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Fiber Hybridization
Nageh M. Ali 1; Xin Wang 2; and Zhishen Wu, M.ASCE 3
Abstract: A fundamental understanding of the mechanical properties and the failure mechanism of hybrid fiber-reinforced polymers (FRP)
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is required for the effective application of FRP in construction. This paper presents a new methodology for predicting the tensile behavior of
hybrid FRP tendons by considering the interfacial stress transfer between the resin and the fibers in hybrid FRP. Subsequently, the authors
utilize the fundamental concepts of fracture mechanics to derive a model capable of predicting the mechanical properties of hybrid FRPs. For
this paper, the authors conducted an experimental study on the tensile properties of hybrid basalt/carbon FRP tendons and hybrid glass/carbon
FRP tendons. They identified the effects of resin type, fiber fraction, and fiber arrangement over the cross section. The results show that the
stress-strain relationship of hybrid FRP can be modified from the linear behavior of FRP to a ductile behavior with a steady pseudoyielding
plateau and a high ultimate failure strain. Meanwhile, the load drop in hybrid FRP, which is attributable to the fracture of the fibers with low
elongation capacity, can be controlled effectively by the proper design of the hybrid fiber proportions, resin type, and volume fraction.
The proposed hybridization results in improving the deformation ability of fibers with low elongation capacity. Moreover, the proposed
model for the description of failure progression and prediction of mechanical properties is verified by good agreement with the experimental
results of this paper and those from prior studies by others. DOI: 10.1061/(ASCE)CC.1943-5614.0000427. © 2013 American Society of
Civil Engineers.
Author keywords: Carbon fiber; Basalt fiber; Hybrid tendons; Iterative model; Interfacial stress.
Load
of the lowest elongation fiber nor can it predict the load and strain
Load drop (Pd)
at final rupture. Pf HE fiber
To address the aforementioned shortcomings, this paper will failure
Py
first discuss a new analytical model for predicting the tensile behav-
ior of a hybrid FRP, which takes into account the interfacial stress Partial delamination
transfer between the hybridization components after low elongation Yield strain Failure strain
(LE) fiber rupture. This paper investigates the mechanical behavior
Stage I Stage II Strain
of basalt/carbon and glass/carbon hybrid FRP tendons and dis-
cusses the influence of resin type, fiber fraction, and fiber arrange-
ment. Finally, the authors will verify the prediction model through a Fig. 2. Proposed tensile behavior of hybrid FRP composite
comparison with experimental data and other models.
Theoretical Analysis
Fundamental Interface Models
Using appropriate boundary conditions and following procedures
Considerable research has been carried out regarding how to solve similar to those found in Yuan et al. (2001) and Wu et al. (2002),
the interfacial-shear stress transfer in FRP-strengthened structures, the relative displacement δ, adhesive layer shear stress τ , and nor-
especially for FRP-to-concrete adhesively bonded joints. Yuan et al. mal stress of the HE fiber σ1, are given by the following equations
(2001), Wu et al. (2002), and Yuan et al. (2004) introduced several for the pull-pull joint:
and the same are given by the following equations for the pull-push
where ϕ = a reduction factor as a result of the load drops at LE fiber
joint:
rupture, which can be taken as 0.9. Furthermore, total debonding is
−ωP 2Gf λ coshðλxÞ not achieved and the minimum bonded length ratio (ψmin ) corre-
δ¼ • 2 − sinhðλxÞ ð8Þ sponding to the failure load can be computed by
S τ f tanhðλψlt =2Þ
2 δf λ
ωPλ − coshðλxÞ ψmin ¼ arctan h ð19Þ
τ¼ þ sinhðλxÞ ð9Þ λlt 0.9 • ε1
S tanhðλψlt =2Þ
where ε1 is the failure strain of the HE fibers.
ωP − sinhðλxÞ
σ1 ¼ þ coshðλxÞ ð10Þ Finally, as the distribution of normal stress carried by the HE
A1 tanhðλψlt =2Þ fibers is uniform only at the unbonded part, the total strain corre-
sponding to the applied load can be evaluated by integrating the
For the boundary condition at x ¼ 0 normal stress of the HE fiber. Therefore, Eq. (20) completes the
ðδÞtotal ¼ ðδÞpull-pull þ ðδÞpull-push ¼ 0 ð11Þ relationship between the applied load, bonded length ratio, and to-
tal strain corresponding to the applied load as shown
ω is determined to be
Pð1 − ψÞ τ 2f P • S tanhðλψlt =2Þ ψlt
τ 2f • S 1 1 ε¼ þ þ ð20Þ
ω¼ 2
þ ð12Þ E 1 A1 Gf λ2 E21 A1 lt A1 λ 2A1 β
2Gf λ E1 A1 coshðλψlt =2Þ β
τ 2f P where v1 and v2 = the volume ratio of HE and LE fibers, re-
τ¼ • sinhðλxÞ ð15Þ spectively, and ƒ1 = the tensile strength of the LE fibers.
