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LG
LG
Multi Type Air Conditioner
SERVICE MANUAL
MODEL
• Indoor Unit: Room Type Art Cool Type
AMNH093D4A0(LMN090HE) AMNH093APM0(LMAN090HNS)
AMNH123DEA0 (LMN120HE) AMNH123APM0(LMAN120HNS)
AMNC093D4A0(LMN090CE) AMNC093APM0(LMAN090CNS)
AMNC123DEA0 (LMN120CE) AMNC123APM0(LMAN120CNS)

• Outdoor Unit: A2UH243FA0(LMU240HE)


A2UC243FA0 (LMU240CE)

CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Multi type Air Conditioner Service Manual

TABLE OF CONTENTS
Model Number Nomenclature ....................................................................................................................3
Symbols Used in this Manual ...................................................................................................................4
Safety Precautions......................................................................................................................................5
Dimensions................................................................................................................................................11
Indoor Unit.............................................................................................................................................11
Outdoor Unit ...........................................................................................................................................12
Product Specifications .............................................................................................................................13
Installation .................................................................................................................................................15
Installation Parts.....................................................................................................................................15
Installation Tools.....................................................................................................................................15
Select the best location .........................................................................................................................16
Piping length and elevation ....................................................................................................................17
Fixing Installation Plate(Standart Type)..................................................................................................18
Preparing work for Installation (Artcool Type Only) ................................................................................19
Flaring Work and Connection of Piping..................................................................................................21
Flaring work............................................................................................................................................21
Connecting the Piping ............................................................................................................................22
Connecting the Cable between Indoor Unit and Outdoor Unit .............................................................30
Connect the cable to the Indoor unit. .....................................................................................................30
Connect the cable to the Outdoor unit....................................................................................................31
Connection method of the connecting cable(Example) ..........................................................................32
Connect the cable to the indoor unit.......................................................................................................33
Checking the Drainage, Forming the Pipings and Long Pipe Setting .................................................34
Checking the drainage............................................................................................................................34
Forming the piping..................................................................................................................................35
Air Purging and Evacuation .....................................................................................................................36
Checking method ...................................................................................................................................36
Evacuation..............................................................................................................................................37
Charging ....................................................................................................................................................38
Test Running .............................................................................................................................................39
Operation ...................................................................................................................................................40
Function of control..................................................................................................................................40
Function of Indoor Unit ...........................................................................................................................45
Function of Outdoor Unit ........................................................................................................................47
Remote Control Operation .....................................................................................................................48
Disassembly ..............................................................................................................................................49
Indoor Unit..............................................................................................................................................49
Schematic Diagram...................................................................................................................................54
Electronic Control Device .......................................................................................................................54
Wiring Diagram.......................................................................................................................................58
Components Locations...........................................................................................................................59
Troubleshooting Guide .............................................................................................................................64
Refrigeration Cycle Diagram ..................................................................................................................64
Self-diagnosis Function ..........................................................................................................................65
Cycle Troubleshooting Guide..................................................................................................................66
Electronic Parts Troubleshooting Guide .................................................................................................67
General Information................................................................................................................................72
2-way, 3-way Valve ....................................................................................................................................78
Exploded View & Replacement Parts List ..............................................................................................82
Indoor Unit .............................................................................................................................................82
Outdoor Unit ..........................................................................................................................................86

2 Multi type Air Conditioner


Model Number Nomenclature

Model Number Nomenclature


Indoor Unit
AMN H 09 3 D 4 A 0

Serial Number
Function
A : Basic, L : Nano Plasma + Auto Clean(Wall Mounted)
C: Plasma(Ceiling Cassette), G: Low Static Motor
ART COOL(DELUXE) Type Front Panel Color
B : Blue, D : Wood, M : Metal, R : Mirror, W : White

Chassis Name
Indoor Unit Type
Wall mounted split
D : D- look type L : L- look type G : G- look type
M : M- look type N : N- look type
Artcool type
A : standard/wide type D : Deluxe type
B : Ceiling Concealed Duct
V : Ceiling & Floor(Convertible)

Electrical Rating
3: 1Ø, 208~230V, 60Hz

Nominal Cooling Capacity in Btu/h


Ex) 9,000 Btu/h '09', 12,000 Btu/h '12'
Model Type
H: Heat Pump C: Cooling Only
Outdoor Unit MPS Variable Multi System Indoor Unit

A2U H 24 3 F A 0
Serial Number

Function
A : Basic

Multi Type
F : Free Joint Multi Type

Electrical Ratings
3: 1Ø, 208~230V, 60Hz

Nominal Cooling Capacity in Btu/h


Ex) 24,000 Btu/h '24', 36,000 Btu/h '36'

Model Type
H: Heat Pump C: Cooling Only

R-410A MPS Variable Multi System Outdoor Unit


And No. of Connectable Indoor Units
Ex) A2U : Connectable max. 2 Indoor Units

Service Manual 3
Model Number Nomenclature

Combination table
Cooling Heating
Combination of Indoor Unit(kBtu/h)
Operation
Each Capacity Total Capacity Each Capacity Total Capacity

Unit-A Unit-B Total UNIT-A(Btu/h) UNIT-B(Btu/h) Btu/h kW UNIT-A(Btu/h) UNIT-B(Btu/h) Btu/h kW


9 9 9000 - 9000 2637 9000 - 9000 2637
1 Unit
12 12 12000 - 12000 3516 12000 - 12000 3516
9 9 18 9000 9000 18000 5275 9000 9000 18000 5275
2 Unit 9 12 21 9000 12000 21000 6154 9000 12000 21000 6154
12 12 24 12000 12000 24000 7033 12000 12000 24000 7033

Notes :
1.Cooling Capacity is based on : indoor temp. 26.7°C(80.1°F)DB, 19.4°C(66.9°F)WB; outdoor temp. 35°C(95°F)DB, 23.9°C(75°F)WB
2.Heating Capacity is based on : indoor temp. 21.1°C(70°F)DB, 15.6°C(60.1°F)WB; outdoor temp. 8.3°C(46.9°F)DB, 6.1°C(43°F)WB
3.The total ability of connected a indoor unit is up to 24k Btu/h

Symbols Used in this Manual

This symbol alerts you to the risk of electric shock.

This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE This symbol indicates special notes.

4 Multi type Air Conditioner


Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage to properties only.
■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
■ Installation
Do not use a defective or under- For electrical work, contact the Always ground the product.
rated circuit breaker. Use this dealer, seller, a qualified electrician,
appliance on a dedicated circuit. or an Authorized Service Center.
• There is risk of fire or electric • Do not disassemble or repair the • There is risk of fire or electric
shock. product. There is risk of fire or shock.
electric shock.

Install the panel and the cover Always install a dedicated cir- Use the correctly rated break-
of control box securely. cuit and breaker. er or fuse.
• There is risk of fire or electric • Improper wiring or installation may • There is risk of fire or electric
shock. cause fire or electric shock shock.

Service Manual 5
Safety Precautions

Do not modify or extend the Do not install, remove, or re- Be cautious when unpacking
power cable. install the unit by yourself and installing the product.
(customer).
• There is risk of fire or electric • There is risk of fire, electric shock, • Sharp edges could cause injury.
shock. explosion, or injury. Be especially careful of the case
edges and the fins on the con-
denser and evaporator.

For installation, always con- Do not install the product on a Be sure the installation area
tact the dealer or an defective installation stand. does not deteriorate with age.
Authorized Service Center.
• There is risk of fire, electric shock, • It may cause injury, accident, or • If the base collapses, the air condi-
explosion, or injury. damage to the product. tioner could fall with it, causing
property damage, product failure,
and personal injury.

Do not let the air conditioner Take care to ensure that Do not place anything on the
run for a long time when the power cable could not be power cable.
humidity is very high and a pulled out or damaged during
door or a window is left open. operation.
• Moisture may condense and wet or • There is risk of fire or electric • There is risk of fire or electric
damage furniture. shock. shock.

6 Multi type Air Conditioner


Safety Precautions

Do not plug or unplug the Do not touch(operate) the Do not place a heater or other
power supply plug during product with wet hands. appliances near the power
operation. cable.
• There is risk of fire or electric • There is risk of fire or electrical • There is risk of fire and electric
shock. shock. shock.

Do not allow water to run into Do not store or use flammable Do not use the product in a
electric parts. gas or combustibles near the tightly closed space for a long
product. time.
• It may cause There is risk of fire, • There is risk of fire or failure of • Oxygen deficiency could occur.
failure of the product, or electric product.
shock.

