B A SERIES 60® DDEC IV MY2003 EGR ENGINE SENSOR HARNESS

CONNECTOR
DDC RESPONSIBILITY
COLOR BLACK

WIRE # CAVITY DESCRIPTION

621 A JAKE BRAKE - LOW

622 B JAKE BRAKE - MED
GROMMET ASSEMBLY
L
K
J
H
G

CONNECTOR
COLOR GRAY 614 620 612 620 616 620 613 619 615 619 611 619
WIRE # CAVITY DESCRIPTION

611 L INJECTOR 1
613 K INJECTOR 3 622 621
- J CAVITY PLUG
615 H INJECTOR 2
619 G INJECTOR COMMON

INJECTOR HARNESS SCHEMATIC

E
D
C
B

(SERIES 60 WITH JAKE BRAKES SHOWN)

A

INJECTOR 6 INJECTOR 5 INJECTOR 4 INJECTOR 3 INJECTOR 2 INJECTOR 1

CONNECTOR
COLOR BLACK 1 2 3
WIRE # CAVITY DESCRIPTION L
L

M
M N
612 A INJECTOR 5 N
P
R

614 B INJECTOR 6 P S

TEMPERATURE SENSORS TEMPERATURE SENSORS PRESSURE SENSORS

T
- C CAVITY PLUG R W

SPEED SENSORS
X
616 D INJECTOR 4 Y

620 E INJECTOR COMMON WIRE NO COLOR WIRE NO COLOR WIRE NO COLOR

S 452 BLK
LABEL WIRE NO CAVITY COLOR T 452 BLK 1 INLET AIR
1
FUEL TEMPERATURE
452 BLK 1 OIL WIRE NO COLOR
W 530 BRN 2 109 PPL
132 WHT
TEMPERATURE 472 ORN 2 SENSOR PRESSURE 1 TIMING
X 2 SENSOR 416 GRA
TRS (-) 109 T-1 PPL 3 SENSOR REFERENCE
Y 110 DK GRN 2
TRS (+) 110 T-2 DK GRN SENSOR
452 BLK 452 BLK
SRS (+) 111 S-2 LT BLU 30 WAY CONNECTOR 452 BLK 1 1 1
COOLANT EGR TEMPERATURE 904 PNK 2 BARO PRESSURE
SRS (-) 112 S-1 WHT DDC P/N: 12034400 133 YEL TEMP 907 DK GRN 2 SENSOR 416 GRA 3 SENSOR
2 SENSOR 112 WHT 1 SYNCHRONOUS
OIL TEMPERATURE 120 R-2 TAN TERMINAL
111 REFERENCE
INLET AIR TEMPERATURE 132 N-2 WHT DDC P/N: 12103881 452 EGR
LT 2 SENSOR
452 BLK 1 TURBO BLK 1
COOLANT TEMPERATURE 133 P-3 YEL COMPRESSOR 958 DK BLU 2 DELTA PRESSURE
SENSOR SUPPLY (5VDC) 416 W-1 GRA 906 DK BLU 2 OUT TEMP 416 GRA 3 SENSOR
SENSOR P/N: 23527349
TURBO BOOST 432 P-1 LT GRN 573 BRN 1
452 BLK TURBO
