE" Box.
Motor ON (NW 1) Transferring takes place when "Motor_On_HMI" has signal "1". This is a bit
memory that is set through the "On" button in the "MM420" screen on the touch
panel and is reset through the "Off" button.
On the right side of the slide you can see the colored bits of the control word that
are set by the program.
Motor OFF (NW 2) Bit 0 of the control word is set to zero. The motor slows down with the
parameterized lag time.
Jog Motor Right Instead of bit 0, bit 8 is set for "JOG right". As long as the "Jog right" button is
(NW 3) pressed on the touch panel, the motor moves to the right. In the momentary
parameter assignment of the MM 420, a frequency of 5 Hz is set, that can also
be changed through the parameter P1058.
Jog Motor Left Instead of bit 0, bit 9 is set for "JOG left". As long as the "Jog left " button is
(NW 4) pressed on the touch panel, the motor moves to the left. In the momentary
parameter assignment of the MM 420, a frequency of 5 Hz is set, that can also
be changed through the parameter P1059.
Note You will receive additional detailed information on the various PPO Types,
structure of the control word etc., in Programming Course 2.

Micromaster MM420: Control Word
Different Control Signals: Summary:

Binary Signals = Data Bits 16 bits = 1data word
In the internal sequence control system Micromaster

ON/OFF 1 Bit Function
0 ON/OFF 1
1 OFF 2
JOG right 2 OFF 3
3 Pulse Enable
6 digital 4 Ramp-function Gen. Enable
JOG left 5 Ramp-function Gen. Start
inputs
or 6 Setpoint Enable
fieldbus 7 Fault Acknowledge
OFF2 link 8 JOG right
eg. Profibus 9 JOG left
10 Control from PLC
Reverse 11 Reverse
12 ---
13 Motor Potentiometer up
Acknowledge fault 14 Motor Potentiometer down
“Outside world“
MICROMASTER
15 Command Data Set Bit 0
Display of Control Word in r0054

Control Word The control word is a collection of 16 internal binary signals that have to be
available for the internal sequence control system / closed-loop controller of the
inverter. When inverter and SIMATIC S7 are linked with one another using
Profibus, the control word can be ‘made available‘ using an associated output
word, such as QW56. You will find a possible example in FC42.
The control word (bits 0 to 10) conforms to the Standard PROFIdrive Profile. Bit
11 to 15 is MICROMASTER specific.
ON/OFF1 To switch on, an edge change is necessary and OFF2 and OFF3 may not be
active. During switching off, the motor brakes on the braking ramp of the ramp-
function generator and the inverter then switches off.
OFF2 The motor ramps down without braking (coasts to a standstill) and the inverter
switches off immediately.
OFF3 The motor brakes with the back edge of the out signal. The inverter remains on.

Micromaster MM420: Status Word
Different Control Signals: Summary:

Binary Signals = Data Bits 16 bits = 1 data word
From the internal sequence control system Micromaster

Bit Function
0 Drive ready
1 Drive ready to run
Drive ready to run 2 Drive Running
3 Drive fault active
3 digital 4 OFF2 active
Drive fault outputs 5 OFF3 active
or 6 ON inhibit active
Fieldbus 7 Drive warning active
Drive warning link 8 Deviation setpoint/act. value
eg. Profibus 9 PZD control
10 Max. Frequency reached
Motor Overload 11 Warning: Motor current limit
12 Motor holding brake active
13 Motor overload
14 Motor runs right
MICROMASTER
“Outside world“
15 Inverter overload
Display of Status Word in r0052

Status Word The status word is a collection of 16 internal binary signals that are made
available from the internal sequence control system / closed-loop controller of
the inverter. When inverter and SIMATIC S7 are linked with one another using
Profibus, the status word can be monitored and analyzed using an associated
input word such as IW56.
The status word (bits 0 to 10) conforms to the Standard PROFIdrive Profile. Bit
11 to 15 is MICROMASTER specific.
Switch-on Inhibit This status is reached after an error elimination and acknowledgement of a drive
fault. A subsequent switching on is only possible through OFF1 and then ON.
Warning, Message Messages (bit 13, bit 15) and Warnings (bit 11).

Digital Control Signals OFF1, OFF2, OFF3
OFF1 = 0 !
n ⇒ Motor brakes on the braking ramp of the ramp-function generator.

Inverter then switches off.
Sequence
t 1
ON/OFF1
0
OFF2 = 0 ! t
⇒ Motor ramps down without braking (coast to
n standstill). 1
Inverter switches off immediately. OFF2
0
t
1
0 OFF3
t t
OFF3 = 0 ! ON/OFF1 is edge triggered for

switching on
n ⇒ Motor brakes at the ramp and is only accepted
for OFF3 (P1135). when OFF2 and OFF3 are not active!
Inverter remains on.