Gasolin

When flammable gas leaks, If strange sounds, or small or Stop operation and close the
turn off the gas and open a smoke comes from product. window in storm or hurricane.
window for ventilation before Turn the breaker off or discon- If possible, remove the prod-
turn the product on. nect the power supply cable. uct from the window before
the hurricane arrives.
• Do not use the telephone or turn • There is risk of electric shock or • There is risk of property damage,
switches on or off. There is risk of fire. failure of product, or electric shock.
explosion or fire

Service Manual 7
Safety Precautions

Do not open the inlet grill of the product When the product is soaked Be cautious that water could
during operation. (Do not touch the elec- (flooded or submerged), contact not enter the product.
trostatic filter, if the unit is so equipped.) an Authorized Service Center.
• There is risk of physical injury, • There is risk of fire or electric • There is risk of fire, electric shock,
electric shock, or product failure. shock. or product damage.

Ventilate the product from time to time when Turn the main power off when cleaning or
operating it together with a stove, etc. maintaining the product.
• There is risk of fire or electric shock. • There is risk of electric shock.

When the product is not be used for a long time, dis- Take care to ensure that nobody could step on
connect the power supply plug or turn off the breaker. or fall onto the outdoor unit.
• There is risk of product damage or failure, or unintend- • This could result in personal injury and product dam-
ed operation. age.

CAUTION
■ Installation
Always check for gas (refrigerant) leak- Install the drain hose to ensure that Keep level even when
age after installation or repair of product. water is drained away properly. installing the product.
• Low refrigerant levels may cause • A bad connection may cause water • To avoid vibration or water leak-
failure of product. leakage. age.

90°

8 Multi type Air Conditioner


Safety Precautions

Do not install the product Use two or more people to lift Do not install the product
where the noise or hot air and transport the product. where it will be exposed to
from the outdoor unit could sea wind (salt spray) directly.
damage the neighborhoods.
• It may cause a problem for your • Avoid personal injury. • It may cause corrosion on the
neighbors. product. Corrosion, particularly on
the condenser and evaporator fins,
could cause product malfunction or
inefficient operation.

■ Operational
Do not expose the skin directly to cool air for Do not use the product for special purposes,
long periods of time. such as preserving foods, works of art, etc. It
(Don't sit in the draft.) is a consumer air conditioner, not a precision
refrigeration system.
• This could harm to your health. • There is risk of damage or loss of property.

Do not block the inlet or outlet Use a soft cloth to clean. Do Do not touch the metal parts of
of air flow. not use harsh detergents, sol- the product when removing the
vents, etc. air filter. They are very sharp!
• It may cause product failure. • There is risk of fire, electric shock, • There is risk of personal injury.
or damage to the plastic parts of
the product.

x
Wa Thinner

Service Manual 9
Safety Precautions

Do not step on or put anyting Always insert the filter secure- Do not insert hands or other
on the product. (outdoor ly. Clean the filter every two objects through the air inlet or
units) weeks or more often if neces- outlet while the product is
sary. operated.
• There is risk of personal injury and • A dirty filter reduces the efficiency • There are sharp and moving parts
failure of product. of the air conditioner and could that could cause personal injury.
cause product malfunction or dam-
age.

Do not drink the water drained Use a firm stool or ladder Replace the all batteries in the
from the product. when cleaning or maintaining remote control with new ones
the product. of the same type. Do not mix
old and new batteries or dif-
ferent types of batteries.
• It is not sanitary and could cause • Be careful and avoid personal • There is risk of fire or explosion
serious health issues. injury.

Do not recharge or disassemble the batteries. If the liquid from the batteries gets onto your
Do not dispose of batteries in a fire. skin or clothes, wash it well with clean water.
Do not use the remote if the batteries have
leaked.
• They may burn or explode. • The chemicals in batteries could cause burns or other
health hazards.

10 Multi type Air Conditioner


Dimensions

Dimensions
Indoor Unit
1. Split Type Indoor 2. Art Cool Type Indoor Unit

W D

D
W

Pipe Hole

Hanger Hole

Fix Hole

Installation plate

Split Type ARTCOOL Type


Model
S4 SE SP3
Dimension
9 kBtu/h 12 kBtu/h 9 kBtu/h 12 kBtu/h
W mm 840 895 570
H mm 270 282 568
D mm 153 165 129

Service Manual 11
Dimensions

Outdoor Unit
W

L1
D
L2
L3
H

L6 L5 L7
L4

MODEL UE1
DIM 24kBtu/h
W mm 870

H mm 800

D mm 320

L1 mm 370

L2 mm 25

L3 mm 775

L4 mm 25

L5 mm 546

L6 mm 160

L7 mm 160

12 Multi type Air Conditioner


Product Specifications

Product Specifications
Indoor Unit
Indoor Unit Type Wall Mounted

Model AMNC093D4A0(LMN090CE) AMNH093D4A0(LMN090HE) AMNC123DEA0 (LMN120CE) AMNH123DEA0 (LMN120HE)


Nominal Cooling Capacity ★ kcal/h(W) 2,267(2,637) 2,267(2,637) 3,023(3,516) 3,023(3,516)
Btu/h 9,000 9,000 12,000 12,000
Nominal Heating Capacity ★ kcal/h(W) - 2,267(2,637) - 3,023(3,516)
Btu/h - 9,000 - 12,000
Air Circulation H/M/L CMM(CFM) 8.2(289) 8.2(289) 9.4(332) 9.4(332)
Setting temperature range(cool/heat) °C 18~30 16~30 18~30 16~30
Fan motor Output W 15 15 15 15
Model DL-88430LGIF DL-88430LGIF DL-88430LGIF DL-88430LGIF
Input V DC36 DC36 DC36 DC36
Running Current A 0.15 0.15 0.15 0.15
Fan Type Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan
No. Used / Diameter EA/inch(mm) 1/3.74(95) 1/3.74(95) 1/3.74(95) 1/3.74(95)
Noise Level (Sound Press,1m) H/M/L dBA 31 / 29 / 22 31 / 29 / 22 36 / 32 / 29 36 / 32 / 29
Temperature controller Thermistor Thermistor Thermistor Thermistor
Coil Tube Size (OD) inch(mm) 0.197(5.0) 0.197(5.0) 0.197(5.0) 0.197(5.0)
Fins per inch 20 20 18 18
No. of Rows & Column 2R,15C 2R,15C 2R,15C 2R,15C
Dehumidification Rate l/h - 1.1 - 1.2
Dimensions (W*H*D) inch(mm) 33.0*10.6*6.0(840*270*153) 33.0*10.6*6.0(840*270*153) 35.2*11.1*6.5(895*282*165) 35.2*11.1*6.5(895*282*165)
Net Weight kg(lbs) 7(15.4) 7(15.4) 9.5(20.9) 9.5(20.9)
Piping Connection Liquid inch(mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35)
Gas inch(mm) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
Drain hose (ID Ø) mm 20 20 20 20
Packing Dimension (W*H*D) inch(mm) 35.7*13.1*8.8(906*332*223) 35.7*13.1*8.8(906*332*223) 38.3*9.1*14.6(973*231*372) 38.3*9.1*14.6(973*231*372)
Stuffing Quantity With(Without) S/Parts 20/40ft(hi-c) 440/910 (1091) 440/910 (1091) 353/719 (792) 353/719 (792)

Indoor Unit Type Artcool

Model AMNC093APM0(LMAN090CNS) AMNH093APM0(LMAN090HNS) AMNC123APM0(LMAN120CNS) AMNH123APM0(LMAN120HNS)


Nominal Cooling Capacity ★ kcal/h(W) 2,267(2,637) 2,267(2,637) 3,023(3,516) 3,023(3,516)
Btu/h 9,000 9,000 12,000 12,000
Nominal Heating Capacity ★ kcal/h(W) - 2,267(2,637) - 3,023(3,516)
Btu/h - 9,000 - 12,000
Air Circulation H/M/L CMM(CFM) 7.5(264) 7.5(264) 8.5(300) 8.5(300)
Setting temperature range(cool/heat) °C 18~30 16~30 18~30 16~30
Fan motor Output W 24 24 24 24
Model DL-89812LGIB DL-89812LGIB DL-89812LGIB DL-89812LGIB
No. of Poles
Input V DC36 DC36 DC36 DC36
Running Current A 1.5 1.5 1.5 1.5
Fan Type Turbo Fan Turbo Fan Turbo Fan Turbo Fan
No. Used / Diameter EA/inch(mm) 1/24.32(617.7) 1/24.32(617.7) 1/24.32(617.7) 1/24.32(617.7)
Noise Level (Sound Press,1m) H/M/L dBA 37 / 31 / 27 37 / 31 / 27 43 / 39 / 31 43 / 39 / 31
Temperature controller Thermistor Thermistor Thermistor Thermistor
Coil Tube Size (OD) inch(mm) 0.197(5.0) 0.197(5.0) 0.197(5.0) 0.197(5.0)
Fins per inch 20 20 20 20
No. of Rows & Column 2R,20C 2R,20C 2R,20C 2R,20C
Dehumidification Rate l/h - 1.1 - 1.4
Dimensions (W*H*D) inch(mm) 22.4*22.4*5.1(570*568*129) 22.4*22.4*5.1(570*568*129) 22.4*22.4*5.1(570*568*129) 22.4*22.4*5.1(570*568*129)
Net Weight kg(lbs) 9(19.84) 9(19.84) 9(19.84) 9(19.84)
Piping Connection Liquid inch(mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35)
Gas inch(mm) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
Drain hose (ID Ø) mm 20 20 20 20
Packing Dimension (W*H*D) inch(mm) 26.2*25.7*9.1(665*653*231) 26.2*25.7*9.1(665*653*231) 26.2*25.7*9.1(665*653*231) 26.2*25.7*9.1(665*653*231)
Stuffing Quantity With(Without) S/Parts 20/40ft(hi-c) 237/534(239/539) 237/534(239/539) 237/534(239/539) 237/534(239/539)

