Atlas Copco-Compressed Air System

Atlas Copco
Compressed Air System Equipment

Approval Agreement
Shipyard: Guangxin Shipbuilding & Heavy Industry Co.,

Ltd.
Hull no.: GS13183&84&90
Project: 90m Diesel Electric ROV/Diving Support Vessel
Classification: ABS
Project : 90m Diesel Electric ROV/Diving Support Vessel
Shipbuilder : Guangxin Shipbuilding & Heavy Industry Co., Ltd.
Application : Air Compressor & Air Dryer
1．启动空压机 Starting Air Compressor

．启动空压机
1.1 项目确认 Project Identification
型号 Model : LT5-30KE
数量 Quantity : Two（2）units
: 2- stage, 2- cylinder, air cooled piston
形式 Type
compressor
制造商 Maker : Atlas Copco Airpower
1.2 常规参数 General Information

压缩介质 Compressed Medium : Air
最高环境温度 Max. Ambient Temp. : 55 ℃

机器重量 Weight : 115 Kg
机器外形尺寸 Canopy Dimension : 827×553×620 mm
证书 Certification : ABS certificate
1.3 性能参数 Performance Information

流量 Capacity : 24.5 m3/h （±5%）
最大有效工作压力 Max. effective : 3.0 MPa
working pressure
转速 Rotor Speed : 1800 rpm
30 bar 轴功率 Shaft input at 30 bar : 4.6 KW
润滑形式 Lubrication type : Splash
噪声等级 Sound pressure level : 82 dB(A)
压缩块材质 Compressor block material : Aluminium （铝合金）

汽缸材质 Cylinder material : Aluminium （铝合金）
1.4 电机参数 Motor Data

制造商 Maker : Rotor
电机型号 Model of E-Motor : 5RN112M04/B35
电机功率 Power Rating : 4.6 KW
电机转速 Speed : 1800 rpm

电源形式 Power supply : 440V/3Ph AC/60Hz
防护等级 Enclosure : IP55
绝缘等级 Insulation class :F
电机材质 E-motor material : Cast Iron
标准喷涂颜色 Standard painting : Maker’s standard

colour
1.5 每台机器供货范围 Scope of Supply ( per unit)

Item Quantity Description
1 1 Compressor block 压缩机
2 1 E-motor, 马达
3 4 Coupling and flexible element , Spidex A38-98SH 弹性连接器
4 1 Coupling house 弹性连接器外壳
5 1 Flexible hose for compressed air outlet, SAE 100R1AT 3/4”
300mm, T pipe connection 22mm 空气出口弹性连接管（提供
ABS 或 ABS 认可船级社形式证书）
6 1 Stainless steel water separator with integrated check valve and
gauge 带截止阀的不锈钢油水分离器
7 1 Solenoid drain valve, Danfoss EV224B and flexible hose 电磁泄
放阀
8 1 Low pressure relief valve and high pressure safety valve 低压/
高压安全阀
9 1 Pressure switch DanfossKPS39 压力开关
10 2 Pressure gauge 压力表
11 4 Vibration isolators, C-1035 减震器
12 1 Common base frame 公共底座（loose supply）
13 1 Fan and Protective cover 风扇及防护罩
14 1 Starter cabinet 启动控制箱（IP44，金属填料函）
1.6 压缩机控制 Compressor control method
1.6.1 主开关/ Main switch
1.6.3 本地启动 / 停机 Local start / stop

1.6.4 自动运行控制 Automatic start / stop
1.6.5 手动 / 自动控制 Manual / auto control
1.6.6 运行信号显示 Running signal indication
1.7 Compressor indicator item ( On starter cabinet )
1.7.1 工作时间 Working hours
1.7.2 电流表 Ampere metre
1.8 压缩机报警项目 Compressor alarm item
1.8.1 电机过载 Motor overload
1.8.2 排气温度高 Air outlet temperature high
1.8.3 滑油液位低报警 oil level low
1.9 电气接口 Electric connection ports
1.9.1 综合报警信号输出 Common alarm signal output

Service diagram :
Air drawn through air filter (AF) and inlet silencer (1) into LP
(low-pressure) cylinder (7) is compressed, then discharged to HP
(high-pressure) cylinder (8) via intercooler (10).
The air is further compressed and discharged through cooler piping

