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TV1006S004V0
LCD TV
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair
the product or products dealt with in this service information by anyone else could result in serious injury or death.
Haier Group
Service Manual
Model No.: HL42XLE2
CONTENTS
Chapter 1.General Information
1-1. Document Information. .......................................................................... 3
1-2. General Guidelines................................................................................. 3
1-3. Important Notice...................................................................................... 3
1-3-1. Follow the regulations and warnings...................................................... 3
1-3-2. Be careful to the electrical shock............................................................ 3
1-3-3. Electro static discharge (ESD)................................................................ 3
1-3-4. About lead free solder (PbF)................................................................... 4
1-3-5. Use the genewing parts (specified parts)............................................... 4
1-3-6. Safety check after repairment................................................................. 4
1-3-7. Ordering Spare Parts.............................................................................. 6
1-3-8. Photo used in this manual...................................................................... 6
1-4. How to Read this Service Manual....................................................... 6
1-4-1. Using icons:............................................................................................ 6
Chapter 2. Specification
2-1. Specification list....................................................................................... 8
2-2. External pictures (four faces)............................................................... 9
Chapter 3. Disassemble and Assemble
3-1. Remove the Stand................................................................................ 11
3-2. Remove the Back Cover..................................................................... 11
3-3. Remove the Adhesive Tape................................................................ 11
3-4. Remove the Terminal Bracket............................................................ 11
3-5. Remove the Power Supply Module.................................................. 12
3-6. Remove the Mainboard...................................................................... 12
3-7. Remove the Small Power Board....................................................... 12
3-8. Remove the Speaker.......................................................................... 12
3-9. Remove the Remote Control Board................................................. 12
Chapter 4. Location of Controls and Components
4-1. Board Location. ..................................................................................... 13
4-2. Main Board & AV Board....................................................................... 13
4-2-1. Function Description:............................................................................ 14
4-2-2. Connector definition.............................................................................. 14
4-3. Power Supply Board. ........................................................................... 16
4-3-1. Function description:............................................................................ 16
1
Service Manual
Model No.: HL42XLE2
2
Service Manual
Model No.: HL42XLE2
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit.
After servicing, see to it that all the protective devices such as insulation barriers, insulation papers
shields are properly installed.
After servicing, make the following leakage current checks to prevent the customer from being
exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive
Most important thing is to list up the potential hazard or risk for the service personnel to open
the units and disassemble the units. For example, we need to describe properly how to avoid the
possibility to get electrical shock from the live power supply or charged electrical parts (even the
power is off).
This symbol indicates that high voltage is present inside.It is dangerous to make any
kind of contact with any inside part of this product.
This symbol indicates that there are important operating and maintenance instructions
in the literture accompanying the appliance.
To prevent damage which might result in electric shock or fire, do not expose this TV set to
rain or excessive moisture. This TV must not be exposed to dripping or splashing water, and
objects filled with liquid, such as vases, must not be placed on top of or above the TV.
3
Service Manual
Model No.: HL42XLE2
Some semiconductor (solid state) devices can be damaged easily by static electricity.
Such components commonly are called Electrostatically Sensitive (ES) Devices. The following
techniques should be used to help reduce the incidence of component damage caused by
electros static discharge (ESD).
2. After removing an electrical assembly equipped with ES devices, place the assembly on a
conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of
the assembly.
This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must be
used in the servicing and repairing of this product.
Special parts which have purposes of fire retardant (resistors), high-quality sound (capacitors),
low noise (resistors), etc. are used.
When replacing any of components, be sure to use only manufacture's specified parts shown in
the parts list.
Safety Component
● Components identified by mark have special characteristics important for safety.
Confirm that the screws, parts and wiring which were removed in order to service are put in the
original positions, or whether there are the positions which are deteriorated around the serviced
places serviced or not. Check the insulation between the antenna terminal or external metal and
the AC cord plug blades. And be sure the safety of that.
1. Always unplug the receiver AC power cord from the AC power source before:
a. Removing or reinstalling any component, circuit board module or any other receiver
assembly.
b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage
measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe.
4. Unless specified otherwise in this service manual, clean electrical contacts only by applying
the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-
abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99%
strength).
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this
service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all
solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting
the test receiver positive lead.
Always remove the test receiver ground lead last. Capacitors may result in an explosion
hazard.
8. Use with this receiver only the test fixtures specified in this service manual.
CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.
10. Insulation resistance between the cord plug terminals and the eternal exposure metal should
be more than Mohm by using the 500V insulation resistance meter.
11. If the insulation resistance is less than M ohm, the inspection repair should be required.
If you have not the 500V insulation resistance meter, use a Tester. External exposure metal:
Antenna terminal Headphone jack.
5
Service Manual
Model No.: HL42XLE2
13. Use only an anti-static type solder removal device. Some solder removal devices not
classified as "anti-static" can generate electrical charges sufficient to damage ES devices.
14. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to
damage ES devices.
15. Do not remove a replacement ES device from its protective package until immediately
before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive material).
16. Immediately before removing the protective material from the leads of a replacement ES
device, touch the protective material to the chassis or circuit assembly into which the device will
be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety
precautions.
17. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise
harmless motion such as the brushing together of your clothes fabric or the lifting of your foot
from a carpeted floor can generate static electricity sufficient to damage an ES device.)
Please include the following informations when you order parts. (Particularly the Version letter)
The illustration and photos used in this Service Manual may not base on the final design of
products, which may differ from your products in some way.
6
Service Manual
Model No.: HL42XLE2
Note:
A “note” provides information that is not indispensable, but may nevertheless be
valuable to the reader, such as tips and tricks.
Caution:
A “caution” is used when there is danger that the reader, through incorrect
manipulation, may damage equipment, loose data, get an unexpected result or has to
restart(part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides the reader to other places in this binder or in this manual,
where he/she will find additional information on a specific topic.
7
Service Manual
Model No.: HL42XLE2
Chapter 2. Specification
2-1. Specification list
Model HL32LE2
Screen Size 32 inch
Aspect Ratio 16:9
Resolution 1366x768
8
Service Manual
Model No.: HL42XLE2
Front Side
Left Side
9
Service Manual
Model No.: HL42XLE2
Right Side
Back Side
10
Service Manual
Model No.: HL42XLE2
2. Remove the five screws from the back The location of the adhesive tape is shown
cover which are indicated with the circles in the below.
picture above.
Remove the adhesive tape.
3. Remove the stand
3-2. Remove the Back Cover 3-4. Remove the Terminal Bracket
1. Remove the ten screws indicated (See Remove the six screws indicated by the red
picture right.) circles in the picture. (See next page.)
11
Service Manual
Model No.: HL42XLE2
12
Service Manual
Model No.: HL42XLE2
13
Service Manual
Model No.: HL42XLE2
Main Board
Process signal which incept from exterior equipment then translate into signal that panel can display.
CN17 CN17
1 +12V 8 Dimming
2 +12V 9 GND
3 GND 10 PWR_ON/OFF
4 +12V 11 NC
5 GND 12 BL_ON/OFF
6 GND
7 +5V_STB
Notes:
CN17-Pin 12: Backlight on/off:
The system can turn on or turn off the backlight of TFT LCD Panel through the power supply
unit path.
CN17-Pin 10: System power on / standby
System board will use this pin to control system power.
CN17-Pin 8: Control the luminance of backlight
The system can generate the PWN signal to control the strength of TFT LCD Panel’s
backlight through this connector
14
Service Manual
Model No.: HL42XLE2
VCC3_3
VCC3_3
CNB2
1
2 UART0RX R9 4.7K
3 UART0TX R11 4.7K
4
PH3-4A
15
Service Manual
8.Pin Connection (
8.Pin Connection (
Model No.: HL42XLE2
Table 10 CN1 Connection And Function
Table 10 No.
CN1 Connection PinAnd Function
Connection Function
4-3-1. Function description:
No. 1 Pin ConnectionL Function
AC INPUT L
L
To1supply2power for Mainboard, Panel. AC INPUT NC
L
2 3 N NC
AC INPUT N
4-3-2.3Note:
Connector definition:
CN1 Pitch 3.96mm
N (PIN,90°) AC INPUT N
Note: CN1 Pitch 3.96mm (PIN,90°)
INPUT CONNECTOR
Table (CON2/CON3)
11 CN2 Connection And Function
CN2 Connection AndSingna
Table 11 Pin# l
Function Pin# Singna l
Pin# 1 Singna l+12V Pin# 2 +12V
Singna l
3 +12V GND 4 +12V
1 2 +12V
5 GND( 6 GND(
3 GND 4 +12V
7 +5VS 8
5 GND( 6 GND(
9 GND 10
7 +5VS 8
11 +24V 12
9Note:CN2 12PIN2.0mm
GND 10
11 +24V 12
Note:CN2Table
12PIN2.0mm
CN Connection And Function
No Pin Connection
Table CN1 Connection And+V
Function
No 2 Pin Connection
+V
1 3 +V +V
2 4 +V +V
3 5 +V +V
4 6 +VGND
5 7 +VGND
6 8 GND GND
7 9 GND GND
10 GND
8 GND
11
9 GND
12
10 GND
13
11
14 GND
4-4. LCD
12 Panel
Note: CN3 Pitch:2.0mm ()
13
14 GND DESCRIPTION:
Note: CN3 Pitch:2.0mm ()
SPECIFICATION
THESE SPECIFICATION ARE THE PROPERTY OF JEWEL Model No.:
DESCRIPTION:
ELECTRICAL&TECHNOLOGY CO.,LTD ,AND SHALL NOT BE REPRODUCED
OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES JSK3137-050
OR DEVICES WITHOUT PERMISSION.