Note : 1.★ See the page "Combination Table"


2. Due to our policy of innovation some specifications may be changed without notification.

Service Manual 13
Product Specifications

Outdoor Unit - Multiple piping models

Model A2UC243FA0(LMU240CE) A2UH243FA0(LMU240HE)

Cooling Capacity★ Btu/hr 9,000~24,000 9,000~24,000


W 2637~7033 2637~7033
kcal/hr 2267~6037 2267~6037
Heating Capacity★ Btu/hr - 9,000~24,000
W - 2637~7033
kcal/hr - 2267~6037
Input★ Cooling W 1170~2390 1170~2390
Heating W - 1220~2440
Running Current★(208/230V) Cooling A 7.7~10.1 7.7~10.1
Heating A - 7.4~9.8
Power Supply Ø,V,Hz 1,208/230,60 1,208/230,60
Max. Number of Connectable Indoor Units 2 2
Compressor Type Rotary Rotary
(Constant) Model GK094K GK094K
Motor Type Hermetic Hermetic
Quantity Ea 1 1
Motor Input W 955 955
Oil Charge cc 330±10 330±10
Oil Type FVC68D FVC68D
Capacitor µF/Vac 30 / 370 30 / 370
O.L.P Type(model name) External Type(MRA98996-12026) External Type(MRA98996-12026)
Compressor Type Rotary Rotary
(Constant) Model GK141K GK141K
Motor Type Hermetic Hermetic
Quantity Ea 1 1
Motor Input W 1430 1,430
Oil Charge cc 350±10 350±10
Oil Type FVE FVE
Capacitor µF/Vac 35 / 370 35 / 370
O.L.P Type(model name) External Type(MRA12105-12026) External Type(MRA12105-12026)
Refrigerant charge Charge g(oz) 1600 1600
Type R410A R410A
Control L.E.V L.E.V
Coil Tube Size (OD) inch(mm) 0.276(7.0) 0.276(7.0)
Fins per inch 18 18
No. of Rows & Column/No. 2R,36C 2R,36C
Fan motor Model IC-1640LG GE IC-1640LG GE
Output W 90 90
Capacitor µF/Vac 6/370 6/370
Fan Type Propeller Propeller
No. Used / Diameter EA/inch(mm) 1 / 460 1 / 460
Discharge Side / Top Side Side
Air Circulation Outdoor CMM(CFM) 53(1872) 53(1872)
Noise Level(H/L) at 230V Sound Press,1m dB(A) 1 54 54
Defrosting - Invertion Cycle
SVC Valve Liquid inch(mm) 1/4 (6.35) * 2EA 1/4 (6.35) * 2EA
Gas 3/8 (9.52) * 2EA 3/8 (9.52) * 2EA
Dimensions W*H*D inch(mm) 34.3*31.5*12.6 (870*800*320) 34.3*31.5*12.6 (870*800*320)
Net Weight Outdoor kg(lbs) 69(152) 69(152)
Max. Interunit Piping Length Total of Each Room m 30 30
For One Room m 15 15
Max. Installation Indoor Unit~Outdoor Unit m 7.5 7.5
Height Difference Indoor Unit~Indoor Unit m 7.5 7.5
Packing Dimension W*H*D inch(mm) 40.2*34.3*17.3 (1020*870*440) 40.2*34.3*17.3 (1020*870*440)
Testing Combinations SE 12K +SE 12K SE 12K +SE 12K
Stuffing Quantity 20/40ft 54/114 54/114

Notes: 1. Capacities are based on the following conditions:


Cooling: -Indoor Temperature 26.7°C(80.1°F)DB/19.4°C66.9°F)WB
-Outdoor Temperature 35°C(95°F)DB/23.9°C(75°F)WB
-Interconnecting Piping Length 7.5m
-Level Difference of Zero.
Heating: -Indoor Temperature 21.1°C(70°F)DB/15.6°C(60.1°F)WB
-Outdoor Temperature 8.3°C(46.94°F)DB/6.1°C(42.98°F)WB
-Interconnecting Piping Length 7.5m
-Level Difference of Zero.
2. Capacities are Net Capacities.
3. ★ : See the page "Combination Table"
4. Due to our policy of innovation some specifications may be changed without notification.

14 Multi type Air Conditioner


Installation

Installation
Read carefully, and then follow step by step.
Installation Parts
Installation plate Type "A" screw and plastic anchor

Type "B" screw Remote Control Holder

Installation Tools
Figure Name Figure Name

Screw driver Ohmmeter

Electric Drill Hexagonal wrench

Measuring Tape, Knife Ammeter

Hole Core Drill Gas Leak Detector

Thermometer,
Spanner Level

Torque wrench Flaring Tool Set

Service Manual 15
Installation

Select the best location


Indoor unit
1. Do not have any heat or steam near the unit.
More than 5cm
2. Select a place where there are no obstacles in front (2.0 inch) More than 5cm
of the unit. (2.0 inch)

3. Make sure that condensation drainage can be conve-


niently routed away.
More than 2.3m
4. Do not install near a doorway. (90.6 inch)
5. Ensure the spaces indicated by arrows from the wall, More than 5cm
ceiling, fence or other obstacles. (2.0 inch)
6. Use a stud finder to locate studs to prevent unneces-
sary damage to the wall.
More than 10cm

CAUTION: Install the indoor unit More than 50cm


on the wall where the height from
the floors more than 2.3m(7.5ft).
More than 50cm

Outdoor unit More than 2m

1. If an awning is built over the unit to prevent direct


sunlight or rain exposure, make sure that heat radia- more than 20cm
(7.9 inch)
tion from the condenser is not restricted.
2. Ensure that the spaces indicated by arrows around more than 20cm
(7.9 inch)
front, back and side of the unit.
3. Do not place animals and plants in the path of the
warm air.
4. Take the air conditioner weight into account and more than 70cm
select a place where noise and vibration are mini- (27.6 inch)
mum.
5. Select a place so that the warm air and sound from
the air conditioner do not disturb neighbors.
Rooftop Installations:
If the outdoor unit is installed on a roof structure, be
sure to level the unit. Ensure the roof structure and
anchoring method are adequate for the unit location.
Consult local codes regarding rooftop mounting.

16 Multi type Air Conditioner


Installation

Piping length and elevation


Multi Piping Type
Max Elevation
Max elevation
Max total length of Max length of each Min length of each between each
Capacity(Btu/h) between indoor
all pipes (A+B) pipe (A/B) pipe (A/B) indoor unit and out-
units (h2)
door unit (h1)

24k 30m(100ft) 15m(50ft) 3m(10ft) 7.5m(25ft) 7.5m(25ft)

Pipe Size
Indoor Capacity
(Btu/h) Gas Liquid Standard Length Additional Refrigerant

9K 3/8" 1/4" 7.5m(25ft) 20g/m(0.32oz/ft)


12K 3/8" 1/4" 7.5m(25ft) 20g/m(0.32oz/ft)

24k A

h2
B

h1

h1

CAUTION: Capacity is based on standard length and maximum allowance length is on the
basis of reliability. Oil trap should be installed every 5~7 meters (16.4~23.0ft).

Service Manual 17
Installation

Fixing Installation Plate(Standard Type)


The wall you select should be strong and solid enough to
prevent vibration Installation Plate
1. Mount the installation plate on the wall with
type "A" screws. If mounting the unit on a concrete wall,
use anchor bolts.
• Mount the installation plate horizontally by aligning the Chassis
centerline using a level. Hook
Type "A" screw

2. Measure the wall and mark the centerline. It is also


important to use caution concerning the location of the
installation plate-routing of the wiring to power outlets is
through the walls typically. Drilling the hole through the
wall for piping connections must be done safely.