(6) and check valve (CV) towards the air receiver.
AF- Air filter 1 Air inlet silencer

AF-空气过滤器 1 空气进气消音器
CV- Check valve 2 Pressure relief valve
CV-单项阀 2 压力安全阀
DP- Oil drain plug
DP-放油孔
FC- Oil filler cap
FC- 油过滤器帽
6 Cooling pipe
PS- Air pressure switch
6 冷却管
PS-空气压力开关
7 LP cylinder
WS- Water seperator
7 低压缸
WS-水分离器
8 HP cylinder
Y1- Solenoid valve
8 高压缸
Y1-电磁阀
9 Blow-off silencer
SG- Oil level sight-glass
9 放空消音器
SG-油位视镜-玻璃
10 Intercooler
SV- Safety valve
10 中间冷却器
SV-安全阀
11 Control cabinet e-motor
FN- Fan driven
FN-风扇 11 控制箱驱动控
2．
．工作空压机 Working Air Compressor 张绳空压机
2.1 技术方案 Compressor Model

型号 Model : MAS+ GA7
数量 Quanlity : One（1）unit
形式 Type : Air cooled, oil injected screw compressor
制造商 Maker : Atlas Copco Airpower
2.2 压缩机总体参数 General Information

最高环境温度 Max. Anbient Temp. : 55 ℃

重量 Weight : 270kg
外形尺寸 Canopy Dimension : 1145mm×710mm×1240mm
证书 Certification : maker’s certificate
2.3 性能参数 Performance Data

流量 Capacity : 70 m3/hr (FAD)
含油量 Oil content : 2 mg/m3
电机功率 Normal motor power : 7 kW

最大工作压力 Max. working pressure : 7.4bar
允许环境温度 Allowed ambient temp : 0-55 ℃
电源 Power : 440 V/ 3Ph / 60Hz

绝缘等级 Insulation Class :F
启动形式 Starting method : Y-D

压缩空气连接管径 Air delivery pipe : G 3/4”
2.4 成套设备供货范围 Scope of Supply

空气进气过滤器 Air intake filter (99.9% for particle greater or equal 3μ)
加/卸载阀 Load / Unload valve
螺杆转子 Oil-injected screw element
止回阀 Check valve
油气分离器（带安全阀） Air/oil separator with safety valve
油位指示器 Oil level indicator
油分离器芯 Oil separator element
最小压力阀 Minimum pressure valve
后冷却器 Air after cooler
水分离器 water separator
电子排水阀 Electronic drain
球阀 Ball valve
油过滤器 Oil filter
油截止阀 Oil stop valve
电机减震器 Vibration dampers for motor
电磁阀 Solenoid valve
排气口压力传感器 Pressure transducer for outlet air
排气口温度传感器 Temperature sensor for outlet air
排气口软管 Compressed air outlet flexible hose
热带开关 Tropical thermostat
控制柜 Starter box
2.5 控制系统 Control system:

MAS+ GA7 screw air compressor is equipped with the “Elektronikon II”, which has following functions:
Compressor control :( 压缩机的控制)

压缩机的控制
· Start/stop
· Load/unload
· Emergency stop
· Reset/test
The regulator maintains the net pressure between programmable limits by automatically
loading and unloading the compressor. A number of programmable settings, e.g. the
unloading and loading pressure, the minimum stop time and the maximum number of
motor start are taken into account.
Compressor status indications :( 压缩机指示灯)

压缩机指示灯
· Voltage on(电压)
· Automatic operation( 自动运行指示)
· Compressor loaded ( 压缩机加载)
· Key switch for local or remote compressor control ( 本地或远程控制的选择开关)
· Compressor unloaded ( 压缩机卸载)
· Compressor maximum working pressure (压缩机最大工作压力)
Numerical read-outs :
· Delivery air pressure ( 输出空气压力)
· Delivery air temperature ( 输出空气温度)
Service indications : （维护保养得指示）

维护保养得指示）
· Air filter (空气过滤器)
· Oil filter (油气过滤器)
· Oil lifetime (润滑油的寿命)
· Sensor error (传感器出错)
Compressor safety - warning indications :

