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Journal of Oil, Gas and Coal Engineering

Vol. 4(1), pp. 034-039, July, 2019. © www.premierpublishers.org, ISSN: 0767-0974

Review Article
Heavy Oil Recovery: Environmental Implications and
Mitigation Measures
*Nwosi-Anele, Adaobi Stephenie1, Obuebite Ann Amalate2, Okoro, Evans Emmanuel3,
Onyekonwu Mike4
1,2World Bank African Center of Excellence, Center for Oil field chemical Research, Institute of Petroleum Studies,
University of Port Harcourt, Nigeria
3Emerald Energy Institute, University of Port Harcourt, Nigeria
4Department of Petroleum Engineering, University of Port Harcourt, Nigeria

Balancing oil and gas activities with environmental protection measures is necessary while
producing heavy oil. This is because; heavy oil is produced by either chemical or thermal recovery
methods which pose harmful effects on the environment. In order to ensure that the oil and gas
industry sustainable, there must be elimination of all factors that degrade the environment. Since
heavy oil must be produced to meet increasing energy demands, environmentally friendly
measures should be used to ensure that there is low carbon emission, little or no chemical
retention in the formation. This paper presents mitigation measures for eco-friendly heavy oil
recovery; they include the use of renewable energy for heat/steam generation during thermal
recovery in order to reduce emission of fuels and use of plant based non-toxic and degradable
chemicals to avoid pollution of ground water and formation. These chemicals include polymers,
alkali and surfactant during chemical flooding. This ensures the oil and gas industry keeps up
with the sustainable development goals.
Keywords: SAGD- Steam assisted gravity drainage, ES-SAGD – Expanded solvent steam assisted gravity drainage

INTRODUCTION
According to Nwosi-Anele and Iledare, (2016), the oil and methods, usually thermal and/or chemical recovery.
gas industry is said to be sustainable, if there is an Chemical flooding (polymer, surfactant) reduces interfacial
elimination of all factors that constitute harm to the tension between the oleic and aqueous phases and
environment while exploiting the oil reserves. Oil and gas increases the viscosity of the displacing fluid resulting in
activities around the world is not just restricted to the favorable mobility and increased oil production. Thermal
conventional light and/medium crude oil recovery, it also recovery methods involve the use of heat/steam
includes recovery of unconventional heavy and extra generation to reduce the viscosity of the oil and increase
heavy oil. Heavy and Extra heavy oil recovery involves its mobility. Chemical recovery processes involve the
complex recovery methods compared to conventional injection of various chemicals into the reservoirs. Alkali,
medium oil. The complex recovery used for heavy oil surfactant and polymers have proven successful for heavy
recovery involves use of chemicals and heat. According to oil recovery (Obuebite et al, 2018) (Uzoho et al, 2015).
US Geological Survey, Heavy oil is a complex
hydrocarbon having API gravity between 10OAPI – *Corresponding Author: Nwosi-Anele, Adaobi
22OAPI, while extra heavy has API gravity below 10OAPI. Stephenie, World Bank African Center of Excellence,
World Energy council classifies heavy crude oil as crude Center for Oil field chemical Research, Institute of
oil with API gravity below than 22oAPI and density above Petroleum Studies, University of Port Harcourt, Nigeria.
920g/ml. The mode of recovery of heavy and extra heavy Email: nwosi.adaobi@aceuniport.org
oil is complex because they require enhanced oil recovery

Heavy Oil Recovery: Environmental Implications and Mitigation Measures


Nwosi-Anele et al. 035

Only little quantities of these chemicals are expected to be CHEMICAL RECOVERY METHODS
recovered with the produced oil. The interaction of the
chemicals left in the subsurface geologic formations with Polymer Flooding
connate fluids, brines, and rocks are not completely
understood nor can it be positively stated that toxic Many heavy-oil reservoirs in Canada are relatively small,
substances or hazardous materials are not produced by thin and are not good candidates for expensive thermal
the decomposition of such chemicals (Donaldson,1989). recovery methods. This has made Polymer, Alkali and
Such toxic or hazardous substances may be confined to Surfactant flooding relevant for thin and small reservoirs.
the reservoir, and no doubt transfer toxins to the Polymer flooding involves the injection of high viscous
environment, since the environment is part of the polymer fluids into the reservoir to act on the thick oil
ecosystem (Ellis et al, 2017). This paper reveals that layers. Polymers act as the displacing fluid, effectively
pollution could occur in the recovery of heavy and extra displacing (pushes out) the oil thereby increasing the
heavy oil because of the technologies used, the sweep efficiency due to its high viscosity resulting in
implications of the pollution and control and mitigation improved oil recovery. This method has been applied in
measures. It employs the use of environment Nigeria by Mogbo, (2011) in a reservoir located in the Niger
management system techniques to aid the regulation of Delta with a gas cap and little water aquifer. It was found
environmental best practices for the total efficiency of the that there was incrémental oïl production of 7% but a lot of
oil and gas industry. This paper is necessary because it polymers were lost in the subsurface formation which is
reveals how the recovery of heavy and extra heavy oil hazardous to the environment.
affect the environment and result in emission of hazardous
materials into the environment. Alkali-Surfactant-Polymer Flooding (ASP)

