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Article history: In this study, synthesized zeolites were performed by solvothermal method using metakaolin and rice husk ash
Received 27 September 2016 as starting materials. The TiO2-zeolites photocatalysts obtained from the solvothermal method was compared
Received in revised form 7 December 2016 with that obtained from impregnation method. The synthesized products were characterized using X-ray Fluo-
Accepted 5 January 2017
rescence spectrometer (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM), the Fourier trans-
Available online 6 January 2017
form infrared (FTIR), ultraviolet -visible spectroscopy (UV–vis), particle size analyzer and surface area
Keywords:
measurement. The results showed that the incorporation of TiO2 in a form of transparent titanium solution
TiO2 into zeolites obtained from solvothermal method was very similar to that obtained from impregnation method
Zeolites confirmed by their mineralogical compositions, microstructures and specific surface areas. The adsorption and
Photocatalyst degradation efficiency of the TiO2-zeolites photocatalysts obtained from solvothermal method of 97.32% was
Metakaolin slightly lower than 99.43% of impregnation method. In addition, the synthesized TiO2-zeolites photocatalysts
Rice husk ash showed a greater adsorption and degradation of methylene blue than pure zeolites and pure TiO2 anatase.
© 2017 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.powtec.2017.01.014
0032-5910/© 2017 Elsevier B.V. All rights reserved.
418 N. Setthaya et al. / Powder Technology 313 (2017) 417–426
obtained from the Brunauer–Emmett–Teller (BET) method using a UV lamp (300–365 nm; Osram Ultra Vitalux 300 W) was also used to
Quantachrome Autosorp-1. Average particle size was performed using compare degradation performances of ZI and ZS samples in different
a Malvern Zetasizer nano ZS. Fourier transform infrared spectra (FTIR) UV wavelengths. The illuminated suspension was then collected and cen-
were analyzed using a Perkin Elmer Spotlight 400. The UV–vis diffuse trifuged at 5000 rpm to obtain the clear solution. The remaining concen-
reflectance spectra (DRS) were measured using a JASCO's V-670, UV– tration of MB was also analyzed using a UV-VIS-NIR spectrophotometer
VIS-NIR spectrophotometer. at a wavelength of 664 nm. The MB degradation efficiency (X) was cal-
culated by the following equation:
2.4. Methylene blue removal efficiency and photocatalytic activity test
X ¼ ½ðC0 −Ct Þ=C0 100
The removal efficiency and photocatalytic degradation of methylene
blue (MB) solution were studied using 0.1 g of TiO2-zeolite catalyst where C0 and Ct represent the initial concentration of MB solution and
suspended in 100 ml of 20 ppm MB solution. In addition, the MB degra- the concentration of MB analyzed at t time of illumination, respectively.
dation using 0.1 g of anatase TiO2 was also studied to compare the
quality of the products. Specific surface area of anatase TiO2 was 3. Results and discussion
55 m2/g. The initial MB concentration was analyzed by measuring
its maximum absorbance (λmax = 664 nm) using a JASCO's V-670, 3.1. Characterization of starting materials
UV–VIS-NIR spectrophotometer. The suspension was stirred at 500 rpm
in a dark chamber for 30 min to reach the adsorption equilibrium. Then The chemical compositions of MK and RHA are shown in Table 1. MK
the obtained suspension was illuminated under a 300 W HAL-302 composed of 58.03% SiO2 and 32.69% Al2O3 contents, corresponding to a
xenon light source with UV lamp (250–385 nm) at room temperature. SiO2/Al2O3 molar ratio of 3.02. The main components of RHA was
Fig. 3. XRD patterns of synthesized products prepared by different method. F: Faujasite, N: Zeolite Nu-5, P: Zeolite P1, S: Zeolite SSZ16.
420 N. Setthaya et al. / Powder Technology 313 (2017) 417–426
Fig. 4. FE-SEM photomicrographs and EDS of synthesized products prepared by different method (a) zeolites, (b) ZI and (c) ZS.
