MODELS SJ 6826 SJ 6832

Parts Manual
SJIII Conventional Series

Part No. 143912AC February 2014

 This manual is based on Serial Numbers:

6826 75,000,019 & Above

6832 80,000,114 & Above

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Skyjack Service Center Parts & Service (Europe)

3451 Swenson Ave. St. Charles,
Illinois, 60174 USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: service@skyjack.com
Unit 1 Maes Y Clawdd
Maesbury Road Industrial Estate
Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
E-mail: info@skyjackeurope.co.uk

Parts (North America) Skyjack Brasil

Toll Free: 1-800-965-4626 Alameda Júpiter, 710
Toll Free Fax: 1-888-782-4825 Loteamento American Park Empresarial
E-mail: parts@skyjack.com Indaiatuba, SP, Brasil 13347-653
Tel: +55 19 3936 0132
Skyjack Australia Pty Ltd.
4 Coates Place
Wetherill Park
New South Wales 2164
Australia
Tel: +61 (0) 28786 3200
Fax: +61(0) 28786 3222
 SJIII 68xx Conventional Series
Parts Manual

General example “K1”, means it’s a kit. Any item(s) included in

The information contained in this section is designed
to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location
of component parts in disassembly order. If a part
cannot be found in this section, order by work platform
model number and serial number, giving a complete
description of the part.
Parts Ordering Information
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Method Of Listing
Parts are listed in order according to the reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly
or group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
an index number initially starts with the letter “K”, for
a kit will not have an index number.
Quantities (Units Per Assy.)
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when machine is equipped with
certain options. Order quantity as needed.
Hardware
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
How To Order Repair Parts
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.

CUSTOMER___________________________________________________________________

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

SJIII 68xx Conventional Series SKYJACK, Page 3
143912
 Table Of Contents
Platform Related Parts
Figure 1.1. Entrance Gates ............................................................................................................................... 6
Figure 1.2. Main Platform with Hinged Railings . .............................................................................................. 8
Figure 1.3. Main Platform Assembly................................................................................................................ 11
Figure 1.4. Railings - Extension Platform......................................................................................................... 12
Figure 1.5. Lanyard Attachment D-ring Option................................................................................................ 14
Figure 1.6. Gate Latch Assembly..................................................................................................................... 15
Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832............................................................ 16
Figure 1.8. Powered Extension Platform Assembly......................................................................................... 18
Figure 1.9. Roll Out Push Bar Assembly.......................................................................................................... 20
Figure 1.10. Quick Release Pins......................................................................................................................... 21
Figure 1.11. Powered Extension Platform Hydraulic Hose Connections.......................................................... 22
Figure 1.12. Extension Cylinder Mounting Hardware........................................................................................ 24
Figure 1.13. Powered Extension Platform Cylinder Assembly........................................................................... 25
Figure 1.14. Powered Extension Platform Control Console Assembly.............................................................. 27
Figure 1.15. Platform Control Console Assembly.............................................................................................. 28
Figure 1.16. Enable Controller Assembly........................................................................................................... 30
Figure 1.17. Platform Control Console - Powered Extension Platform Cables.................................................. 32
Figure 1.18. Control Cable Assemblies.............................................................................................................. 33

Scissors Related Parts

Figure 2.1. Scissor Arm Assembly - Model 6826............................................................................................. 34
Figure 2.2. Scissor Arm Assembly - Model 6832............................................................................................. 36
Figure 2.3. Scissor Stack Assembly Mounting................................................................................................ 38
Figure 2.4. Scissor Arm Assembly Connecting Hardware.............................................................................. 40
Figure 2.5. Scissor Arm Limit Switch Assembly.............................................................................................. 42
Figure 2.6. Lift Cylinder Assembly................................................................................................................... 44
Figure 2.7. Holding Valve Assembly ‑ without Transducer.............................................................................. 46
Figure 2.8. Holding Valve Assembly - with Transducer (CE)........................................................................... 47
Figure 2.9. Angle Transducer & Beeper/Light Assembly (CE)........................................................................ 49

Base Related Parts

Figure 3.1. Base, Axles And Wheels................................................................................................................ 50
Figure 3.2. Hydraulic Hose Connections - Base.............................................................................................. 54
Figure 3.3. Rear Hub Assembly....................................................................................................................... 56
Figure 3.4. Front Hub & Spindle Assembly..................................................................................................... 57
Figure 3.5. Brake Cylinder Assembly............................................................................................................... 58
Figure 3.6. Steer Cylinder Assembly................................................................................................................ 59
Figure 3.7. Base Control Box Option (CE)....................................................................................................... 60
Figure 3.8. Rear Drive Manifold Assembly...................................................................................................... 62
Figure 3.9. Control Module Assembly............................................................................................................. 63

Hydraulic Tray Related Parts

Figure 4.1. Hydraulic/Electric Tray Assembly..................................................................................................... 64
Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)................................... 68
Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated ........................................................................ 70
Figure 4.4. Hydraulic Reservoir Assembly......................................................................................................... 72
Figure 4.5. Proportional Control Valve Assembly............................................................................................... 74
Figure 4.6. Main Manifold Assembly.................................................................................................................. 76

SKYJACK, Page 4 SJIII 68xx Conventional Series

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 Table Of Contents
Battery Tray Related Parts
Figure 5.1. Battery Tray Assembly...................................................................................................................... 78
Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated.................................................................................. 82
Figure 5.3. Battery Charger Assembly............................................................................................................... 84

Electrical Tray Related Parts

Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)........................................................... 86
Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)............................................................................. 90
Figure 6.3. Main Manifold Harness..................................................................................................................... 92
Figure 6.4. Rear Manifold Harness..................................................................................................................... 93
Figure 6.5. Holding Valve and Charger Cutout Harnesses................................................................................ 94
Figure 6.6. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated)....................... 95
Figure 6.7. Horn & Control Module Harnesses (CE).......................................................................................... 96

Special Options
Figure 7.1. Air Hose To Platform Option............................................................................................................. 98
Figure 7.2. 800 Watt Generator Option.............................................................................................................. 99
Figure 7.3. 24 VDC Inverter Option.................................................................................................................. 100
Figure 7.4. Scissor Guard Option..................................................................................................................... 102
Figure 7.5. 24 VDC Inverter Label Placement.................................................................................................. 104
Figure 7.6. Work Light Option........................................................................................................................... 105
Figure 7.7. Flashing Amber Light Option......................................................................................................... 106

Labels
Figure 8.1. Label Kit.......................................................................................................................................... 107
Figure 8.2. Labels and Nameplates - Misc....................................................................................................... 108
Figure 8.3. Labels and Nameplates - Chassis.................................................................................................. 110
Figure 8.4. Labels - Platform Control Console................................................................................................. 112

Tables
Table 1.1. SJ3 Scissors Fluids - Hydraulic Oil................................................................................................... 113

SJIII 68xx Conventional Series SKYJACK, Page 5

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 Figure 1.1. Entrance Gates

2 6
10

13 4

5 4

6 7

12
1

9 5 11

6
10
8

M11254AA

SKYJACK, Page 6 SJIII 68xx Conventional Series

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 Figure 1.1. Entrance Gates
Index Skyjack
Qty. Description
No. Part No.

1 128487 1 WELDMENT, Full gate hinged (Bottom) (CE)

128471 1 WELDMENT, Full gate hinged (Bottom) (ANSI & CSA)
2 128473 1 WELDMENT, Full gate Hinged (Top)
3 100702 AR PLUG, Tube
4 (Ref.) - LATCH ASSEMBLY
(For Components, Refer to Figure 1.6)
5 110693 1 PLATE, Stop gate latch
6 103632 AR SCREW, Self-tapping (1/4”-14 x 3/4”)
7 125577 1 PAD, Door bumper
8 119942 1 CLAMP, Aluminum door sweep (CE)
119945 4 RIVET, Wide head
9 119940 1 STRIP, Door sweep rubber (CE)
10 117277 AR HINGE, Spring
11 125461 1 GATE, Half (ANSI & CSA)
125544 1 GATE, Half (CE)
12 106893 - ENTRY CHAIN ASSEMBLY
106896 1 • CHAIN
100297 1 • LINK, Quick screw
127103 1 • LINK, Lap
100493 1 • LATCH, Chain snap
13 (Ref.) - QUICK RELEASE LARGE LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)

SJIII 68xx Conventional Series SKYJACK, Page 7

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 Figure 1.2. Main Platform with Hinged Railings

28 27
26

29 9

30
31 17
25 10 19
32
18
11

12

13

8 21

20 22
7
14
6 35
15
21 16
24
21
3 2 33 34 1 19 23

20

21

22
5 4 23

M10651AE_2

SKYJACK, Page 8 SJIII 68xx Conventional Series

143912
 Figure 1.2. Main Platform with Hinged Railings
Index Skyjack
Qty. Description
No. Part No.

1 125412 1 PLATE, Kick (LH)

2 125448 1 GUARD, Cable
3 125414 1 PLATE, Kick (RH)
4 125494 1 CABLE GUARD, Cover (RH)
132042 2 RIVET, Pop (1/4” Diameter x 5/8”)
5 125495 1 CABLE GUARD, Cover (LH)
132042 2 RIVET, Pop (1/4” Diameter x 5/8”)
6 125336 16 RAILING, Spacer
7 128400 1 RAILING, Hinged side lower (RH)
8 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)
9 128366 1 RAILING, Hinged side upper (RH)
10 128365 1 RAILING, Hinged side upper (LH)
11 100702 AR END CAP, Plastic
12 128399 1 RAILING, Hinged side lower (LH)
13 (Ref.) 1 AC OUTLET, Platform
(For components, refer to Figure 1.4)
14 103984 AR NUT, Hex nylon lock (5/16”-18, Grade 5)
15 104183 1 ENTRY, Railing Padding
16 128407 1 RAILING, End entrance top
17 128486 1 RAILING, Weldment end entrance (RH)
18 128485 1 RAILING, Weldment end entrance (LH)
19 128712 1 RAILING, End entrance (RH)
20 128713 1 RAILING, End entrance (LH)
21 112329 AR SCREW, Hex head self-tapping (1/4”-14 x 1”) (If equipped)
22 127437 4 BOLT, Carriage (5/16”-18 x 2” Grade 5)
23 128715 2 PLATE, Kick
24 125580 2 SPACER, Railing retainer (If equipped)
25 129795 1 CABLE CLAMP ASSEMBLY (If equipped)
26 (Ref.) - • QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)
27 113164 1 • CLAMP, Cable
28 103887 1 • BOLT, Hex Head (0.312”-18 x 3/4”, Grade 5)
29 105807 1 • LANYARD, 6” long
30 112327 1 • SCREW, Hex head self-tapping (#8-18 x 1/2”)
31 103996 1 • WASHER, Flat (0.312”)
32 103984 AR • NUT, Hex nylon lock (5/16”-18, Grade 5)
33 148218 1 HOOK (If equipped)
34 103632 2 SCREW, Self-tapping (1/4”-14 x 3/4”) (If equipped)
35 103024 1 CLIP, Single (G8)

SJIII 68xx Conventional Series SKYJACK, Page 9

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 Figure 1.3. Main Platform Assembly

3
4
5

6
7

M134463AA_M130168AA_1

Index Skyjack
Qty. Description
No. Part No.

1 148274 1 WELDMENT, Main universal platform (With powered extension platform)

134264 1 WELDMENT, Main universal platform (With manual extension platform)
2 125433 4 BUSHING, Slider
3 125422 2 ROLLOUT PIN ASSEMBLY
4 125455 2 ROLLER, Wide
5 600738 2 COTTER PIN
6 108773 2 SLIDER, Rollout
7 600531 8 SCREW, Rambo (ST3.5 x 13, DIN 7504)

SJIII 68xx Conventional Series SKYJACK, Page 11

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 Figure 1.4. Railings - Extension Platform

11

L 7 8

10

6 5 4 3 2 1

11

10

3 2 9 4

6 5
M132142AC_M1121AA_M1121AC

SKYJACK, Page 12 SJIII 68xx Conventional Series

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 Figure 1.4. Railings - Extension Platform
Index Skyjack
Qty. Description
No. Part No.

A - - AC OUTLET 110V ON PLATFORM (Model 6826)

B - - AC OUTLET 110V ON PLATFORM (Model 6832)
C - - AC OUTLET 220V ON PLATFORM (Model 6826)
D - - AC OUTLET 220V ON PLATFORM (Model 6832)

1 131999 1 BOX, GFI Receptacle, A & B
132042 2 • RIVET, Pop (1/4” Diameter)
2 109698 1 RECEPTACLE, 125V GFI, A & B
112327 4 • BOLT, Self-tapping (#8-18 x 1/2”)
3 109699 1 PLATE, Weatherproof cover, A & B
114678 2 • SCREW, Machine (#6-32 x 1/2”)
4 105269 420” CORD, (14/3), A
516” CORD, (14/3), B
117542 420” CORD (14/3), C
516” CORD (14/3), D
5 105271 1 PLUG, 3-Prong recessed, A & B
6 113227 1 SEAL, 110V Seal tite cover, A & B
7 130232 1 ELBOW, Strain relief connector (90°), A & B
8 132007 1 PLATE, Outlet Box Support, A & B
9 136328 1 BOX, Outlet (with fitting), A & B
134140 2 • RIVET, Open end dome (1/4” Diameter)
10 139641 2 • RIVET, (1/4” Diameter x 0.615”)
11 134140 2 • RIVET, (1/4” Diameter x 0.740”)

L (Ref.) 2 LABEL, AC connection here

(Refer to Figure 8.2)

SJIII 68xx Conventional Series SKYJACK, Page 13

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 Figure 1.5. Lanyard Attachment D-ring Option

Platform Extension Deck

Machines Without
Optional Locations For Optional Locations For
Extension Platform
Safety D-Rings Safety D-Rings

M10985AA

Index Skyjack
Qty. Description
No. Part No.