SPECIFICATION
DATE PREPARED CHECKED APPROVED Document No.: REV:
THESE SPECIFICATION ARE THE PROPERTY OF JEWEL Model AU/T315XW06 V0/
No.:
2010-1-19
ELECTRICAL&TECHNOLOGY Tianzhiqiang
CO.,LTD ,AND SHALLZhunjungao Caishengping
NOT BE REPRODUCED JSD20091201 1.0
OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES LED JSK3137-050
OR DEVICES WITHOUT PERMISSION.
16 8 10
Service Manual
Model No.: HL42XLE2
17
Service Manual
Model No.: HL42XLE2
(Note*) IF External PWM function includes 10% dimming ratio. Judge condition as below:
(1) Backlight module must be lighted ON normally.
(2) All protection function must work normally.
(3) Uniformity and flicker could NOT be guaranteed
18
Installation
INPUT
MUTE RECALL
VOL CH
MENU EXIT
ENTER
SLEEP DISPLAY
Antenna Connection
Over-the-air TV reception quality will depend on your antenna type, antenna location and antenna positioning.
Multi-family Dwellings/Apartments
(Connect to wall antenna socket)
Wall Antenna
ANT IN
Socket
Bronze Wire
RF Coaxial Wire (75 ohm)
Bronze Wire
Single-family Dwellings /Houses
(Connect to wall jack for outdoor antenna) Be careful not to bend the bronze wire
Outdoor Antenna when connecting the antenna.
Note
R All cables shown are not included with the TV.
19
Service Manual
Model No.: HL42XLE2
Installation
There are several ways to connect your television, • Connect the audio and video cables from the
depending on the components you want to connect external equipment’s output jacks to the TV input
and the quality of the signal you want to achieve be jacks, as shown in the figure.
displayed. The following are examples of some different
ways to connect your TV with different input sources. • When connecting the TV to external equipment,
match the jack colors (Video = yellow, Audio Left =
white, and Audio Right = red).
Connecting a VCR
Camcorder or video
To avoid picture noise (interference), leave an adequate game set
distance between the VCR and TV.
Back of VCR
Video= yellow
Audio left= white
Audio right= red
Video= yellow
Audio left= white
Audio right= red
Back of TV
AV IN
Back of TV
AV IN
How to use
Connection Option 1 A Select the input source using the INPUT button on
the remote control.
Set VCR output switch to channel 3 or 4 and then tune
the TV to the same channel number. B Press the5/6 button to select the desired source.
Connection Option 2
C Press the ENTER button to confirm.
D Operate the corresponding external equipment.
A Connect the audio and video cables from the VCR’s
output jacks to the TV input jacks, as shown in the
figure. When connecting the TV to VCR, match the Connecting a DVD player
jack colors (Video = yellow, Audio Left = white, and
Audio Right = red).
How to connect
B Insert a video tape into the VCR and press PLAY on
the VCR. (Refer to the VCR owner’s manual.) A Connect the DVD video outputs (COMPONENT) to
the Y Pb Pr jacks on the TV and connect the DVD
C Select the input source with using the INPUT button audio outputs to the Y Pb Pr Audio IN jacks on the
on the remote control, and then press 56
/ button TV, as shown in the figure.
to select the source, press ENTER button to confirm.
B If your DVD only has an S-VIDEO output jack, connect
this to the S-VIDEO input on the TV, as shown in the
External A/V Source Setup figure.Alternatively, you can connect the DVD player
to your TV using the audio and video jacks, similar
to connecting a VCR (refer to the VCR figure on the
previous page).
20
Service Manual
Model No.: HL42XLE2
Installation
How to use
A Turn on the DVD player, insert a DVD disc. Connecting a digital audio output
B Use the INPUT button on the remote control to Send the TV’s audio to external audio equipment (stereo
select component mode. system) via the Digital Audio Output (Optical) port.
21
Service Manual
Model No.: HL42XLE2
Installation
B Use INPUT on the remote control to select VGA or B No separated audio connection is necessary.
HDMI source.
C Check the image on your TV. There may be noise How To Use
associated with the resolution, vertical pattern, • If the source device supports Auto HDMI function,
contrast or brightness in VGA mode. If noise the output resolution of the source device
is present, change the VGA mode to another will be automatically set to the appropriate
resolution, change the refresh rate to another rate resolution1280×720p.
or adjust the brightness and contrast on the menu
• If the source device does not support Auto HDMI,
until the picture is clear. If the refresh rate of the VGA
you need to set the output resolution appropriately.
graphic card can not be changed, change the VGA
To get the best picture quality, adjust the output
graphic card or consult the manufacturer of the VGA
resolution of the source device , if available, to
graphic card.
1280×720p for the 32" TV and 1920 x 1080 for the
37" and 42" TVs.
Note
• Press the INPUT button to select the corresponding
R Use a DVI cable. HDMI input source.Select HDMI input source in
R Avoid keeping a fixed image on the TV’s screen input source option of Select Main source menu.
for a long period of time. The fixed image may
become permanently imprinted on the screen. When the source device (DVD player , Bluray player,
or Set Top Box) supports DVI
R The synchronization input form for Horizontal and
Vertical frequencies is separate.
How To Connect
Y Resolution A Connect the source device to the HDMI port of the
TV with a HDMI-to-DVI cable (not supplied with this
product).
22
Service Manual
Model No.: HL42XLE2
Installation
Note
R Prolonged use of headphones at a high volume
may damage your hearing.
R You will not receive sound from the speakers when
you connect headphones to the system.
23
Service Manual
Model No.: HL42XLE2
Contents
TV front connections
MENU
INPUT
MENU
INPUT
VOL
VOL
CH
6
CH
Menu display. Press to access the on-screen Press to scan through channels. To scan quickly
1 MENU menu display. through channels, press and hold down either
4 CH +/- +/- . In the MENU screen, these buttons serve
Press to access the input source mode. Press
2 INPUT repeatedly to change the source to the one you as up/down buttons.
want to watch. 5 POWER Press to turn on and off the TV.
Press to adjust the volume. In the MENU screen, Receivers IR signals from the remote control.
3 VOL +/- these buttons serve as left/right buttons. 6 Remote Sensor Do not put anything near the sensor, which
may block the remote control signal.
24
Service Manual
Model No.: HL42XLE2
Connection Options
Back panel connections
12
;9(
*/-/:'2';*/5
56:/)'2
5;:
MENU
INPUT
VOL
';*/55;:
28
CH
'4:/4
2';*/58
'</4
</*+5
6
.*3//4
.*3//4
6) 6)*</';*/5 ?6H6X 2';*/58
6)/4 )53654+4:/4 .*3//4
.*3//4
Connect a video cable from a computer to this Connect the audio L/R cables from the composite
1 PC Video In 7 AUDIO In
jack. video signal source to these jacks.
PC/DVI Audio Connect the audio L/R cables from a computer Antenna Connect cable or antenna signals to the TV, either
2 8
In to this jack. Input directly or through your cable box.
Component Connect a component video device to these 9 AUDIO Out Connect the audio L/R cables to your audio equipment.
3
Video In jacks.
Headphone
COMPONENT Connect the audio L/R cables from the 0 Headphone audio output terminal.
4 jack
AUDIO In component video signal source to these jacks.
Connect various types of digital audio equipment.
Connect a HDMI device to receive digital audio Digital
5 HDMI In A Audio Note
and uncompressed digital video. R In standby mode, these ports will not
Output
Connect a component composite video device to work.
6 Video In
these jacks. Connect a USB flash drive to view MPEG2 videos,JPEG
B USB input
images or listen to MP3 songs.
25
Service Manual
Model No.: HL42XLE2
Introduction
Remote control
The remote control cannot be operated unless the batteries are properly loaded.
When using the remote control, aim it at the remote sensor on the TV.