94.52 wt% of SiO2. The mineralogical compositions of MK and RHA are with hexagonal shape and the RHA particles were very irregular parti-
shown in Fig. 1. MK consisted mainly of amorphous aluminosilicate, cles with the remains of porous cellular fabric of rice husk, thus leading
resulting from dehydroxylation that driven off water from kaolinite. to a high surface area of RHA in comparison with that of MK.
Some quartz, illite and muscovite were also found together with MK
due to their inert phases showing no disruptive structures on calcina- 3.2. Characterization of zeolite and TiO2-containing zeolite catalysts
tion. RHA consisted of amorphous silica as indicated by the strong
broad peaks of pure silica in the range of 2θ ≈ 22–23°. The average par- X-ray powder diffraction was used to discover the existences of TiO2
ticle size of ground MK and ground RHA were 1.31 and 2.81 μm, respec- and zeolite as shown in Fig. 3. Diffraction peaks of the synthesized zeo-
tively and the specific surface areas of MK and RHA were 15.10 and lites corresponded to zeolite faujasite; Na2Al2Si3.3O10.6(H2O)7 (major
23.34 m2/g, respectively. The FE-SEM image of MK and RHA as shown phase), zeolite P1; Na6Al6Si10O32(H2O)12 and zeolite SSZ16; Na3.06
in Fig. 2 indicated that the MK particles composed of stacks of platelets H4.14(Si40.80Al7.20O96). It was obvious that the XRD patterns of ZS and
N. Setthaya et al. / Powder Technology 313 (2017) 417–426 421
Table 2 surface areas of 487.1, 452.1 and 437.6 m2/g as shown in Table 1. The av-
Weight/atomic percent of Si, Al and Ti elements from EDS in synthesized products pre- erage particle size was in good agreement with specific surface area
pared by different methods.
being that material with smaller particles had higher specific surface
Position Element Zeolite (a) ZI (b) ZS (c) area. The decreases in specific surface areas of ZS and ZI was due to
Wt% At% Wt% At% Wt% At% the deposition of TiO2 particles on the zeolite surfaces that filled up
the pore, and the TiO2 agglomeration/growth phenomena during the
A Si 12.45 7.98 11.86 10.02 3.05 8.50
Al 7.20 3.54 6.28 5.53 0.88 2.55 calcination treatments [17].
Ti – – 3.21 1.59 2.15 3.51 Fig. 4a–c shows the FE-SEM photomicrographs and EDS spectrum of
B Al 4.95 3.92 12.52 9.33 13.13 7.98 synthesized products (a) synthesized zeolites, (b) ZI and (c) ZS with the
Si 8.75 9.66 9.88 7.66 5.60 3.54 data of weight and atomic percent of Si, Al and Ti elements from EDS
Ti – – 2.80 1.22 4.13 1.47
analysis as shown in Table 2. It can be seen that the morphology of zeo-
lite faujasite composed of various sizes of agglomerated particles with
ZI mainly contained faujasite phase incorporating with zeolite Nu-5 as octahedral shapes [19,35] with a SiO2/Al2O3 molar ratio of 3.33 as
minority. With the presence of TiO2, zeolite P1 and zeolite SSZ16 obtain- shown in Fig. 4a. This was slightly lowered than deviated from the
ed from the TiO2-absenced system were transformed into faujasite and used starting SiO2/Al2O3 molar ratio of 4.0. The other particles with pris-
zeolite Nu-5; Na0.14Al2Si70O143.07(H2O)0.97. It should be noted here that matic shape corresponded to the zeolite P1 [19,36] with a SiO2/Al2O3
ZS and ZI were subjected to calcinations at high temperature while the molar ratio of 3.41. The obtained SiO2/Al2O3 molar ratios was similar
pure zeolite was only dried in electric oven. Diffraction peaks of TiO2 the values of 3.21 and 3.33 detected by XRF and XRD, respectively.