- 125584 - SAFETY D-RING KIT

1 103473 2 • BOLT, Hex head (3/8”-16 x 1”, Grade 5)

2 113122 1 • BRACKET, Safety ring
3 114989 1 • D-RING, Safety
4 103472 2 • WASHER, Flat (3/8”)
5 104606 2 • NUT, Hex nylon lock (3/8”-16, Grade 5)

SKYJACK, Page 14 SJIII 68xx Conventional Series

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 Figure 1.6. Gate Latch Assembly

1
2
3
4
5

M10160AB _68XX

Index Skyjack
Qty. Description
No. Part No.

- 110824 - LATCH PIN SPRING ASSEMBLY

1 109377 1 • PIN, Latch

2 105312 1 • GUIDE, Nylon spring
3 105307 1 • PLATE, Gate latch release
4 105310 1 • PIN, Roll
5 103107 1 • SPRING, Compression

SJIII 68xx Conventional Series SKYJACK, Page 15

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 Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832

15 16 17

14

10

13

8
6

11
10
3 4 5
12
1

M128329AD_1

SKYJACK, Page 16 SJIII 68xx Conventional Series

143912
 Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832
Index Skyjack
Qty. Description
No. Part No.

1 134451 1 WELDMENT, Extension platform

134347 2 • ROLLER, Rear
125424 2 • PIN, Roller (3/4” x 2-3/8” long)
2 125433 6 BUSHING, Slider
3 133037 1 ANGLE, Platform stop
4 103845 2 BOLT, Hex head (5/16”-18 x 1/2” Grade 5)
5 103984 2 NUT, Hex head nylon lock (5/16”-18, Grade B)
6 103796 2 EXTENSION PLATFORM, Midrail
7 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)
104606 1 • NUT, Hex nylon lock (3/8”-16, Grade 5)
103873 1 • BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
103472 2 • WASHER, Flat (3/8”)
8 (Ref.) 1 ROLL OUT PUSH BAR ASSEMBLY
(For components, refer to Figure 1.9)
9 130229 2 PLATE, Info/Warning
10 103632 6 SCREW, Hex head self-tapping (1/4”-14 x 3/4”)
11 117293 1 MANUAL BOX
103962 4 SCREW, Machine (#10-32 x 1/2”)
125968 4 NUT, Hex flange lock (#10-32)
12 106950 2 RETAINING PLATE, Extension platform railing
103978 4 • NUT, Hex head (3/8”-16, Grade 5)
104625 4 • SCREW, Socket (3/8”-16 x 5/8”)
13 128383 1 RAILING, Extension platform lower
14 128384 1 RAILING, Extension platform upper
15 100702 AR END CAP, Plastic
16 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)
17 125481 2 HANDRAIL, 3’ Standard (Hinged rails)
103550 3 • PLUG, Handrail slide plug
103845 2 • BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
103984 AR • NUT, Lock hex (5/16”-18 Grade, B)

SJIII 68xx Conventional Series SKYJACK, Page 17

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 Figure 1.8. Powered Extension Platform Assembly

19 21
20 6

18

11
8
10 20

9
1

5 4

22

M11262AA_1 151921AA

SKYJACK, Page 18 SJIII 68xx Conventional Series

143912
 Figure 1.8. Powered Extension Platform Assembly
Index Skyjack
Qty. Description
No. Part No.

1 148272 1 WELDMENT, Extension platform

2 117184 1 BRACKET, Limit switch mounting
103632 1 • BOLT, Self-tapping (1/4”-14 x 3/4”)
3 117081 1 LIMIT SWITCH ASSEMBLY
117079 1 • LIMIT SWITCH, Roller lever
107712 1 • MALE CONNECTOR ASSEMBLY (5 Pin)
116192 2 • BOLT, Machine (#8-32 x 5/8”)
4 (Ref.) - POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY
(For components, refer to Figure 1.14)
5 117188 1 PLATE, Control box mounting (With rigid railings)
129387 1 PLATE, Control box mounting (With hinged railings)
112467 1 • PLUNGER, Stubby pull-ring
6 100702 AR END CAP, Plastic
7 128458 2 HANDRAIL, 6’ Powered extension platform (hinged rails)
103550 3 • PLUG, Handrail slide plug
103845 2 • BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
103984 AR • NUT, Hex head nylon lock (5/16”-18, Grade B)
8 117029 1 CHANNEL, Midrail assembly (3’ Cut-out)
9 117080 1 CHANNEL, Midrail
10 117293 1 MANUAL BOX
103962 4 • SCREW, Machine (#10-32 x 1/2”)
125968 4 • NUT, Hex flange lock (#10-32)
11 106950 2 RETAINING PLATE, Extension platform railing
103978 4 • NUT, Hex head (3/8”-16, Grade 5)
104625 4 • SCREW, Set socket (3/8”-16 x 5/8”)
18 128383 1 RAILING, Extension platform (Lower)
19 128384 1 RAILING, Extension platform (Upper)
20 130229 2 PLATE, Info/Warning
103632 6 • SCREW, Hex head self-tapping (1/4”-14 x 3/4”)
21 (Ref.) - LARGE LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)
22 151921 1 HARNESS, Powered extension platform
107712 1 • CONNECTOR, 5 pin male
103567 1 • • HOUSING, Base with strain relief connector
132790 1 • • • HOUSING
132110 1 • • • CONNECTOR, Strain relief
103569 1 • • INSERT, Male

SJIII 68xx Conventional Series SKYJACK, Page 19

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 Figure 1.9. Roll Out Push Bar Assembly

7
9

6 7

1 2 3 5

1 2 3
M50254AA

Index Skyjack
Qty. Description
No. Part No.

- 128398 - MANUAL EXTENSION PLATFORM ROLL OUT PUSH BAR ASSEMBLY

1 106432 2 •
2 104000 4 •
3 103980 8 •
4 128397 1 •
5 112467 2 •
6 (Ref.) - •
7 100702 2 •
8 128396 1 •
9 128394 1 •
U-BOLT (1/4”-20)
WASHER, Lock (1/4”)
NUT, Hex head (1/4”-20)
PUSH BAR ARM, Weldment (LH)
PLUNGER, Stubby pull-ring
QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Figure 1.10)
END CAP, Plastic
PUSH BAR ARM, Weldment (RH)
WELDMENT, Push bar (Upper)

SKYJACK, Page 20 SJIII 68xx Conventional Series

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 Figure 1.10. Quick Release Pins

7 8 9

4
10
5 6

1 2 3

M10168AB

Index Skyjack
Qty. Description
No. Part No.

1 124548 1 QUICK RELEASE LARGE LOOP PIN ASSEMBLY

2 100509 1 PIN, Quick release (3/8” Diameter x 2”)
3 105807 1 LANYARD, 6” Plastic coated
4 103873 1 BOLT, Hex head (3/8”-16 x 2.50”, Grade 5)
5 103472 2 WASHER, Flat (3/8”)
6 104606 1 NUT, Hex head nylon lock (3/8”-16, Grade B)
7 124547 2 QUICK RELEASE SMALL LOOP PIN ASSEMBLY
8 100509 1 PIN, Quick release (3/8” Diameter x 2”)
9 105807 1 LANYARD, 6” Plastic coated
10 112327 1 SCREW, Self-tapping (#8-18 x 1/2”)

SJIII 68xx Conventional Series SKYJACK, Page 21

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 Figure 1.11. Powered Extension Platform Hydraulic Hose Connections

Model 6826 only

MAIN MANIFOLD ASSEMBLY

2 2

1
1 10

2 3
6 7

4 12 11 4 2

M11140AB

SKYJACK, Page 22 SJIII 68xx Conventional Series

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 Figure 1.11. Powered Extension Platform Hydraulic Hose Connections
Index Skyjack
Qty. Description
No. Part No.

A - - Hydraulic hose connection (Model 6832)

B - - Hydraulic hose connection (Model 6826)

1 (Ref.) - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY
(For components, refer to Figure 1.13)
2 125883 AR FITTING, Elbow 90° (04MJ 04MB)
3 132463 1 FITTING, Tee (04MJ 04MB 04MJ), B
4 108507 AR PLUG, Hydraulic
5 126366 1 FITTING, Elbow 90° (long) (04MJ 04MB)
6 151953 470” HOSE (1/4 diameter) (Return line), A
151919 395” HOSE (1/4 diameter) (Return line), B
7 151954 482” HOSE (1/4 diameter) (Supply line), A
151920 407” HOSE (1/4 diameter) (Supply line), B
8 (Ref.) - FITTINGS, Main manifold
(For components, refer to Figure 4.6)
9 132462 105” HOSE (1/4 diameter), B
10 148259 60.75” HOSE (3/16 diameter)
11 132461 33” HOSE (1/4” diameter), B
12 115320 1 PLUG, Hydraulic, B

SJIII 68xx Conventional Series SKYJACK, Page 23

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 Figure 1.12. Extension Cylinder Mounting Hardware

10

9
8
10
7
6

5
2
4
2
1
10
11 12 13 14

M148262AA

Index Skyjack
Qty. Description
No. Part No.

1 106450 2 NUT, Hex head jam (3/4-16, Grade 5)

2 113304 2 WASHER, Flat steel plated (3/4)
3 113305 2 INSULATOR, Hydraulic extension platform noise
4 125664 1 SPACER, Hydraulic extension platform spacer
5 106446 1 RING, Retaining
6 (Ref.) 1 POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY
(For components, refer to Figure 1.13)
7 148271 1 SPACER, Coil
8 113953 1 VALVE, 4 way spool
9 103605 2 COIL, 24V
10 (Ref.) - POWERED EXTENSION PLATFORM HYDRAULIC HOSE CONNECTIONS
(For components, refer to Figure 1.11)
11 113653 2 CLAMP, Pipe (1-1/8)
12 103996 4 WASHER, Flat (5/16 SAE)
13 103404 4 WASHER, Lock (5/16)
14 103865 4 BOLT, Hex head (5/16-18 x 2, Grade 5)

SKYJACK, Page 24 SJIII 68xx Conventional Series

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 Figure 1.13. Powered Extension Platform Cylinder Assembly

1
2
K
3
K

5
K
4
K
M10188AA

Index Skyjack
Qty. Description
No. Part No.

- 148261 - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (5’)

1 148260 1 • WELDMENT, Cylinder barrel (5’ Extension platform)

2 103830 1 •
3 117942 1 •
4 125698 1 •
5 148258 1 •
6 108052 1 •
NUT, Hex head nylon lock (5/8”-11, Grade C)
PISTON, Cylinder
GLAND, Cylinder end
ROD, Piston (5’ Extension platform)
PLUG, Expander (Inside block)

K 107396 - KIT, Seal repair

SJIII 68xx Conventional Series SKYJACK, Page 25

143912
 Figure 1.14. Powered Extension Platform Control Console Assembly

8
L

7 6

5
1
2

3
4

M10198AA_1

Index Skyjack
Qty. Description
No. Part No.

- 115592 - CONTROL CONSOLE ASSEMBLY (extension platform)

1 115539 1 • BOX, Control

2 103041 1 • STRAIN RELIEF (1/2)
3 106401 1 • CORD (18/3)
4 107712 1 • MALE CONNECTOR ASSEMBLY (5 pin)
103567 1 • • HOUSING, Male (with strain relief)
132790 1 • • • HOUSING, Male
132110 1 • • • CONNECTOR, Strain relief
103569 1 • • INSERT, Male
5 114377 1 • PLUG, Plastic (1/2)
6 102853 2 • SWITCH, Toggle
7 111181 2 • GUARD, Toggle switch
8 129837 1 PLATE, Control console mounting (for Hinged Railings)
117188 1 PLATE, Control console mounting (for Rigid Railings)
112467 1 • PLUNGER, Stubby pull-ring

L (Ref.) - LABELS
(For components, refer to Figure 8.2)

SJIII 68xx Conventional Series SKYJACK, Page 27

143912
 Figure 1.15. Platform Control Console Assembly

2
14

13

12

11
5
8

9
10

17

16

15 19 18

M10537AF_1

SKYJACK, Page 28 SJIII 68xx Conventional Series

143912
 Figure 1.15. Platform Control Console Assembly
Index Skyjack
Qty. Description
No. Part No.

A 147343 - CONTROL CONSOLE ASSEMBLY

B 147344 - CONTROL CONSOLE ASSEMBLY (with powered extension platform)

1 147373 1 • CONTROL CONSOLE (bottom)

2 146424 1 •
3 147058 1 •
4 147051 1 •
5 122093 1 •
6 147063 1 •
7 (Ref.) - •
8 - - •
147056 1 •
147053 2 •
147061 1 •
9 - - •
147056 1 •
147054 1 •
10 - - •
147056 1 •
147053 3 •
147054 3 •
4 •
11 102956 2 •
12 103957 1 •
13 112249 1 •
14 103986 1 •
15 112327 9 •
16 (Ref.) - •
17 300788 1 •
18 116993 1 •
19 (Ref.) - CABLE, Powered extension platform
CONTROL CONSOLE (top)
HEAD, Pushbutton (horn)
HEAD, Emergency stop
INDICATOR, Battery charge
HEAD, Selector switch (lift/drive)
ENABLE CONTROLLER ASSEMBLY
(For components refer to Figure 1.16)
SWITCH, Emergency stop
• LATCH
• BLOCK, Contact (N.C.)
• LED BLOCK, 24V (red)
PUSHBUTTON, Horn
• LATCH
• BLOCK, Contact (N.O.)
SWITCH, Lift/Drive
• LATCH
• BLOCK, Contact (N.C.)
• BLOCK, Contact (N.O.) A
• BLOCK, Contact (N.O.) B
PLUG (7/8 hole) A
SCREW, Round head machine (8-32 x 1/2”)
WASHER, Lock (#8)
NUT, Hex head (8-32)
SCREW, Hex head self tapping (#8-18 x 1/2”)
CONTROL CABLE ASSEMBLY (16 pin)
(For components refer to Figure 1.18)
STRAIN RELIEF
HOUSING, Male connector (9 pin) (to controller harness)
(For components refer to Figure 1.17)