SENSOR RETURN (ENGINE) 452 Y-2 BLACK EGR 2
416 GRA
1 PLUG 3
SPEED
DELTA PRESSURE
FUEL TEMPERATURE 472 R-3 ORN 452 BLK
2 SENSOR
958 DK BLU SENSOR
OIL PRESSURE 530 P-2 BRN 3
P/N: 23531964
6-PIN (DEC. 2002 & LATER)
ENGINE BRAKE MED 561 S-3 RED WIRE NO COLOR
CONNECTOR 6-PIN
ENGINE BRAKE LO 562 T-3 ORN 561 RED A ENGINE BRAKE
452 BLK
1 CONNECTOR
DIGITAL OUTPUT W-3 563 W-3 YEL 562 ORN VPOD JUMPER HARNESS - 432 LT GRN
2
TURBO BOOST
B ENGINE BRAKE
24V VPOD 416 GRA
3 SENSOR VPOD JUMPER HARNESS -
DIGITAL OUTPUT X-3 564 X-3 TAN/BLK 12V VPOD
953 BLK GND (VPOD GND) WIRE NO COLOR
1
DIGITAL OUTPUT Y-3 565 Y-3 RED WIRE NO COLOR
439 RED 2 IGN (VPOD POWER) TO 10-PIN 953 BLK 1
TURBO SPEED 573 X-1 BRN 452 BLK SENSOR RETURN 439
976 WHT
3
RELATIVE HUMIDITY
CONNECTOR 911 WHT 2
VPOD - RED 1
BAROMETRIC PRESSURE 904 L-1 PNK 4 RED VNT CONTROL 911 WHT VPOD -
416 GRA
5 SENSOR SUPPLY ON VEHICLE 439 3
953 BLK
2
VNT CONTROL
TURBO COMPRESSOR INLET TEMP 905 M-1 YEL 910 ORN 3
905 YEL
6 OI STARTER INTERFACE 953 BLK 1
TURBO COMPRESSOR 906 N-1 DK BLU 7 TURBO COMPRESSOR 439 RED
OUT TEMPERATURE INLET TEMP HARNESS 909 WHT 2
VPOD -
EGR CONTROL
1
565 RED 439 RED 909 WHT 2 VPOD -
8 DIGITAL OUTPUT Y-3 3
564 TAN/BLK 953 BLK EGR CONTROL
EGR TEMPERATURE 907 R-1 DK GRN 9 DIGITAL OUTPUT X-3 3
563 YEL
909 Y-1 WHT 10 DIGITAL OUTPUT W-3
EGR CONTROL 452 BLK
452 BLK 1
1 OIL OIL
OI STARTER 910 W-2 ORN 953 TEMP TEMP
BLK VPOD GND 120 TAN 120 WHT 2 SENSOR
1 SENSOR
VGT CONTROL 911 X-2 WHT 911 WHT
2
2 VNT - PWM CONNECTS TO
EGR DELTA PRESSURE 958 M-2 DK BLU 439 RED 3 VPOD - PWR
452 BLK VPOD/JUMPER
RELATIVE HUMIDITY 976 L-2 WHT 4 SENSOR RETURN
909 WHT 5 EGR - PWM HARNESS
UNUSED 925 L-3 – 120 TAN 6 OIL TEMPERATURE
UNUSED 926 M-3 –
UNUSED 927 N-3 –