phase was not detected in ZS and ZI samples. Similar results were also From the EDS in Fig. 4b, the octahedral shape of faujasite phase of ZI
reported by Li et al. [13] and Faghihian and Bahranifard [33] showing sample encompassed TiO2 in the range of 4.67–5.36 wt%. While, the
no TiO2 peak, although using different zeolite types. Li et al. used com- EDS in Fig. 4c showed TiO2 content of ZS sample, in the range of 3.59–
mercially natural clinoptilolite and Faghihian and Bahranifard used zeo- 6.89 wt%. This result was also similar to results obtained from the XRF
lite X synthesized using metakaolin and sodium silicate as starting analysis. In addition, it can be observed that the surface morphology of
materials. However, synthesized temperature and time of this present ZI and ZS sample showed nanoparticles of spherical TiO2 in the range
work were different from Faghihian and Bahranifard in that 120 °C 100–200 nm and its clusters attached onto the surfaces of zeolites as
and 6 h for this work and 90 °C and 24 h for Faghihian and Bahranifard. also reported by Gomez et al. [17].
The framework structure of zeolite was not destroyed with the loading The results of FTIR Spectroscopy as shown in Fig. 5 were used to ex-
of TiO2. It was also probable that after the calcination step, the clusters of amine the chemical structures of the synthesized products. The
TiO2 formed were too small to give clear diffraction patterns for ZS and stretching and bending vibration bands of hydroxyl groups in zeolites
ZI samples [34]. As detected by using XRF, the chemical compositions of were s observed at 3470 cm− 1 and 1650 cm−1, respectively. The
ZS and ZI contained 6.79 and 6.43 wt% of TiO2, respectively as shown in broad band around 991 cm−1 was assigned to the internal asymmetric
Table 1. Synthesized zeolites with TiO2-absenced system, on the other stretching vibration of Si\\O\\T (T = Si or Al) in zeolite [29,37] The
hand, consisted mainly of SiO2 and Al2O3 with 46.23 and 24.49 wt%, re- presences of adsorption modes at 747 and 564 cm−1 were due to the
spectively and extremely low TiO2 contents of only 0.06 wt%. The exis- external symmetric stretching of Si\\O\\T, while the absorption
tence of TiO2 in the TiO2-absenced zeolite was from MK and RHA. bands at 683 and 463 cm−1 corresponded to the Si\\O\\Al symmetric
The average particle size of the synthesized zeolite, ZS and ZI were stretching and symmetric bending, respectively [37,38]. For the FTIR
0.621, 0.663 and 0.743 μm, respectively with corresponding specific spectra of TiO2-zeolite photocatalysts, no band of Si-O-Ti antisymmetric
stretching vibration in the region near 960 cm− 1 was detected. Ac- 3.3. Methylene blue removal efficiency and photocatalytic activity test
cordingly, the replacement of the tetrahedral Si sites with Ti did
not take place for both ZS and ZI samples. It was demonstrated The degradation of MB dye was measured in the solution system to
that titanium compound was deposited on the surfaces of zeolites assess the photocatalytic activity of the synthesized catalysts. The acti-
in a form of TiO2 rather than the Ti incorporated into the SiO4 frame- vation of TiO2 by UV light generated electron (e−) - hole (h+) pairs on
work [1,17]. the surfaces of material that reacted with bound O2 or H2O in order to
The results of UV–vis diffuse reflectance spectra (UV–vis DRS) of the generate reactive oxygen species like hydroxide radicals (OH−), super-
synthesized products and anatase TiO2 are shown in Fig. 6a. It could be oxide radicals (O2−) and hydrogen peroxide (H2O2) in various chain re-
clearly seen that zeolite with no TiO2 had the lowest intensity absorp- actions. These active species worked for disruption of organic molecule
tion band compared with TiO2-zeolite photocatalysts and anatase structures. In the degradation of MB (C16H18N3SCl), the OH– obtained
TiO2. The broad absorption band of ZI was found at 268.4 nm which from the oxidation of adsorbed water or adsorbed OH– played a great
was slightly lower than the 263.6 nm of ZS. While using pure anatase role on the elimination of MB. For an absolute reaction, the final prod-
TiO2 provided the highest intensity absorption band at 335.2 nm. The ucts of the reaction are CO2 and H2O [41,42] as shown in the following
diffuse reflectance spectra presented that TiO2-zeolite photocatalysts equation.