This method involves the injection of alkali -surfactant into


LITERATURE REVIEW the reservoir to obtain an ultra-low interfacial tension and
enhance oil recovery. In Enhanced oil recovery,
Heavy and Extra heavy oil is formed by the cenzoic and Surfactants are primarily used to reduce the tension
mesozic tectonic movement that damaged the paleo- between the fluids at the interface. Alkalis (high pH
reservoirs, causing conventional oil to migrate the shallow chemicals) form natural surfactant upon reaction with the
formations or earth surface. These migrated conventional napthenic acid in the crude oil. They are less expensive
oil experience micro degradation along with oxidation by than the synthetic surfactant and reduces the absorption
free oxygen thereby forming heavy oil (Caineng et al, of synthetic surfactant. In Nigeria, Avwioroko et al, (2014)
2013). Heavy and Extra-heavy oil are characterized by applied alkali-surfactant and polymer flooding for heavy oil
high density, high viscosity, consisting of carbon, oxygen, recovery. Alkali used was sodium hydroxide, surfactant
hydrogen, nitrogen and sulphur where carbon and was Tween (polysorbate), and polymer used was Gum
hydrogen are the dominant components. Metallic elements Arabic and salt. The Gum Arabic used as polymer is a local
such as Nickel, Vanadium, Copper, and Iron occur in trace plant found in the wild rain forest in Nigeria and other parts
quantities. of Africa. An incremental recovery of 57% was observed
with ASP in Nigeria. The advantage of this method is that
Heavy oil has been found to be a good alternative to a local plant is used and such polymer even though lost in
light/medium crude oil in this era of increasing energy the formation may not be of any harm to the environment
demand and reducing light and medium crude oil reserve and the ecosystem.
base. Countries like Canada, Venezuela, Trinidad and
Tobago heavy oil recovery have begun to yield millions of THERMAL RECOVERY METHODS
barrels and meeting their countries energy demand.
Recovery methods that have been applied with great Steam Assisted Gravity Drainage (SAGD)
success are:
This is an advanced method of heavy oil production. It
Chemical Recovery Methods utilizes steam as an agent to conduct heat through thermal
• Polymer flooding conduction and convention while being produced through
• Alkali-surfactant and polymer flooding a gravity drainage. According to Delamaide, (2015) SAGD
can be applied in three different ways:
Thermal Recovery Methods • Two horizontal wells are drilled near the reservoir
• Steam assisted gravity drainage bottom with one on top of another. The upper well is an
• Expanded steam assisted gravity drainage. injector while the bottom well is a producer.
• Steam flooding/injection • A horizontal well is drilled alongside two or more vertical
• Cyclic steam stimulation wells. The horizontal well is drilled at the bottom of the
• In situ combustion reservoir with the vertical wells above it. The vertical
• Toe to heel air injection well serves as the injectors while the horizontal well is
the producer.
Heavy Oil Recovery: Environmental Implications and Mitigation Measures
J. Oil, Gas Coal Engin. 036

• The third way is to use only one horizontal well with a retention of the solvent in the shallow reservoir which is
steam string running into it to introduce steam into the likely to cause pollution of ground water.
reservoir. This method is more economical than the
other two; it enhances Gas oil ratio and oil production Steam Flooding/Injection
rates.
Dry steam is injected into the reservoir through the
SAGD has been found to be uneconomical in certain injection well to supply energy and heat the oil layers
formation especially in North America (Amirian et al, reducing the oil viscosity, making thick oil layers mobile to
2018). Hence SAGD can be said to be not economical and flow into the production well. This method is effective in
environmentally friendly, because steam generation heavy oil reservoirs with bottom aquifer and large gas cap.
results in increasing carbon emission into the environment
and is also costly. Thermal methods may by
environmentally friendly if carbon emission via steam
generation is eliminated. Steam generation can be done
using solar power. This can be applied to all the thermal
methods.