26
27
5 4 3 2 1
Stuffing Options
Sheet Index Revision History
A)
Revision Description P. Mgr. Date
Page 01 - Title Sheet
D D
Page 02 - DDRII SDRAM I/F A Initial Release
B)
Service Manual
Notice -
This document contains proprietary and confidential information of
B B
ZORAN Inc., Distribution, transmission, or duplication
of this material in written or any other form without the express
written consent of ZORAN Inc., is prohibited.
Copyright 2009 ZORAN Inc.
S0_DQ[15..0]
U1A
DDR II
S0_DQ15 AA15 R8 B9 S0_DQ15
S0_DQ14 S0_DQ15 S0_A12 A13 DQ15 S0_DQ14
AA10 S0_DQ14 S0_A12 AB1 R2 A12 DQ14 B1
S0_DQ13 S0_A11 S0_DQ13 D
AA16 S0_DQ13 S0_A11 AA22 P7 A11 DQ13 D9
S0_DQ12 AA9 AA4 S0_A10 M2 D1 S0_DQ12
S0_DQ11 S0_DQ12 S0_A10 S0_A9 A10 DQ12 S0_DQ11
AB9 S0_DQ11 S0_A9 AA1 P3 A9 DQ11 D3
S0_DQ10 AB16 Y20 S0_A8 P8 D7 S0_DQ10
S0_DQ9 S0_DQ10 S0_A8 S0_A7 A8 DQ10 S0_DQ9
AB10 S0_DQ9 S0_A7 AA2 P2 A7 DQ9 C2
S0_DQ8 AB15 AB22 S0_A6 N7 C8 S0_DQ8
S0_DQ7 S0_DQ8 S0_A6 S0_A5 A6 DQ8 S0_DQ7
AA13 S0_DQ7 S0_A5 AB2 N3 A5 DQ7 F9
S0_DQ6 AA8 AA21 S0_A4 N8 F1 S0_DQ6
S0_DQ5 S0_DQ6 S0_A4 S0_A3 A4 DQ6 S0_DQ5
AB12 S0_DQ5 S0_A3 AA3 N2 A3 DQ5 H9
S0_DQ4 AA7 AB21 S0_A2 M7 H1 S0_DQ4
S0_DQ3 S0_DQ4 S0_A2 S0_A1 A2 DQ4 S0_DQ3
AB7 S0_DQ3 S0_A1 AB3 M3 A1 DQ3 H3
S0_DQ2 AA12 AA20 S0_A0 M8 H7 S0_DQ2
S0_DQ1 S0_DQ2 S0_A0 S0_BA2 A0 DQ2 S0_DQ1
AB8 S0_DQ1 S0_BA2 AA5 L1 BA2 DQ1 G2
S0_DQ0 AB13 AB4 S0_BA1 L3 G8 S0_DQ0
S0_DQ0 S0_BA1 S0_BA0 BA1 DQ0 VCC1_8
S0_BA0 AB5 L2 BA0
S0_UDM AA11 B3 S0_UDM
S0_LDM S0_UDM S0_UDQSN UDM S0_LDM
AB11 S0_LDM S0_UDQSN AA14 A8 UDQS LDM F3
AB14 S0_UDQS B7
S0_UDQS S0_LDQSN UDQS R1
S0_LDQSN AA17 E8 LDQS
AB17 S0_LDQS F7
S0_LDQS LDQS 100R_1%
U13 S0_VREF
AA19 S0_RASN K7
S0_RAS_N S0_CASN RAS
S0_CAS_N AB20 L7 CAS VREF J2
R15 AB6 S0_WEN K3
RDRIVER S0_WE_N WE C
S0_ODT
ZR39745
CON1
DDR2-800 default 1
2
3
4
DDR2-1066 for special features
5
6
7
U2B 8
VCC1_8 U2 Bypass Caps
DDR II B
J1 J7 EMI
VDDL VSSDL VCC1_8 EMI/HAIER
A1 VDD0 VSS0 A3
E1 VDD1 VSS1 E3 DDR METAL SHIELD
J9 VDD2 VSS2 J3
M9 N1 C2 C4 C6 C8 C9
VDD3 VSS3 C3 C5 C7
R1 VDD4 VSS4 P9
1nF 0.1uF 1nF 0.1uF 1nF 0.1uF 1uF 10uF
A9 VDDQ0 VSSQ0 A7
C1 VDDQ1 VSSQ1 B2
C3 VDDQ2 VSSQ2 B8 BP1 BP2 BP3 BP4 BP5 BP6
C7 VDDQ3 VSSQ3 D2
C9 VDDQ4 VSSQ4 D8
E9 VDDQ5 VSSQ5 E7
G1 F2 VCC1_8
VDDQ6 VSSQ6
G3 VDDQ7 VSSQ7 F8
G7 VDDQ8 VSSQ8 H2
G9 VDDQ9 VSSQ9 H8
C10 C12 C14 C16 C17
A2 R3 C11 C13 C15
NC1 NC4 1nF 0.1uF 1nF 0.1uF 1nF 0.1uF 1uF 10uF
E2 NC2 NC5 R7
28
H5PS5162FFR-25C ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
DDR II SDRAM I/F
Date: Friday, April 02, 2010 Sheet 2 of 18
4 3 2 1
29
5 4 3 2 1
VCC3_3_STB
For Development VCC3_3
I2C_0_SCL R4 4.7K TVCPU_I2C_C R5 4.7K
SIO I/F
Only for 745 internal devices connection
Service Manual
N19 VCC3_3
TRST VCC3_3 VCC3_3
Model No.: HL42XLE2
TDI R20
EJTAG P19 CNB2
TDO I2C_1_SCL R8 4.7K
TMS N20 1
R19 2 UART0RX R9 4.7K
TCK I2C_1_SDA R10 4.7K UART0TX R11 4.7K
TAPSEL T20 VCC3_3 3
TAPSEL_CAS T19 4
PH3-4A
U19 UART0TX Only for Tuner connection
UATR0_TX UART0RX UART0TX 6
UART0_RX U20 UART0RX 6VCC3_3
FOR DEBUGGING
1
I2C
C I2C1_C I2C_1_SCL 5 C
K4 I2C_1_SDA 4.7K_DNS R17
I2C1_D TVCPU_I2C_C I2C_1_SDA 5 R14 R15 U3 1K_DNS SW1
TVCPU_I2C_C N4
N3 TVCPU_I2C_D 4.7K 4.7K 1 2
GND
TVCPU_I2C_D SPI FLASH VCC3_3 VCC3_3_STB
32M bit 3 2 RESETN 3 4 RESETN
R18 47R SPI_WR VCC RESET
SPI_DO L19 5 DIO Vcc 8
SPI L20 R19 47R SPI_RD 2 button_4pin
SPI_DI DO U4
K22 R20 47R SPI_CLK 6 C19
SPI_CLK SPI_CS_n CLK C18 SGM809TXN3(3.08V)/SOT-23
SPI_SEL0 K21 1 CS 0.01uF
K19 3 0.1uF
SPI_SEL1 12 SPI_WEN SPI_HOLD WP
SPI_HOLD K20 7 HOLD GND 4
W4 RESETN
RESET_N R21 EN25B32_16/SOP
4.7K
V1
SPI FLASH
CLKOUT_25M
25M
CLKIN_25M U1
R22
Y1
25MHz 300R Crystal Y1
Y22
USB2.0
USB2_DP 50ppm 0-70C
B Y21 B
6
USB2.0
USB2_DN USB2_REXT C20 C21 VCC5_0_USB2 CN16
USB2_REXT V20
VCC5_0_USB2 F1
33pF 33pF 1 VCC5_0_USB2 nanoSMDC110F VCC5_USB_IN
GND
__VBUS TP1
USB2_DN 2 USB2_DN TP2
USB2_DP __D- C22
N1 +
32K OPTION CLKOUT_32K N2 3 • •
• • USB USB2_DP C23
CLKIN_32K __D+ TP3
R23 6.04K_1% 0.1uF
100uF/16V
D1 D2 4 TP4
ESD-0402 ESD-0402 __GND GND
USB CON
5
ZR39745
Note: Control
differential
impedance at 90
A A
ohms +/- 15%
M1 M2 M3 M4
M5 M6 M7 M8 ZORAN Confidential
Title
M9 M10
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
SIO I/F
Date: Thursday, May 06, 2010 Sheet 3 of 18
5 4 3 2 1
5 4 3 2 1
47K
47K
R25
0.1uF
RX1_CB D3 2 1 10K