All information subject to change without notice. (Rev. 8/03)

DDC-SVC-OTH-0011 Copyright © 2009 DETROIT DIESEL CORPORATION. 41831
 SERIES 60® DDEC IV MY2003 EGR VEHICLE INTERFACE HARNESS
OEM RESPONSIBILITY
LABEL WIRE NO CAVITY COLOR
IGNITION GOVERNOR CRUISE CONTROL
COOLANT LEVEL 115 H-3 ORN
LIMITING SPEED GOVERNOR 417 D-2 DK BLUE 953 BLK/WHT WIRE NO COLOR WIRE NO. COLOR
DASH PANEL
CHECK ENGINE LIGHT 419 B-1 PPL/WHT 916 RED/BLK C
DEDICATED 12/24 VDC BATTERY POWER +12/24
IGNITION 439 B-3 PNK MUST BE SOURCED DIRECTLY 417 DK BLUE B GN
DIGITAL INPUT E-1 451 E-1 LT GRN FROM BATTERY POST OR BUS BAR 952 BLK A DIGITAL OUTPUT*
DIGITAL OUTPUT F-3 499 F-3 LT BLU CRUISE
TACHOMETER DRIVE 505 K-1 GRA 1 2 3 440 ORN LIMITING SPEED GOVERNOR
DIGITAL INPUT*
ENABLE ON
SWITCH
STOP ENGINE LIGHT 509 B-2 PPL A
(THROTTLE POSITION SENSOR) OFF
OI THERMOSTAT OR PTO OR 510 D-1 BRN B RESUME/ACCE ON
EXHAUST BACK PRESSURE (COACH ONLY) C
D 916 RED/BLK C
DIGITAL INPUT* SWITCH
OFF
SWITCHED
DIGITAL INPUT H-1 523 H-1 GRA/RED E
IGNITION WIRE NO COLOR 510 BRN B SET/COAST
DIGITAL INPUT H-2 524 H-2 GRA 952 SWITCH ON
OFF 439 PNK BLK A DIGITAL INPUT* OFF
DIGITAL INPUT G-1 528 G-1 BRN/RED F ON
DIGITAL INPUT J-2 531 J-2 ORN G
+ 12/24 VDC VARIABLE SPEED GOVERNOR
DIGITAL INPUT J-1 541 J-1 YEL/RED H (POWER TAKE-OFF CONTROL)
J MUST PROVIDE IGNITION POWER DIGITAL INPUT*
DIGITAL INPUT F-1 542 F-1 YEL K IN RUN AND CRANK MODES.
- OR - BRAKE ON
DIGITAL INPUT G-2 543 G-2 ORN/BLK SWITCH OFF
30 WAY CONNECTOR DO NOT SOURCE ANY 510 BRN
OI T-STAT DIGITAL INPUT*
DIGITAL INPUT F-2 544 F-2 BRN/WHT DDC P/N: 12034398 ACCESSORY FROM CIRCUIT 439 CLUTCH ON
DIGITAL INPUT G-3 545 G-3 LT BLUE/YEL TERMINAL SWITCH OFF
DIGITAL OUTPUT A-2 555 A-2 TAN DDC P/N: 12103881 B A 953 BLK/WHT
PLUG
VEHICLE SPEED (+) 556 E-2 LT BLUE/BLK DDC P/N: 12034413
VEHICLE SPEED (-) 557 E-3 LT BLUE/ORN VEHICLE SPEED SENSOR
DIGITAL INPUT K-2 583 K-2 LT BLUE/BLK CONNECTOR
ESS TRANS OR 749 D-3 YEL 556 LT SIGNAL
DDC P/N 12015378
FIRE TRUCK PUMP PRESSURE OR TERMINAL
EXHAUST TEMP DDC P/N 12089188 557 LT BLU/ORN
DATA LINK (+) 900 C-2 DK GREEN/YEL NOTE: RETURN
DATA LINK (-) 901 C-1 DK GREEN * DIGITAL INPUTS AND DIGITAL OUTPUTS FUSE MUST BE PLACED BETWEEN
PWM FAN OR OI ALARM OR 908 J-3 WHT ARE PROGRAMMABLE BY THE OEM MATING CONNECTOR AND BATTERY
PWM TRANSMISSION
SENSOR SUPPLY (5VDC) 916 A-3 RED/BLK
SENSOR RETURN 952 C-3 BLK INSTRUMENT PANEL DIAGNOSTIC CONNECTOR
DIGITAL INPUT K-3 979 K-3 WHT 6-PIN CONNECTOR OEM CONNECTION TO ESH
DIGITAL OUTPUT A-1 988 A-1 GRA WIRE NO. CAVITY COLOR LABEL WIRE NO COLOR
WIRE NO. COLOR
IGNITION CONNECTOR STOP ENGINE LIGHT RED 900 A DK GRN/YEL DATA LINK (+) 953 BLK 1 GND (VPOD GND)
RD 901 B DK GRN
TWISTED
DATA LINK (-) RELATIVE HUMIDITY/ 439 PNK
509 PPL 2 IGN (VPOD POWER)
+12 V FROM BATTERY 440 A ORN 440 C RED + 12/24 VDC
TCI 452 BLK
--- D --- PLUG P/N: 23507136 1 3 SENSOR RETURN
BATTERY GROUND 953 B BLK/WHT 953 E BLK/WHT BATTERY GROUND SENSOR 976 WHT
2 4 RELATIVE HUMIDITY
--- F --- PLUG P/N: 23507136
CHECK ENGINE LIGHT YELLOW CONNECTOR 416 GRA