SJIII 68xx Conventional Series SKYJACK, Page 29

143912
 Figure 1.16. Enable Controller Assembly

4 5 6 7

3
2 5
8

14
9

13 12 11 10

15
17
16

18
23 24
22

19
20
21
M123994AC

SKYJACK, Page 30 SJIII 68xx Conventional Series

143912
 Figure 1.16. Enable Controller Assembly
Index Skyjack
Qty.
No. Part No.
- 123994 - ENABLE CONTROLLER ASSEMBLY
1 122849 1 •
2 122873 1 •
3 122872 1 •
4 122874 1 •
5 134112 1 •
6 122876 1 •
7 122877 2 •
8 122879 4 •
9 122959 1 •
10 122960 2 •
11 122961 1 •
12 122963 1 •
13 122964 1 •
14 122965 1 •
15 122846 2 •
16 122847 2 •
17 127179 1 •
18 147312 1 •
19 122869 1 •
20 147313 2 •
21 122870 2 •
22 122867 3 •
23 122840 1 •
116993 1 •
116990 9 •
24 122841 1 •
122839 1 •
116989 9 •
SJIII 68xx Conventional Series
143912
Description
HANDLE ASSEMBLY
• LEVER, Trigger
• SWITCH, Enable pushbutton
• CAP, Rubber
• KIT, Handle
• ROCKER ASSEMBLY
• MICRO SWITCH ASSEMBLY
• SCREW, Controller handle
• SCREW, Controller lever
• SCREW, Set
• COUPLING (8 mm)
• NUT, Pushbutton
• NUT, Controller lever
• FITTING, O-ring
SCREW
WASHER
BOOT & GASKET
SETSCREW
SWITCH, Micro
SCREW, Switch micro
WASHER, Switch micro
SCREW, Circuit board
MALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Male connector (9 pin)
• PIN, Female wire
FEMALE CONNECTOR ASSEMBLY (9 pin)
• HOUSING, Connector Female 9 pin
• PIN, Male wire
SKYJACK, Page 31
 Figure 1.17. Platform Control Console - Powered Extension Platform Cables

4 5 4 3

3 1 4

3 2

M147109AA

Index Skyjack
Qty. Description
No. Part No.

1 103257 27” CABTIRE (18/3)

2 103255 27” CABTIRE (18/4)
3 107711 2 FEMALE CONNECTOR ASSEMBLY (5 pin)
4 103036 2 STRAIN RELIEF
5 103256 27” CABTIRE (18/2)

SKYJACK, Page 32 SJIII 68xx Conventional Series

143912
 Figure 1.18. Control Cable Assemblies

Electric Panel Control Cable Platform Control Cable

TO SCISSOR CONTROL CABLE FRONT VIEW TO SCISSOR CONTROL CABLE

1 2 2 3

Scissor Arm Control Cable

FRONT VIEW TO ELECTRIC PANEL TO CONTROL CONSOLE FRONT VIEW
CONTROL CABLE CONTROL CABLE

2 3 1 2
M146601AA2

Index Skyjack
Qty. Description
No. Part No.

A 146640 - PLATFORM CONTROL CABLE ASSEMBLY

B 146585 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY
C 146599 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx26)
D 146600 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx32)

1 107821 1 CONNECTOR, Female (16 pin)

103565 1 • HOUSING, Female
103573 1 • INSERT, Female
2 119727 2 PIN, Code, A, B
4 PIN, Code, C, D
3 107820 1 CONNECTOR, Male (16 pin)
103564 1 • HOUSING, Male
103574 1 • INSERT, Male

SJIII 68xx Conventional Series SKYJACK, Page 33

143912
 Figure 2.1. Scissor Arm Assembly - Model 6826

1 8 2 1

10
4

15
4

4
11

7 12

15 14

6 5 13
13

16 17
18 19

1 4 3 2 1

M11275AA

SKYJACK, Page 34 SJIII 68xx Conventional Series

143912
 Figure 2.1. Scissor Arm Assembly - Model 6826
Index Skyjack
Qty. Description
No. Part No.

A 130258 - SCISSOR ASSEMBLY (ANSI/CSA Model 6826)

B 132151 - SCISSOR ASSEMBLY (CE Model 6826)

1 (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY
(For components, refer to Figure 2.3)
2 120656 8 SCISSOR ARM, Outside
3 130254 1 WELDMENT, Bottom cylinder, inside scissor
4 (Ref.) - HARDWARE, Scissor arm assembly connecting
(For components, refer to Figure 2.4)
5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (Option)
(For components, refer to Figure 2.10)
6 (Ref.) 1 COVER ASSEMBLY (Optional for ANSI/CSA EE rated)
(For components, refer to Figure 2.10)
7 121861 4 SCISSOR BUMPER ASSEMBLY (First level)
123791 1 • BUMPER, Rubber
123713 1 • BOLT, Hex head (M12-1.25 x 16mm, Grade 9.8)
8 120657 2 WELDMENT, Top cylinder, inside scissor
9 (Ref.) - LIMIT SWITCH ASSEMBLIES
(For components, refer to Figure 2.5)
10 130829 1 WELDMENT, Upper cylinder, bottom inside scissor,
11 123324 1 WELDMENT, Maintenance support
122006 4 • BOLT, Hex head (0.312”-18 x 3.25”, Grade 5)
103984 4 • NUT, Hex (0.312”)
12 121860 12 BUMPER, Scissor arm
13 103078 3 CLAMP, Double G10
122501 3 • SCREW, Mach (3/8”-16 x 5/8”)
14 121672 3 SPACER, Outside scissor tube
15 (Ref.) - CYLINDER, Lift
(For components, refer to Figure 2.6)
16 146649 1 HORN, Low tone (24V)
17 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5)
18 103995 1 WASHER, Flat (1/4”)
19 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5)

SJIII 68xx Conventional Series SKYJACK, Page 35

143912
 Figure 2.2. Scissor Arm Assembly - Model 6832

1 21 1 2 20 1

8
4
4

10

15
4

11

8
12
4

14
7

15 4

13
6 5

16 17
18 19

1 4 3 2 1

M11276AA

SKYJACK, Page 36 SJIII 68xx Conventional Series

143912
 Figure 2.2. Scissor Arm Assembly - Model 6832
Index Skyjack
Qty. Description
No. Part No.

A 130260 - SCISSOR ASSEMBLY (ANSI/CSA Model 6832)

B 130828 - SCISSOR ASSEMBLY (CE Model 6832)

1 (Ref.) - SCISSOR STACK MOUNTING ASSEMBLY
(For components, refer to Figure 2.3)
2 120656 10 SCISSOR ARM, Outside
3 130254 1 WELDMENT, Bottom cylinder, inside scissor
4 (Ref.) - HARDWARE, Scissor arm assembly connecting
(For components, refer to Figure 2.4)
5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (Option)
(For components, refer to Figure 2.10)
6 (Ref.) 1 COVER ASSEMBLY (Optional for ANSI/CSA EE rated)
(For components, refer to Figure 2.10)
7 121861 4 SCISSOR BUMPER ASSEMBLY (First LEVEL)
123791 1 • BUMPER, Rubber
123713 1 • BOLT, Hex head (M12-1.25 x 16mm, Grade 9.8)
8 120657 2 WELDMENT, Top cylinder, inside scissor
9 (Ref.) - LIMIT SWITCH ASSEMBLIES
(For components, refer to Figure 2.5)
10 130829 1 WELDMENT, Upper cylinder, bottom inside scissor
11 123324 1 WELDMENT, Maintenance support
122006 4 • BOLT, Hex head (0.312”-18 x 3.25”, Grade 5)
103984 4 • NUT, Hex head nylon lock (0.312”)
12 121860 12 BUMPER, Scissor arm
13 103078 3 CLAMP, Double G10
122501 3 • SCREW, Mach (3/8”-16 x 5/8”)
14 121672 3 SPACER, Outside scissor tube
15 (Ref.) - CYLINDER, Lift
(For components, refer to Figure 2.6)
16 146649 1 HORN, Low tone (24V)
17 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5)
18 103995 1 WASHER, Flat (1/4”)
19 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5)
20 123353 1 WELDMENT, Upper, inside scissor
21 121907 1 WELDMENT, Cable carrier

SJIII 68xx Conventional Series SKYJACK, Page 37

143912
 Figure 2.3. Scissor Stack Assembly Mounting

Top Slider Assembly Main Platform Bracket Mounting Assembly

1 8

9
10

3
3 5
6

3
4
7

Bottom Slider Assembly End Pin Assembly at Base

8
15

16
14
3
13

12
11

M11302AA

SKYJACK, Page 38 SJIII 68xx Conventional Series

143912
 Figure 2.3. Scissor Stack Assembly Mounting
Index Skyjack
Qty. Description
No. Part No.

1 120772 1 PAD, Slider

2 120771 1 BRACKET, Main platform slider
3 123430 2 BUSHING, Fiberglide (3/4” ID x 1-1/2”)
4 121685 1 PIN, Main Platform Slider
5 103995 1 WASHER, Flat (1/4”)
6 103404 1 WASHER, Lock (1/4”)
7 103892 1 BOLT, Hex head (1/4”-20 x 5/8” )
8 121874 1 PIN, Cotter (1/4” x 1.25”)
9 120958 1 PIN, (3/4” Diameter x 4”) (Scissor level without cable carrier weldment)
121676 1 PIN, (3/4” Diameter x 4 1/4”) (Scissor level with cable carrier weldment)
10 121694 2 WELDMENT, Platform mounting bracket
11 121856 1 SPACER, Bottom roller pin
12 121604 1 PIN, Bottom roller
13 120697 14 ROLLER, Scissor
14 121874 1 PIN, Cotter (1/4” x 1.25”)
15 121672 1 TUBE, Outside scissor arms cross member
16 120958 1 PIN, Inside scissor

SJIII 68xx Conventional Series SKYJACK, Page 39

143912
 Figure 2.4. Scissor Arm Assembly Connecting Hardware

Outside End Pin Assembly Inside End Pin Assembly

(With Cross Member Tube) (With Cross Member Tube)

1 3

2
3

Limit Switch Pin Assembly Center Pin Assembly

14
10
9
6
11
7
13
14
12
2

M11303AA

SKYJACK, Page 40 SJIII 68xx Conventional Series

143912
 Figure 2.4. Scissor Arm Assembly Connecting Hardware
Index Skyjack
Qty. Description
No. Part No.

1 121674 1 PIN, Outside scissor

2 123430 2 BUSHING, Fiberglide (3/4” ID x 1-1/2”)
3 121874 1 PIN, Cotter (1/4” x 1.25”)
4 121672 1 TUBE, Outside scissor arms cross member
5 120958 1 PIN, Inside scissor
6 121677 1 PIN, Limit switch
7 (Ref.) - LIMIT SWITCH ASSEMBLIES
(For components, refer to Figure 2.5)
8 128256 AR CENTER PIN ASSEMBLY (Scissor level without cable carrier weldment)
130385 AR CENTER PIN ASSEMBLY (Scissor level with cable carrier weldment)
9 120673 1 • PIN, Center
10 101520 1 • WASHER, Nylon (2 O.D. x 1.28 I.D. x 0.12)
11 121875 4 • PIN, Cotter (5/16” Diameter x 2”)
12 121703 1 • SPACER, Bearing thrust fiberglide (1-1/4 I.D.)
13 122502 AR • WASHER, Flat (1-1/4 I.D. x 2-1/4 O.D.) (without cable carrier weldment)
14 123431 1 BUSHING, Fiberglide (1-1/4” x 1-13/16” )

SJIII 68xx Conventional Series SKYJACK, Page 41

143912
 Figure 2.5. Scissor Arm Limit Switch Assembly
7d
1 2 7 8

7c 7a 7b

6
3

12

5 4 14 15 9 9d 9a 11

9c 9b 10

13

M11277AA_1

SKYJACK, Page 42 SJIII 68xx Conventional Series

143912
 Figure 2.5. Scissor Arm Limit Switch Assembly
Index Skyjack
Qty. Description
No. Part No.

1 121677 1 PIN WELDMENT

120958 1 PIN WELDMENT, (RH)
121874 1 • PIN, Cotter (1/4” X 1.25”)
2 - - HARDWARE, Mounting
103860 2 • BOLT, Hex Head (1/4”-20 x 1.75”, Grade 5) (With 2 Limit Switches)
103858 2 • BOLT, Hex Head (1/4”-20 x 1.25”, Grade 5) (With 1 Limit Switch)
103980 4 • NUT, Hex (1/4”-20, Grade B)
104000 4 • WASHER, Lock (1/4”)
103995 8 • WASHER, Flat (1/4”)
3 121869 1 CLAMP, Worm Gear (2.5”)
4 121867 1 BRACKET, Limit switch
5 121908 2 BUSHING, Snap-in (3/4”)
6 100967 AR CAM, Limit switch
7 130556 1 HARNESS, High speed/cut-off limit switch (CE)
121975 AR • MODIFIED DRILLED SEALED SWITCH ASSEMBLY
7a 113018 1 • MARKER, Brady wire (#18)
7b 113021 1 • MARKER, Brady wire (#21)
7c 145963 1 • LABEL, LS1A
7d 145964 1 • LABEL, LS1B
8 119132 1 • KIT, Connector (8 Pin)
9 121976 1 HIGH SPEED LIMIT SWITCH ASSEMBLY (ANSI/CSA)
121975 2 • LIMIT SWITCH, Drilled sealed
9a 113018 1 • MARKER, Brady wire (#18)
9b 113021 1 • MARKER, Brady wire (#21)
9c 145963 1 • LABEL, LS1A
9d 145964 1 • LABEL, LS1B
10 119132 1 • KIT, Receptacle (8 Pin)
12 119597 1 POTHOLE OVERRIDE JUMPER ASSEMBLY
119128 1 • KIT, Plug (4 Pin)
13 122010 1 LIMIT SWITCH, 26’ drive cutout (Model 6832)
11 119131 1 • KIT, Plug (4 Pin)
14 121868 1 GUARD, Limit Switch
15 - - HARDWARE, Limit switch guard
104694 4 WASHER, Flat (#10)
104185 2 WASHER, Lock (#10)
104003 2 NUT, Hex machine (#10)
120094 2 BOLT, Hex Head machine (#10-32 x 5/8”)