HDMI PORT 4
47K
47K
R28
0.1uF
HDMI PORT 2
10K RX1_C D4 2 1 RX3_CB D5 2 1 U1C
C24
CN4 RX3_C D6 2 1
R29
R24
RX1_0B D7 2 1 21 RUN AS 100 OHM HDMI I/F
C25
CN25 SHELL2 HPD3
23 19 DGND DIFFERENTIAL PAIRS
R26
R27
RX1_0 SHELL4 HP DET RX3_5V RX3_0B
21 SHELL2
D9 2 1 +5V 18 D10 2 1
23 19 DGND HPD1 17 CH_HDMI_D2P L21
SHELL4 HP DET RX1_5V GND SDA_3 RX3_0 HDMI0_D2P
+5V 18 DDC DATA 16 D13 2 1
17 RX1_1B D8 2 1 15 SCL_3 CH_HDMI_D2N L22
GND SDA_1 DDC CLK CH_HDMI_D1P HDMI0_D2N
DDC DATA 16 NC 14 M21 HDMI0_D1P
15 SCL_1 RX1_1 D11 2 1 13 R30 0R HDMI_CEC RX3_1B D12 2 1
DDC CLK CEC RX3_CB CH_HDMI_D1N
NC 14 CK- 12 M22 HDMI0_D1N
13 R31 0R HDMI_CEC 11 RX3_1 D14 2 1 CH_HDMI_D0P N21
CEC RX1_CB RX1_2B CK Shield RX3_C HDMI0_D0P
CK- 12 D15 2 1 CK+ 10
11 9 RX3_0B CH_HDMI_D0N N22
D CK Shield RX1_C RX1_2 D0- RX3_2B CH_HDMI_CLKP HDMI0_D0N D
CK+ 10 D16 2 1 D0 Shield 8 D17 2 1 P21 HDMI0_CLKP
9 RX1_0B ESD_0402_0.15pF 7 RX3_0
D0- D0+ RX3_1B RX3_2 CH_HDMI_CLKN
D0 Shield 8 D1- 6 D18 2 1 P22 HDMI0_CLKN
7 RX1_0 HPD1 D19 1 2 ESD_0402_10pF 5 HDMI_CEC CEC U2
D0+ RX1_1B D1 Shield RX3_1 HDMI_CEC
D1- 6 D1+ 4 ESD_0402_0.15pF
5 RX1_5V D20 1 2 ESD_0402_10pF 3 RX3_2B HPD3 D21 1 2 ESD_0402_10pF CH_DDC_SCL W1
D1 Shield RX1_1 D2- CH_DDC_SDA HDMI0_SCL
D1+ 4 D2 Shield 2 W2 HDMI0_SDA
3 RX1_2B SDA_1 D22 2 1 22 1 RX3_2 RX3_5V D23 1 2 ESD_0402_10pF
D2- ESD_0402_0.15pF SHELL3 D2+ CH_HDMI_5V
D2 Shield 2 20 SHELL1 V2 HDMI0_5VSENSE
22 1 RX1_2 SCL_1 D24 2 1 SDA_3 D25 2 1 W3
SHELL3 D2+ ESD_0402_0.15pF ESD_0402_0.15pF HDMI0_HPD
20 SHELL1 HDMI_CEC D26 1 2 ESD_0402_10pF HDMI_con SCL_3 D27 2 1 R32
ESD_0402_0.15pF M17
HDMI_con VCC3_3_STB 10K HDMI_VDD1V
DGND D28
DGND DGND DGND P20 HDMI_REXT
2 1
N17 HDMI_VDD3V3
DGND R33
RB520S-30_DNS 27K_DNS CH_CBL_HPD
DGND R35 ZR39745
CEC R34 0R HDMI_CEC
390R_1%
VCC1_1
L1 C27
47K
47K
R38 GZ1608D601 C26
0.1uF
HDMI PORT 1 HDMI PORT 3
47K
47K
R37 RX0_CB D29 2 1 10K RX2_CB D30 2 1 10nF 1nF
0.1uF
10K
RX0_C D31 2 1 RX2_C D32 2 1
C29
CN3 HDMI_VDD
VCC3_3
C28
R41
R40
CN2 RX0_0B D33 2 RX2_0B D35
1 21 2 1
R36
R39
SHELL2 HPD2 L2
21 SHELL2 23 SHELL4 HP DET 19 DGND
23 19 DGND HPD0 RX0_0 D34 2 1 18 RX2_5V RX2_0 D36 2 1 GZ1608D601 C30 C31
SHELL4 HP DET RX0_5V +5V 0.1uF 10nF
+5V 18 GND 17
17 16 SDA_2
GND SDA_0 RX0_1B DDC DATA SCL_2 RX2_1B D38
DDC DATA 16 D37 2 1 DDC CLK 15 2 1
15 SCL_0 14 ESD_0402_0.15pF
DDC CLK RX0_1 NC R42 0R HDMI_CEC RX2_1 D40
NC 14 D39 2 1 CEC 13 2 1
13 R43 0R HDMI_CEC 12 RX2_CB ESD_0402_0.15pF
CEC RX0_CB CK-
CK- 12 CK Shield 11
11 RX0_2B D41 2 1 10 RX2_C RX2_2B D42 2 1
CK Shield RX0_C CK+ RX2_0B ESD_0402_0.15pF
CK+ 10 D0- 9
9 RX0_0B RX0_2 D43 2 1ESD_0402_0.15pF 8 RX2_2 D44 2 1
D0- D0 Shield RX2_0 ESD_0402_0.15pF
D0 Shield 8 D0+ 7
7 RX0_0 6 RX2_1B
D0+ RX0_1B HPD0 D1- HPD2 D46
D1- 6 D45 1 2 ESD_0402_10pF D1 Shield 5 1 2 ESD_0402_10pF
5 4 RX2_1
D1 Shield RX0_1 RX0_5V D1+ RX2_2B RX2_5V D48
D1+ 4 D47 1 2 ESD_0402_10pF D2- 3 1 2 ESD_0402_10pF
C 3 RX0_2B 2 C
D2- SDA_0 D2 Shield RX2_2 SDA_2 D50
D2 Shield 2 D49 2 1 22 SHELL3 D2+ 1 2 1
22 1 RX0_2 ESD_0402_0.15pF 20 ESD_0402_0.15pF
SHELL3 D2+ SCL_0 SHELL1 SCL_2 D52
20 SHELL1
D51 2 1 2 1
ESD_0402_0.15pF ESD_0402_0.15pF
HDMI_con
HDMI_con
DGND DGND DGND
DGND
HORIZONTAL MOUNT
CH_HDMI_CLKN
CH_HDMI_CLKP
CH_HDMI_D0N
CH_HDMI_D0P
CH_HDMI_D1N
CH_HDMI_D1P
CH_HDMI_D2N
CH_HDMI_D2P
HPD1
RX1_5V
RX3_5V
HPD3
1K
33K
Pulled up to 3.3V on CPU side.
1K
33K
I2C CONTROL ADDRESS:0x9C/9D
EDID SHADOW ADDRESS:0x9E/9F
R44
R45
S2/SCL_CTL R48 100R_1%
NEARLY SW IC
I2C_0_SCL 4,10,11
R46
R47
S1/SDA_CTL R49 100R_1%
I2C_0_SDA 4,10,11
HDMI_3V3
HDMI_3V3
VCC3_3 HDMI_3V3
L3 HDMI_3V3
SCL_1
SDA_1
POW_SINK
CH_CBL_HPD
CH_DDC_SDA
CH_DDC_SCL
SDA_3
SCL_3
BLM18PG121SN1D
1
1
1
1
C32 C33 C34 C36 OE#/POWDN R50 4.7K_NM
C35 I2C_CTL_EN R51 4.7K
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
10uF/16V 0.1uF 0.1uF 0.1uF 0.1uF D53 D54 D55 D56 DDCBUF_EN R52 4.7K U5
VCC
VCC
GND
GND
GND
SCL2
SCL3
SDA2
SDA3
HPD2
HPD3
POW2
POW3
2
2
2
2
CH_DDC_SCL R56 4.7K 76 50
OUT_D1n
OUT_D1p
OUT_D2n
OUT_D2p
OUT_D3n
OUT_D3p
OUT_D4n
OUT_D4p
GND GND
SCL_SINK
SDA_SINK
HPD_SINK
ESD_0402_10pF CH_DDC_SDA R53 4.7K RX1_CB RX3_2
POW_SINK
77 IN2D1n IN3D4p 49
RX1_C 78 48 RX3_2B
CH_CBL_HPD R54 10K IN2D1p IN3D4n
DGND HDMI_3V3 79 VCC VCC 47 HDMI_3V3
POW_SINK R55 100R_1%
CH_HDMI_5V RX1_0B 80 46 RX3_1
ESD ARE LAYOUTED UNDER SW(Square).
