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IMPACT 3.

0 Tuesday, 29 April 2014

Chassis ID Path
A 675782 43/Specifications/FM, VT2009B/Gearbox, mechanical

Model Identity
FM 121096081

Publish date ID/Operation No.


Wednesday, 8 October 2008

Gearbox, manual

Axial Clearance

Position Axial clearance (mm)

VT1708B VT200B

Gear, crawler, main shaft   0.28 - 0.45

Gear, reverse, main shaft 0.28 - 0.45

Gear, 2nd, main shaft 0.28 - 0.45 0.26 - 0.43

Gear, 1st, main shaft 0.38 - 0.68 0.50 - 0.71

Gear, 3rd, main shaft 0.28 - 0.45 0.31 - 0.48

Gear, reverse, reverse shaft 0.55 - 1.15

Planet gear 0.60 - 1.30

Countershaft 0.05 - 0.15 (Prestress) 0.12 - 0.18

Main shaft 0.05 - 0.15 (Prestress) 0.12 - 0.18

Tightening torques

Tightening torques (Nm)


Position Thread Note
VT1708B VT2009B

Screw: clutch, M12 75 ± 10 -  


transmission house
M16 - 250 ± 25  

Screw: cover input M10 50 ± 51  

COPYRIGHT © Copyright Volvo Parts Corporation


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Tuesday, 29 April 2014

shaft

Screw: oil pump, M10 40 ± 5 2  


transmission
housing

Screw: bracket, M10 40 ± 5  


suction pipe

Screw: flange, M8 20 ± 3  
suction pipe

Nut: oil cooler M22 56 ± 6  

Shaft, distribution M32x1,5 250 ± 30  


pipe

Lock nut, output M60x2 550 ± 50 Locked by punching


shaft

Screw: piston range M10 40 ± 5 Greased

Lock screw: shift M16x1 75 ± 7 Locked by punching


yoke range

Screw: inhibitor M8 20 ± 3  
valve range

Pulse sender, road M18x1,5 25 ± 5  


speed

Plug pulse sender M18x1,5 35 ± 5  

Screw: transmission M12 75 ± 10  


- range housing

Screw: piston range M10 40 ± 5 Greased


and cover

Screw: cover, PTO M12 40 ± 5  

Screw: cover, oil M10 55 ± 5  


filter

Screw: cover, oil M10 40 ± 53 First 4 ± 1 then 40 ±


filter 5

Lock screw: shift M16x1 75 ± 7 Locked by punching


yoke 3-4

Oil drain plug M26x1,5 35 ± 5  

Level inspection M26x1,5 35 ± 5  


glass

Temperature gauge M16x1,5 18 ± 2  

Plug, oil pressure M12x1,5 16 ± 2  

LR-switch M18x1,5 35 ± 5  
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Tuesday, 29 April 2014

Self-tapping screw, M6 7±2  


noise shield

Stud: transmission M10 12 ± 2  


housing N-type

Screw: bracket for M16 75 ± 10 -  


clutch servo
- 200 ± 15  

Screw: servo M8 24 ± 4  

Screw: cover main M10 40 ± 51  


shaft

Screw: cover M10 40 ± 51  


counter shaft

Screw: M12 75 ± 10  
transmission-control
housing

Nut: transmission M10 30 ± 10  


housing N-type

Screw: transmission M10 30 ± 10  


housing N-type

Anchorage M10 50 ± 5  
forkholder

Nipples type VIPS, M10 18 ± 3  


air system
M12x1,5 23 ± 3  

M16x1,5 25 ± 3  

Banjo hole screw, M10x1 12 ± 2  


air system
M12x1,5 18±2  

1 Screws tightened crosswise. Full torque only when the cover is in contact with the house.

2 Screw with conical head must be tightened first.

3 Demand only for aftermarket.

Press forces

Press forces applies to cleaned parts.

Shaft Hub Press force (tons)

F min F max
COPYRIGHT © Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Tuesday, 29 April 2014

Input shaft Bearing, inner ring 5 -

Main shaft Hub, crawler-reverse 2,5 15

Guide sleeve 1-2 2,5 20

Guide sleeve 3-4 2,5 20

Sun gear 1 101

Bearings, inner rings 5 -

Countershaft Gear P1 20 40

Gear 3rd 20 40

Bearings, inner rings 5 -

Output shaft Companion flange 1 12

Bearing 8 -

PSS dual gear 8 -

Axle shaft2 Gear, for pump drive 0,3 5

Reverse shaft Bushing 5 -

Reverse shaft3 Transmission housing 4 -

1 Part number directed towards the back of the gearbox.

2 For driving oil pump

3 Assembly of reverse shaft + bushing.

Backlash

Backlash min 0,08 mm

max 0,40 mm

Max variation for one gear 0,10 mm

Oil capacity

Component Oil capacity (litres) Additional oil volume (litres)

Gearbox VT2009B 12 -

COPYRIGHT © Copyright Volvo Parts Corporation


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Tuesday, 29 April 2014

PTO PTR-D/F - 0,1

PTO PTR-FL/FH/DM/DH - 0,8

PTO PTRD-F/D/D1/D2 - 0,8

Oil cooler TC-MWO - 0,1

Oil cooler TC-MWOH - 0,8

Oil pressure

The oil pressure is read off at run due to 1500 rpm on input shaft. Pressure min 80 KPa and max 500 KPa.

COPYRIGHT © Copyright Volvo Parts Corporation


The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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