2Gf λE1 A1 coshðλψlt =2Þ
2. After LE fiber rupture, the following steps are taken:
a. Find the minimum ratio of the bonded length (ψmin ) by
τ 2f PS coshðλxÞ 1 using Eq. (19);
σ1 ¼ þ ð16Þ
2Gf λ2 E1 A1 A1 coshðλψlt =2Þ A1 β b. Select a bonded length ratio (ψi ) in the range of
ψmin ≤ ψi ≤ 1.0;
Under small loads, there is no interfacial debonding as long as c. From Eq. (17), find the maximum load required to further
the interfacial-shear stress at the right-end of the specimen is less debonding for the selected ψi ;
than τ ƒ . The maximum transferable force occurs when the shear d. Utilize Eq. (20) to find the strain corresponding to the ap-
stress reaches the value τ ƒ at the right-end. Once debonding at plied load;
the right-end develops, the peak shear stress τ ƒ moves towards e. Repeat steps b. through d. for different values of ψi ; and
the left-end and the bonded length ratio (ψ) reduces. Therefore, f. Draw the relationship between load and strain.
For this paper, the authors produced basalt, carbon, glass, hybrid Carbon 3,400 230 1.48
Basalt 2,100 91 2.31
basalt/carbon (B/C), and hybrid glass/carbon (G/C) FRP tendons
Glass 1,500 73 2.05
with 6-mm diameter by using a pultrusion process. They designed Vinylester resin 79 3.7 —
B/C FRP tendons with five different basalt and carbon volume pro- Epoxy resin 51.9 3.43 —
portions and used three different glass and carbon volume propor-
tions for the hybrid G/C FRP tendons. In the hybrid B/C FRP
tendon specimens, they considered two types of resins (epoxy 840 mm, with an anchorage length of 300 mm at each end. They
and vinyl-ester), three fiber volume fractions V f (50, 60, and 70%), used sand blasting at the anchor ends to improve the bond between
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Experimental Results
Nonhybrid Tendons
Table 3 summarizes the mechanical properties of the nonhybrid
specimens including the BFRP, CFRP, and GFRP tendons. The
stress-strain relationship of the specimens exhibited a perfectly lin-
ear behavior with the occurrence of brittle fracture. All specimens
failed within the gauge length.
In general, tendons produced with epoxy resin (E-tendons)
showed a higher performance compared with those with vinyl-ester
resin (V-tendons), particularly for the case of carbon tendons. As
Fig. 6. Carbon arrangement in hybrid tendons shown in Table 3, the tensile strength, elastic modulus, and ultimate
strain of the carbon E-tendons were 37.8, 5.1, and 27.6% higher
than those of the carbon V-tendons. For the basalt E-tendons,
the tensile strength, modulus of elasticity, and failure strain
Table 1. Details of FRP Tendon Specimens increased by 10.9, 2.1, and 1.9% in comparison with those for
Basalt the basalt V-tendons. Similar to carbon E-tendons and basalt
Fiber or glass / E-tendons, the glass E-tendons indicated tensile strength and failure
volume Carbon ratio strain that were 3.4 and 9.2% higher than those of the glass
Group Specimen ratio ðfV B or Carbon V-tendons. Moreover, for the same type of FRP, the coefficient
number ID (V f %) V G g=V C Þ Resin type arrangement of variation (COV) of tensile strength was relatively lower for the
1 CFRP-E 56.6 — Epoxy All specimens using the epoxy resin matrix. The difference between the
CFRP-V 56.6 — Vinylester All behavior of the vinyl-ester tendon and the epoxy tendon is likely
BFRP-E 57.7 — Epoxy — because of the differences in characteristics and performance of the
BFRP-V 57.7 — Vinylester —
resin to redistribute loads between the fibers (Young et al. 2007).