· A message appear on display and alarm LED light up
· High air outlet temperature
Compressor safety - shutdown indications :
· Motor overload
· Emergency stop
Hour meters :
· Total running hours
· Total loaded hours
2.6 报警点 Alarm point

项目 Item 报警 warning 停机 shutdown
高温报警 110℃ 120℃

High element outlet of compressor
所有空压机都具有如下输出方式：
Note: all of the air compressor have output signals as follows:
1). 运行指示输出 Running indication signal output;
2).综合报警输出 Common alarm signal output.
2.7.开机调试均需
开机调试均需 AtlasCopco 工程师到场进行
1 2 3 4 5 6 7 8 9 10
Pack / Full Feature Pack Floor Mounted Full Feature Floor Mounted Pack / Full Feature
right hand view front view front view left hand view A
700 85 E
Coolers + Motor + Cubicle
Coolers + Motor + Cubicle
Cooling Air Outlet
Cooling Air Outlet
C 52 560
400
C
Detail X Coolers
+ Motor
238
I
Cooling
840
840
1240
Air Inlet B
A G
Coolers H A F H A
635 (Pack =400)

+ Motor 50 180
F F
H Cooling
C C GA11
500
GA11
Air Inlet
465
465
500
490
GA5&7 GA5&7
D D
155
155
155
J D
200 290 290
525 590
= = 1345 1445
665 C
238 60 238 60
Top View
560
Top View
560
D
Detail D
Manual drain G1/4 F

4x n9 4x n9
Automatic drain: G1/4 F 1120 250 1220 250 DIN Flanges (optional kit) E
60
60
N°4 n14
Anchoring Detail
G3/4
545
45
Anchoring Detail Bottom view
545
Bottom view Full Feature Floor Mounted

Pack Floor mounted 1x n105
Detail X n75
60
60
F
140 3/4 ISO7 R
3/4 ISO7 R
copied, used for manufacturing or communicated to any other person or company.
Ammeter 1x
This document is our property and shall not without our permission be altered,
on off
Legenda:
Tolerances, if not indicated, according to:
A = Power Cable
Anticondensation C = Cubicle Cooling air inlet ATLAS COPCO STANDARD CLASS
heaters selector D = Condensate Drains Name - Secrecy Class

MAS+ GA5-11 Weight +/- 10Kg
Main switch E = Compressed Air Outlet G3/4 F Material 1102 K / 2
F = Dryer Air Inlet/Outlet Model Pack FF

GA5 280 320 Treatment See Drawing INV G
CONFIDENTIAL:
H = Motor Lifting Eye - A2 Compare

GA7 300 335 Scale Family MAS+ GA5-11 Drawing owner
I = Belt service panel
GA11 320 363 Drawn by alocatel Blank nr. Replaces CAI
J = Drain service panel Version Drwg
00.00 ISSUED CID24168/03-06-10 - DN 100575 36 2010/06/16 9828496955 00.00
STATUS 00.00 Blank wt. 0 Kg Fini wt. 0.0 Kg Designation Sheet 1 / 1
Ed
Posi-
tion
Gewijzigd van
Modified from
Datum
Date
Ingev./Goedg.
Intr./Appd.
Parent 3D model Ed . Version 3D Preliminary
Des checked. Prod checked. Approved. Date
2010/06/16 9828496955
E1 - 2x30
PIN SIGNAL DEVICE
1-2 K01 Line Contactor
3-4 K02 Start Contactor
5-6 K03 Delta Contactor
7-8 K04 Load/Unload
9-10 K05 General Shut down
11-12 K06 Start Dryer
E1 - 2x27
PIN SIGNAL DEVICE DESCRIPTION
1 GND TT11 (white) Temp.sensor
2 T01 TT11 (brown) element outlet