Distance (mm) D
Installation plate B
CHASSIS
(Grade) A B C D
C A
S4 50 105 59 105 Ø70mm Ø70mm
Left rear piping Right rear piping
SE 65 110 85 110

18 Multi type Air Conditioner


Installation

Preparing work for Installation (Artcool Type Only)


Open panel front
1. First, push the front panel backward and lift it up to remove the two screws.
2. The moment of lifting the both lower parts of panel front, you can hear sound this panel came out, In this time panel front is
separated
3. After pull down this panel a bit, and separate connecting wire with product.

Panel Front
Connector

Remove cover pipe and cover side


1. Remove two screws(for fixing cover pipe)
2. Pull up the cover side of desired connecting direction, then cover
side is separated.
3. In case of connecting direction is left or right, path through the
hole of cover side.

CAUTION: After removing the pipe hole, cut the Pipe hole
burr for safety.

NOTICE When connecting pipe path through rear


wall, don’t remove the hole.

Drain hose junction


1. Remove the rubber stopple of desired direction of
drainage.
2. As the following picture, Insert drain hose in the
handle of drain pan, and join drain hose and con-
necting hose.

Adhesive Only one


desiring direction

Connecting
part
Drain rubber cap
hose

Service Manual 19
Installation

■ Sticking the installation guide map and


fixing Indoor unit
1. Put an Installation Guide Map on the desired 7. Drill the piercing part for connecting pipe as
surface. diameter 50mm. (In case of piercing rear surface)
INSTALLATION GUIDE MAP

Refer to No. 5 on this page when making a hole in the wall.

2. Make a hole with diameter of 6mm and depth of 8. First, Drive the two points of the upper parts by
30-35mm when piercing a screw point. screws. (Leave 10mm for hanging product)
IN
ST
AII
AT
IO
N
GU
ID
EM
IN
AP

10
mm ST
AL
LA
TIO
N
3. Drive the fore plastic anchors into drilled points.
GU
IN
ST
AL
LA
TIO
N
9. Drive the lower parts after facing the hole of
GU
ID
EM product with plastic anchors, and fix completely
AP
the upper screws.

Plastic anchors
Plastic anchors

4. Hang the hole of product at the upper screws.


(In this time, Remove the map) In case of nothing wrong in the matter,
INS
(Falling attention) TAL
LAT
ION
GUID connect the pipe and the wire.
EM
AP (Installation manual reference)

Hanger hole
(Rear side of
product)

5. Check the fixed product with light power. ■ Drill a hole in the wall
• Drill the piping hole with a ø50mm hole core drill. Drill
the piping hole at either the right or the left with the hole
slightly slanted to the outdoor side.

WALL
Indoor Outdoor
6. Look at suited horizon by horizontal meter on
the horizontal setting line, and Fix lightly the
map by adhesive tape. IN
ST
(0.2~0.3")

AL
LA
Horizontality TIO
5-7mm

N
GU
ID
EM
AP

20 Multi type Air Conditioner


Flaring Work and Connection of Piping

Flaring Work and Connection of Piping


Flaring work
Main cause for gas leakage is due to defect in flaring work. Carry out correct flaring work in the following procedure.
Cut the pipes and the cable.
1. Use the piping kit accessory or the pipes purchased locally.
2. Measure the distance between the indoor and the outdoor unit. Copper
3. Cut the pipes a little longer than measured distance. pipe 90° Slanted Uneven Rough

4. Cut the cable 1.5m (5.0ft) longer than the pipe length.

Burrs removal
1. Completely remove all burrs from the cut cross section of
pipe/tube.
2. Put the end of the copper tube/pipe in a downward direction Pipe
as you remove burrs in order to avoid dropping burrs into the Reamer
tubing.

Point down

Putting nut on
• Remove flare nuts attached to indoor and outdoor unit, then
put them on pipe/tube having completed burr removal.
(not possible to put them on after flaring work)
Flare nut

Copper tube
Flaring work
• Carry out flaring work using flaring tool as shown below.
• Firmly hold copper pipe in a die in the dimension shown in the
table above.

Outside diameter A
Handle
mm inch mm
"A"

Ø6.35 1/4 0~0.5 Bar Bar


Yoke
Ø9.52 3/8 0~0.5
Cone

Copper pipe
Clamp handle
Red arrow mark

Service Manual 21
Flaring Work and Connection of Piping

Check
1. Compare the flared work with the figure by. Smooth all round
Inside is shiny without scratches
2. If a flared section is defective, cut it off and do flaring work
again.
= Improper flaring =

Inclined Surface Cracked Uneven


damaged thickness
Even length
all round

Connecting the Piping


Indoor
1. Prepare the indoor unit's piping and drain hose for installation through the wall.

2. Remove the plastic tubing retainer(see the illustration by)


and pull the tubing and drain hose away from chassis.
3. Replace only the plastic tubing holder 1, not the holder 2 in
the original position.

For right rear piping

1. Route the indoor tubing and the drain hose in the direction
of rear right.
2. Insert the connecting cable into the indoor unit from the out-
door unit through the piping hole.
• Do not connect the cable to the indoor unit.
• Make a small loop with the cable for easy connection later. Drain hose

3. Tape the tubing, drain hose, and the connecting cable. Be Drain hose
sure that the drain hose is located at the lowest side of the
bundle. Locating at the uper side can cause drain pan to
overflow inside the unit.

If the drain hose is routed inside the room, insulate the hose
with an insulation material* so that dripping from "sweat- Tape
Connecting
ing"(condensation) will not damage furniture or floors. pipe

*Foamed polyethylene or equivalent is recommended. Drain hose


Connecting cable Loop

Gas side piping


Connecting
cable
Liquid side piping
Drain hose

22 Multi type Air Conditioner


Flaring Work and Connection of Piping

4. Indoor unit installation


Hook the indoor unit onto the upper portion of the installa-
tion plate.(Engage the two hooks of the rear top of the Connecting
indoor unit with the upper edge of the installation plate.) cable
Ensure that the hooks are properly seated on the installa-
tion plate by moving it left and right. Drain hose

Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).

Connecting the piping to the indoor unit and drain hose


to drain pipe.
1. Align the center of the pipes and sufficiently tighten the
flare nut by hand.
2. Tighten the flare nut with a wrench.
Indoor unit tubing Flare nut Pipes

Outside diameter Torque


mm inch kg.m Open-end wrench (fixed)
Ø6.35 1/4 1.8
Ø9.52 3/8 4.2 Flare nut

Wrench Connection pipe


3. When extending the drain hose at the indoor unit, install
the drain pipe. Indoor unit tubing

Drain pipe

Wrap the insulation material around the connecting por- Indoor unit drain hose

tion. Adhesive
Vinyl tape(narrow)

1. Overlap the connection pipe insulation material and the


indoor unit pipe insulation material. Bind them together Plastic bands Insulation material
with vinyl tape so that there may be no gap.
2. Wrap the area which accommodates the rear piping hous-
ing section with vinyl tape.

Connection pipe Indoor unit pipe


Vinyl tape (wide) Wrap with vinyl tape
3. Bundle the piping and drain hose together by wrapping Connecting cable
them with vinyl tape for enough to cover where they fit into
the rear piping housing section. Pipe
Vinyl tape(narrow)

Wrap with vinyl tape

Pipe

Vinyl tape(wide)
Drain hose

Service Manual 23
Flaring Work and Connection of Piping

For left rear piping


1. Route the indoor tubing and the drain hose to the required
piping hole position. 1 2
2. Insert the piping, drain hose, and the connecting cable into Connecting
the piping hole. cable

3. Insert the connecting cable into the indoor unit.


• Don't connect the cable to the indoor unit. Drain pipe
• Make a small loop with the cable for easy connection
later.
4. Tape the drain hose and the connecting cables.

5. Indoor unit installation


• Hang the indoor unit from the hooks at the top of the
installation plate.
• Insert the spacer etc. between the indoor unit and the Indoor unit
installation plate and separate the bottom of the indoor Spacer
unit from the wall.
Installation plate
8cm
Connecting the piping to the indoor unit and the drain
hose to drain pipe.
1. Align the center of the pipes and sufficiently tighten the
flare nut by hand.