SJIII 68xx Conventional Series SKYJACK, Page 43

143912
 Figure 2.6. Lift Cylinder Assembly

11 6
K
7

10

2
6

9 11 1

10
M11319AA

SKYJACK, Page 44 SJIII 68xx Conventional Series

143912
 Figure 2.6. Lift Cylinder Assembly
Index Skyjack
Qty. Description
No. Part No.

- 120989 - LIFT CYLINDER ASSEMBLY

1 120993 1 • WELDMENT, Barrel

2 120991 1 • ROD, Piston
3 121096 1 • GLAND, Front head
4 121668 AR • TRUNNION
5 113489 1 BOLT, (3/4”-16 x 3”, Grade 8)
6 103869 1 BOLT, Hex head (5/16”-18 x 4.5”, Grade 5) (4 per cylinder)
7 123808 AR CYLINDER BEARING BLOCK ASSEMBLY (4 per cylinder)
101076 AR • BLOCK
100904 AR • BUSHING
8 103996 AR WASHER, Flat (5/16”) (4 per cylinder)
9 103404 AR WASHER, Lock (5/16”) (4 per cylinder)
10 100397 AR NUT, Hex head (5/16”-18, Grade B)
11 130387 1 SHIM, Bearing block (18 GA) (If equipped)
130388 1 SHIM, Bearing block (22 GA) (If equipped)

K 121097 AR KIT, Seal repair

SJIII 68xx Conventional Series SKYJACK, Page 45

143912
 Figure 2.7. Holding Valve Assembly ‑ without Transducer

6 7
16

14

4 5 3 8
1 2

4 5

2 9

3
16

10 11 12
15 6

11 12 13
17
M10226AC

Index Skyjack
Qty. Description
No. Part No.

1 108778 1 BLOCK, Upper holding valve

111320 1 • BLOCK, Manifold
108052 3 • PLUG, Expander
2 103403 2 SEAL, O-Ring
3 106557 2 VALVE, Relief
4 107269 2 VALVE, N.C. Holding
5 104493 2 COIL, 24V
6 105281 2 ORIFICE, One way
7 (Ref.) 1 LIFT CYLINDER ASSEMBLY (Upper)
(For components, refer to Figure 2.6)
8 (Ref.) 1 LIFT CYLINDER ASSEMBLY (Lower)
(For components, refer to Figure 2.6)
9 106688 1 BLOCK, Lower holding valve (ANSI/CSA)
111316 1 • BLOCK, Manifold
108052 2 • PLUG, Expander
10 108429 4 BOLT, Hex head (5/16” - 18 x 2.5”)
11 103996 8 WASHER, Flat (5/16” S.A.E.)
12 104637 8 WASHER, Lock (5/16” high collar 0.09)
13 103931 4 BOLT, Socket (5/16” - 18 x 2”, Grade 5)
14 103069 1 FITTING, Straight (Upper lift cylinder)
15 114579 1 FITTING, Tee (Lower lift cylinder)
16 102635 1 HOSE ASSEMBLY (upper to lower lift cylinder)
17 104657 1 HOSE ASSEMBLY (lower lift cylinder to main manifold)

SKYJACK, Page 46 SJIII 68xx Conventional Series

143912
 Figure 2.8. Holding Valve Assembly - with Transducer (CE)

1 7
8 9
2

5 6

M10952AB

Index Skyjack
Qty. Description
No. Part No.

1 130443 1 MANIFOLD BLOCK ASSEMBLY

130442 1 • BLOCK, Manifold
108052 2 • PLUG, Expander
2 134432 1 TRANSDUCER, Pressure 2000 psi
3 107269 1 VALVE, Lift Cylinder Holding
4 104493 1 COIL, 24 V (3-prong)
5 114579 1 FITTING, Tee
6 106557 1 VALVE, Relief
7 103996 4 WASHER, Flat (0.312)
8 104637 4 WASHER, Lock (5/16” high collar 0.09)
9 108429 4 BOLT, Socket (0.312-18 x 2.5 Grade 5)

SJIII 68xx Conventional Series SKYJACK, Page 47

143912
 Figure 2.9. Angle Transducer & Beeper/Light Assembly (CE)

3 6

6 7
7
M130602AD

Index Skyjack
Qty. Description
No. Part No.

1 130440 1 TRANSDUCER, Angle

2 122498 2 SCREW, Round head machine (#10-32 x 1.25”)
3 104694 2 WASHER, Flat (#10)
4 117967 1 BEEPER, Alarm (28 Volt)
5 104698 2 SCREW, Round head (#10-32 x 3/4”)
6 104185 4 WASHER, Lock (#10)
7 104003 4 NUT, Hex (#10-32)

SJIII 68xx Conventional Series SKYJACK, Page 49

143912
 Figure 3.1. Base, Axles And Wheels

27
13
26

25
24

14
2
3
4
5
20
6
4
7
8
4
5
3

12
8

11
10
9
17 4
2
16
15

23
22
21
28
18
M10005AA_1

SKYJACK, Page 50 SJIII 68xx Conventional Series

143912
 Figure 3.1. Base, Axles And Wheels
Index Skyjack
Qty. Description
No. Part No.

1 120822 1 WELDMENT, Base (ANSI/SIA and CSA)

120823 1 WELDMENT, Base (CE)
2 105812 2 WHEEL ASSEMBLY (Foam filled) (Carlisle)
124118 2 WHEEL ASSEMBLY, (Foam filled non-marking) (Carlisle)
103199 5 • BOLT, Wheel
3 (Ref.) - FRONT AXLE HUB ASSEMBLY
(For components, refer to Figure 3.4)
4 (Ref.) - BUSHING
(For components, refer to Figure 3.4)
5 104129 2 WASHER, Bronze
6 (Ref.) - WELDMENT, Front spindle
(For components, refer to Figure 3.4)
7 (Ref.) 1 STEER CYLINDER ASSEMBLY
- (For components, refer to Figure 3.6)
8 100856 2 SPACER, (5/8” x 1” x 7/16” thick)
9 100845 1 BOLT, Hex head (5/8”-11 x 3-1/2” long)
103998 1 WASHER, Lock (5/8”)
103981 1 NUT, Hex (5/8”-11)
10 115287 1 TIE ROD ASSEMBLY
115281 1 • END, Bearing (LH, Thread female)
100847 1 • END, Bearing (RH, Thread female)
115290 1 • TIE ROD, Bar
100855 1 • NUT, Jam (5/8”-18, LH Thread)
100846 1 • NUT, Jam (5/8”-18, RH Thread)
11 100850 1 BOLT, Hex head (3/4”-10 x 2-1/2” long)
104002 1 WASHER, Lock (3/4”)
100252 1 NUT, Hex (3/4”-10)
12 100844 1 BOLT, Hex head (5/8”-11 x 2-3/4” long)
103998 1 WASHER, Lock (5/8”)
103981 1 NUT, Hex (5/8”-11)
13 100120 2 PIN, Axle king
100825 2 PIN, (1/4” x 1-3/16” long)
103478 2 PIN, Cotter (1/4” x 1-1/4” long)
14 (Ref.) 1 BATTERY TRAY ASSEMBLY
(For components, refer to Figure 5.1)
(Ref.) 1 HYDRAULIC/ELECTRIC TRAY ASSEMBLY
(For components, refer to Figure 4.1)
15 105708 2 WHEEL ASSEMBLY W/BRAKE (Foam filled) (Carlisle)
124116 2 WHEEL ASSEMBLY W/BRAKE (Foam filled non-marking) (Carlisle)
103199 5 • BOLT, Wheel
16 (Ref.) - REAR HUB ASSEMBLY
(For components, refer to Figure 3.3)

Parts list continued on the following pages.

SJIII 68xx Conventional Series SKYJACK, Page 51

143912
 Figure 3.1. Base, Axles And Wheels (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

17 (Ref.) - WHEEL DRIVE MOTOR ASSEMBLY

(For components, refer to Figure 3.3)
18 105892 1 WELDMENT, Brake pin (RH)
103940 1 BOLT, Socket head (1/4”-20 x 1-1/4” long)
104000 1 WASHER, Lock (1/4”)
103983 1 NUT, Jam (1/4”-20)
19 - 1 STATIC STRAP ASSEMBLY (Non-Marking Tires or EE rated options)
123752 1 • STRAP, Static
101632 1 • BOLT, (3/8”-16 x 0.75”)
103999 1 • WASHER, Lock (3/8”)
20 119725 1 SWITCH, Main power disconnect
21 (Ref.) 1 BASE CONTROL CONSOLE ASSEMBLY
- (For components, refer to Figure 3.7)
22 (Ref.) 2 BRAKE CYLINDER ASSEMBLY
- (For components, refer to Figure 3.5)
103897 1 BOLT, Hex (5/8”-11 x 2” long)
103981 1 NUT, Hex (5/8”-11)
23 105859 1 WELDMENT, Brake pin (LH)
103940 1 BOLT, Socket head (1/4”-20 x 1-1/4” long)
104000 1 WASHER, Lock (1/4”)
103983 1 NUT, Jam (1/4”-20)
24 102027 2 FITTING, Grease
25 122360 1 LADDER ASSEMBLY (Model 6826)
122359 1 LADDER ASSEMBLY (Model 6832)
151784 1 • LADDER (Model 6826)
151785 1 • LADDER (Model 6832)
122326 2 • SPACER
122326 2 • SPACER
103473 4 • BOLT, Hex head carriage (3/8”-16 x 1”, Grade 5)
103472 12 • WASHER, Flat (3/8”)
103999 8 • WASHER, Lock (3/8”)
101632 4 • BOLT, (3/8”-16 x 0.75”)
103978 4 • NUT, Hex head (3/8”-16, Grade 5)
26 146661 1 TILT SWITCH (ANSI/CSA)
(Ref.) - CONTROL MODULE (CE)
(For components, refer to Figure 3.9)
27 119921 1 EMERGENCY LOWERING BAR ASSEMBLY
108767 1 • BAR, Emergency lowering access
119920 2 • CLIP, Spring coated
103964 AR • BOLT, Machine (#10-32 x 1/4” long)
124160 2 • PIN, Locking

SJIII 68xx Conventional Series SKYJACK, Page 53

143912
 Figure 3.2. Hydraulic Hose Connections - Base

Steer Cylinder

2 1

11

3 2

Main
Manifold

16 15

14 6

7 7

8 Left 8
Right
Wheel
Rear Wheel
Motor
Drive Motor
7 Manifold 13 7

14 6

10 10
9 Left Brake Right Brake 9
11 11
Cylinder Cylinder
12
M10014AA

SKYJACK, Page 54 SJIII 68xx Conventional Series

143912
 Figure 3.2. Hydraulic Hose Connections - Base
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - STEER CYLINDER ASSEMBLY

- (For components, refer to Figure 3.6)
2 103069 2 FITTING, Connector (#6orb-#6)
3 102616 2 HOSE ASSEMBLY (steer)
4 104656 2 HOSE ASSEMBLY (drive)
5 104659 1 HOSE ASSEMBLY (brake supply)
6 105822 2 TUBE ASSEMBLY (drive motor RH)
7 (Ref.) - FITTINGS, Hydraulic
(For components, refer to Figure 3.3)
8 (Ref.) 2 MOTOR, Hydraulic drive
(For components, refer to Figure 3.3)
9 102490 2 HOSE ASSEMBLY (brake)
10 103073 2 FITTING, Elbow, 90° (#6orb-#6)
11 105811 3 ORIFICE, (0.040” diameter)
12 (Ref.) 2 BRAKE CYLINDER ASSEMBLY
- (For components, refer to Figure 3.5)
13 (Ref.) 1 REAR DRIVE MANIFOLD ASSEMBLY
- (For components, refer to Figure 3.8)
14 105823 2 TUBE ASSEMBLY (drive motor LH)
15 (Ref.) 1 MAIN MANIFOLD ASSEMBLY
- (For components, refer to Figure 4.6)
16 106371 1 HOSE ASSEMBLY (pilot valve)

SJIII 68xx Conventional Series SKYJACK, Page 55

143912
 Figure 3.3. Rear Hub Assembly

1 2 5 9 8

3 7 4

M10211AB

Index Skyjack
Qty. Description
No. Part No.