4 T02 TT90 (brown) LAT dryer ID
6 T03 TT91 (brown) Ambient
7 GND PT20 (white) Press.transm
8 P01 PT20 (brown) delivery air
9 DI.OUT
10 +V PT20 (green)
11 DI02 M1 Overloads
12 DI01 Emergency Stop
13 DI04 Remote Load-Unload
14 DI03 Remote Start-Stop
15 SUPPLY 24Vac
16 SUPPLY 0Vac
E1 - 2x28
PIN SIGNAL DEVICE
1 GND
2 T04
3 GND
4 T05
5 GND
E1 - 2x30 6 P02
PIN SIGNAL DEVICE 7 DI.OUT
1-2 K01 Line Contactor 8 +V
3-4 K02 E1 - 2x31 9 DI06
5-6 K03 PIN SIGNAL DEVICE Remote press
10 DI05
7-8 K04 Load/Unload 1-2 K07 Auto/man sensing
9-10 K05 General Shut down 3-4 K08 General warning 11 DI08 d Delta P PD
11-12 K06 Start Dryer 5-6 K09 12 DI07 d Delta P DD
Remote Press set
13 DI10
selection
14 DI09
PACK (P) FULL FEATURE (FF)

VOLTAGE MODEL MAX SETTING MAX SETTING
CAPACITY POINT CAPACITY POINT
GA5 20A 15A 20A 17A
460V GA7 25A 19A 25A 21A
GA11 32A 26A 32A 30A
GA5 20A 16A 25A 19A
400V GA7 25A 21A 32A 24A
GA11 32A 30A 40A 34A
3. 杂用空压机 Working Air Compressor 杂用空压机

3.1 技术方案 Compressor Model
型号 Model : MAS+ GA18+

数量 Quanlity : One（1）unit
形式 Type : Air cooled, oil injected screw compressor
制造商 Maker : Atlas Copco
3.2 常规参数 General Information

最高环境温度 Max. Anbient Temp. : 55 ℃

重量 Weight : 440kg
外形尺寸 Canopy Dimension : 1255mm×692mm×1475mm
证书 Certification : Factory certification
3.3 性能参数 Performance Data

流量 Capacity :190 m3/hr (FAD)
含油量 Oil content : 2 ppm (FAD)
电机功率 Normal motor power : 18.5 kW

最大工作压力 Max. working pressure : 7bar
允许环境温度 Allowed ambient temp : 0-55 ℃
电源 Power : 440 V/ 3Ph / 60Hz

绝缘等级 Insulation Class :F
启动形式 Starting method : Y-D

压缩空气连接管径 Air delivery pipe : G 1”
3.4 成套设备供货范围 Scope of Supply

空气进气过滤器 Air intake filter (99.9% for particle greater or equal 3μ)
加/卸载阀 Load / Unload valve
螺杆转子 Oil-injected screw element
止回阀 Check valve
油气分离器（带安全阀） Air/oil separator with safety valve
油位指示器 Oil level indicator
油分离器芯 Oil separator element
最小压力阀 Minimum pressure valve
后冷却器 Air after cooler
水分离器 water separator
电子排水阀 Electronic drain
球阀 Ball valve
驱动电机带空间加热器 Drive motor with space heater , IP55 F-class, class F level temperature
rising
油过滤器 Oil filter
油截止阀 Oil stop valve
减震器 Vibration dampers
电磁阀 Solenoid valve
排气口压力传感器 Pressure transducer for outlet air
排气口温度传感器 Temperature sensor for outlet air
排气口软管 Compressed air outlet flexible hose
热带开关 Tropical thermostat
控制柜 Starter box
3.5 控制系统 Control system:

MAS+GA18+ screw air compressor is equipped with the “Elektronikon II”, which has following
functions:
Compressor control :( 压缩机的控制)

压缩机的控制
· Start/stop
· Remote control terminal（三线制）
· Load/unload
· Emergency stop
· Reset/test
The regulator maintains the net pressure between programmable limits by automatically
loading and unloading the compressor. A number of programmable settings, e.g. the
unloading and loading pressure, the minimum stop time and the maximum number of
motor start are taken into account.
Compressor status indications :( 压缩机指示灯)

压缩机指示灯
· Voltage on(电压)
· Automatic operation( 自动运行指示)
· Compressor loaded ( 压缩机加载)
· Compressor unloaded ( 压缩机卸载)
Numerical read-outs :
· Delivery air pressure ( 输出空气压力)
· Delivery air temperature ( 输出空气温度)
Service indications : （维护保养得指示）