DDD-XX
SENSOR SUPPLY

XXXXX
3 5
419 PPL/WHT
YE
CONNECTOR DDC P/N: 23513052
FC/APEX 910 ORN 6 OI STARTER CONNECTOR
COOLANT LEVEL SENSOR COVER DDC P/N: 23513054 P/N: 54200409 4
905 YEL
7 TURBO COMP INLET (10-PIN)
TERMINAL DDC P/N: 23513053 TERMINAL (GOLD)
+12/24VDC TO OI
APEX P/N: 54201016
- OR - P/N: JTP-1811-66AU STARTER TERMINAL
9-PIN CONNECTOR
RELAY APEX P/N:
WIRE NO. CAVITY COLOR WIRE NO. CAVITY COLOR LABEL 565 RED LSP-1811-58AU
TO VEHICLE 8 DIGITAL OUTPUT Y-3
115 A ORN 564 TAN/BLK
953 A BLK/WHT BATTERY GROUND DIGITAL 9 DIGITAL OUTPUT X-3
953 B BLK/WHT +12/24V OUTPUT 563
440 B RED YEL DIGITAL OUTPUT W-3
925 C DK BLU J1939 DATA LINK (+) WIRING 10
926 D DK BLU/WHT J1939 DATA LINK (-)
927 E WHT/BLU J1939 SHIELD
12 OR 24
(+) VDC SUPPLY (-) 900 F DK GRN/YEL DATA LINK (+)
TWISTED DATA LINK (-)
BATTERY BATTERY 901 G DK GRN
POSITIVE NEGATIVE --- H --- PLUG P/N: 23507136
POWER HARNESS - CRIMP WIRES INTO
SINGLE CONNECTOR
--- J --- PLUG P/N: 23507136

280 SERIES COOLANT LEVEL PROBE SINGLE ECM SINGLE FUSE AT BATTERY ONLY
METRI-PACK 3/8 in. NPT CONNECTOR DDC P/N: 23529496
CONNECTOR DDC P/N: 23520381 COVER DDC P/N: 23529497
DDC P/N: 15300027 1/4 in. NPT TERMINAL DDC P/N: 23507132
TERMINAL COLOR-
DDC P/N: 23520380 CONNECTOR
P/N: 12124634 COLOR-RED BLACK
DDC P/N: 12077411 9/16 in. UNF TERMINAL (2) CABLES (4) CABLES
CABLE SEAL REQ'D. COLOR
DDC P/N: 23522855 P/N: 12077413 REQ'D. WIRE NO.
DDC P/N: 12015323 CABLE SEAL
P/N: 12015193
ECM
SECONDARY LOCK POWER SECONDARY LOCK * FUSE IGNITION DIGITAL INPUT*
DIAGNOSITC REQUEST
DDEC P/N: 15300014 CONNECTOR P/N: 12052816 WIRE FUSE
N.O. AND STOP ENGINE
COMMUNICATION
CAVITY NO. WIRE WIRE
953 BLK/WHT CONNECTOR
C 241 OVERRIDE SWITCH CAVITY NO. COLOR LABEL
C

E C E 150
CAN_H/J 1939 (+) CONTROL DATA LINK
B

B B 150 F 925 DK BLU

D A D 150 E 926 DK BLU/WHT CAN_L/J 1939 (-) CONTROL DATA LINK
A

A 240
D 927 WHT/BLU CAN_SHLD/J 1939 SHIELD
USE 12 AWG WIRE NOT TO
EXCEED 14 FEET IN LENGTH. COMMUNICATION C 439 PNK IGNITION (OPTIONAL)

A 440 HARNESS B
A
801
800
TAN
TAN/WHT
J 1922 (-) DATA LINK
J 1922 (+) DATA LINK
B 953
NOTE:
* FUSES OR CIRCUIT BREAKERS ARE TO BE LOCATED AS CLOSE TO THE
BATTERY AS PRACTICAL AND MUST BE HOUSED WITHIN WEATHERPROOF COMMUNICATIONS CONNECTOR
IGNITION CONNECTOR
CONNECTOR P/N: 12034074
HOLDER. P/N: 12066317
TERMINAL † USE WATERPROOF SPLICES TO SPLICE 12 GA. WIRES TO TERMINAL
P/N: 12089040 APPROPRIATE WIRE GAUGE CABLES FROM BATTERY POWER. P/N: 12103881
PLUG
P/N: 12034413
All information subject to change without notice. (Rev. 8/03)
Copyright © 2009 DETROIT DIESEL CORPORATION. 42893