1 124270 2 REAR HUB ASSEMBLY

107037 2 • HUB, Rear Axle
2 103199 10 BOLT, Wheel
3 103789 1 WASHER, Lock toothed (1”)
4 103071 4 FITTING, Adapter (#10orb-#8)
5 126026 2 WHEEL MOTOR ASSEMBLY
104212 1 • KIT, Seal
6 115430 1 • NUT, Hex jam (1-1/8”-20)
7 103901 4 BOLT, Hex head (1/2”-13 x 2-1/2” long)
8 103471 4 NUT, Hex (1/2”-13)
9 103470 4 WASHER, Lock (1/2”)

SKYJACK, Page 56 SJIII 68xx Conventional Series

143912
 Figure 3.4. Front Hub & Spindle Assembly

2
1

8
9
3 10
11
12

M10210AA

Index Skyjack
Qty. Description
No. Part No.

- 107909 - FRONT SPINDLE CASTING ASSEMBLY

1 100840 1 WELDMENT, Front Spindle

2 100050 2 BUSHING, Fiberglide
3 103085 2 • PIN, Cotter (3/16” x 1-1/2” long)
4 103144 1 • SEAL, Grease
5 103009 1 • BEARING, Inner cone
6 102978 1 • BEARING, Inner cup
7 102833 1 • HUB, Front 5 bolt
8 102977 1 • BEARING, Outer cup
9 103003 1 • BEARING, Outer cone
10 102829 1 • WASHER, Flat
11 102749 1 • NUT, Castle (1”-14)
12 102865 1 • CAP, Dust

SJIII 68xx Conventional Series SKYJACK, Page 57

143912
 Figure 3.5. Brake Cylinder Assembly

7
K K

8
K

2
5

1
6

M10215AC

Index Skyjack
Qty. Description
No. Part No.

- 120220 - BRAKE CYLINDER ASSEMBLY

1 120153 1 • BARREL, Brake cylinder

2 102844 1 • SPRING, Brake return
3 103830 1 • NUT, Lock (5/8”-11, Grade C)
4 120154 1 • ROD, Brake
5 103897 1 BOLT, Hex head (5/8”-11 x 2”)
6 103982 1 NUT, Hex head (5/8”-11)
7 120148 1 • GLAND
8 121178 1 • PISTON

K 105816 AR KIT, Seal repair

SKYJACK, Page 58 SJIII 68xx Conventional Series

143912
 Figure 3.6. Steer Cylinder Assembly

5 6
10
K
11

12

7
8

2
3

K
4

M111776AA

Index Skyjack
Qty. Description
No. Part No.

- 120240 - STEER CYLINDER ASSEMBLY

1 120235 1 • BARREL, Steer cylinder

2 103830 1 • NUT, Hex head (5/8”-11, Grade 5)
3 118844 1 • PISTON
4 117671 1 • SPACER, Stroke
5 102025 1 • BEARING, Spherical
6 104114 2 • RING, Retaining
7 132565 2 • CAP, Grease fitting
8 103513 1 • FITTING, Grease
9 117047 1 • ROD, Piston
10 120148 1 • GLAND, Cylinder
11 100846 1 • NUT, Jam (5/8”-18)
12 100847 1 • END, Cylinder rod

K 105816 AR KIT, Seal repair

SJIII 68xx Conventional Series SKYJACK, Page 59

143912
 Figure 3.7. Base Control Box Option (CE)

6 1 2

7 3

5
11 10

M1011AA

SKYJACK, Page 60 SJIII 68xx Conventional Series

143912
 Figure 3.7. Base Control Box Option (CE)
Index Skyjack
Qty. Description
No. Part No.

A 147809 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA)

B 147807 - BASE CONTROL CONSOLE ASSEMBLY (CE)

1 147940 1 • BOX, Base control
2 - 1 • HARNESS, Base control box
119507 2 • • RECEPTACLE, #85
119512 2 • • STUD, #85
119544 2 • • RETAINER, #85
3 149536 1 • SWITCH HEAD, Selector key, A
147057 1 • SWITCH HEAD, Selector key, B
104466 1 • • KEY (#455)
4 147069 1 • SWITCH HEAD, Selector
5 147051 1 • SWITCH HEAD, Emergency stop
6 103041 1 • • RECEPTACLE (8 pin)
7 119132 1 KIT, Deutsch plug (8 Pin), A
8 147808 1 • HARNESS, Base control
9 - - • • SWITCH, Emergency stop
147056 1 • • • LATCH
147053 1 • • • BLOCK, Contact (N.C.)
147061 1 • • • LED BLOCK, 24V (red)
10 - - • • SWITCH, Selector
147056 1 • • • LATCH
147054 2 • • • BLOCK, Contact (N.O.)
11 - - • • KEY SWITCH
147056 1 • • • LATCH
147054 1 • • • BLOCK, Contact (N.O.)
147053 2 • • • BLOCK, Contact (N.C.)

L (Ref.) 1 • LABELS
(Refer to Figure 8.2)

SJIII 68xx Conventional Series SKYJACK, Page 61

143912
 Figure 3.8. Rear Drive Manifold Assembly

4 5 6

2 2
3

1
3

9 7

8 8

M1010AA _68XX

Index Skyjack
Qty. Description
No. Part No.

- 108302 - REAR DRIVE MANIFOLD ASSEMBLY

1 108196 1 • BLOCK, Manifold

108052 13 •
2 114578 4 •
3 104402 4 •
4 103069 2 •
5 103623 1 •
6 103605 1 •
7 103354 1 •
8 106277 2 •
9 103136 1 •
• PLUG, Expander
FITTING, Elbow, 90° (#6orb-#6)
FITTING, Adapter (#10orb-#8)
FITTING, Connector (#6orb-#6)
VALVE, N.O. (pilot)
COIL, 24V
VALVE, Flow divider/combiner
VALVE, Pilot check
VALVE, Free-wheeling

SKYJACK, Page 62 SJIII 68xx Conventional Series

143912
 Figure 3.9. Control Module Assembly

3
2

1
3

4
10
5

9 8 7

M11441AC M11050AA M10857AC M10922AD

Index Skyjack
Qty. Description
No. Part No.

1 130439 1 MODULE, Load sensing control

2 130468 1 BRACKET, Control module
3 103856 2 BOLT, Hex head (1/4”-20 x 3/4”, Grade 5)
4 103995 2 WASHER, Flat (1/4”)
5 104000 2 WASHER, Lock (1/4”)
6 103980 2 NUT, Hex head (1/4”-20, Grade 5)
7 105621 4 SCREW, Round head machine (#10-32 x 1”)
8 104185 4 WASHER, Lock (#10)
9 104964 4 WASHER, Flat (#10)
10 130477 1 KIT, Hand held calibration/diagnostic tool
130441 1 • TOOL, Hand held calibration/diagnostic
130457 1 • CABLE, Computer (24 Gauge)
130448 1 • PLUG, Male (4 Pole)
130451 1 • PLUG, Male (4 Pole) (Enclosed version)

SJIII 68xx Conventional Series SKYJACK, Page 63

143912
 Figure 4.1. Hydraulic/Electric Tray Assembly

28
26 27
29
25

23 24
22 6 7 8 9 10

11 12

13

14

3
15

16

2
1 17

21

18 20

19

M11332AA_1

SKYJACK, Page 64 SJIII 68xx Conventional Series

143912
 Figure 4.1. Hydraulic/Electric Tray Assembly
Index Skyjack
Qty. Description
No. Part No.

1 132771 1 WELDMENT, Hydraulic/electric tray

2 119922 1 PROTECTIVE TRIM
3 100335 2 BUSHING, Bronze
100446 1 • PIN, Eccentric
4 107949 1 NUT, Jam (1/2”-13)
5 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5)
6 103473 1 BOLT, Hex head carriage (3/8”-16 x 1”, Grade 5)
7 108575 1 NUT, Hex jam (3/8”-16, Grade B)
8 119608 1 TRAY LATCH ASSEMBLY
102780 1 • LATCH, Tray
111534 1 • KNOB, Latch
103855 1 • BOLT, Hex head (1/4”-20 x 1/2” long)
104000 1 • WASHER, Lock (1/4”)
103404 3 • WASHER, Lock (5/16”)
9 103886 3 BOLT, Hex head (5/16”-18 x 1-1/2” long)
10 103984 3 NUT, Lock (5/16”-18)
11 103236 1 GAUGE, Oil level/temp
12 124311 2 • INSERT, Threaded (Not needed if ordering gauge assembly)
13 120190 1 SEAL, Magnetic drain plug
14 117701 1 FITTING, Magnetic drain plug
15 133380 1 MOUNT, Cylinder Plate
16 103831 1 CUSHION CYLINDER & BRACKET ASSEMBLY
124291 1 • CYLINDER, Cushion
102971 1 • BRACKET, Cylinder mounting
103856 2 • BOLT, Hex head (1/4”-20 x 3/4”)
104000 2 • WASHER, Lock (1/4”)
103980 2 • NUT, Lock (1/4”-20)
17 (Ref.) - MAIN MANIFOLD ASSEMBLY
(For components, refer to Figure 4.6)
18 129714 1 SPACER, Manifold mounting
103873 1 • BOLT, Hex head (3/8”-16 x 2-1/2” long)
103472 1 • WASHER, Flat (3/8”)
103999 1 • WASHER, Lock (3/8”)
19 (Ref.) - PROPORTIONAL CONTROL VALVE ASSEMBLY
(For components, refer to Figure 4.5)

Parts list continued on the following page.

SJIII 68xx Conventional Series SKYJACK, Page 65

143912
 Figure 4.1. Hydraulic/Electric Tray Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

20 119020 1 PLATE, Motor mounting
103911 2 • BOLT, Hex head (1/2”-13 x 1”, Grade 5)
103468 2 • WASHER, Flat (1/2”)
103470 2 • WASHER, Lock (1/2”)
21 (Ref.) 1 PUMP AND MOTOR ASSEMBLY
- (For components, refer to Figure 4.2 or 4.3)
103887 4 • BOLT, Hex head (5/16”-18 x 3/4” long)
103996 4 • WASHER, Flat (5/16”)
103404 4 • WASHER, Lock (5/16”)
22 (Ref.) - ELECTRICAL PANEL ASSEMBLY
- (For components, refer to Figures 6.1 or 6.2)
103855 4 • BOLT, Hex head (1/4”-20 x 1/2” long)
104000 4 • WASHER, Lock (1/4”)
23 102918 1 HOSE, Tank (1”)
24 103320 1 CLAMP, Worm (#16)
25 109568 1 FILTER ASSEMBLY, Return
103864 2 • BOLT, Hex head (5/16”-18 x 1” long)
104254 1 • ELEMENT, Filter
123022 1 • SEAL, Filter Assembly
123021 1 • COVER, Filter Assembly
123020 1 • SPRING, Filter Assembly
122973 1 • CASTING, Aluminum
121571 1 • SCREW, Set
122969 3 • BOLT, Washer Combined
122968 1 • CASING, Filter
109052 1 • FITTING, Connector
26 107271 1 VALVE, Pull-type lowering
27 107493 1 MANIFOLD, Lowering valve
103069 1 FITTING, Connector
28 102693 1 CAP W/GASKET, Filler/breather
103962 3 • SCREW, Machine #10-32 x 1/2” lg.
29 109263 1 COVER, Hydraulic tank
103962 14 • SCREW, Machine #10-32 x 1/2” lg.

SJIII 68xx Conventional Series SKYJACK, Page 67

143912
 Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)

7 1 2 3 4 5

M1111AA

SKYJACK, Page 68 SJIII 68xx Conventional Series

143912
 Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)
Index Skyjack
Qty. Description
No. Part No.

A 123476 1 PUMP & MOTOR ASSEMBLY

B 120008 1 PUMP & MOTOR ASSEMBLY (8 Battery option)

1 123477 1 MOTOR, 24VDC, A

120007 1 MOTOR, 24VDC (5.7 HP), B
2 106587 1 PUMP, Hydraulic
3 103845 4 BOLT, Hex head (5/16”-18 x 1/2” long)
4 103996 4 WASHER, Flat (5/16”)
5 103404 4 WASHER, Lock (5/16”)
6 703183 1 COUPLER (Includes seals)
7 - 1 MOTOR Hardware
122967 1 • BRUSH KIT (Includes Brushes and Springs)
8 124323 1 CABLE, Motor/Main Contactor (#4, 5/16” x 35” x 3/8”)
9 124324 1 CABLE, Motor/Battery (#4, 5/16” x 130” x 3/8”)

SJIII 68xx Conventional Series SKYJACK, Page 69

143912
 Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated

5 6 7 8 9

11 10

1 2 3

M11168AA

SKYJACK, Page 70 SJIII 68xx Conventional Series

143912
 Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated
Index Skyjack
Qty. Description
No. Part No.