RX1_0 IN2D2n IN3D3p RX3_1B
81 IN2D2p IN3D3n 45
DGND 82 44
RX1_1B GND GND RX3_0
83 IN2D3n IN3D2p 43
RX1_1 84 42 RX3_0B
IN2D3p IN3D2n
HDMI_3V3 85 VCC VCC 41 HDMI_3V3
RX1_2B 86 40 RX3_C
RX1_2 IN2D4n IN3D1p RX3_CB
87 IN2D4p IN3D1n 39
B 88 PS421 38 B
RX0_CB GND GND RX2_2
89 IN1D1n IN4D4p 37
RX0_C 90 36 RX2_2B
IN1D1p IN4D4n
HDMI_3V3 91 VCC VCC 35 HDMI_3V3
RX0_0B 92 34 RX2_1
RX0_0 IN1D2n IN4D3p RX2_1B
93 IN1D2p IN4D3n 33
94 GND GND 32
RX0_1B 95 31 RX2_0
RX0_1 IN1D3n IN4D2p RX2_0B
96 IN1D3p IN4D2n 30
HDMI_3V3 97 VCC VCC 29 HDMI_3V3
RX0_2B 98 28 RX2_C
RX0_2 IN1D4n IN4D1p RX2_CB
DGND 99 IN1D4p IN4D1n 27
100 GND GND 26
SCL1
SDA1
HPD1
POW1
CEC
DDCBUF_EN
GND
CEXT
PC0/I2C_RST
PC1/I2C_ADDR1
TEST
VCC
CEC_IN
CEC_OUT
S1/SDA_CTL
S2/SCL_CTL
S3/I2C_ADDR0
OE#/POWDN
I2C_CTL_EN
REXT
GND
POW4
HPD4
SDA4
SCL4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
HDMI SWITCH
SCL_0
SDA_0
DDCBUF_EN
CEC_IN
CEC_OUT
S1/SDA_CTL
S2/SCL_CTL
OE#/POWDN
I2C_CTL_EN
SDA_2
SCL_2
STP1
1K
1K
33K
33K
100R_NM
2.2uF
499R_1%
100R_NM
100R_NM
C37
R57
R59
R60
R61
R62
R64
HPD0
RX0_5V R58
RX2_5V R63
HPD2
HDMI_CEC
HDMI_3V3
HDMI_CEC
DGND
A A
ZORAN Confidential
Title
Service Manual
A1
HDMI I/F
Date: Thursday, May 06, 2010 Sheet 4 of 18
5 4 3 2 1
30
5 4 3 2 1
31
10uH/300mA_DNS
L4 VCC5_0
2 1
SMD_1005MIL
VCC5_0_TU L5
10uH/300mA_DNS
2 1
D SMD_1005MIL D
R65
10K R66
10K
NUTUNE
13 GND H1 IF_AINN
14 GND H2 IF_AINP
15 GND
16 GND
TU1 C46 C47 C45 10nF J3
FA2307 C44 22pF 22pF AFE_SIF
1nF
0 NC 1
A A
ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Tuner & Demodulator I/F
Date: Friday, May 14, 2010 Sheet 5 of 18
5 4 3 2 1
5 4 3 2 1
Close to 745
C49 0.1uF
D D
C50 L9
18pF 1.8uH
U1E
CVBS_IN
8 CVBS_IN
Video IN I/F
C52 C53
220pF 220pF
R72 R73 4.7K F2
R71 4.7K SVIDEO_Y
E2 SVIDEO_C
D57
75R
CVBS1
ESD-0402
F3 CVBS1
R74 4.7K G2
L10 47R CVBS2
7 COM_PR2_IN
VIN_R1 H3
C54 C51 VIN_G1 VIN_R
G3 VIN_G
220pF_DNS 22pF VIN_B1 E3
SOY_IN0 VIN_B
K2 VIN_SOGY
C55 0.1uF VGA_R G1
VGA_G VGA_R
F1 VGA_G
L11 47R C56 0.1uF VGA_B E1
C 7 COM_Y2_IN VGA_B C
SOG_IN0 K1
C57 C58 C59 0.1uF VGA_SOG
220pF_DNS 22pF
VGA_HSYNC C1
VGA_VSYNC VGA_HSYNC
D1 VGA_VSYNC
C60 1nF
L12 47R VGA_SCL T2
7 COM_PB2_IN VGA_SCL
VGA_SDA T3
C61 C62 VGA_SDA
220pF_DNS 22pF
PC_UART0RX
UART0TX 3 AFE_1V1
C64 K6
C63 AFE_VDD10_RGB0
K7 AFE_VDD10_RGB1
D58
0.01uF 4.7uF L9 AFE_GND1
ESD-0402
L10 AFE_GND2
VCC3_3
J6 AFE_VDD3V3_RGB0
VGA_VSYNC D59 D60 PC_UART0TX L13 J7
VGA_VSYNC 13 ESD-0402ESD-0402 CON7 GZ1608D601 C65 AFE_VDD3V3_RGB1
VGA_HSYNC C66 L7
VGA_HSYNC 13 DB15ds_vert 0.01uF 1uF AFE_VDD33_REF
11 1 VGA_R_IN L14 0R C67 0.1uF J1 AFE_FILTOUT
B 17 6 B
VGA_SDA R75 0R 12 2 VGA_G_IN L15 0R C68 0.1uF D2 ADC_EXT_CLK
16 7
VGA_HSYNC R76 1K 13 3 VGA_B_IN L16 0R C70 0.1uF C69 J2 AFE_RSET
8
VGA_VSYNC R77 1K 14 4 1uF
9 C72 ZR39745
VGA_SCL R78 0R 15 5 R81 R79 R82 0.1uF
10 D61 D62 C71 0.01uF R83 56K
AFE_1V1
ESD-0402 ESD-0402 75R 75R 75R C73 3.9nF
R84 R80 D63 D65
ESD-0402 ESD-0402
3.3K 3.3K C74 200pF
D64
ESD-0402
VCC3_3
VGA_SDA
TP5
VCC5V_STB
VGA_SCL R85
TP6
R86 4.7K VGA_SCL
VGA_HSYNC R88 0R_DNS R87 4.7K VGA_SDA
TP7
A 4.7K A
VGA_VSYNC R89 100R
TP8
PC_UART0TX 2 3 UART0RX 3
VGA_R_IN
TP9 ZORAN Confidential
Q1 2N7002LT1
Service Manual
VGA_G_IN Title
1
TP10
Model No.: HL42XLE2
R90 100R
ESD-0402
VGA_UART_ON/OFF 12 Zoran/HD7X5 Ref. Platform Rev 1.0
VGA_B_IN
TP11
32
Size Document Number Rev
A1
D66
Analog Video Inputs
Date: Friday, May 14, 2010 Sheet 6 of 18
5 4 3 2 1
5 4 3 2 1
33
D D
CN6
5
1 Y_IN COM_Y2_IN
V COM_Y2_IN 6
4
Service Manual
6
Model No.: HL42XLE2
2 Pb_IN COM_PB2_IN
R COM_PB2_IN 6
3 Pr_IN COM_PR2_IN
L COM_PR2_IN 6
75R
75R
75R
ESD-0402
ESD-0402
RCA-AV3-H1
ESD-0402
D68
D69
D67
R91
R92
R93
C C
Pr_IN
TP12
Pb_IN
TP13
Y_IN
TP14
B B
A A
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Component & DVD
Date: Monday, March 22, 2010 Sheet 7 of 18
5 4 3 2 1
5 4 3 2 1
SIDET14 VIDEO
R94 22K C75 1uF
V 1 CVBS_IN 6
4 R95
5
D70
6 2 AV_L_IN 22K
D R D
ESD-0402
L 3 AV_R_IN R96 22K C76 1uF
RCA3X1 R97
D71
22K
ESD-0402
YPrPb AUDIO IN U1F
R98 22K C77 1uF
Audio IN I/F
R99 A3
T7 LINE_IN1_L
A2 LINE_IN1_R
D72
1 YPBPR_L_IN 22K
ESD-0402
HD_L B3 LINE_IN2_L
3 B2 LINE_IN2_R
R101 22K C78 1uF R100 4.7K C3
C LINE_IN3_L C
4 2 YPBPR_R_IN R102 4.7K C2
HD_R LINE_IN3_R
A4 LINE_IN4_L
R103 A1 LINE_IN4_R
RCA-238H
D73
22K R104 4.7K B4
R105 4.7K LINE_IN5_L
ESD-0402
B1 LINE_IN5_R
ZR39745
B B
CN21 VGA-R/L VGA AUDIO IN
R106 22K C79 1uF
1 5 VGAL_IN
1 5 VGAR_IN
2 2 6 6
3 3 7 7
4 R107
4
D74
22K
ESD-0402
R108 22K C80 1uF
R109
D75
22K
ESD-0402
YPBPR_R_IN
TP15
A CVBS_IN YPBPR_L_IN A
TP16 TP17
VGAR_IN AV_L_IN COMPOSITE & SVIDEO AUDIO IN
TP18 TP19
VGAL_IN AV_R_IN ZORAN Confidential
TP20 TP21
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Service Manual
Audio Inputs
Model No.: HL42XLE2
34
5 4 3 2 1
35
D D
Service Manual
Model No.: HL42XLE2
U1G
ASPDIF 10
F7 VCM
C AC_VCM C
E6 VREF_AADC
AC_VREFDAC1 VREF_ADAC
AC_VREFDAC2 E7
AC_VREFADC F6 Close to U1
AC_AGNDREF G7
R110 1R
ZR39745
C89
C90
10uF/16V 0.1uF
B B
A A
ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Audio out