have a significant shift to longer wavelengths and an extension of the
absorption in the visible range in comparison with that of anatase MB þ OH→products CO2 þ H2 O þ NH4þ þ NO3 − þ SO4 2− þ Cl
−
TiO2. This result was in agreement with previous finding of Wang
et al. [39]. The band gap energies of the catalysts were obtained from
the Kubelka Munk theory which could be evaluated by a plot of Fig. 7a–d shows the UV–vis absorption spectra of 20 ppm MB solu-
[F(R)hν]2 as a function of hν [40] as shown in Fig. 6b. The calculated tion under the illumination with UV light at 250–385 nm for different
band-gap energies of pure anatase TiO2, ZI and ZS were 3.24, 3.20 and durations of time with 4 catalysts viz., (a) anatase TiO2, (b) zeolite,
3.45 eV, respectively. These results implied that TiO2-zeolite (c) ZI and (d) ZS. The characteristic absorption spectrum of MB at
photocatalysts had the photocatalytic performance of TiO2. 663.8 nm was examined as a function of the UV light revelation time.
The results revealed that the major peak of MB gradually was reduced
over time accompanied by a significant shift of the peak in the case of
using anatase TiO2 as a photocatalyst similar to Nagarjuna et al.'s work
[43] and Zuo et al.'s work [44]. While using zeolite powder with no
TiO2, the absorption peak of MB decreased by a half from initial concen-
tration of MB indicating the adsorption capacity of zeolite alone could
not hand on the photocatalytic performance. However, adsorption of
the MB on the photocatalyst surface was one of the significant reaction
steps in degradation [33]. In using ZI and ZS as the photocatalysts, the
intensity of an absorption peak of MB from initial concentration (2.78)
was obviously reduced after adsorption in the dark or 0 min of UV illu-
mination time demonstrating not only the adsorption capacity of zeolite
but also TiO2 in comparison with anatase TiO2. In addition, the photocat-
alytic activity could be enhanced by TiO2-containing zeolite at low con-
centration (calculated as 7.6 mg and 7.1 mg of TiO2 for ZS and ZI,
respectively) while the amount of anatase TiO2 was 0.1 g in this test.
The intensity of an absorption peak of MB gradually decreased with
time as shown in Fig. 7c and d. It was worth noting here that the ZI sam-
ple showed slightly better MB degradation performance than ZS sample.
This was due to the incorporation of TiO2 chiefly on the external surface
of zeolite in the impregnation method which was slightly better than
the solvothermal synthesis method. To prove photodegradation perfor-
mance, MB decolorization experiments of ZI and ZS under illumination
of longer wavelength UV lamp (300–365 nm; Osram Ultra Vitalux
300 W) were carried out at room temperature. The results proved that
under illumination with longer wavelength (300–365 nm), the main
peak of MB was higher than that illuminated under shorter wavelength
(250–385 nm) in every illumination time as shown in Fig. 8. This result
indicated the photodegradation effect of ZI and ZS. Shorter UV wave-
length carried more energy thus affecting the MB degradation. The
photodegradation of ZI and ZS using different sources of illumination
reflected the influence of wavelengths and light intensity on the reac-
tion rates of degradation [45]. Moreover, to reveal a TiO2-doping limita-
tion of the photocatalysts, effect of TiO2 doped contents in ZI composite
on photodegradation performance were studied, as shown in Fig. 9. Ab-
sorption peak of MB of 20wt% TiO2 doped ZI was compared with that of
5wt% TiO2 doped ZI under 300–365 nm illumination. It is obvious that
without illumination, the absorption peaks of MB of both samples
were similar that resulted from only adsorption phenomena. For 3 h
of illumination time with wavelength of 300–365 nm, absorption peak
of MB of 20 wt% TiO2 doped ZI sample slightly lowered than 5wt%
Fig. 6. Graphical representation of (a) absorbance versus wavelength and (b) Kubelka- TiO2 doped ZI sample indicating the doping limitation of photocatalysts.