GFRP-E 58.6 — Epoxy —
GFRP-V 58.6 — Vinylester — These observations indicate that epoxy resin is more compatible
2 B1C1-E 57.7 1.0 Epoxy Centered with both basalt and carbon fibers.
B1C1-V 57.7 1.0 Vinylester Centered
B3C1-E 57.9 2.7 Epoxy Centered
B3C1-V 57.9 2.7 Vinylester Centered
B4C1-E 58.0 3.6 Epoxy Centered Table 3. Test Results for Nonhybrid Tendon Specimens
B4C1-V 58.0 3.6 Vinylester Centered Tensile strength Elastic modulus Ultimate strain
B6C1-V 59 6.5 Vinylester Centered
Specimen Coefficient of Coefficient of
B8C1-V 57.5 8.2 Vinylester Centered
ID (MPa) variation (%) (GPa) variation (%) (%)
3 B4C1-V-D 58 3.6 Vinylester Dispersed
B6C1-V-D 59 6.5 Vinylester Dispersed CFRP-E 2,260 3.3 144 0.9 1.57
4 B6C1-V-50% 48 6.6 Vinylester Centered CFRP-V 1,640 4.3 137 0.6 1.23
B6C1-V-70% 70.3 6.5 Vinylester Centered BFRP-E 1,530 1.8 49 0.2 3.20
5 G3C1-V 55.5 2.5 Vinylester Centered BFRP-V 1,380 3.4 48 0.3 3.14
G4C1-V 59 3.7 Vinylester Centered GFRP-E 1,210 3.0 47 1.13 2.62
G6C1-V 60.9 6.8 Vinylester Centered GFRP-V 1,170 6.6 48 4.4 2.40
Load (kN)
30
B1C1-V 39 1,380 1.45 94 29 10 354 1.96 25
B3C1-E 36 1,270 1.76 73 15 26 920 2.66 20
B3C1-V 29 1,030 1.50 68 10 25 884 2.33 15
B4C1-E 33 1,170 1.80 65 9 31 1,100 2.74 10
B4C1-V 26 920 1.48 64 6 25 884 2.42 5
B6C1-V 28 990 1.69 60 4.2 35 1,240 3.01 0
B8C1-V 26 920 1.76 55 3.6 35 1,240 3.61 0 0.5 1 1.5 2 2.5 3 3.5 4
B4C1-V-D 31 1,100 1.65 66 13.2 39 1,380 2.66 Strain (%)
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Load (kN)
25
20
Hybrid Tendons 15
10
Table 4 summarizes the results of the tensile tests on the hybrid 5
tendon specimens. The pseudoyielding load (Py ) is the load corre- 0
sponding to the initial rupture of the carbon fiber when the load- 0 0.5 1 1.5 2 2.5 3 3.5 4
strain curve shifts from linearity. The load drop (Pd ) is defined by Strain (%)
the maximum loss of load during carbon failure, and the failure
Fig. 8. Load-strain curve of B4C1-V
load (Pf ) is the maximum load resisted by the tendon following
the pseudoyielding stage. The load-strain behavior of the B1C1-V
tendons was linear up to a strain of 1.45%, which was followed by a
sudden load drop of 29 kN. The load then increased slightly before
the final rupture. Load-strain curves of the hybrid E-tendons, B6C1-V-1 B6C1-V-2 B6C1-V-3
B1C1-E, B3C1-E, and B4C1-E, had the same trend as that of the B6C1-V-4 B6C1-V-5 Model
45
hybrid V-tendons. Specimens B6C1-V-50% and G3C1-V exhibited 40
brittle load-strain curves with an identical failure load of 19 kN and 35
failure strains of 1.45 and 1.28%, respectively. Figs. 7–15 show the
Load (kN)
30
tensile behavior of the remaining hybrid FRP tendons. The authors 25
observed a distinct pseudoductile behavior for specimens with 20
15
higher basalt ratio. The following section discusses the effect of
10
resin type, B/C ratio, fiber volume ratio, and fiber arrangement 5
on the mechanical properties of B/C hybrid tendons. 0
American Concrete Institute Committee 400 (2004) does not 0 0.5 1 1.5 2 2.5 3 3.5 4
specify the rate of loading (displacement rate or load rate). In real Strain (%)
structures, as the load increases and the tendons begin to fail, some
Fig. 9. Load-strain curve of B6C1-V
load redistribution may be achieved between the structure elements.
Therefore, the load carried by the damaged tendons may be re-
duced. This phenomenon may be considered comparable to the dis-
placement control test.