2. Tighten the flare nut with a wrench. Indoor unit tubing Flare nut Pipes

Outside diameter Torque


mm inch kg.m
Ø6.35 1/4 1.8 Open-end wrench (fixed)
Ø9.52 3/8 4.2
Flare nut

Wrench Connection pipe


3. When extending the drain hose at the indoor unit, install
Indoor unit tubing
the drain pipe.

Drain hose

Indoor unit drain hose

Vinyl tape (narrow)


Adhesive

24 Multi type Air Conditioner


Flaring Work and Connection of Piping

Wrap the insulation material around the connecting por- Plastic bands Insulation material
tion.
1. Overlap the connection pipe heat insulation and the indoor
unit pipe heat insulation material. Bind them together with
vinyl tape so that there may be no gap.
2. Wrap the area which accommodates the rear piping hous-
ing section with vinyl tape.
Connection Indoor
pipe unit piping

Vinyl tape Wrap with vinyl tape


(wide)
Pipe

Vinyl tape(narrow)
Connecting cable

3. Bundle the piping and drain hose together by wrapping


them with cloth tape over the range within which they fit
into the rear piping housing section. Pipe
Drain hose
Vinyl tape(narrow)

Wrap with
vinyl tape(wide)
Reroute the pipings and the drain hose across the back
of the chassis.

Indoor unit installation


Piping for
1. Remove the spacer. passage through
piping hole
2. Ensure that the hooks are properly seated on the installa-
tion plate by moving it left and right.
3. Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).
Connecting
cable

Drain hose

Service Manual 25
Flaring Work and Connection of Piping

■ Panel Assembly(Art Cool Type only)


1. First, Check the side cover assembly exactly, Fix
power cord in the bottom groove of cover side
left.

2. Assemble connecting lead wire with controller


and first fix the upper part of panel front, then
match the lower part of panel front

Panel Front
Connector

3. Drive two screws.

26 Multi type Air Conditioner


Flaring Work and Connection of Piping

Installation Information. For left piping. Follow the instruction below.

Good case
• Press on the upper side of clamp and unfold the tubing to downward slowly.

Bad case
• Following bending type from right to left may cause damage to the tubing.

Service Manual 27
Flaring Work and Connection of Piping

REMOTE CONTROL PREPARATION(OPTIONAL)


HOW TO MOUNT ONTO A WALL

HOW TO INSERT BATTERIES


Remove the battery cover from the remote con-
troller.
• Slide the cover according to the arrow direction. • Do not use rechargeable batteries,
such batteries differ from standard dry
Insert the two batteries. cells in shape, dimensions, and per-
• Be sure that the (+) and (-) directions are correct. formance.
• Be sure that both batteries are new. • Romove the batteries from the remote
controller if the air conditioner is not
Re-attach the cover. going to be used for some long time.
• Slide it back into position.

28 Multi type Air Conditioner


Flaring Work and Connection of Piping

Outdoor
Align the center of the pipings and sufficiently tighten the flare
nut by hand.

Finally, tighten the flare nut with torque wrench until the
wrench clicks. Outdoor unit
• When tightening the flare nut with torque wrench, ensure
the direction for tightening follows the arrow on the wrench.

Outside diameter Torque A-UNIT


mm inch kg.m Gas side piping
Ø6.35 1/4 1.8
B-UNIT
Ø9.52 3/8 4.2
Liquid side piping

Torque wrench

Service Manual 29
Connecting the Cable between Indoor Unit and Outdoor Unit

Connecting the Cable between Indoor Unit and Outdoor Unit


Connect the cable to the Indoor unit.
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually
according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are
the same as those of the indoor unit.)
The earth wire should be longer than the common wires.
The circuit diagram is not subject to change without notice.
When installing, refer to the electrical diagram behind the front panel of Indoor Unit.
The wiring for the outdoor unit can be found on the inside of the Outdoor Unit control cover.

RECOMMAND:
• The circuit diagram is not subject to change without notice.
• Be sure to connect wires according to the wiring diagram.
• Connect the wires firmly, so that not to be pulled out easily.
• Connect the wires according to color codes by referring to the wiring diagram.

RECOMMAND: Provide a circuit breaker Main power source


between power source and the outdoor
unit as shown below.
Air Circuit Breaker
Conditioner Use a circuit breaker
or time delay fuse.

RECOMMAND: The power cord connected to the outdoor unit should be complied with the following
specifications (ETL recognized and CSA certified).

AWG14

Line voltage (208~230V)


GN
/YL

20
mm

The power connecting cable connected to the indoor and outdoor unit should be complied with the
following specifications (ETL recognized and CSA certified).

AWG18

Low voltage (below 40V)


GN
/YL

20
mm

RECOMMAND: When using the separate wire as the power cord, please fix the separate wire into the
control box panel by using tie wrap as the fixture.

30 Multi type Air Conditioner


Connecting the Cable between Indoor Unit and Outdoor Unit

Connect the cable to the Outdoor unit.


1. Remove the cover control from the unit by loosening the
screw. Outdoor unit
Connect the wires to the terminals on the control board
Terminal block
individually as the following.
2. Secure the cable onto the control board with the holder Over 5mm
(clamper).
Holder for
3. Refix the cover control to the original position with the power supply
screw. cord
Power supply
24k Outdoor side
cable

A-UNIT B-UNIT
1 2 3 4 1 2 3 4

Cover control
Connecting cable(Low voltage)
Connecting
cable

L N
1 2 3 4 1 2 3 4

Terminal BLOCK Power Source Terminal BLOCK


208/230V AC
Indoor A-UNIT (High voltage) Indoor B-UNIT

NOTICE :
1. Separately wire the high and low voltage line.
2. Use heat-proof electrical wiring capable of withstanding temperature up to 75°C(167°F).
3. Use outdoor and waterproof Connecting
connection cable
cable(Low rated more than 300V for the connection between indoor and outdoor unit.
voltage)
(For example, Type SJO-WA)

WARNING:

• Be sure to comply with local codes while running the wire from the indoor unit to the outdoor unit(size of
wire and wiring method, etc).
• Every wire must be connected firmly.
• No wire should be allowed to touch refrigerant tubing, the compressor or any moving parts.

Service Manual 31
Connecting the Cable between Indoor Unit and Outdoor Unit

Connection method of the connecting cable(Example)


(1) Remove two-caps on the conduit panel.
(2) Make a hole appropriate for the passage of connection cable
through on cap by tool.
(for low voltage line)
Terminal
(3) Pass the connecting cable through the hole. block
(4) Properly connect the cable on the terminal block.
(5) Fix the connection cable with cord clamp provided on the unit
not to have strain at the terminal when the connection cable is G
Cord clamp
pulled outside up to a 35 pound weight.
Lock nut Cap(Reuse)
(6) Wind the vinyl tape round the connecting cable for sealing
between the surface of the connection cable and cap. Hole
(7)Finally, Fix the cap to the conduit panel. (for low voltage line)
Cap(Remove)
WARNING: Loose wiring may cause the termi- Taping
(for sealing)
nal to overheat or result in unit malfunction. A
Power supply line Conduit panel Low voltage line
fire hazard may also exist. Therefore, be sure (1ø, 230/208V) (connecting cable)
all wiring is tightly connected.

When connecting each power wire to the corresponding terminal, High voltage
follow instructions "How to connect wiring to the terminals" and
fasten the wire tightly with the fixing screw of the terminal plate.
Strand wire
How to connect wiring to the terminals

Strip 10mm(3/8")
For strand wiring Round
(1) Cut the wire end with a wire cutter or wire-cutting pliers, terminal
then strip the insulation to expose the strand wiring about
10mm(3/8").
(2) Using a screwdriver, remove the terminal screw(s) on the
terminal plate.
Low voltage
(3) Using a round terminal fastener or pliers, securely clamp
each stripped wire end with a round terminal. Loosening the Fastening the
(4) Position the round terminal wire, and replace and tighten terminal block wire tightly
screw
the terminal screw using a screwdriver.

Connecting cable

32 Multi type Air Conditioner


Connecting the Cable between Indoor Unit and Outdoor Unit

CAUTION: Provide a circuit breaker between power source and the unit as shown
below.
Main power source

Air
Conditioner Circuit Breaker Model Power source Fuse or breaker
Capacity
Use a circuit
breaker or time 24k 1Ø, 230/208V 25A
delay fuse.

Connect the cable to the indoor unit


1. Connect the wires to the terminals on the control board
individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and the
terminal No. are the same as those of indoor unit respec-
tively.

Connecting cable

2. Attach the Grille onto the cabinet.


• Grasp the lower left and right side of the Grille and
engage four tabs on the top inside edge of the chassis.
• Press the Grille toward the chassis until it will be back into
place.

Service Manual 33
Checking the Drainage, Forming the Pipings and Long Pipe Setting

Checking the Drainage, Forming the Pipings and Long Pipe Setting
Checking the drainage
To check the drainage.
1. Pour a glass of water on the evaporator.
2. Ensure the water flows through the drain hose of the
indoor unit without any leakage and goes out the drain exit.