Figure 2: Steam injection


(source: oilfield team)
Figure 1: Steam assisted gravity drainage
Cyclic Steam Stimulation
(source: oilfield team)
Steam is injected into a drilled well in the formation; the
well is shut for six (6) days to allow the steam to soak for a
Expanded Steam Assisted Gravity Drainage (ES-
few days. The steam soaks the formation, mobilizing the
SAGD)
oil and building up reservoir pressure. After six (6) days,
the oil is produced from the same well
This method is similar to SAGD, but it involves the
combination of steam with solvent injected via the injection
well to aid production of oil. The solvent injected could be
either an alkali, surfactant or a polymer (this reduces the
interfacial tension between oil and water, capillary
pressure and alter wettability). It has shown improved
heavy oil recovery rates. Encana Corporation of Canada
has tried ES-SAGD pilot scheme at its Senlac thermal
project in 2002 for heavy oil (Nasr, 2005). Solvent-assisted
SAGD can lead to lower steam usage and energy intensity
than that of SAGD. This has several implications. First,
less steam use means less energy consumption which in
turn implies less fuel gas emissions to the atmosphere.
Second, less steam use means less water handling,
production and treatment. Third, produced solvent can be
separated and re-injected into the oil sand formation, i.e.,
it can be recycled. The injected steam keeps the region
near the well bore hot, making the solvent to remain in the Figure 3: Cyclic Steam injection
vapor phase which in turn promotes its transport (Gates, (source: oilfield team)
2010). The major disadvantage of this method is the

Heavy Oil Recovery: Environmental Implications and Mitigation Measures


Nwosi-Anele et al. 037

In-situ Combustion fraction of the reservoir to produce heat required to


increase the temperature of the oil-bearing formation, this
This method is one of the earliest methods used in heavy reduces the viscosity of the oil, making it mobile (Fatemi et
oil recovery. It was patented in the United States in the al, 2011). THAI is similar to in-situ combustion in operation
year 1920. It is sometimes referred to as fire flooding. but the injector well is a vertical well, while the producer
Air/oxygen is introduced into the reservoir; the well ignites well is a horizontal well, more of the mobile oil penetrates
the oil in the reservoir and starts a fire. Heat is generated the producer well because it is a horizontal well as seen in
as a result of oil oxidation, increasing the temperature. The Figure 4. Recovery efficiency is high with toe-to heel air
heat generated by burning the heavy hydrocarbons in injection compared to in-situ combustion.
place produces hydrocarbon cracking, vaporization of light
hydrocarbons and reservoir water in addition to the
deposition of heavier hydrocarbons known as coke. As the
fire moves, the burning front pushes ahead a mixture of
hot combustion gases, steam and hot water, which in turn
reduces oil viscosity and displaces oil toward production
wells.

Toe to Heel Air Injection (THAI)

Toe to heel air injection (THAI) process is a new enhanced


oil recovery process used in the recovery of heavy oil
formulated by Petro bank Energy and Resources limited of
Canada. It is a thermal recovery method that integrates
advanced reservoir technology and horizontal well Figure 4: Toe to heel air injection
concepts for heavy oil recovery. It burns the heavy coke (source: oilfield team)

Table 1: Environmental implication of heavy oil recovery


S/N RECOVERY METHOD ENVIRONMENTAL IMPLICATION MITIGATION

1. Polymer Flooding Polymer retention in the formation Use of environmentally friendly


causing ground water pollution and natural polymers sourced from plants
pollution of ecosystem resulting from or trees e.g. Gum Arabic
water cycle processes.

2. Alkali-Surfactant-Polymer Alkali-Surfactant-Polymer retention Use of locally sourced/


Flooding in the formation causing ground environmentally friendly alkali-
water pollution and produced water surfactant. Typically sourced from
pollution. plants and trees. e.g. Lecithin

3. Steam Assisted Gravity Drainage Carbon emission resulting from fuel Use of renewable energy (wind, solar,
used to generate steam. hydro) as source of steam generation

4. Expanded Steam Assisted Gravity Carbon emission resulting from fuel Use of renewable energy (wind, solar,
Drainage used to generate steam and hydro) as source of steam generation
retention of injected solvent and use of eco-friendly solvent.

5. Cyclic steam stimulation, Steam Carbon emission resulting from fuel Use of renewable energy (wind, solar,
Injection, In-situ combustion and used to generate steam. hydro) as source of steam generation
Toe to heel air injection

CONCLUSION this challenge, use of environmentally friendly chemicals


(green fluids) that are mostly plant based and the
Heavy oil recovery methods are mainly thermal and/ or generation of heat/ steam using renewable energy sources
chemical method, only a few reservoirs are successfully (wind, solar, hydro) is a way to ensure that a balance of
recovered using artificial lifts systems. The use of synthetic Energy - Economy- Environment is attained complying
chemicals and harmful solvent to enhance oil recovery is with Sustainable Development Goals.
a threat to the environment and the climate. To mitigate

Heavy Oil Recovery: Environmental Implications and Mitigation Measures


J. Oil, Gas Coal Engin. 038

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Heavy Oil Recovery: Environmental Implications and Mitigation Measures

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