Date: Tuesday, March 23, 2010 Sheet 9 of 18
5 4 3 2 1
5 4 3 2 1
12V_AUDIO
R111
+
39K 2 PHONE_OUT_L
INA- OUTB 7
+
3 R113 39K C460 0.1uF C461 0.1uF R782 10R R783 10R CON2
100uF/16V INA+ INB- 6 VCC12V_IN L18 12V_AUDIO Speaker
4 VSS INB+ 5 100uF/16V 600(4.5X3.2) C266 100uF/16V C462 C463 100uF/16V C464 10uF C465 10uF AMP-Rout+ 1
D R114 LM4558 R115 470uF/16V C466 0.1uF AMP-Rout- 2 D
10K 10K C467 0.1uF C468 0.1uF C469 0.1uF AMP-Lout- 3
AMP-Lout+ 4
R116
10K C102
10uF/16V
2
3
44
45
40
41
34
35
13
27
9 LINEOUT1_R U55
C470C471C472C473
VCC3_3 R785 NC/3R3C474 NC/10nF
AVCC
PVCC
AVDD
DVDD
NC NC NC NC L80 22uH
22R AMP-Lout+
PVCC_A
PVCC_A
PVCC_B
PVCC_C
PVCC_D
PVCC_D
9 LINEOUT1_L 9 I2S_MCLK I2S_MCLK R786 15 MCLK OUT_A 1
9 I2S_SCLK I2S_SCLK R787 22R 21 SCLK C477 C478
9 I2S_LRCLK I2S_LRCLK R788 22R 20 LRCLK C476 220nF/25V
22R BST_A 4 100nF/25V 100nF/25V C475
9 I2S_SDIN I2S_SD0 R784 22 SDIN
R781 C479 220nF/25V C481 470nF
10K R789 22R 24 BST_B 43 L81 22uH C480
4,10,11 I2C_0_SCL R790 22R 23 SCL 100nF/25V100nF/25V AMP-Lout-
12V_AUDIO POWER_UP/DOWN 4,10,11 I2C_0_SDA R791 0R 19 SDA TAS5707 OUT_B 46
R741 VCC3_3 PDN R792 NC/3R3C482 NC/10nF
8
3
10K R793 C483 4700pF NC
VCLAMP_AB 5 C484 1uF/16V
1 Q55 R794 470RC485 47nF 11
R126 MMBT3904 PLL_FLTP
VCLAMP_CD 32 C486 1uF/16V
AV_R_OUT C117 Close to Pin 12 R795 NC/3R3C487 NC/10nF
2
12 VR_ANA
10K 12V_AUDIO 12K C488 0.01uF L82 22uH
3
C112 U8 R308 4.7K R318 4.7K R746 C489 4700pF 10 AMP-Rout+
AV_R_OUT R127 C113 Q74 VCC3_3 R797 470RC490 47nF PLL_FLTM OUT_C 39 C492 C493
1
3
1 OUTA VDD 8
39K 2 INA- OUTB 7 AV_L_OUT R312 MMBT3904 R796 R798 R799 18.2K_1%
16 OSC_RES C491 220nF/25V
10uF/16V R131 39K Q76 2K 200_1% BST_C 42 100nF/25V 100nF/25V C494
2
3 INA+ INB- 6 13 AMP_STB 1
4 VSS INB+ 5 10uF/16V MMBT3904 C454 R800 C498 0.1uF 18 C495 220nF/25V C497 C499 470nF
47K C496 4.7uF VR_DIG BST_D 33 L83 22uH
2
10uF/16V
R133 LM4558 R134 10K C500 NC/2200pF
6 100nF/25V 100nF/25V AMP-Rout-
10K 10K R801 22K 7 SSTIMER OUT_D 36
VCC3_3 NC OC_ADJ
R137 VCC5V_STB VREG 31 R802 NC/3R3
C501 NC/10nF
14 FAULT
R803 25 RESET
10K C121 D127 1N4148 2 3 AV_L_OUT C502
PGND_AB
PGND_AB
PGND_CD
PGND_CD
DVSSO
AVSS
DVSS
AGND
GND
STEST
EPAD
10uF/16V 2.2uF
3
C R251 C
Q304
9
9 LINEOUT2_R
47
48
37
38
17
28
30
29
26
49
MMBT3906 Q75 R761 NC
1
1
R311 10K MMBT3904
12V_AUDIO 10K
2
Q305 MMBT3906 2K R774
9 LINEOUT2_L
2 3 PWR_ON-OFF_MUTE R805 100R
10K R735
3
10K
PHONE_OUT_R AUD_AMP_MUTE Q54
1
14 AUD_AMP_MUTE 1
D126 R313 MMBT3904
3
47K R314 R740
2
1N4148
2K 1 Q72 C503
MMBT3904 2.2uF
VCC5_0 2K
1
1
+ C452 + C458
L17 100uF/16V 100uF/16V
PHONE_OUT_L
2
2
SPDIF OUT(Vertical) BLM18AG601SN1D
3
R249
1 Q73
MMBT3904
4
6
2
2K
4
6
9 ASPDIF ASPDIF R252 330R SPDIF 1 IN J2
GQ-05_H
PHONE_OUT_R
2 VCC TP26
PHONE_OUT_L
5
7
3 GND TP27
R254
10K AMP-Lout+
5
7
TP28
C240
4.7uF/10V AMP-Lout-
TP29
B AMP-Rout- B
TP39
AMP-Rout+
TP40
SPDIF
TP30
AV_L_OUT
TP31
AV_R_OUT
TP32
VCC3_3_STB
Audio_OUT T8
STP2
AV_L_OUT 5 5 R161
1 1 10K CN7 PHONEJACK
6 6 2 2
7 7 3 3
AV_R_OUT 12 HEADPHONE_PLUG HEADPHONE_PLUG
4 4 1 1 5 5 PHONE_OUT_R
2 2 6 6 PHONE_OUT_L
2
3 3 7 7
D79 4 4
2
1K
1K
2
1
1
C141
R165 C142
1
R164 470pF 620R 470pF
2
2
620R
1
D82
D83
D80
D81
ESD_0402_10pF
1
R162
R163
AUDIO OUTPUT
ESD-0402_DNS
ESD-0402_DNS
ESD-0402_DNS
ESD-0402_DNS
HEADPHONE OUT
A A
Title
Zoran/HD775 Ref. Platform
Size Document Number Rev
10
Audio AMP
Date: Friday, May 14, 2010 Sheet 10 of 18
5 4 3 2 1
Service Manual
Model No.: HL42XLE2
36
5 4 3 2 1
37
U1H
RP1A LVDS_D0O_N
LVDS_D0O_N A15 LVDS_D0O_N10x4 8 1 1 2
RP1B LVDS_D0O_P
LVDS_D0O_P B15 LVDS_D0O_P1 0x4 7 2
LVDS_D0E_N3 4 LVDS_D0E_P VCC5_0
D RP1C LVDS_D1O_N CN11 VCC3_3 LVDS_D1E_P D
LVDS_D1O_N A16 LVDS_D1O_N10x4 6 3 LVDS_D1E_N5 6
RP1D LVDS_D1O_P
B16 LVDS_D1O_P1 0x4 5 4 7 8
2
2
RP2A LVDS_D2O_N LVDS_D0O_P LVDS_CE_P
LVDS_D2O_N A17 LVDS_D2O_N10x4 8 1 LVDS_D0O_N 1 2 LVDS_CE_N11 12
RP2B LVDS_D2O_P R166
LVDS_D2O_P B17 LVDS_D2O_P1 0x4 7 2 13 14
LVDS_D1O_N 3 4 LVDS_D1O_P LVDS_D3E_N
15 16 LVDS_D3E_P 4.7K_DNS
RP2C
Service Manual
LVDS
LVDS_D3O_N A18 LVDS_D3O_N10x4 6 3 LVDS_D2O_N 5 6 17 18
RP2D LVDS_D3O_P LVDS_CO_P DCR_EN/DISPEN
1
Model No.: HL42XLE2
2
LVDS_CO_N RP3B LVDS_CO_P LVDS_D4O_P Panel_power Panel_power I2C_0_SCL 4,10,11
LVDS_CO_P B14 LVDS_CO_P1 0x4 7 2 LVDS_D4O_N 13 14 25 26
15 16 R168 27 28
RP3C LVDS_D4O_N 0R_DNS
LVDS_D4O_N A19 LVDS_D4O_N10x4 6 3 29 30
RP3D LVDS_D4O_P 4.7K R170 NC BRT_CNTL_OUT
2
1
LVDS_D5O_N C19
C18 CON16-LVDS
LVDS_D5O_P
RP4A LVDS_D0E_N 4,10,11 I2C_0_SDA
LVDS_D0E_N A9 LVDS_D0E_N1 0x4 8 1
RP4B LVDS_D0E_P CON32-LVDS
LVDS_D0E_P B9 LVDS_D0E_P1 0x4 7 2
RP4C LVDS_D1E_N
LVDS_D1E_N A10 LVDS_D1E_N1 0x4 6 3
RP4D LVDS_D1E_P BRT_CNTL_IN R171 NC
LVDS_D1E_P B10 LVDS_D1E_P1 0x4 5 4
C RP5A
C
A8 LVDS_CE_N1 0x4 8 1 LVDS_CE_N
LVDS_CE_N RP5B LVDS_CE_P
LVDS_CE_P B8 LVDS_CE_P1 0x4 7 2
RP5C LVDS_D2E_N VCC3_3 VCC5_0
LVDS_D2E_N A11 LVDS_D2E_N1 0x4 6 3
RP5D LVDS_D2E_P
LVDS_D2E_P B11 LVDS_D2E_P1 0x4 5 4
RP6A LVDS_D3E_N R172
LVDS_D3E_N A12 LVDS_D3E_N1 0x4 8 1
RP6B LVDS_D3E_P
LVDS_D3E_P B12 LVDS_D3E_P1 0x4 7 2 1K
R173
RP6C LVDS_D4E_N