Drain piping
1. The drain hose should point downward for easy drain flow.

Downward slope

2. Do not make drain piping.

Accumulated
Do not raise
drain water
Tip of drain hose Less than
Air
dipped in water 50mm gap

Water Water Water


Waving
leakage leakage leakage Ditch

34 Multi type Air Conditioner


Checking the Drainage, Forming the Pipings and Long Pipe Setting

Forming the piping


Form the piping by wrapping the con-
necting portion of the indoor unit with Seal a small
insulation material and secure it with opening around
the pipings with Taping
two kinds of vinyl tape. gum type sealer.
• If you want to connect an additional drain hose, the end Drain hose
of the drain outlet should be routed above the ground.
Secure the drain hose appropriately.
Plastic Pipings
band
Connecting
In cases where the outdoor unit is cable
installed below the indoor unit perform
the following. Power supply
1. Tape the piping, drain hose and connecting cable from cord
down to up.
2. Secure the tapped piping along the exterior wall using
• Trap is required to prevent water from entering
saddle or equivalent. into electrical parts.

In cases where the Outdoor unit is


installed above the Indoor unit perform
the following. Seal a small opening
around the pipings
1. Tape the piping and connecting cable from down to up. with gum type sealer.
2. Secure the taped piping along the exterior wall. Form a
Trap
trap to prevent water entering the room.
3. Fix the piping onto the wall by saddle or equivalent.

Trap

Service Manual 35
Air Purging and Evacuation

Air Purging and Evacuation


Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
1. Pressure in the system rises.
2. Operating current rises.
3. Cooling(or heating) efficiency drops.
4. Moisture in the refrigerant circuit may freeze and block capillary tubing.
5. Water may lead to corrosion of parts in the refrigeration system.
Therefore, the indoor/outdoor unit and connecting tube must be checked for leak tight, and vacuumed to remove incondensi-
ble gas and moisture in the system.

Checking method
Preparation 1. Do a leakage test of all joints of the tubing(both indoor and
outdoor) and both gas and liquid side service valves.
• Check that each tube(both liquid and gas side tubes) between
Bubbles indicate a leak. Be sure to wipe off the soap with a
the indoor and outdoor units have been properly connected and
clean cloth.
all wiring for the test run has been completed. Remove the ser-
vice valve caps from both the gas and the liquid side on the out- 2. After the system is found to be free of leaks, relieve the
door unit. Check that both the liquid and the gas side service nitrogen pressure by loosening the charge hose connector
valves on the outdoor unit are kept closed at this stage. at the nitrogen cylinder. When the system pressure is
reduced to normal, disconnect the hose from the cylinder.
Leakage test
• Connect the manifold valve(with pressure gauges) and dry nitro-
gen gas cylinder to this service port with charge hoses.
CAUTION: Be sure to use a manifold Indoor unit
valve for leak testing.
The high side manifold valve must always
be kept closed. Outdoor unit

• Pressurize the system to no more than 150 P.S.I.G. with dry


nitrogen gas and close the cylinder valve when the gauge
reading reached 150 P.S.I.G. Next, test for leaks with liquid
soap.
CAUTION: To avoid nitrogen entering the
refrigerant system in a liquid state, the top Manifold valve
of the cylinder must be higher than its bottom Pressure Lo Hi

gauge
when you pressurize the system. Usually, the
cylinder is used in a vertical standing position.
Charge hose

NOTICE : Leakage test shoud be done for each indoor


unit connection set, separately.
Nitrogen gas
cylinder(in vertical
standing position)

36 Multi type Air Conditioner


Checking the Drainage, Forming the Pipings and Long Pipe Setting

Evacuation
1. Connect the charge hose end described in the preceding
steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open. Then, Indoor unit
run the vacuum pump.
The operation time for evacuation varies with tubing length
and capacity of the pump. The following table shows the
time required for evacuation.
Outdoor unit
Required time for evacuation when 30 gal/h vacuum
pump is used
If tubing length is less If tubing length is longer
than 10m (33 ft) than 10m (33 ft)
10 min. or more 15 min. or more

2. When the desired vacuum is reached, close the "Lo" knob


of the manifold valve and stop the vacuum pump.
Finishing the job
1. With a service valve wrench, turn the valve stem of liquid
side valve counter-clockwise to fully open the valve. Manifold valve
2. Turn the valve stem of gas side valve counter-clockwise to
fully open the valve. Pressure Lo Hi
gauge
3. Loosen the charge hose connected to the gas side service
port slightly to release the pressure, then remove the hose.
4. Replace the flare nut and its bonnet on the gas side ser- Open Close
vice port and fasten the flare nut securely with an
adjustable wrench. This process is very important to pre-
vent leakage from the system.
5. Replace the valve caps at both gas and liquid side service
valves and fasten them tight.
This completes air purging with a vacuum pump.
Vacuum pump
The air conditioner is now ready for test running.

NOTICE
: Repeat evacuation procedure for each indoor
unit.

Service Manual 37
Charging

Charging
■ Each outdoor unit is factory charged (nameplate charge) for the evaporator as well as a 7.5m(25ft) line set for each indoor
line.
Any time total line set is used either shorter or longer then the nominal 22.5m(75ft: for tri-zone) line set length the refrigerant
charge has to be adjusted.
■ Whether the line set is made shorter or longer you must adjust the charge based on how many ft of tubing are either added
or removed based on 20g(0.22oz) of R-410A per meter(foot).

Max Elevation
Max total length Max elevation Additional
Max length of Min length of between each indoor
Capacity (Btu/h) of all pipes between indoor
each pipe (A/B) each pipe (A/B) unit and outdoor unit Refrigerant
(A+B) units (h2)
(h1)

24k 30m(100ft) 15m(50ft) 3m(10ft) 7.5m(25ft) 7.5m(25ft) 20g/m(0.22oz/ft)

Example: A 80ft line set is used for tri - zone 5 additional ft X 0.22 ounces per foot= add 1.1 ounces of R-410A

Important:
If you are ever uncertain of the unit charge, reclaim, evacuate and weigh in the correct charge using the unit nameplate charge
adjusting for line sets longer or shorter than 7.5m(25ft) for each indoor unit.

38 Multi type Air Conditioner


Test Running

Test Running
Split, Art Cool Type
1. Check that all tubing and wiring have been properly con- Bolt
nected.
2. Check that the gas and liquid side service valves are
fully open.
1) Prepare remote controller
Remove the battery cover by pulling it according to
the arrow direction.
Insert new batteries making sure that the (+) and (–) Tubing connection
of battery are installed correctly.
4) Evaluation of the performance
Reattach the cover by pushing it back into position.
Operate unit for 15~20 minutes, then check the system
refrigerant charge:
1. Measure the pressure of the gas side service valve.
2. Measure the temperature of the intake and discharge of
air.
3. Ensure the difference between the intake temperature
and the discharge is more than 8°C(46°F) (Cooling) or
reversely (Heating).

Refrigerant Outside ambient The pressure of the gas side


NOTE: TEMP. service valve.
• Use 2 AAA(1.5volt) batteries. Do not use rechargeable
batteries. R-410A 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)
• Remove the batteries from the remote controller if the sys-
tem is not going to be used for a long time.
2) Precautions in test run Intake temperature
■ The initial power supply must provide at least 90% of
the rated voltage.
Otherwise, the air conditioner should not be operated. Discharge air

■ For test run, carry out the cooling operation firstly


even during heating season. If heating operation is
carried out firstly, it leads to the trouble of compres-
sor. Then attention must be paid.
■ Carry out the test run more than 5 minutes without Discharge
fail. (Test run will be cancelled 18 minutes later auto- temperature
matically)
■ The test run is started by pressing timer cancel button Intake temperature
five times continuously. (Room type) Discharge air
■ To cancel the test run, press any button.
3) Settlement of outdoor unit
■ Anchor the outdoor unit with a bolt and nut(ø10mm)
tightly and horizontally on a concrete or rigid mount.
■ When installing on the wall, roof or rooftop, anchor the
mounting base securely with a nail or wire assuming the
influence of wind and earthquake.
■ In the case when the vibration of the unit is conveyed to
the hose, secure the unit with an anti-vibration rubber. Discharge
temperature

Service Manual 39
Operation

Operation
Function of control
1. MAIN UNIT FUNCTION
• DISPLAY
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)

Sleep Timer Indicator


• On while in sleep timer mode, off when sleep timer cancel or appliance operation pause

Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled

Defrost Indicator
• Off except when hot start during heating mode operation or while in defrost control

■ Cooling Mode Operation


• When the intake air temperature reaches 0.5°C(32.9°F) below the setting temp, the compressor and the outdoor
fan stop.
• When it reaches 0.5°C(32.9°F) above the setting temp, they start to operate again.
Compressor ON Temp ➲ Setting Temp+0.5°C(32.9°F)
Compressor OFF Temp ➲ Setting Temp-0.5°C(31.1°F)
• While in compressor running, operating with the airflow speed set by the remote control. While compressor is
off fan operates at low speed regardless of the setting.