维护保养得指示）
· Air filter (空气过滤器)
· Oil filter (油气过滤器)
· Oil lifetime (润滑油的寿命)
· Sensor error (传感器出错)
Compressor safety - warning indications :（

（报警指示）
报警指示）
· A message appear on display and alarm LED light up
Compressor safety - shutdown indications :（

（报警停机）
报警停机）
· Motor overload
· Emergency stop
Hour meters :（
（计时器）
计时器）
· Total running hours
· Total loaded hours
3.6 报警点 Alarm point

项目 Item 报警 warning 停机 shutdown
高温报警 110℃ 120℃
High element outlet of
compressor
所有空压机都具有如下输出方式：
Note: all of the air compressor have output signals as follows:
1). 运行指示输出 Running indication signal output;
2).综合报警输出 Common alarm signal output.
3.7 开机调试均需 AtlasCopco 工程师到场进行

1 2 3 4 5 6 7 8 9 10
Cooler+Motor
Cooling Air
Outlet F2 295 (2x) 59 (2x)
302 281 91
207 438 175
159 D3
A
146
Compressed
Air Outlet
G1"
C1
Electrical cable 92
passage Ø25 - Ø35 91
350
F5
Cooler
432
Cooling
Air Inlet
P1
58
45 155
F1
267
670
180
1340 ( GA18+ - GA22+)
1310( GA11+ - GA15+)
B
155
1475
See note *A
Compressor
Air Inlet Motor
102
Cooling
Motor lifting eye Air Inlet 308
1065
4
1000
P2
817
724
715
675
P3
578
H
80 335 B
513
Note *A
Second cutout only on models C
-MAS+
190
E2 E1
-MAS & option mainswitch
70 L
87
375
46(2x) 1255 579 Fork lift
693
AIRCOOLED
Options 647 342
All options are shown in dotted lines
Option Symbol Included (Y/N) 231(2x) 342(2x)
219 `5
DIN flanges: Available as optional kit D
49
49
FF (Integrated Dryer)
Cooling air inlet F1 0633 3306 00
Cooling air outlet F2
DN 25 PN 16 ( 1 : 2 )
186
Manual drain outlet G1/8" F F3 (8)
Automatic drain outlet OD 8mm F4 (2)
Compressed air dryer bypass G 1" M F5 (n115)
Cubicle
Motor
585
Marine Air System Plus Version

501
Cooling (n14(4x))
Ammeter P1 lifting eye
Air Inlet
Main switch (option on Basic P2
Switch and light for motor heater P3 1x
484
Flanges
G 1"
E
Air Outlet DN 25 PN16 D3
W
Energy Recovery
60
Water inlet ISO7 R1" E1

Water outlet ISO7 R1" E2
Cable glands
Main Power M40 (sealing range 17-23 mm) C1 17
(n85) (n68)
Secondary circuit M25 (sealing range 11-17 mm) Delivered (14)
loose
Filter kit
Automatic drain OD = 8mm D 0551 3381 00
(1:2)
Center Of Gravity Dimensions and Mass Baseframe detail Drain holes detail (G1" (2x))
Compressor mounting
holes n9(4x) VIEW FROM "A " B (1:4) 1x F
CENTER OF GRAVITY MASS 112 0 Automatic drain Cooler

TYPE WITH DRYER WITHOUT DRYER Tube OD = 8mm
WITH DRYER WITHOUT DRYER
L W H L W H Manual drain
F3 (140)
Cooler G1/8" F
MAS/MAS+ GA11+ 670 330 600 695 325 570 455 410
F4
MAS/MAS+ GA15+ 670 330 595 695 325 565 470 420
0
MAS/MAS+ GA18+ 660 340 595 695 335 560 500 440
609
50
This document is our property and shall not without our pur permission be altered,
copied, used for manufacturing or communicated to any other person or company
MAS/MAS+ GA22+ 660 340 590 695 335 555 515 455 All materials supplied are in compliance with the
requirements of the List of Prohibited Substances
Dimensions in mm: +/- 50 mm Mass in kg (oil included) : +/- 20kg
Tolerances, if not indicated, according to:
ATLAS COPCO STANDARD CLASS