Munk (F(R)hν)2 versus energy of synthesized products and anatase. Therefore, effect of TiO2 content on photocatalytic rate of MB dye was
N. Setthaya et al. / Powder Technology 313 (2017) 417–426 423
Fig. 7. UV–vis absorbance spectra of MB as a function of illumination times with (a) anatase, (b) zeolite, (c) ZI and (d) ZS.
Fig. 8. UV–vis absorbance spectra of MB as a function of illumination times with difference of UV wavelengths (a) ZI; 250–385 nm, (b) ZI; 300–365 nm, (c) ZS; 250–385 nm and (d) ZS;
300–365 nm.
424 N. Setthaya et al. / Powder Technology 313 (2017) 417–426
Fig. 9. UV–vis absorbance spectra of MB as a function of illumination times with difference of TiO2 doping contents in ZI (a) 5 wt% and (b) 20 wt% under illumination with 300–365 nm of
UV wavelength.
insignificant when added greater than 5 wt%. However, TiO2 doping 3 h. Nevertheless, the degradation by pure anatase TiO2 was lower than
limitation reported in Wang et al.’s work [1] was at 20 wt% TiO2. It that of TiO2-zeolite photocatalyst. The high decolorization rate was
was worth noting here that zeolite types used were different in that caused by the high porosity and proper pore sizes of zeolites. MB dye
faujasite and Na-Y zeolites were used in this work and Wang's work, re- had an effective molecular diameter of approximately 0.77 nm which
spectively. The limitation was due to a reduction in specific surface area was smaller than that of synthesized zeolite with the average pore
of TiO2 doped zeolites. size of approximately 1.36 nm [19]. MB could be stored in the large in-
Fig. 10 shows the adsorption and photocatalytic degradation of MB ternal surfaces and on the external surfaces of both zeolite and TiO2. The
with time with various synthesized catalysts. MB removal efficiency MB removal efficiency was 99.43% and 97.32% at 3 h illumination while
was calculated by the remaining concentration of MB in the solution the adsorption efficiency (without illumination) was 95.2% and 92.0% at
after illumination at 1, 2 and 3 h. The decolorization rates after 30 min 20 ppm MB concentration using ZI and ZS samples, respectively. When
of the adsorption equilibrium in dark conditions of MB solution for compared with Faghihian and Bahranifard's finding [33], MB removal
both of ZI and ZS were faster than that with zeolite and anatase TiO2. efficiency using zeolite X was 90% as a concern of similar zeolite to MB
It was worth noting here that the MB degradation with zeolite without solution ratio. For using natural clinoptilolite of Li et al.’s work, the re-
TiO2 took place only via adsorption phenomena not via photocatalytic moval efficiency test was performed using methyl orange as a tester
process. In the adsorption process before UV illumination, the adsorp- and the result was 85–95% removal efficiency. In addition to the ad-
tion capacity of MB by anatase TiO2 was relatively low and was signifi- sorption, the adherence of MB on zeolite could be from cation ex-
cantly improved by zeolite adsorption. More than 90% of MB was change capacity of zeolite [2]. This proposed that the total rate of
removed by TiO2-containing zeolites within 30 min as shown in the adsorption procedure was controlled by chemisorption which
Fig. 11, ascribing to its high surface area and high adsorbability of zeolit- complicated valency forces through exchange or sharing of elec-
ic characteristics. In the process of photodegradation, anatase TiO2 was a trons between the sorbent (zeolite) and sorbate (MB solution)
high potential photocatalysts achieving 82% of MB photodegradation in [46]. It was quite obvious that MB removal of ZI and ZS samples
Fig. 10. Adsorption and photocatalytic degradation of MB from initial concentrations of 20 mg/l with time with different photocatalysts.
N. Setthaya et al. / Powder Technology 313 (2017) 417–426 425
Fig. 11. The percent of adsorption and photodegradation of MB from initial concentrations of 20 mg/l with different photocatalysts.
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