■ Soft Dry Operation Mode


• When the dehumidification operation input by the remote control is received, the intake air temperature is
detected and the setting temp is automatically set according to the intake air temperature.
26°C(78.8°F) ≤ Intake Air Temp ➲ 25°C(77°F)
24°C(75.2°F) ≤ Intake Intake Air Temp<26°C(78.8°F) ➲ Intake Air Temp-1°C(30.2°F)
18°C(64.4°F) ≤ Intake Intake Air Temp<24°C(75.2°F) ➲ Intake Air Temp-0.5°C(31.1°F)
Intake Air Temp<18°C(64.4°F) ➲ 18°C(64.4°F)
• While compressor off, the indoor fan repeats low airflow speed and stop.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification
operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C(32.9°F)
Compressor OFF Temp. ➲ Setting Temp-0.5°C(31.1°F)
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.

■ Heating Mode Operation


• When the intake air temp reaches +3°(37.4°F)…above the setting temp, the compressor is turned off. When
below the setting temp, the compressor is turned on.
Compressor ON Temp. ➲ Setting Temp.
Compressor OFF Temp. ➲ Setting Temp.+3°C(37.4°F)
• While compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C(68°F), when above
27°C(80.6°F) , it operates with the low or setting speed. When the indoor pipe temp is between 20°C(68°F) and

40 Multi type Air Conditioner


Operation

27°C(80.6°F), it operates with Super-Low(while in sleep mode, with the medium airflow speed).
• While compressor off, the indoor fan is off when the indoor pipe temp is below 33°C(91.4°F), when above
35°C(95°F) , it operates with the low airflow speed.
• While in defrost control, the indoor is outdoor fans are turned off.

■ Defrost Control(Heating)
• Defrost operation is controlled by timer and sensing temperature of outdoor pipe.
• The first defrost starts only when the outdoor pipe temperature falls below -6°C(21.2°F) after 35 minutes
passed from starting of heating operation and more than 4 minutes operation of compressor.
• Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature
rises over 15°C(59°F) even before 12 minutes.
• The second defrost starts only when the outdoor pipe temperature falls below -6°C(21.2°F) after 35 minutes
passed from ending of the first defrost and more than 4 minutes operation of compressor.

■ Fuzzy Operation
• When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since
the operation off, the operation mode is selected.
• When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only
the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air
temp at that moment as follows.
24°C(75.2°F) ≤ Inatake Air Temp ➲ Fuzzy Operation for Cooling
21°C(69.8°F) ≤ Inatake Air Temp<24°C(75.2°F) ➲ Fuzzy Operation for Dehumidification
Inatake Air Temp<21°C(69.8°F) ➲ Fuzzy Operation for Heating
• If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10
sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated.

1) Fuzzy Operation for Cooling


• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C(32.9°F) or more
below the setting temp, the compressor is turned off. When 0.5°C(32.9°F) or more above the setting temp, the
compressor is turned on.
Compressor ON Temp ➲ Setting Temp +0.5°C(32.9°F)
Compressor OFF Temp ➲ Setting Temp + 0.5°C(32.9°F)
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C(78.8°F)≤ Intake Air Temp ➲ 25°C(77°F)
24°C(75.2°F)≤ Intake Air Temp<26°C(78.8°F) ➲ Intake Air Temp + 1°C(33.8°F)
22°C(71.6°F)≤ Intake Air Temp<24°C(75.2°F) ➲ Intake Air Temp + 0.5°C(32.9°F)
18°C(64.4°F)≤ Intake Air Temp<22°C(71.6°F) ➲ Intake Air Temp
Intake Air Temp<18°C(64.4°F) ➲ 18°C(64.4°F)
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temper-
ature.

Service Manual 41
Operation

2) Fuzzy Operation for Dehumidification


• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C(32.9°F) or more
below the setting temp, the compressor is turned off. When 0.5°C(32.9°F) or more above the setting temp, the
compressor is turned on.
Compressor ON Temp ➲ Setting Temp + 0.5°C(32.9°F)
Compressor OFF Temp ➲ Setting Temp+0.5°C(32.9°F)
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C(78.8°F) ≤ Intake Air Temp ➲ 25°C(77°F)
24°C(75.2°F) ≤ Intake Air Temp<26°C(78.8°F) ➲ Intake Air Temp+1°C(33.8°F)
22°C(71.6°F) ≤ Intake Air Temp<24°C(75.2°F) ➲ Intake Air Temp+0.5°C(32.9°F)
18°C(64.4°F) ≤ Intake Air Temp<22°C(71.6°F) ➲ Intake Air Temp
Intake Air Temp<18°C(64.4°F) ➲ 18°C(64.4°F)
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in
dehumidification operation.

3) Fuzzy Operation for Heating


• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C(37.4°F) or more
above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned
on.
Compressor ON Temp ➲ Setting Temp
Compressor OFF Temp ➲ Setting Temp + 3°C(37.4°F)
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
20°C(68°F)≤Intake Air Temp ➲ Intake Air Temp + 0.5°C(32.9°F)
Intake Air Temp<20°C(68°F) ➲ 20°C(68°F)
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the
intake air temperature and the setting temperature.

■ Airflow Speed Selection


• The airflow speed of the indoor fan is set to high, medium, low, or power (auto) by the input of the airflow
speed selection key on the remote control.

■ On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.

■ Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.

42 Multi type Air Conditioner


Operation

• If the appliance is on pause at the time set by the timer, the pause continues.
■ Off-Timer <=> On-Timer Operation
• When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is
carried out according to the set time.

■ Sleep Timer Operation


• When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appli-
ance operation, the operation of the appliance stops.
• While the appliance is on pause, the sleep timer mode cannot be input.
• While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature
increases by 1°C(33.8°F). After another 30 min elapse, it increases by 1°C(33.8°F) again.
• When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to
the low.
• When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to
the medium.

■ Chaos Swing Mode


• By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are
fixed to the desired direction.
• While in Chaos Swing mode, the angles of cooling and heating cycle operations are different.

■ Chaos Natural Wind Mode


• When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the air-
flow mode is operated for 2~15 sec. randomly by the Chaos Simulation.

■ Jet Cool Mode Operation


• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation.
• In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C(64.4°F).
• When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.

■ Auto Restarting Operation


• When the power is restored after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.

Service Manual 43
Operation

■ Forced Operation
• To operate the appliance by force in case that the remote control is lost, the forced operation selection switch
is on the main unit of the appliance to operate the appliance in the standard conditions.
• When the power is supplied while the slide switch is on the forced operation position, or when the slide switch
position is switched to the Auto Restarting (or test operation) position or switched from the remote control
position to the forced operation position while the power is on, the forced operation is carried out.
• When the slide switch position is switched from the forced operation position to the Auto Restarting position or
the remote control position, the forced operation is canceled and the appliance stops operating.
• In the forced operation mode, the indoor fan is operated at low speed for around 15 sec and then the opera-
tion condition is set according to the intake air temperature as follows.
24°C(75.2°F)≤Intake Air Temp ➲ Cooling Mode Operation, 22°C(71.6°F), High Speed
21°C(69.8°F)≤Intake Air Temp<24°C(75.2°F) ➲ Dehumidification Operation, 23°C(73.4°F), High Speed
Intake Air Temp<21°C(69.8°F) ➲ Heating Mode Operation, 24°C(75.2°F), High Speed

■ Buzzer Sounding Operation


• When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds.
• When the appliance-pause key is input by the remote control, the long "beep—" sounds.

44 Multi type Air Conditioner


Operation

Function of Indoor Unit

Split Type Indoor Unit

Operation ON/OFF by Remote controlle


r

Sensing the Room Temperature

• Room temperature sensor. (THERMISTOR)

Room temperature control


• Maintains the room temperature in accordance with the Setting Temp.
Starting Current Control

• Indoor fan is delayed for 5 seconds at the starting.


Time Delay Safety Control
• Restarting is delayed for approx. 3 minutes.
Indoor Fan Speed Control

• High, Med, Low, Chaos, Jet Cool


Operation indication Lamps (LED)

On/Off : Lights up during the system operation.