150
D Name DIMENS. DRWG MAS/MAS+ GA11+-22+ Secrecy Class G

1102 K /
Automatic drain Material NOT APPLICABLE 3
NOTE A: Filter kit Treatment Not Applicable INV

CONFIDENTIAL:
- Outlet height corrected. OD = 8mm Scale 1:8 Family A1 Compare Drawing owner
42
65 1125 Drawn by AIR15566 Blank nr. Replaces AII

See NOTE A: 03.01 Version Drwg / 1
04 - Outlet height corrected 2012-05-31 9820562430 STATUS 04.05 Blank wt. 0 Kg Fini wt.75.5410002.7 Kg Designation Sheet 1
Ed
Posi-
tion
Gewijzigd van
Modified from
Datum
Date
Ingev./Goedg.
Intr./Appd.
Parent 3D model Ed . Version 3D Approved
Des checked. Prod checked. Approved. Date
2008-08-20 9820562430
4. 冷冻式干燥机Refrigerant
冷冻式干燥机 air dryer 张绳
4.1 技术参数 Technical Specification
冷干机型号 Dryer Model : FX6

数量 Quantity : One（1）units
类型 Type : 风冷，冷冻式干燥机
Air cooled, refrigerant dryer
制造商 Maker : Atlas Copco Group
进气流量 Inlet Capacity : 70 m3/h （FAD）
压力露点 Outlet Pressure Dewpoint : 3-5 ℃
功率 Required Power : 0.84KW
最大进气压力 Max Inlet Pressure : 1.3 MPa
最大环境温度 Max. ambient Temperature : 50 ℃
最大进气温度 Max Inlet Temperature : 55 ℃
压降 Pressure Drop : 0.025 Mpa
制冷剂 Refrigerant Type : R404a
工作电源 Electrical Supply : 230V/1Ph/60Hz
风扇马达保护等级 Fan motor protection : IP44
外形尺寸- L × W× H Canopy dimensions : 500×370×804
重量 Weight : 44 Kg
进排气管径 Air Inlet/Outlet pipe diameter : 1” F
冷凝水接管(胶管) : 10 mm
Condensate drain pipe( rubber pipe )
4.2. 冷干机供货范围 Scope of Supply

冷冻压缩机 Refrigerant air compressor
气液分离器 Refrigerant separator
热交换器 Heat exchanger
冷凝器 Condenser
冷凝器风扇 Condenser Fan
电子旁通阀 Hot gas bypass
毛细管 Capillary tube
气液分离器 Water separator
电子排水阀 Automatic drain
冷凝水管 Condensate drain pipe
4.3. 冷干机控制 Dryer control method

冷干机提供如下控制功能 The dryer has the control method as below:
本地启动/停机 Local start / stop
4.4. 冷干机显示 Dryer indicator item

运行温度 Running temperature
流程图 Flow drawing
蒸发换热器
节流装置（
节流装置（毛细管）
毛细管）
热气旁通阀
干燥过滤器
制冷压缩机
冷凝器
储液器（
储液器（汽液分离器）
汽液分离器）气水分离器
--END--
6 5 4 3 2 1
A 229 / 9,00
370 / 14,57 C 460 / 18,11 B 136 / 5,37
53 / 2,10
ELECTRICAL CABLE OUTLET
D D
CONDENSATE DRAIN OUTLET
PIPE INT.D.10 / 0,39 in
157 / 6,19
AIR INLET
257 / 10,12
G 1 (CE)
257 / 10,12
800 / 31,50
804 / 31,64
1 NPT (UL)
FEMALE
662 / 26,08
AIR OUTLET
G 1 (CE)
1 NPT (UL)
FEMALE
365 / 14,39
286 / 11,26
344 / 13,53
C C
32 / 1,27
55 / 2,16
55 / 2,16
4 / 0,15
130 / 5,12 73 / 2,87
42 / 1,65 286 / 11,26 42 / 1,65 257 / 10,12 130 / 5,12

257 / 10,12 73 / 2,87
B B
DRYER VERSION A B C
(mm / in) (mm / in) (mm / in)
CE 500 / 19,68 12 / 0,47 28 / 1,10
AIR FLOW UL 554 / 21,81 27 / 1,06 67±5 / 2,64±0,2
MATERIAL SCALE 11-02-05 S.Graser