- 132053 1 PUMP & MOTOR ASSEMBLY

1 123477 1 MOTOR, 24 Volt DC
2 - 1 HARDWARE, Motor Replacement
122967 1 • BRUSH KIT (Includes Brushes and Springs)
3 129962 1 KIT, Motor Band
4 (Ref.) 1 FITTING, Hydraulic hose connections
(For components, refer to Figure 4.4)
5 129961 1 PUMP, Hydraulic
103845 4 • BOLT, Hex head (5/16”-18 x 1/2” long)
103996 4 • WASHER, Flat (5/16”)
103404 4 • WASHER, Lock (5/16”)
6 703183 1 COUPLER
7 129964 1 KIT, Pump Seal
8 129963 1 TUBE, Inlet
9 132288 1 MOTOR CABLE ASSEMBLY
103148 24” • CABLE, Welding (#4)
105534 1 • CONNECTOR, 2-Prong (175A, Grey)
10 117408 1 INSULATOR, Red Boot
11 117407 1 INSULATOR, Black Boot

SJIII 68xx Conventional Series SKYJACK, Page 71

143912
 Figure 4.4. Hydraulic Reservoir Assembly

9 10 11 12 13 14

8 7 6

5 15

3 16 17

18

19

1 21 20

SKYJACK, Page 72 SJIII 68xx Conventional Series

143912
 Figure 4.4. Hydraulic Reservoir Assembly
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) 1 PUMP AND MOTOR ASSEMBLY

- (For components, refer to Figure 4.2 or 4.3)
2 102665 1 FITTING, Connector (#12orb-#6)
3 114402 2 CLAMP, Worm (#12)
4 136563 1 HOSE ASSEMBLY (filter to main manifold)
5 119851 1 HOSE, Suction (3/4” x 14” long) (Standard)
119853 1 HOSE, Suction (3/4” x 30” long) (ANSI/CSA EE rated)
6 109052 1 FITTING, Connector (#12orb-#6)
7 (Ref.) 1 RETURN FILTER ASSEMBLY
- (For components, refer to Figure 4.1)
8 106371 1 HOSE ASSEMBLY (pilot valve)
9 114578 1 FITTING, Elbow, 90°
10 (Ref.) 1 LOWERING VALVE/MANIFOLD
- (For components, refer to Figure 4.1)
11 103069 1 FITTING, Connector (#6orb-#6)
12 112631 1 HOSE ASSEMBLY (manual lowering valve manifold)
13 115318 11” HOSE ASSEMBLY (pump to proportional manifold)
116509 1 HOSE ASSEMBLY (pump to proportional manifold) (ANSI/CSA EE rated)
14 (Ref.) 1 PROPORTIONAL CONTROL VALVE ASSEMBLY
- (For components, refer to Figure 4.5)
15 126504 11” HOSE ASSEMBLY (main manifold to proportional manifold)
16 102647 1 HOSE ASSEMBLY (cushion cylinder)
17 (Ref.) 1 CYLINDER, Cushion
- (For components, refer to Figure 4.1)
18 114578 2 FITTING, Elbow 90°, (#6orb-#6)
19 126331 8.5” HOSE ASSEMBLY (cushion cylinder)
104580 8” HOSE ASSEMBLY (cushion cylinder)
20 (Ref.) 1 MAIN MANIFOLD ASSEMBLY
- (For components, refer to Figure 4.6)
21 111196 18” HOSE ASSEMBLY (proportional manifold to return filter)

SJIII 68xx Conventional Series SKYJACK, Page 73

143912
 Figure 4.5. Proportional Control Valve Assembly

7 8 9

6
5
4

1 3

M11208AB

SKYJACK, Page 74 SJIII 68xx Conventional Series

143912
 Figure 4.5. Proportional Control Valve Assembly
Index Skyjack
Qty. Description
No. Part No.

- 132761 - PROPORTIONAL CONTROL VALVE ASSEMBLY (Internal compensator valve)

1 132750 1 • ASSEMBLY, Block/Valve/Coil

132748 1 • • BLOCK, Manifold
132749 1 • • VALVE, Control
115370 1 • • COIL (24 volt)
2 103070 2 • FITTING, Straight
3 102665 1 • FITTING, Elbow
4 103860 2 BOLT, Hex head (1/4-20 x 1.75, Grade 5)
5 104000 2 WASHER, Lock (1/4)
6 103995 2 WASHER, Flat (1/4)
7 133380 1 PLATE, Cushion cylinder/valve mounting
8 115649 2 NUT, Lock (1/4”-20)
9 103857 2 BOLT, Hex head (1/4”-20 x 1” long)

SJIII 68xx Conventional Series SKYJACK, Page 75

143912
 Figure 4.6. Main Manifold Assembly

3 2 4

18 7 1 6

12 7
8
21 9

17 10

6
11

10 12

16
13

14
9

24 19 10 23 20 13 22 10 15

M10192AC_68XX

SKYJACK, Page 76 SJIII 68xx Conventional Series

143912
 Figure 4.6. Main Manifold Assembly
Index Skyjack
Qty. Description
No. Part No.

A 122272 1 MAIN MANIFOLD ASSEMBLY

B 124253 - • MANIFOLD ASSEMBLY (Without directional valves)

1 107354 1 • • BLOCK, Main manifold

108052 9 • • • PLUG, Expander
2 106273 1 • • VALVE, 3-Way (lift)
3 105610 1 • • COIL, 24V
4 147889 1 • • VALVE, Counterbalance
5 114580 1 • • FITTING, O-ring fitting, 45° (#6orb-#6)
6 701956 2 • • FITTING, Hydraulic (MJ04 MB06) (With Powered Extension Platform)
7 104437 6 • • FITTING, Plug (#6)
8 103623 1 • • VALVE, 3-Way (Brake)
9 103605 2 • • COIL, 24V
10 103069 6 • • FITTING, Connector (#6orb-#6)
11 115320 1 • • FITTING, Plug (#8)
12 114578 2 • • FITTING, Elbow, 90°
13 104534 2 • • VALVE, Relief
14 103655 1 • • VALVE, N.C. (Lowering)
15 107666 1 • • FITTING, Cap nut
16 104419 1 • • FITTING, 1/16” NPT Plug
17 102856 1 • • FITTING, Plug (#3)
18 114579 1 • • FITTING, Tee (#6orb-#6-#6)
19 114581 1 • • FITTING, Tee (#6orb-#6-#6)
20 128798 2 • HYTOS VALVE ASSEMBLY (24V)
128317 2 • • DIRECTIONAL SPOOL VALVE ASSEMBLY (24V)
128320 4 • • • COIL, 24V Spool valve
103920 8 • • BOLT, Socket head (#10-24 x 2”, Grade 5)
21 122213 1 PRESSURE PLUG, (0.073” Diameter) (Model 6832)
105530 1 PRESSURE PLUG, (0.081” Diameter) (Model 6826)
22 122420 1 KIT, Quick Disconnect (If equipped)
122385 1 • QUICK DISCONNECT, Coupler
114521 1 • COVER, Quick disconnect dust
122428 1 • FITTING, (#6-#6)
23 116188 1 DRIVE CROSS-OVER RELIEF VALVE ASSEMBLY
115299 1 • RELIEF VALVE, Cross-over
103923 4 • BOLT, Socket head (#10-24 x 3.5” long)
24 122427 1 KIT, Quick Disconnect (If equipped)
122385 1 • QUICK DISCONNECT, Coupler
114521 1 • COVER, Quick disconnect dust
122364 1 • FITTING, Tee (#6-#6-#6)

SJIII 68xx Conventional Series SKYJACK, Page 77

143912
 Figure 5.1. Battery Tray Assembly AB

1 2 5 3 4 2 5 10 L 6

To Batery (+)
5

8
30

29
11
28
12

13

14

26 27

15
24 25

16

17
8 BATTERY
OPTION

18

19

23 22 21 20
M1016AB_M11322AA_1

SKYJACK, Page 78 SJIII 68xx Conventional Series

143912
 Figure 5.1. Battery Tray Assembly AB
Index Skyjack
Qty. Description
No. Part No.

A - - BATTERY TRAY ASSEMBLY (Standard)

B - - BATTERY TRAY ASSEMBLY (8 Battery option)

1 106552 4 BATTERY, 6V 250AH (Interstate #U2500, Trojan #J250 for CE), A

103480 8 BATTERY, 6V 220AH (Interstate #U2200, Trojan #T2200 for CE), B
2 117407 4 BOOT, Black negative battery, A
8 BOOT, Black negative battery, B
3 (Ref.) - CABLE ASSEMBLY (battery negative to pump motor)
- (For components, refer to Figure 4.2 or 4.3)
4 120425 2 CABLE, Battery jumper, A
103237 8 CABLE, Battery jumper, B
5 117408 6 BOOT, Red positive battery, A
10 BOOT, Red positive battery, B
6 119547 1 BATTERY POSITIVE TO FUSE CABLE ASSEMBLY
103148 23” • CABLE, Welding (#4)
7 (Ref.) - EMERGENCY BATTERY DISCONNECT
- (For components, refer to Figure 3.1)
8 119550 1 CABLE ASSEMBLY (electrical panel to main disconnect)
103148 84” • CABLE, Welding (#4)
9 143663 1 CABLE (main disconnect switch to battery)
103148 61” • CABLE, Welding (#4)
10 137243 1 CABLE, Battery 300A
310517 1 • 300A Fuse
11 100440 1 PLYWOOD (3/8” x 10-1/2” x 28-1/2”), A
117261 1 PLYWOOD, 3/8” x 10-1/8” x 28-1/2”, B
12 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5)
13 103471 1 NUT, Hex head jam (1/2” - 13)
14 100335 2 BUSHING, Bronze
100446 1 PIN, Eccentric
15 143710 1 WELDMENT, Battery tray
16 118255 1 PIN, Eccentric, B
17 117631 1 BRACKET, Battery tray support, B
18 117633 1 HOLDER, Battery tray (#2), B
19 116975 1 HOLDER, Battery tray, B
20 116977 1 PAD, Battery tray, B
21 116976 1 BRACKET, Battery tray support, B
22 117000 2 LOCK, Battery tray holder, B
23 117358 1 WELDMENT, 8 Battery tray, B
24 119609 1 LATCH, Tray assembly
102781 1 • LATCH
111534 1 • KNOB, Latch
103855 1 • BOLT, Hex head (1/4”-20 x 1/2”)
103864 1 • BOLT, Hex head (5/16”-18 x 1”)
103404 1 • WASHER, Lock (5/16”)
104000 1 • WASHER, Lock (1/4”)

Parts list continued on the following page.

SJIII 68xx Conventional Series SKYJACK, Page 79

143912
 Figure 5.1. Battery Tray Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

25 103984 1 NUT, Lock (5/16”-18)

26 108575 1 NUT, Jam (3/8”-16)
27 103473 1 BOLT, Hex head (3/8”-16 x 1”, Grade 5)
28 111423 1 SPACER, Wood (2” x 3” x 11”), A
120338 1 SPACER, Plastic wood (2” x 4” x 11”) (For Australia/New Zealand machines)
29 (Ref.) 1 HARNESS, Charger cutout
- (For components, refer to Figure 6.5)
30 (Ref.) 1 BATTERY CHARGER ASSEMBLY
- (For components, refer to Figure 5.3)
L (Ref.) 1 LABEL, Connect charger here
- (Refer to Figure 8.2)

SJIII 68xx Conventional Series SKYJACK, Page 81

143912
 Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated AB

L 25
5 6
10

2
1 5
5

4 7
3

24

11
23
22

21 12
L
13

14

19 15
20

18

16
17
M11269AB_1

SKYJACK, Page 82 SJIII 68xx Conventional Series

143912
 Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated AB
Index Skyjack
Qty. Description
No. Part No.

1 143672 1 CABLE ASSEMBLY

105534 1 • PLUG, 2-Prong battery connector (175A)
103148 81” • CABLE, Welding (#4)
2 126076 1 CONNECTOR CABLE ASSEMBLY (motor to main disconnect switch)
105534 1 • PLUG, Battery connector (175 Amp, 2 prong)
3 117407 4 BOOT, Black negative battery
4 120425 3 CABLE, Battery jumper,
5 117408 6 BOOT, Red positive battery
6 (Ref.) - MOTOR CONNECTION ASSEMBLY
(For components, refer to Figure 4.2 or 4.3)
7 (Ref.) - EMERGENCY BATTERY DISCONNECT
- (For components, refer to Figure 3.1)
8 119550 1 CABLE ASSEMBLY (electrical panel to main disconnect)
103148 84” • CABLE, Welding (#4)
9 119547 1 CABLE ASSEMBLY (battery positive to fuse)
103148 13” • CABLE, Welding (#4)
10 126047 1 ASSEMBLY, Connector Cable (motor to electrical panel/battery)
105534 1 • PLUG, Battery connector (175 Amp, 2 prong)
11 (Ref.) 1 BATTERY CHARGER ASSEMBLY
- (For components, refer to Figure 5.3)
12 125798 1 BOLT, Carriage (1/2”-13 x 1.5”, Grade 5)
13 107949 1 NUT, Jam (1/2”-13)
14 100335 2 BUSHING, Bronze
100446 1 PIN, Eccentric
15 143710 1 WELDMENT, Battery tray
16 119609 1 TRAY LATCH ASSEMBLY
102781 1 • LATCH
111534 1 • KNOB, Latch
103855 1 • BOLT, Hex head (1/4”-20 x 1/2”)
103864 1 • BOLT, Hex head (5/16”-18 x 1”)
103404 1 • WASHER, Lock (5/16”)
104000 1 • WASHER, Lock (1/4”)
17 103984 1 NUT, Lock (5/16”-18)
18 104049 1 BRACKET, Tray lock
104051 1 CAM, Lock
19 108575 1 NUT, Jam (3/8”-16)
20 103473 1 BOLT, Hex head (3/8”-16 x 1”, Grade 5)
21 119286 1 BRACKET, Battery charger plug
22 113654 5 SPACER, Wood (1/4” x 9-1/2” x 10-1/2”)
23 113655 3 PLYWOOD, (1/4” x 9-1/2” x 29”)
24 106552 4 BATTERY, 6V 250AH (Interstate #U2500, Trojan #J250 for CE)
25 137243 1 CABLE, Battery 300A
310517 1 • 300A Fuse
L (Ref.) 1 LABEL, Connect charger here
- (Refer to Figure 8.2)

SJIII 68xx Conventional Series SKYJACK, Page 83

143912
 Figure 5.3. Battery Charger Assembly

5 6

7 8
9 10

11

M147134AA_3

SKYJACK, Page 84 SJIII 68xx Conventional Series

143912
 Figure 5.3. Battery Charger Assembly AB
Index Skyjack
Qty. Description
No. Part No.

1 128537 1 CHARGER, Battery (24VDC) (ANSI/CSA)