LVDS_D4E_N A13 LVDS_D4E_N1 0x4 6 3
RP6D LVDS_D4E_P R174 4.7K
LVDS_D4E_P B13 LVDS_D4E_P1 0x4 5 4 BL_ON/OFF 17
4.7K_DNS
C13 R176
LVDS_D5E_N R175 10K Q9
LVDS_D5E_P C12 10K
MMBT3904
3
Q10
R177
R178 820R_1% 1
12 LCD_ON
E12 LVDS_REXT
LVDS_REXT PWM1 10k MMBT3904
2
PWM C22
B A22 B
STH1
RVS D20
TP B22
TCON
STV1 A20
C20 VCC5V_STB
CPV1
OE1 A21
STH2 B21
B20 VCC3_3_STB
STV2
CPV2 C21
D19 R179
OE2 BRT_CNTL_IN R181 1K
GPO F14
100R_1%
R180 R182 0R_NM R183
17 BRT_CNTL_OUT
ZR39745 0R
10K
3
A A
ZORAN Confidential
Title
U1.H19• G • •
• PIO• • HEADPHONE_PLUG 10.03.19
U1I • •
U1.J21• •VGA_UART_ON/OFF• • I2S_MCLK 10.03.19
• •
U1.H22• •GND• • VGA_UART_ON/OFF 10.03.19
D D
GPIO I/F
J3
B B
BOOT_0 BOOT_1
R186 R187
4.7K 4.7K
A A
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
Service Manual
A1
Model No.: HL42XLE2
GPIO I/F
38
Date: Thursday, May 06, 2010 Sheet 12 of 18
5 4 3 2 1
5 4 3 2 1
39
U1J
MCU I/F
FP_KEY_IN L1 M1
VCC3_3_STB FP_KEY_IN2 ADC8_IN0 VDD33_BOD
L2 ADC8_IN1
L3 ADC8_IN2
M2 R190 10K
D ADC8_IN3 D
M3 ADC8_IN4 ADC8_RBIAS L4
R188 R189
15K M5
15K VBAT
6 VGA_HSYNC P4 INT0_N/GPIO_TVP13/HDMI2_HPD
CNE2 AUD_AMP_MUTE P3
Key 10 AUD_AMP_MUTE INT1_N/GPIO_TVP23
6 VGA_VSYNC U3 INT2/GPIO_TVP29
4 T4
Service Manual
47pF
EJTAG6 (6pin/2.0mm)
0: MIPS BOOTSTRAP
1: EEPROM BOOTSTRAP
KEY_IN2 TP33 VCC5V_STB
KEY_IN TP34 TVM_BOOT R195 10K
LED_G • •
• • • •1K/0603, • • •
• • • 2mA
TP35
LED_R TP36
IR TP37
VCC5V_STB TP38
VCC3_3_STB
B R196 B
R197 1K
LED_R
4.7K 0: Watchdog Timer Enabled
1: Watchdog Timer Disabled VCC3_3_STB
FP_LED1 Q12
R198 10K MMBT3904 TEST_MODE R199 0_DNS
330
2
4.7K R206
IRR_IN 1 Q14 FP_LED2 Q15 LED_G
MMBT3904
A
MMBT3906 1K A
3
ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
MCU I/F
Date: Friday, May 14, 2010 Sheet 13 of 18
5 4 3 2 1
5 4 3 2 1
C161 C162
0.1uF 1uF
VCC1_1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
R7 IOVDD7 CVDD9 K17
C171 C172 L17 0.1uF 1uF
••
•
••
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CVDD10
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CVDD12 U10
0.01uF 4.7uF
•
••
•
••
•
•
•
•
P17 USB2_VDDA33T
VCC3_3
N7 AFE_VDD10_PLL
L25 C173 M9
GZ1608D601 C174 AFE_PLL_GND
1uF 0.01uF M7 AFE_VDD33_PLL
MVDD1 T11 VCC1_8
MVDD2 U11
VCC3_3 F13 LDI_VDD3V3 MVDD3 T13
MVDD4 T14
L26 C175 F12 U14
GZ1608D601 C176 LDI_CVDD1V MVDD5
MVDD6 T15
1uF 0.01uF U15 1.8V Bypass Caps
MVDD7
R17 DDRPLL_AVDD3V3
VCC1_1 VCC1_8
B L27 C177 B
GZ1608D601 C178 T9
1uF 0.01uF SYSPLL_AVDD3V3 C179 C180 C181 C182 C183 C184
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
VCC3_3 P15 DDRPLLVSS ZR39745
••
•
••
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
L28 C185 T10
GZ1608D601 C186 CVDD_MSD
•
••
•
•
P12
•
•
•
•
4.7uF 0.01uF CVSS_MSD
VCC3_3
L29 C187
GZ1608D601 C188
1uF 0.01uF
VCC1_1
L30 C189
GZ1608D601 C190
•
•
•
•
•
•
•
•
•
•
4.7uF 0.01uF
•
•
•
•
•
•
•
•
•
•
•••
•••
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
A A
VCC1_1
•
••
•
•
•
•
•
•
L31 C191
GZ1608D601 C192
4.7uF 0.01uF ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Service Manual
IC POWER I/F 1
Model No.: HL42XLE2
40
5 4 3 2 1
41
U1L
GND
H9 GND0 GND29 M10
H10 GND1 GND30 M11 U1M
H11 GND2 GND31 M12
H12 GND3 GND32 M13 1.0V LDO for AFE_PLL
D D
H13 GND4 GND33 M14 HDMI I/F
H14 M15 VCC3_3_STB USE 1.0V
GND5 GND34 U9
H15 GND6 GND35 N9
J9 N10 R21 ? S-1135B10-M5T1S
GND7 GND36 RESERVED1 VCC1_1_STB
J10 GND8 GND37 N11
J11 N12 R22 R207 C193
Service Manual
ZR39745
N-channel MOSFET
Q16
VCC1_1_STB
AO3400
AFE_1V1
C196 C197
R208 10K
13 TVM_PWR_ON1 0.1uF 10uF
C198
0.1uF
B B
1
10nF 470uF/16V 0.1uF 10nF
1uF
C208 + C206 C207 R213 C209 470uF/16V
0.1uF R214
0.1uF560pF 27K_1%
2
shielding of 20-mil GND
100uF/16V 4 5
2.2K GND FB
ZORAN Confidential
CORE POWER Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
IC POWER I/F 2
Date: Friday, May 14, 2010 Sheet 15 of 18
5 4 3 2 1
5 4 3 2 1
5V MAIN POWER
VCC12V_IN U11 L33 VCC5_0
MP1484 15uH/3A
2 VCC OUT 3 2 1
D D
R215 100K 7 L15UH_SMD
EN
6 COMP C211
R217 R216
C210 1 12K_1%
BST C212 C214 C215 C216
8
1
10nF SS 33R
C213 C218 10nF 470uF/16V 0.1uF 10nF
+ 1uF
C217 R218 C219
0.1uF 0.1uF R219
2
100uF/16V 560pF 2.7K_1%
shielding of 20-mil GND
9 GND
4 GND FB 5
2.2K
C C
4
U12 AP1084-ADJ/252 VCC1_8
Q17 3 IN OUT 2
1
3 C221
2 C220 + C223 C222
ADJ TAB
R220
0.1uF 470uF/16V 10uF
2
1
AO3401 100uF/16V 220R_1%
1
R221
100R_1%
B B
VCC5_0
4
4
1
3 R224 0 110R_1% +
IN OUT 2 0.1uF 10uF
1
1
R225 C229 R226 PCB Footprint = R0603
2
C227 + 100uF/16V
ADJ TAB
C228 110R_1%
0.1uF 10K R227
1
2
10uF 100uF/16V
PCB Footprint = R0603 180R_1%
PCB Footprint = R0603
R228
A 180R_1% A
PCB Footprint = R0603
Service Manual
Title
Model No.: HL42XLE2
42
Size Document Number Rev
10
Power & Ground 1
Date: Wednesday, March 31, 2010 Sheet 16 of 18
5 4 3 2 1
5 4 3 2 1
43
VCC12V_IN
VCC5V_STB
1
2
C230
+ C231
0.1uF VCC3_3_STB Q18 Panel_power
1
VCC12V_IN CN17 Power_Main R236 LVDS_VD
2
1 100uF/16V 1K VCC3_3_STB LVDS_VD 3
1 2 2 VCC3_3_STB 2
3 3 4 4
VCC5V_STB 5 R237 • L• VDS_VD=12V,• •R231=2K
5 6 6 SW_POWER R229
D 7 10K • L• VDS_VD=5V,• •R231=0 D
7 8 8 BRT_CNTL_OUT 11