TOLERANCES
RAW.MAT.CODE STATE FREE DIMENSIONS 1/10 DATE DRAWN BY
TREATMENT
OVERALL DIMENSIONS DERIVED FROM

A REVISION DRYERS FX 6-7 (A5-6) A3 A
00 ISSUED CID N°21995/04-07-05. DN05033716. ATLAS COPCO
ADDED NPT ON INLET-OUTLET CONNECTIONS. ADDED ALTERNATIVE UNIT (in). DRAWN FIRST TIME FOR
2202 7463 00
01 CID N°22169/12-09-05. DN05033763.
REPLACING DRAWING N~ REPLACED BY DRAWING N~ BLANK WT. FINI WT.
6 5 4 3 2 1
5. 冷冻式干燥机Refrigerant air dryer

杂用
冷冻式干燥机
5.1 技术参数 Technical Specification
冷干机型号 Dryer Model : FX10

数量 Quantity : One（1）units
类型 Type : 风冷，冷冻式干燥机
Air cooled, refrigerant dryer
制造商 Maker : Atlas Copco
进气流量 Inlet Capacity : 170 m3/h （FAD）
压力露点 Outlet Pressure Dewpoint : 3-5 ℃
功率 Required Power : 1.58KW
最大进气压力 Max Inlet Pressure : 1.3 MPa
最大环境温度 Max. ambient Temperature : 50 ℃
最大进气温度 Max Inlet Temperature : 55 ℃
压降 Pressure Drop : 0.018 Mpa
制冷剂 Refrigerant Type : R404a
工作电源 Electrical Supply : 230V/1Ph/60Hz
风扇马达保护等级 Fan motor protection : IP44
外形尺寸- L × W× H Canopy dimensions : 560×460×829
重量 Weight : 73 Kg
进排气管径 Air Inlet/Outlet pipe diameter : 1 1/2” M
冷凝水接管(胶管) : 10 mm
Condensate drain pipe( rubber pipe )
5.2 冷干机供货范围 Scope of Supply

冷冻压缩机 Refrigerant air compressor
气液分离器 Refrigerant separator
热交换器 Heat exchanger
冷凝器 Condenser
冷凝器风扇 Condenser Fan
电子旁通阀 Hot gas bypass
毛细管 Capillary tube
气液分离器 Water separator
电子排水阀 Automatic drain
冷凝水管 Condensate drain pipe
5.3 冷干机控制 Dryer control method

冷干机提供如下控制功能 The dryer has the control method as below:
本地启动/停机 Local start / stop
5.4 冷干机显示 Dryer indicator item

运行温度 Running temperature
流程图 Flow drawing
蒸发换热器
节流装置（
节流装置（毛细管）
毛细管）
热气旁通阀
干燥过滤器
制冷压缩机
冷凝器
储液器（
储液器（汽液分离器）
汽液分离器）气水分离器
--END--
6 5 4 3 2 1
A 299 / 11,76
460 / 18,11 C 520 / 20,47 B 58 / 2,30 136 / 5,37
D ELECTRICAL CABLE OUTLET D

CONDENSATE DRAIN OUTLET
157 / 6,19
PIPE INT.D.10 / 0,39 in
AIR INLET
286 / 11,26
286 / 11,26
G 1 1/2 (CE)
286 / 11,26
825 / 32,48
1 1/2 NPT (UL)

829 / 32,63
FEMALE
687 / 27,06
AIR OUTLET
G 1 1/2 (CE)
1 1/2 NPT (UL)
FEMALE
400 / 15,77
384 / 15,11
C C
40 / 1,58
55 / 2,16
55 / 2,16
4 / 0,15
170 / 6,69 64 / 2,52
286 / 11,26 170 / 6,69

286 / 11,26 64 / 2,52 43,5 / 1,71 373 / 14,69 43,5 / 1,71
DRYER VERSION A B C
(mm / in) (mm / in) (mm / in)
CE 560 / 22,04 12 / 0,47 28 / 1,10
B UL 621 / 24,44 27 / 1,06 74±5 / 2,91±0,2 B
AIR FLOW
REVISION
ISSUED CID N°21995/04-07-05. MATERIAL SCALE 11-02-05 S. Graser
00 DN05033716. TOLERANCES
ADDED NPT ON INLET-OUTLET CONNECTIONS. ADDED ALTERNATIVE UNIT (in).