General To control the drive using Profibus, several definitions have to be made with
regards to the control signals OFF1 to OFF3. You have become familiar with
one possible example in FC42 "FC_MM420". You will receive more detailed
information on the topics of control and status word, PPO Types, cyclic and
acyclic data transmission etc., in Programming Course 2.
Digital Control Signal Control Signal OFF1 = 0:

Motor brakes on the braking ramp of the ramp-function generator and the
inverter then switches off.
Control Signal OFF2 = 0:

Motor ramps down without braking (coasts to a standstill) and the inverter
switches off immediately.
Control Signal OFF3 = 0:

Motor brakes at the ramp for OFF3 that can be set through Parameter
P1135. The inverter remains on.
Sequence The signal for switching on the drive - ON/OFF1 - is edge triggered and is
only accepted when the signal OFF2 and OFF3 are not active.

Selecting the Command Source and Setpoint Channel
Command Source
Status word -
Bits 0 to 15
BOP/AOP keys 1
internal sequence control system Micromaster

Digital inputs 2
USS Bus using RS232
4 Control word -
PC-Inverter mounting set
USS from BOP Link 5 Bits 0 to 15
Communications module 6 P0700 =
Fixed frequencies Additional setpoint Ramp-function Generator Control reference frequency:

P2000=50 [Hz]
FF1 ... ...

Setpoint
FF2 ... ...
frequency
FF3 ... ...
Actual
Motor potentiometer 1 Starter frequency
Analog setpoint 2
3
USS from BOP Link 4
Communications module 6 P1000 =
Setpoint Source

Command Sources The representation shown in the slide only covers the most important
components of the setpoint channel as well as the selection of the command
source. For the complete representation see the function diagrams at the back
of the Micromaster Parameter List.
In our exercise example, the following definitions were made that you monitored
using a Variable table:
- Status word: IW56 "Status_Word_MM420"

- Control word QW56 "Control_Word_MM420"
- Actual frequency IW58 "Actual_Speed_MM420"
- Setpoint frequency QW58 "Setpoint_Speed_MM420"
Reference Frequency The reference frequency of 50 Hertz can be controlled through Parameter
P2000 (P2000 = 50Hz).
Starter Software The "Starter" commissioning and diagnostic software enables a user friendly
configuration and monitoring of Micromaster parameters.


PRO1 10E Introduction Micromaster

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PRO1 10E Introduction Micromaster

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Introduction to Micromaster MM420 (1)

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

Upon completion of the chapter the participant will ...

... understand the principle of an inverter

… be able to reset the inverter to factory defaults

... be able to operate the BOP standard operating panel

… be able to monitor and control the Micromaster

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

Three-phase mains system

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

Drive ES Basic Drive ES SIMATIC

Drive ES Graphic Drive ES PCS7

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

Software Drive ES is a (chargable) software as an add-on to the SIMATIC Manager.

SITRAIN Training for ST-PRO1

As delivered from factory Parameter keypad

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

Bring the converter to a standstill with parameterized ramp

Changes the direction of rotation

Motor starts and rotates at the preset jog frequency. Motor

Parameter access. Is used to select the parameter number

Increase parameter number or value

Decrease parameter number or value

This key has a series of functions:

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

Parameter Value Comment Parameter Value Bemerkung

Parameter Value Comment

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

What to Do 1. Change the parameter P0010 to the value 30

SITRAIN Training for ST-PRO1

Parameter number Value Comment

ON I <> Fn 5 Increase frequency

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

Task The drive is to be operated from the BOP operator panel.

What to Do 1. Change the parameter P0700 to the value 1

SITRAIN Training for ST-PRO1

Parameter number Value Comment

Setpoint before ramp-function generator: Setpoint after ramp-function generator:

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

What to Do Set all parameters as shown in the slide.

SITRAIN Training for ST-PRO1

Example 1: Address = 6 off on on off off off off

Example 2: Address = 88 off off off on on off on

Some addresses have a “particular“ meaning

126, 127 invalid Profibus address

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

Setting You can set the Profibus address in two ways:

SITRAIN Training for ST-PRO1

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

What to Do 1. In the SIMATIC Manager, open the project called "TIA_PRO1_Participant"

SITRAIN Training for ST-PRO1

SIMATIC S7 Date: 24.06.2004 SITRAIN Training for

SITRAIN Training for ST-PRO1