B8C1-V-1 B8C1-V-2 B8C1-V-3
B8C1-V-4 B8C1-V-5 Model
Effect of Resin Type 45
40
Table 4 indicates that the E-tendons achieved 23% higher 35
pseudoyielding load (Py ) on average compared with that of the 30
Load (kN)
Load (kN)
Load (kN) 30
30
25
25
20
20
15
15
10
10
5
5
0
0 0 0.5 1 1.5 2 2.5 3 3.5 4
0 0.5 1 1.5 2 2.5 3 3.5 4
Strain (%)
Strain (%)
Fig. 14. Load-strain curve of B4C1-V-D
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Load (kN)
35 30
30
Load (kN)
25
25 20
20 15
15 10
10
5
5
0
0 0 0.5 1 1.5 2 2.5 3 3.5 4
0 0.5 1 1.5 2 2.5 3 3.5 4
Strain (%)
Strain (%)
Fig. 15. Load-strain curve of B6C1-V-D
Fig. 12. Load-strain curve of G6C1-V
G/C ratio of G/C tendons from 2.5 to 3.7 or 6.8 could change brittle
B6C1-V-70%-1 B6C1-V-70%-2 rupture to a ductile failure. Results revealed that increasing the B/C
B6C1-V-70%-3 B6C1-V-70%-4 ratio effectively decreased the load drop at carbon failure. Table 4
B6C1-V-70%-5 Model shows that increasing the B/C ratio of the V-tendons from 1∶1 to
45 2.7∶1, 3.6∶1, 6.5∶1, and 8.2∶1 decreases the load drop by 66, 79, 86,
40 and 88%, respectively. Additionally, the failure strain, and hence
35 the ductility, of B/C tendons is enhanced significantly by increasing
Load (kN)
B6C1-V-70% 2.9 6.5 7.4 0.45 0.39 36 38.8 43.1 0.93 0.84 2.59 2.77 3.14 0.94 0.82
G4C1-V 5.1 9.8 10.1 0.52 0.50 22 23.0 25.6 0.96 0.86 2.34 2.1 2.4 1.11 0.98
G6C1-V 3.1 5.7 6.1 0.54 0.51 24 25.5 28.4 0.94 0.85 2.55 2.1 2.4 1.21 1.06
Wu (2004) C1C7(1:1) 2.57 2.58 4.45 0.996 0.58 5.73 5.23 5.90 1.10 0.97 — 1.37 1.74 — —
(sheets) PC7(1:1) 2.21 2.46 4.50 0.90 0.49 5.44 5.97 6.70 0.91 0.81 — 1.26 1.60 — —
C1C7(1.5:1) 2.17 2.4 4.50 0.90 0.48 8.08 7.33 8.25 1.10 0.98 1.37 1.4 1.74 0.98 0.79
C1C7(2:1) 0.9 1.47 4.50 0.61 0.2 11.9 10.5 11.7 1.13 1.01 1.35 1.36 1.74 0.99 0.78
PC7(2:1) 0.75 1.24 4.46 0.60 0.17 10.0 11.9 13.3 0.84 0.75 1.28 1.22 1.60 1.05 0.8
Kentaro et al. C1C7(0.4:1) 3.11 2.7 3.40 1.15 0.91 2.61 1.68 1.89 1.55 1.38 0.92 1.08 1.48 0.85 0.62
(2007) (sheets) C1C7(1.2:1) 1.87 1.88 3.40 0.99 0.55 7.9 5.1 5.70 1.55 1.39 1.25 1.11 1.48 1.13 0.84
PC7(0.4:1) 3.27 2.68 3.38 1.22 0.96 3.23 2 2.24 1.62 1.44 1.01 1.1 1.46 0.92 0.69
PC7(1.2:1) 1.16 1.81 3.38 0.64 0.34 7.8 6.01 6.73 1.30 1.16 1.2 1.11 1.46 1.08 0.82
DEGC7(1:0.5) 0.8 1.06 1.69 0.75 0.47 1.84 1.97 2.22 0.93 0.82 0.5 1.46 1.88 0.34 0.27
DEGC7(2:0.5) 1.14 0.9 1.68 1.27 0.68 4.44 3.91 4.44 1.14 1.0 1.69 1.51 1.88 1.12 0.9
Liang et al. C13G48 23.5 44.5 44.5 0.53 0.53 84.4 96.7 153 0.87 0.55 3.5 3.17 5 1.1 0.7
(2004) (tendons)
Average accuracy — — — — 0.83 0.63 — — — 1.06 0.92 — — — 1.00 0.80
Coefficient of — — — — 31 43 — — — 24 27 — — — 21 23
variance (%)
Note: Pd = load drop at carbon rupture; Pf = failure load;εf = failure strain; Exp = experimental value.