RAW.MAT.CODE STATE FREE DIMENSIONS
1/10 DATE DRAWN BY
01 CID N°22169/12-09-05. DN05033763. TREATMENT
OVERALL DIMENSIONS
DERIVED FROM
A DRYERS FX 8-9-10 (A7-7,5-8) A3 A

ATLAS COPCO
DRAWN FIRST TIME FOR 2202 7464 00
REPLACING DRAWING N~ REPLACED BY DRAWING N~ BLANK WT. FINI WT.
6 5 4 3 2 1

Atlas Copco-Compressed Air System

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Atlas Copco-Compressed Air System

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Atlas Copco

Compressed Air System Equipment

Shipyard: Guangxin Shipbuilding & Heavy Industry Co.,

1．启动空压机 Starting Air Compressor

1.2 常规参数 General Information

最高环境温度 Max. Ambient Temp. : 55 ℃

机器外形尺寸 Canopy Dimension : 827×553×620 mm

证书 Certification : ABS certificate

1.3 性能参数 Performance Information

30 bar 轴功率 Shaft input at 30 bar : 4.6 KW

润滑形式 Lubrication type : Splash

噪声等级 Sound pressure level : 82 dB(A)

压缩块材质 Compressor block material : Aluminium （铝合金）

1.4 电机参数 Motor Data

电机型号 Model of E-Motor : 5RN112M04/B35

电机功率 Power Rating : 4.6 KW

电机转速 Speed : 1800 rpm

防护等级 Enclosure : IP55

绝缘等级 Insulation class :F

电机材质 E-motor material : Cast Iron

标 准 喷 涂 颜 色 Standard painting : Maker’s standard

1.5 每台机器供货范围 Scope of Supply ( per unit)

1.6 压缩机控制 Compressor control method

1.6.1 主开关/ Main switch

1.6.3 本地启动 / 停机 Local start / stop

1.6.5 手动 / 自动控制 Manual / auto control

1.6.6 运行信号显示 Running signal indication

1.7 Compressor indicator item ( On starter cabinet )

1.7.1 工作时间 Working hours

1.7.2 电流表 Ampere metre

1.8 压缩机报警项目 Compressor alarm item

1.8.1 电机过载 Motor overload

1.8.2 排气温度高 Air outlet temperature high

1.8.3 滑油液位低报警 oil level low

1.9 电气接口 Electric connection ports

1.9.1 综合报警信号输出 Common alarm signal output

(low-pressure) cylinder (7) is compressed, then discharged to HP

(high-pressure) cylinder (8) via intercooler (10).

The air is further compressed and discharged through cooler piping

AF- Air filter 1 Air inlet silencer

FC- Oil filler cap

2.1 技术方案 Compressor Model

2.2 压缩机总体参数 General Information

最高环境温度 Max. Anbient Temp. : 55 ℃

外形尺寸 Canopy Dimension : 1145mm×710mm×1240mm

噪声等级 Sound pressure level : 62 dB(A)

证书 Certification : maker’s certificate

2.3 性能参数 Performance Data

电机功率 Normal motor power : 7 kW

电源 Power : 440 V/ 3Ph / 60Hz

启动形式 Starting method : Y-D

2.4 成套设备供货范围 Scope of Supply

2.5 控制系统 Control system:

Compressor control :( 压缩机的控制)

motor start are taken into account.

Compressor status indications :( 压缩机指示灯)

· Compressor loaded ( 压缩机加载)

· Key switch for local or remote compressor control ( 本地或远程控制的选择开关)

· Compressor unloaded ( 压缩机卸载)

· Compressor maximum working pressure (压缩机最大工作压力)

· Delivery air pressure ( 输出空气压力)

· Delivery air temperature ( 输出空气温度)

Service indications : （维护保养得指示）

· Air filter (空气过滤器)

标准喷涂颜色 Standard painting : Maker’s standard