152070 1 CHARGER, Battery (24VDC) (CE)
2 127154 1 • RELAY, Interlock
3 147674 1 FRONTPLATE ASSEMBLY (with hardwired cord)
4 115391 1 PLUG, Charger cutout
5 123764 1 CLIP, Single (#10, G6)
6 129702 1 SCREW, SF (#10)
7 103856 4 BOLT, (1/4”-20 x 3/4”, Grade 5)
8 103995 4 WASHER, Flat (1/4”)
9 104000 4 WASHER, Lock (1/4”)
10 103980 4 NUT, (1/4”-20, Grade B)
11 116039 1 CONNECTOR, Battery (175A, Grey) (EE rated)

SJIII 68xx Conventional Series SKYJACK, Page 85

143912
 Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)

4 11

14
15
16

12
3 7

14
2

13
13
1
5

21

19

24 14 14

15 15
16 8

10
20
18

17

23 8

M147716AB_1

SKYJACK, Page 86 SJIII 68xx Conventional Series

143912
 Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)
Index Skyjack
Qty.
No. Part No.
A 146642 - ELECTRICAL PANEL ASSEMBLY (hardware) (ANSI/CSA)
B 147716 - ELECTRICAL PANEL ASSEMBLY (hardware) (CE) (shown)
1 132661 1 •
130579 1 •
112495 4 •
2 132794 1 •
3 125893 1 •
103892 1 •
103995 1 •
104000 1 •
103980 1 •
4 125892 1 •
5 103336 1 •
6 117325 2 •
149780 2 •
7 103057 1 •
8 108589 AR •
9 116711 1 •
2 •
10 119758 1 •
11 112449 4 •
12 146475 1 •
13 103962 4 •
3 •
14 104003 5 •
6 •
15 104185 3 •
5 •
16 104694 2 •
3 •
17 104546 1 •
2 •
18 105621 1 •
19 147374 1 •
147715 1 •
20 103011 3 •
103956 8 •
7 •
103985 8 •
7 •
Parts list continued on the following pages.
SJIII 68xx Conventional Series
143912
AB
Description
WELDMENT, Control panel, A
WELDMENT, Control panel, B
BOLT, Hex head (1/4”-20 x 3/8”, Grade 5)
CLAMP
BUMPER, Rubber female
BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)
WASHER, Flat (1/4”)
WASHER, (Lock 1/4”)
NUT, Hex head (1/4”-20, Grade 5)
BUMPER, Rubber male
HOURMETER
CIRCUIT BREAKER (15 Amp) A
CIRCUIT BREAKER (10 Amp) B
BEEPER (4-28VDC), A
RELAY (24 volt)
SPACER, Relay stand-off, A
SPACER, Relay stand-off, B
MODULE, Encapsulated diode, B
BOLT, Machine (1/4”-20 x 1”, Grade 5)
CONTACTOR, Solenoid
SCREW, Round head machine (#10-32 x 1/2”), A
SCREW, Round head machine (#10-32 x 1/2”), B
NUT, Hex head (#10-32), A
NUT, Hex head (#10-32), B
WASHER, Lock (#10), A
WASHER, Lock (#10), B
WASHER, Flat (#10), A
WASHER, Flat (#10), B
SCREW, Round head (#10-32 x 2”), A
SCREW, Round head (#10-32 x 2”), B
SCREW, Round head (#10-32 x 1”), B
HARNESS, Ground (“02”), A
HARNESS, Ground (“02”), B
BLOCK, Terminal
SCREW, Round head (#6-32 x 1”), A
SCREW, Round head (#6-32 x 1”), B
NUT, Hex head (#6-32), A
NUT, Hex head (#6-32), B
SKYJACK, Page 87
 Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE) (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

21 149722 1 RESISTOR (12 Ohm) (Model 6832)

116066 2 SCREW, Round head machine (#4-40 x 1/2”)
116068 2 WASHER, Lock (#4)
116067 2 NUT, Hex (#4-40)
22 115401 2 FERRULE (18GA white) (not shown)
121050 AR FERRULE (16GA black) (not shown)
23 149723 1 RESISTOR (47 Ohm)
116066 2 SCREW, Round head machine (#4-40 x 1/2”)
116068 2 WASHER, Lock (#4)
116067 2 NUT, Hex (#4-40)
24 102921 AR DIODE
109560 1 DIODE ASSEMBLY, 3 diodes blue/red
119980 1 DIODE ASSEMBLY, 3 diodes TW
126043 1 DIODE ASSEMBLY, 2 diodes TW

SJIII 68xx Conventional Series SKYJACK, Page 89

143912
 Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)

26

25

22
23
24

21

19 20
27 28 17
16
5 18

3 4 5 6 5
4
7

8 9 10

29 9 10
13
14
15

11 12

M147793AA_1

SKYJACK, Page 90 SJIII 68xx Conventional Series

143912
 Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated) AB
Index Skyjack
Qty. Description
No. Part No.

1 147981 1 WELDMENT, Panel (ANSI/CSA EE rated)

2 147985 1 WELDMENT, Panel box (ANSI/CSA EE rated)
3 146475 1 CONTACTOR, Solenoid
4 115545 5 SCREW, Round head machine (#10-32 x 3/8”)
5 104185 11 WASHER, Lock (#10)
6 104694 2 WASHER, Flat (#10)
7 108589 3 RELAY, Sealed (24V) (Model 6826)
4 RELAY, Sealed (24V) (Model 6832)
8 149723 1 RESISTOR (47 ohms)
9 125694 2 SCREW, Round head machine (#4-40 x 1/4”)
10 116068 2 WASHER, Lock (#4)
11 103011 1 BLOCK, Terminal
12 103956 6 SCREW, Round head machine (#6-32 x 1”)
13 112495 3 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5)
14 104000 3 WASHER, Lock (1/4”)
15 103995 3 WASHER, Flat (1/4”)
16 147977 1 GASKET (9 hole) (ANSI/CSA EE rated)
17 125613 1 GASKET, Cover (ANSI/CSA EE rated)
18 120094 6 SCREW, Round head machine (#10-32 x 5/8”)
19 117325 2 BREAKER, Circuit (15 amp)
20 117954 2 WASHER, Seal (7/16”)
21 103336 1 HOUR METER
22 103962 1 SCREW, Round head machine (#10-32 x 1/2”)
23 117952 1 WASHER, Seal (#10)
24 104003 1 NUT, Hex head (#10-32)
25 103057 1 BEEPER (slow pulse, 4-28VDC)
26 112467 2 PLUNGER, Stubby pull-ring
27 126783 32” RUBBER, Self-seal
28 126784 14” RUBBER, Self-seal
29 149722 1 RESISTOR (12 ohms) (Model 6832)

SJIII 68xx Conventional Series SKYJACK, Page 91

143912
 Figure 6.3. Main Manifold Harness

M146667AA

Index Skyjack
Qty. Description
No. Part No.

A 146669 1 HARNESS, Main manifold, (ANSI/CSA, includes EE rated)

B 146667 1 HARNESS, Main manifold, (CE)

1 127315 4 • CONNECTOR, Solenoid (with diode)

2 102921 3 • DIODE, B

SKYJACK, Page 92 SJIII 68xx Conventional Series

143912
 Figure 6.4. Rear Manifold Harness

TO BASE CONTROL CONSOLE

1
2
3
4
TO HIGH SPEED LIMIT
TO POTHOLE LIMIT

TO REAR MANIFOLD

TO BASE CONTROL CONSOLE

M146596AA

Index Skyjack
Qty. Description
No. Part No.

A 149585 1 HARNESS, Rear manifold (ANSI/CSA)

B 146596 1 HARNESS, Rear manifold (CE)
C 147979 1 HARNESS, Rear manifold (ANSI/CSA EE rated)

1 117583 2 • CONNECTOR, Plug (8 pin)

2 117585 2 •
3 117593 16 •
13 •
4 117594 6 •
5 102921 3 •
TO HIGH SPEED LIMIT
CONNECTOR, Plug (8 pin, wedge)
TO POTHOLE LIMIT
CONNECTOR, Contact socket (14-16), B
CONNECTOR, Contact socket (14-16), A, C
CONNECTOR, Sealing plug, A, C
DIODE, B

TO REAR MANIFOLD

SJIII 68xx Conventional Series SKYJACK, Page 93

143912
 TO MAIN MANIFOLD HARNESS TO HOLDING VALVE

Figure 6.5. Holding Valve and Charger Cutout Harnesses

HARNESS A
TO MAIN MANIFOLD HARNESS TO HOLDING VALVES

1 1
HARNESS B & C

TO ELECTRIC PANEL

TO CHARGER CUTOUT

M129171AA

Index Skyjack
Qty. Description
No. Part No.

A 129170 1 HARNESS, Holding valve

B 132869 1 HARNESS, Charger cutout (ANSI/CSA)
C 130886 1 HARNESS, Charger cutout (CE)

1 127315 2 • CONNECTOR, Solenoid with diode, A

2 116992 1 • CONNECTOR, Male plug (2 pin), B & C

SKYJACK, Page 94 SJIII 68xx Conventional Series

143912
 Figure 6.6. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated)

HARNESS A & B

TO FLASHING LIGHT

TO ELECTRIC PANEL

TO HORN

HARNESS C & D TO ELECTRIC PANEL

TO TILT SWITCH

M146588AA

Index Skyjack
Qty. Description
No. Part No.

A 146588 1 HARNESS, Horn/Flashing light (ANSI/CSA)

B 147988 1 HARNESS, Horn/Flashing light (ANSI/CSA EE rated)
C 146574 1 HARNESS, Tilt switch (ANSI/CSA)
D 147989 1 HARNESS, Tilt switch (ANSI/CSA EE rated)

1 119131 1 • KIT, Connector, Plug (4 pin) C, D
117579 1 • • CONNECTOR, Plug (4 pin)
117581 1 • • CONNECTOR, Plug (4 pin, wedge)
117591 3 • • CONNECTOR, Contact socket (16-18)
117594 2 • • CONNECTOR, Sealing plug

SJIII 68xx Conventional Series SKYJACK, Page 95

143912
 Figure 6.7. Horn & Control Module Harnesses (CE)

HARNESS A
TO ELECTRIC PANEL

TO HORN

4
5 1 6

TO PRESSURE TRANSDUCER

TO CONTROL MODULE (P4)

HARNESS B
TO ANGLE TRANSDUCER
7 2 8
4 4

HARNESS C 9

TO CONTROL MODULE (P3) TO BEEPER/LIGHT

HARNESS D

TO ELECTRIC PANEL
4

HARNESS E
TO ELECTRIC PANEL
TO CONTROL MODULE (P2)

4 3

M130598AB1

SKYJACK, Page 96 SJIII 68xx Conventional Series

143912
 Figure 6.7. Horn & Control Module Harnesses (CE)
Index Skyjack
Qty. Description
No. Part No.

A 146670 1 HARNESS, Horn (CE)

B 134437 1 HARNESS, Control module to transducers (P4) (CE)
C 130776 1 HARNESS, Beeper & Light (CE)
D 130671 1 HARNESS, Control module (P3) (CE)
E 130598 1 HARNESS, Control module (P2) (CE)

1 116993 1 • HOUSING, Male (9 Pole)

2 130446 2 •
3 130449 1 •
4 116990 12 •
3 •
8 •
5 134069 1 •
6 134070 1 •
7 134067 1 •
8 134068 1 •
9 130445 1 HOUSING, Male (6 Pole)
PLUG, Male (3 Pole)
HOUSING, Male plug (12 pole, mate-n-lok)
PIN, Female wire, C
PIN, Female wire, C, D
PIN, Female wire, E
SEAL, 9 position interface
SEAL, 9 position wire
SEAL, 3 position interface
SEAL, 3 position wire

SJIII 68xx Conventional Series SKYJACK, Page 97

143912
 Figure 7.1. Air Hose To Platform Option

M1031AA

Index Skyjack
Qty. Description
No. Part No.

A 122055 - AIR HOSE TO PLATFORM (Model 6826)

B 122056 - AIR HOSE TO PLATFORM (Model 6832)

1 121849 1 • COVER, Hose protection (LH) (If equipped)

2 - 1 • AIR TO PLATFORM HOSE ASSEMBLY
107882 1 • • FITTING, Female disconnect
107883 1 • • FITTING, Male disconnect
107884 1 • • HOSE, Air (1/2” x 396” long), A
107884 1 • • HOSE, Air (1/2” x 666” long), B
109050 2 • • FITTING, Hose barb
107886 2 • • CLAMP, Hose
3 138212 2 • LABEL, Connect air here
102891 AR • STRAP, Tie (7” long)
102893 AR • STRAP, Tie (10-1/2” long)

SKYJACK, Page 98 SJIII 68xx Conventional Series

143912
 Figure 7.2. 800 Watt Generator Option

11

10

1
4
2

3
M1032AA

Index Skyjack
Qty. Description
No. Part No.

