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L225 45067433

Engine - Engine and crankcase - Engine - Install

DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A

1. Attach proper lifting straps to the eye hooks provided


on the front and rear of the engine, as shown.

931001946 1

2. Using a suitable hoist carefully lower engine into en-


gine compartment on the skid steer.

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3. Carefully orient hydraulic pump coupler to adapter on


the engine ensuring attachment of engine plate to fly-
wheel housing.

931001936 3

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L225 45067433

4. Install pump mounting bolts and washers (1) into pump


housing. Tighten the mounting bolts (1) to a torque of
217 - 240  N·m ( 160 - 177  lb ft ) .

931001928 4

5. Apply Loctite® 243™ to the threads of the rear mount-


ing bolts (2) . Install the two rear engine mounting bolts
and bushings (2) . Tighten the rear engine mounting
bolt (2) to a torque of 183 - 224  N·m ( 135 - 165
 lb ft ) .

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6. Apply Loctite® 243™ to the threads of the front


mounting bolts (2) . Install the two front engine mount-
ing bolts and bushings (3) . Tighten the front engine
mounting bolt (2) to a torque of 183 - 224  N·m (
135 - 165  lb ft ) .

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7. Verify pump mounting bolts are secure and carefully


remove support brace (4) and straps (5) from pump.

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L225 45067433

8. Connect the lower heater hose (6) .

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9. Connect the upper heater hose (7) .

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10. Attach heater hose support clamp (8) .

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11. Attach engine oil pan drain hose support clamp (9) .

931002050 11

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L225 45067433

12. Connect the wiring harness connection (10) .

931001926 12

13. Connect the fuel pump wire connection (11) .

931001925 13

14. Connect the two remote oil filter lines (12) and (13)
as previously labeled.

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15. Connect throttle cable by installing the nut (A) and


bolt (B) to the throttle body. Install cable support
clamp and tighten the two hex head bolts (C) .

931001922 15

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L225 45067433

16. Connect fuel supply line (14) .

931001919 16

17. Connect fuel return line (15) .

931001917 17

18. Connect low pressure line to the air condition com-


pressor (16) .

931002113 18

19. Connect wire harness connection (17) located on left


hand side above motor mount.

931001911 19

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20. Connect the ground to engine from battery quick dis-


connect (18) and cab ground (19) .

931001910 20

21. Connect the two starter connections (D) and (E) .

931001909 21

22. Connect the two alternator connections (F) and (G) .

931001908 22

23. Install upper radiator hose (20) to engine and tighten


hose clamp.

931001903 23

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24. Install the three mounting bolts (21) that secure air
cleaner housing and bracket to frame. Tighten the
mounting bolts (21) to a torque of 27 - 31  N·m (
20 - 23  lb ft ) .

931001900 24

25. Install the fixed hood and secure with hardware (22) .

931001899 25

26. Connect air cleaner to turbo hose (23) . Tighten the


clamp to a torque of 3 - 4  N·m ( 27 - 35  lb in ) .

931001898 26

27. Connect air restriction sensors electrical connection


(24) .

931001897 27

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28. Install the four mounting bolts from the muffler brack-
ets (25) . Tighten the mounting bolts to a torque of
27 - 31  N·m ( 20 - 23  lb ft ) .

931001895 28

29. Install the three retaining bolts (26) to the exhaust


manifold mounting flange. Tighten the mounting bolts
to a torque of 27 - 31  N·m ( 20 - 23  lb ft ) .

931001896 29

30. Attach lifting straps through the engine hood and hoist
in mounting location.

931001894 30

31. Install left and right hand side hood mounting hard-
ware (27) .

931001887 31

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32. Connect left and right hand side hood struts (28) .

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33. Connect condenser fan electrical connection (29) .

931001893 33

34. Connect top and bottom air condition condenser lines


(30) .

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35. Install air condition refrigerant.

931001889 35

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L225 45067433

Next operation:
Install the oil cooler. See Oil cooler/Heat exchanger - Install .
Next operation:
Install the radiator. See Radiator - Install 2.
Next operation:
Install rear access door. See . Engine inspection door - Install .
Next operation:
Fill the hydraulic system. See Oil reservoir - Filling .
Next operation:
Fill the coolant system. See Radiator - Filling .

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L225 33392365

Hydraulic systems - Reservoir, cooler, and filters - Oil cooler/Heat


exchanger - Install

1. Place oil cooler (1) in proper mounting location.

931001884 1

2. Install oil cooler mounting hardware (1) .

931001882 2

3. Connect oil cooler hydraulic lines (1) to correct ports.

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4. Install fan shroud using mounting hardware (1) .

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5. Install fan on hub and secure using four mounting bolts


(1) .
6. Adjust shroud to have a consistent gap 9  mm ( 0.4
 in ) around the entire circumference of the fan/shroud
interface.

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7. Install engine oil dip stick mount using mounting bolt


(1) .

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8. Install coolant overflow hose (1) , and tank bracket se-


curing with mounting bolt (2) .

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9. Install drain plug (1) in reservoir.

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10. Radiator - Install (10.400.BE-F.10.A.15) .

11. Fill hydraulic oil reservoir refer to Oil reservoir - Fill-


ing (35.300.AQ-F.60.A.10) .

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L225 47458119

Platform, cab, bodywork, and decals - Engine shields, hood latch-


es, and trims - Engine inspection door - Install

1. Install rear access door and grill assembly in mounts

931001678 1

2. Install door hardware, bolt (1) and nut (2) to the upper
and lower mounts.

931001676 2

3. Connect back up alarm electrical connection (3) .

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4. Mount fuel filter base to door using bolts (B) and nuts
(A) .

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5. Support the fuel lines (5) to the back door using wire
ties (4) .

931001670 5

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