9 SW_POWER R238 10K AO3401
3
9 10 10 BL_ON/OFF Q21 10K R239 R230 1
11 11 12 12 BL_ON/OFF 11
1 10K R231 2K
MMBT3904 R240 R232 10K
1
3
C238 Q22 10K
2
3
+ 1 TVM_PWR_ON2 13 10K Q19
MMBT3904 R233 4.7K 1 C232
MMBT3904
2
2
3
1
100uF/16V Q20 0.1uF_DNS C234 C235
1
R234 10K 1 C233 +
12 LCD_POWER_ON
MMBT3904 + 0.1uF
Service Manual
2
2
100uF/16V
2
Model No.: HL42XLE2
LVDS_VD VCC12V_IN
R235 0
LVDS_VD VCC5_LVDS
Panel Power Control
VCC12V_IN U15 L34 VCC5_LVDS
C C
MP1482_DNS 15uH/3A_DNS R260 0_DNS
2 VCC OUT 3 2 1
R256 100K 7 L15UH_SMD
EN
6 COMP C262
R255 R258
C263 1 12K_1%
BST C265 C257 C256 C258
8
1
10nF SS 33R
C264 + C261 10nF 0.1uF
470uF/16V_DNS1uF_DNS 10nF VCC_5V_USB VCC5_USB_IN
C255 R259 C260
0.1uF 0.1uF R257 R241
2
100uF/16V_DNS 560pF 2.7K_1% 0_DNS • • • •• • •
shielding of 20-mil GND • • •R237,• • • USB•
4 GND FB 5
2.2K VCC3_3_STB VCC_5V_USB 3
2
Q23
R242
0.925 x (1+Rup/Rdn) = 5.1V 10K AO3401
R243 1 R244
4.7K
R245 10K
3
10K Q24
B R246 4.7K 1 C236 B
3 MMBT3904
Q25 • • • • •
2
• • USB•
R247 10K 1 C237 0.1uF_DNS
12 PWR_SW_USB
+
MMBT3904
2
LABEL1 LABEL2
2
100uF/16V
QC LABEL QC LABEL
VCC_5V_USB VCC5_0
8
9
8
9
8
9
8
9
NC NC
7 1 7 1 7 1 7 1 1
2 2 2 2 2 R248 0
6 3 6 3 6 3 6 3 6 3
USB Power Control
H1 H2 H3 H4 H5
5
4
5
4
5
4
5
4
5
4
PAD PAD PAD PAD PAD
8
9
8
9
8
9
HOLE
8
9
8
9
8
9
A
7 1 1 7 1 7 1 A
7 1 7 1 7 1 1 1 2 2 2 2
2 2 2 2 2 6 3 6 3 6 3 6 3
6 3 6 3 6 3 6 3 6 3
H14 H15 H16 H17
5
4
5
4
5
4
5
4
5
4
5
4
5
4
5
4
5
4
PAD PAD PAD PAD PAD Title
Zoran/HD775 Ref. Platform
Size Document Number Rev
10
Power & Ground 2
Date: Thursday, April 01, 2010 Sheet 17 of 18
5 4 3 2 1
ZORAN Confidential
5 4 3 2 1
D D
GPIO Pin Table
B B
GPOIs Table
A A
ZORAN Confidential
Title
Service Manual
44
GPIO_Table
Date: Monday, March 22, 2010 Sheet 18 of 18
5 4 3 2 1
H
L
3
2
L
E
2
45
Customer Model
S
e
r
v
i
c
e
M
o
d
e
l
H
L
3
2
L
E
2
a
Factory Model LEA32A300
Model No.: HL42XLE2
A
T
1
0
0
3
2
3
L
E
D
3
2
A
3
0
0
Job Order No.
America
4
2
"
L
C
D
P
A
N
N
E
L
Country
Customer HAC
Brand Haier
6
7-3. Wiring Connection Diagram
2 1
1
N
C
N
1
7
C CON2
CON2
4
1
N
C
3
7
3
P
o
w
e
r
CON3
CNE1
CNE2
CON1
TUNER
1
4 5
S
e
r
i
a
l
N
O
.
N
O
.
R
e
m
o
t
e
p
a
n
e
l
s
u
b
a
s
s
e
m
b
l
y
Keypad board 1 Power wire 0090403211
L
V
D
S
W
I
R
E
2 0090402070C
7 Connection wire
8-1-2.How to exit
If you want to exit this factory menu, please press the button ”Menu” on the remote.
Version info: The first item is the Model Name and the second one is current software version.
(See picture on the next page.)
46
Service Manual
Model No.: HL42XLE2
47
Service Manual
Model No.: HL42XLE2
48
Service Manual
Model No.: HL42XLE2
49
Service Manual
Model No.: HL42XLE2
50
Service Manual
Model No.: HL42XLE2
51
Service Manual
Model No.: HL42XLE2
Horizontal/ vertical bars or picture Check for local interference such as an electrical appliance
shaking or power tool.
52
Service Manual
Model No.: HL42XLE2
Symptom: No Sound
No Sound
(All Mode)
Fail
Check the input
Change Source input
Source
Pass
Fail
Check the Re-soldering or change
input/output IC U13
Of IC U13 of Main
B/D
Pass
Fail
Check the Re-soldering or change
input/output IC U55
Of IC U55 of Main
B/D
Pass
Source
Fail
Check the Re-soldering or change
input/output IC U2
Of IC U2 of Main B/D
Pass
Source
Fail
Check the Change the Speaker
Speaker
Source
Pass
Check the
Sperker wire
53
Part Name Description Phenomena Failure cause
Block Defect :TCP cracking or cracking
Dim or L/D :TCP Sunken
V B/D Vertical bar
Failure Mode
Horizontal line(light or
H L/D
dark forever)
Service Manual
Model No.: HL42XLE2
54
55
Part Name Description Phenomena Failure Cause
Service Manual
Dot Defect Bright dot dark dot in pannel Incoming Inspection Standard
Model No.: HL42XLE2
Panel or Polarlzer
B/L normal,
White Screen
only white screen display
B/L normal,
Black Screen
only Black screen display
Circuit LCD
FIIcker Crosstalk
Vcom imbalance
Only Capacitance
Abnormal Color
color abormal improper bring crosstalk inside LCD pannel
1.Chip
lose action
Only
Abnormal Color 2.IC short or jointion bad
color abnormal
3.Pannel and vsc connect bad
Service Manual
Model No.: HL42XLE2
56
57
Part Name Description Phenomena Failure cause
Mechanlcal When Caused
Nolse turn panel,appear cacophony by Mechanica noise of backlight unit
Causeed by
Service Manual
Model No.: HL42XLE2
*Connect
B/L off B/L lose action badness
between wire and electrode
*Connect
B/L brightness darker than
B/L dark badnessShort between wire and electrode
normal
Operation
B/L B/L
abnormal
wire damaged wire damaged
or systemic noise
Operation
B/L wire open Without backlight abnormal
or systemic noise
F/M
F/M inB/L ,white,balck Rotundity F/M in B/L unit
or wirelike
Part Name Description Phenomena Failure Cause
Brightness
Light leakage at bottom of LCM brighter B/L unit badness
than normal
Mechanlcal or B/L
Uniformity B/L brightness asymmetric Sheet in B/L unit is uneven
*Lack screw
Lack screw
Mount hole Screw damage
or screw damage
Service Manual
Model No.: HL42XLE2
58