- 120332 - 800 WATT GENERATOR OPTION

1 105882 1 • GENERATOR, 800 Watt

106049 4 • • BOLT, Carriage (5/16”-18 x 1-1/4” long)
103404 4 • • WASHER, Lock (5/16”)
103996 4 • • WASHER, Flat (5/16”)
100397 4 • • NUT, Hex (5/16”-18)
2 119801 2 • PLATE, Mounting
3 120225 1 • PLATE, Fuse mounting
4 104208 1 • PLUG, Male
5 105269 1 • CORD, 14/3 x 98” long
6 106097 1 • RECEPTACLE, Female
7 120343 66” • CABLE, Battery positive
8 120336 3.5” • CABLE, Battery negative (10GA)
9 119061 1 • HOLDER, Fuse
103068 2 • • INSULATOR, Fuse
120302 1 • • FUSE, 50A
119915 1 • • LABEL Fuse
10 119883 17” • CABLE, Weld (4GA)
11 (Ref.) 1 • AC OUTLET
(For components, refer to Figure 1.4)

SJIII 68xx Conventional Series SKYJACK, Page 99

143912
 Figure 7.3. 24 VDC Inverter Option

22 13 14

1 3 4 5 6 7

8 9 10 11 12

M135992AC

SKYJACK, Page 100 SJIII 68xx Conventional Series

143912
 Figure 7.3. 24 VDC Inverter Option
Index Skyjack
Qty. Description
No. Part No.

A 135990 - INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA)

B 135991 - INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE)

1 129145 1 SUPPORT, Inverter

2 146454 1 LABEL, Inverter Fuse (100A)
3 119061 1 FUSE BOX, C/W Cover
4 119007 2 MACHINE SCREW, Flat Head (1/4”-20 x 5/8” long)
5 103068 2 INSULATOR, Fuse
6 146442 1 FUSE, 100A
7 112495 2 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5)
8 104000 4 WASHER, Lock (1/4”)
9 103855 4 BOLT, Hex head, (1/4”-20 x 1/2”, Grade 5)
10 103473 2 BOLT, Hex head, (3/8”-16 x 1”, Grade 5)
11 104606 2 NUT, Hex head nylon lock (3/8”-16, Grade B)
12 103999 2 WASHER, Lock (3/8”)
13 133867 1 CABLE, Welding (4GA, 1/4”x 25” x 5/16” (+,+))
14 108503 1 CONNECTOR

SJIII 68xx Conventional Series SKYJACK, Page 101

143912
 Figure 7.4. Scissor Guard Option

4 5 6 7 8

1 2 3 4 5

M1125AA

SKYJACK, Page 102 SJIII 68xx Conventional Series

143912
 Figure 7.4. Scissor Guard Option
Index Skyjack
Qty. Description
No. Part No.

A 122332 - SCISSOR GUARD ASSEMBLY, (Model 6826)

B 122331 - SCISSOR GUARD ASSEMBLY, (Model 6832)

1 117797 1 • FILLER, Front scissor guard, B

103865 AR • • BOLT, Hex head (5/16-18 x 2” long)
103996 AR • • WASHER, Flat (5/16”)
103984 AR • • NUT-LOCK, Hex head (5/16”-18)
117779 1 • • MESH, Front scissor guard
2 117853 1 • BUMPER
101632 AR • • BOLT, Hex head (3/8”-16 x 0.75” long)
103472 AR • • WASHER, Flat (3/8”)
103999 AR • • WASHER, Lock (3/8”)
3 117795 1 • SCISSOR GUARD, Front
100702 AR • • PLUG, Tube (1-1/4” x 1-1/4”)
103864 AR • • BOLT, Hex head (5/16”-18 x 1” long)
103996 AR • • WASHER, Flat (5/16”)
103984 AR • • NUT-LOCK, Hex head (5/16”-18)
117784 1 • • MESH, Front scissor guard
4 117796 2 • SCISSOR GUARD, Upper side
100702 AR • • PLUG, Tube (1-1/4 x 1-1/4”)
103868 AR • • BOLT, Hex head (5/16”-18 x 3.5” long)
103996 AR • • WASHER, Flat (5/16”)
103984 AR • • NUT-LOCK, Hex head (5/16”-18)
117783 1 • • MESH, Upper side scissor guard
5 117798 2 • SCISSOR GUARD, Lower side
100702 AR • • PLUG, Tube 1 1/4 x 1 1/4 “
103868 AR • • BOLT, Hex head 5/16-18 x 3.50” lg.
103473 AR • • BOLT, Hex head 3/8-16 x 1” lg.
103984 AR • • NUT-LOCK, Hex head 5/16-18
103999 AR • • WASHER, Lock 3/8”
117778 1 • • MESH, Lower side scissor guard
117780 1 • • MESH, Rear right scissor guard
103984 AR • • NUT-LOCK, Hex head (5/16”-18)
6 117800 1 • SCISSOR GUARD, Rear right
100702 AR • • PLUG, Tube (1-1/4” x 1-1/4”)
103865 AR • • BOLT, Hex head (5/16”-18 x 2” long)
103996 AR • • WASHER, Flat (5/16”)
103984 AR • • NUT-LOCK, Hex head (5/16”-18)
7 122255 1 • SCISSOR GUARD, Toe kick
100702 AR • • PLUG, Tube (1-1/4 x 1-1/4”)
103865 AR • • BOLT, Hex head (5/16”-18 x 2” long
103996 AR • • WASHER, Flat (5/16”)
8 117799 1 • SCISSOR GUARD, Rear left
100702 AR • • PLUG, Tube (1-1/4 x 1-1/4”)
103865 AR • • BOLT, Hex head (5/16”-18 x 2” long)
103996 AR • • WASHER, Flat (5/16”)
103984 AR • • NUT-LOCK, Hex head (5/16”-18)
117780 1 • • MESH, Rear left scissor guard

SJIII 68xx Conventional Series SKYJACK, Page 103

143912
 Figure 7.5. 24 VDC Inverter Label Placement

M11283AA

Index Skyjack
Qty. Description
No. Part No.

1 130115 AR LABEL, Inverter Switch

SKYJACK, Page 104 SJIII 68xx Conventional Series

143912

Index Skyjack
Qty.
No. Part No.
- 137979 - WORK LIGHT ASSEMBLY
1 141732 1 •
2 141701 1 •
3 138050 1 •
4 103861 2 •
5 104000 2 •
6 103995 2 •
SJIII 68xx Conventional Series
143912
Figure 7.6. Work Light Option
6
5
4
M137979AB
Description
BULB, 150 Watt halogen (78 mm)
WORK LIGHT, Dual 250 Watt halogen
BRACKET, Work light
BOLT, Hex head (0.25”-20 x 2, Grade 5)
WASHER, Lock (0.25”)
WASHER, Flat (0.25”)
SKYJACK, Page 105
 Figure 7.7. Flashing Amber Light Option

5 6 7 3

M147348AA_1

Index Skyjack
Qty. Description
No. Part No.

1 126111 1 FLASHING AMBER LIGHT ASSEMBLY (ANSI/CSA)

121477 1 • LIGHT, Beacon
121533 1 • • LENS, Amber
146153 1 • • BULB (24 volt)
2 123180 1 COVER ASSEMBLY (Optional For ANSI/CSA EE rated)
123177 1 • COVER, Flashing light
120094 4 • BOLT, (#10-32 x 5/8”)
104003 4 • NUT, (#10-32)
104694 4 • WASHER, Flat (#10)
104185 4 • WASHER, Lock (#10)
3 123178 1 • BRACKET, Flashing light cover
4 103743 1 FLASHER (12, 24 volt)
5 132793 1 CLAMP, Plastic (1.25”)
6 103962 1 BOLT, Machine (#10-32 x 1/2”)
7 104003 1 NUT, Machine (#10-32, Grade B)

SKYJACK, Page 106 SJIII 68xx Conventional Series

143912
 Figure 8.1. Label Kit

Label Kits

The following label kits are for models SJIII 6826 and 6832. Each contains labels that are common to
both machines.

It excludes:

• serial numbers
• nameplates
• registrations
• stripes
• tapes
• platform capacities
• model designations
• all special options

Supply model number, country and language when ordering complete machine labels.

Label Kit
ANSI/CSA CE ANSI/CSA CE
MODELS
Part # 129982 Part # 129983 Part # 152252 Part # 152253
6826 75636 to 75664 & 75 000 001 to 75 000 018 75 000 019 & ABOVE
6832 83109 to 83311 & 80 000 001 to 80 000 113 80 000 114 & ABOVE
60394AB

SJIII 68xx Conventional Series SKYJACK, Page 107

143912
 Figure 8.2. Labels and Nameplates - Misc

1 2 3 4 6 7 8

Cross Member 1st Level

Lift Cylinder Inside Scissors Safety Pins Railing Pins Electrical Panel

9 10 11 12

Control Console - 5 Battery Tray

Power Extension Platform
22

17 16 15 14 13
18

19 30

20 31

29

Roll Out Push Bar

28

21 23 24 25 26 27
Hydraulic Cabinet

M11292AC_3

SKYJACK, Page 108 SJIII 68xx Conventional Series

143912
 Figure 8.2. Labels and Nameplates - Misc
Index Skyjack
Qty. Description
No. Part No.

- - - (To order a complete label kit, refer to Figure 8.1)

1 106703 2 LABEL, Orifice decal

2 109442 1 LABEL, Emergency lowering
3 130018 5 LABEL, Anchorage Harness
4 126056 2 LABEL, Warning, falling hazard (Vertical)
126057 12 LABEL, Warning, falling hazard (Horizontal)
5 137278 1 LABEL, 300A Fuse location
6 130803 1 LABEL, Up/Down (ANSI/CSA) (Not included in kit)
7 117389 1 LABEL, Push to reset ground
8 117387 1 LABEL, Push to reset power
9 132004 1 LABEL, Enable (With power extension platform) (Not included in kit)
10 132003 1 LABEL, Platform extend/retract (With power extension platform)
(Not included in kit)
11 137276 1 LABEL, 300A +Warning
12 115719 1 LABEL, Connect charger here (ANSI/CSA EE rated) (Not included in kit)
13 124362 1 LABEL, Do not wear jewelry
14 146022 1 LABEL, California proposition 65 warning (ANSI/CSA) (Not included in kit)
15 106691 1 LABEL, Operator’s checklist
16 124465 1 LABEL, Side force/Outdoor
17 130313 2 LABEL, Platform capacities (ANSI/CSA Model 6826 manual extension)
130315 2 LABEL, Platform capacities (CE & ANSI/CSA Model 6826 power extension)
130314 2 LABEL, Platform capacities (ANSI/CSA Model 6832)
(All platform capacities labels are not included in kit)
18 146525 1 LABEL, On/Off Slab (ANSI/CSA)
129772 1 LABEL, On/Off Slab (CE)
19 132209 1 LABEL, Registration (Australia/New Zealand) (Not included in kit)
20 106705 3 LABEL, Do not alter
21 146443 1 LABEL, Base Control
22 115543 2 LABEL, Warning no step
23 123274 2 LABEL, AC connection in hazardous locations (ANSI/CSA EE rated)
(Not included in kit)
24 138211 1 LABEL, Connect AC supply here
25 103297 1 LABEL, Free-wheeling valve
26 106515 1 LABEL, Caution brakes
27 119674 1 LABEL, Battery disconnect switch location
28 102961 1 LABEL, Use hydraulic oil ATF Dexron III
29 - 1 NAMEPLATE, Serial number (Consult factory) (Not included in kit)
30 146526 1 LABEL, Danger/Warning Info
31 123628 1 LABEL, Manual enclosed

SJIII 68xx Conventional Series SKYJACK, Page 109

143912
 Figure 8.3. Labels and Nameplates - Chassis

1 3 4 5 7

14

15
9
16

17 6

2
13 12 11 10

8 8 18

19 21

19 20

M11285AA

SKYJACK, Page 110 SJIII 68xx Conventional Series

143912
 Figure 8.3. Labels and Nameplates - Chassis
Index Skyjack
Qty. Description
No. Part No.

- - - (To order a complete label kit, refer to Figure 8.1)

1 129838 2 LABEL, Keep

2 109442 1 LABEL, Emergency lowering
3 129839 2 LABEL, Clear
4 129758 2 LABEL, Skyjack logo, small blue
5 104589 2 LABEL, EE symbol (ANSI/CSA EE rated)
6 132475 4 LABEL, Wheel load 1225kg/2700lb
7 129802 2 LABEL, Model Designation SJIII 6826 (Not included in kit)
129803 2 LABEL, Model Designation SJIII 6832 (Not included in kit)
8 137988 2 LABEL, Crush/punch/hazard
9 117023 2 LABEL, “CE” (CE)
10 110334 1 LABEL, Battery charger connection in tray (If equipped) (Not included in kit)
11 121047 1 LABEL, Warning! Do not disconnect (ANSI/CSA EE rated, If equipped)
(Not included in kit)
12 126032 1 LABEL, Warning wood spacers (If equipped) (Not included in kit)
13 129759 2 LABEL, Skyjack logo, small
14 103125 AR STRIPE, White/blue (Not included in kit)
15 109985 1 LABEL, Annual inspection
16 119803 AR TAPE, Caution 1” (Not included in kit)
17 103110 AR STRIPE, Red/blue/red (Not included in kit)
18 102896 2 LABEL, Forklift boot
19 124767 2 LABEL, Lift point/tie down
20 127711 1 LABEL, Place safety bar here
21 106406 1 LABEL, Maintenance Support

SJIII 68xx Conventional Series SKYJACK, Page 111

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 Figure 8.4. Labels - Platform Control Console

M147343AA_1

Index Skyjack
Qty. Description
No. Part No.

- - - (To order a complete label kit, refer to Figure 8.1)

1 146427 1 LABEL, Platform control console

2 118711 2 LABEL, “Hydraulic proportional”

SKYJACK, Page 112 SJIII 68xx Conventional Series

143912
 Table 1.1. SJ3 Scissors Fluids - Hydraulic Oil

*Qty. *Qty. Skyjack

Model Oil Type
(Liters) (Gallons) Part No.
3215
10.9 2.9
3219
3220
3226
4620 ATF Dexron III 119309
4626 30 7.93
4632
6826
6832
60611AB

*All fuel capacity quantities are in standard liter or US gallons (liquid).

SJIII 68xx Conventional Series SKYJACK, Page 113

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