Sleep Mode : Lights up during Sleep Mode Auto operation.
Timer : Lights up during Timer operation.
Defrost Mode : Lights up during Defrost Mode or Hot Start operation (Heat pump model only)
Outdoor unit : Lights up during outdoor unit operation.(Cooling model only)
operation
Desire temperature For cooling,dehumidification,heating modes it display Destired temperature
indicator • Cooling : 18°C~30°C(64°F~86°F) • AI : Auto Operation
• Dehumidification : 18°C~30°C(64°F~86°F) • Po : Jet Cool
• Heating : 16~30°C(60°F~86°F) • Lo : Test Mode

Plasma : The function illustrates its dynamic mode by using a multiple lighting system. (Optional)

Soft Dry Operation Mode


• Intermittent operation of fan at low speed.
Deice (defrost) control (Heating)
Sleep Mode Auto Control
• Both the indoor and outdoor fan
• The fan is switched to low(Cooling), med(Heating) speed. stops during deicing.
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. • Hot start after deice ends.
Natural Air Control by CHAOS Logic Hot-start Control (Heating)
• The fan is switched to intermittent or irregular operation
• The indoor fan stops until the
• The fan speed is automatically switched from high to low speed.
evaporator piping temperature will
* Airflow Direction Control be reached at 27°C(80.6°F).
• The louver can be set at the desired position or swing
up and down automatically.(Model base)

"Wall Mounted Type is standard"


* Functions is dependent on model type.

Service Manual 45
Operation

Art Cool Type Indoor Unit

Operation ON/OFF by Remote controller

Sensing the Room Temperature


• Room temperature sensor. (THERMISTOR)

Room temperature control


• Maintains the room temperature in accordance with the Setting Temp.

Starting Current Control


• Indoor fan is delayed for 5 sec at the starting.
Time Delay Safety Control
• Restarting is inhibited for approx. 3 minutes.

Indoor Fan Speed Control


• High, Med, Low, CHAOS, JET COOL

Operation indication Lamps (LED)

On/Off : Lights up during the system operation.


Sleep Mode : Lights up during Sleep Mode Auto operation.
Timer : Lights up during Timer operation.
Defrost Mode : Lights up during Defrost Mode or
Hot Start operation.(Heat pump model only)
Outdoor unit : Lights up during outdoor unit operation.(Cooling model only)
operation

Desire temperature For cooling,dehumidification,heating modes it display Destired temperature


indicator • Cooling : 18°C~30°C(64°F~86°F) • AI : Auto Operation
• Dehumidification : 18°C~30°C(64°F~86°F) • Po : Jet Cool
• Heating : 16~30°C(60°F~86°F) • Lo : Test Mode

PLASMA : Indicate PLASMA purifier operation.

Soft Dry Operation Mode


PLASMA
• Intermittent operation of fan at low speed.
• The function will be operated while in any
Sleep Mode Auto Control operation mode with selecting the function.
• The fan is switched to low(Cooling), med(Heating) speed. • The function is to be stopped while it is
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. operating with selecting the function.

Defrost(Deice) control (Heating)


Natural Air Control by CHAOS Logic
• Both the indoor and outdoor fan stops dur-
• The fan is switched to intermittent or irregular operation
• The fan speed is automatically switched from high to low speed. ing defrosting.

Airflow Direction Control Hot-start Control (Heating)

• The louver can be set at the desired position or swing • The indoor fan stops until the
up and down automatically. evaporator pipe temperature will be reached
at 28°C(82.4°F).

46 Multi type Air Conditioner


Operation

Function of Outdoor Unit

Outdoor Unit

Two Comp algorithm


• Inverter Comp is first priority and then Constant Comp is turning on responding to load condtion.

Operating Step
• Compressor step varies considering condition such as room temp,outdoor temp, operating room
number,Temp gap between room temp and set temp and so on.

LEV Control
• LEV pulse is modulated to keep constant superheat or subcooling.

Out door Fan Control

• Outdoor fan operates at High or Off to respond to the load condition.

R/Valve Control(Heating Model Only)

• Convert R/Valve to change cooling to heating, heating to cooling.

Defrost Function

• After 45 min heating operation, check the defrost condition and if outdoor pipe temp is below -
5°C(23°F) and released from deice operation in case outdoor pipe temp is over 12°C(53.6°F) or 9 min
cooing mode.
• To deice outdoor heat exchanger in low temp condtion, convert operating mode from heating to

Oil Return System

• In single(one) comp operation duration, another comp will operate for 30 seconds every 1 hours.

Comp Overload Protection

• To protect comp from being overload, protector will turn off the comp.

High Pressure Protction

• If cycle pressure is too high(around 36.7 kgf/cm2), it will turn off comp A

Service Manual 47
Operation

Remote Control Operation


The Remote Controller transmits the signals to the system.

1 START/STOP BUTTON
Signal transmitter Operation starts when this button is pressed and stops when
the button is pressed again.

2 OPERATION MODE SELECTION BUTTON


Used to select the operation mode. (Heat Pump) (Cooling Only)

ROOM TEMPERATURE
3
SETTING BUTTONS
Used to select the room temperature.

4 INDOOR FAN SPEED SELECTOR


Used to select fan speed in four steps
5 1 low, medium, high and CHAOS.
6 JET COOL
5
3 Used to start or stop the speed cooling/heating.
(Speed cooling/heating operates super high fan speed.)
4
10 6 CHAOS SWING BUTTON
2 CANCEL
Used to stop or start louver movement and set the desired
7 9 up/down airflow direction.
ON OFF SET
11 AUTO CLEAN 16 ON/OFF TIMER BUTTONS
7
8 12 Used to set the time of starting and stopping operation.
°C/°F
13 17 8 TIME SETTING BUTTONS
18 Used to adjust the time.
14 15 9 TIMER SET/CANCEL BUTTON
Used to set the timer when the desired time is obtained and to cancel
the Timer operation.

Flip-up door 10 SLEEP MODE AUTO BUTTON


Used to set Sleep Mode Auto operation.
(opened)
11 AIR CIRCULATION BUTTON
Operation Mode Used to circulate the room air without cooling or heating.

Cooling Operation 12 ROOM TEMPERATURE CHECKING BUTTON


Used to check the room temperature.

Auto Operation
13 PLASMA(OPTIONAL)
Used to start or stop the plasma-purification function.

Healthy Dehumidification Operation


14 RESET BUTTON
Initialize remote controller.

Heating Operation
15 2nd F Button
Used prior to using modes printed in blue at the bottom of buttons.
• Cooling Model( ), Heat Pump Model( ) 16 AUTO CLEAN
Used to set Auto Clean mode.
17 ˚C TO ˚F SWITCHING BUTTON
Used to switch temperature reading from Centigrade to Fahrenheit.

18 HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON


ALL MODELS)
Used to set the desired horizontal airflow direction.

48 Multi type Air Conditioner


Disassembly

Disassembly
Indoor Unit
Split Type Indoor Unit

Disconnect the unit from power supply before mak-


ing any checks.
Be sure the power switch is set to “OFF”.

To remove the Grille from the Chassis.


• Set the up-and-down air discharge louver to open
position (horizontally) by finger pressure.
• Remove the securing screws.
• To remove the Grille, pull the lower left and right
side of the grille toward you (slightly tilted) and lift it
straight upward.

1. Before removing the control box, be sure to


take out the wire screwed at the other end.

Earth
Conductor

Service Manual 49
Disassembly

2. To remove the Control Box.


• Remove securing screws.
• Pull the control box out from the chassis
carefully.

Screw

3. To remove the Discharge Grille.


• Unhook the discharge grille and pull the
discharge grille out from the chassis carefully.

4. To remove the Evaporator.


• Remove 3 screws securing the evaporator(at the
left 2EA in the Eva Holder, at the right 1EA).

• When repair, do not damage the Caution label.

50 Multi type Air Conditioner


Disassembly

• Unhook the tab on the right inside of the chassis


at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.

5. To remove the Motor Cover


• Remove 2 securing screw.
• Pull the motor cover out from the chassis
carefully.

Motor cover

6. To remove the Cross-Flow Fan


• Loosen the screw securing the cross-flow fan to
the fan motor (do not remove).
Bearing
• Lift up the right side of the cross-flow fan and the
fan motor, separate the fan motor from the
cross-flow fan.

Cross-flow fan

• Remove the left end of the cross-flow fan from


the self-aligning bearing.

Service Manual 51
Disassembly

Art Cool Type Indoor Unit

CAUTION: Disconnect the unit from


power supply before making any
checks.
Be sure the power switch is set to
“OFF”.

1. To remove the Grille from the Chassis.


- Pull the grille bottom, the remove 2 securing screws.
- Lift the both lower parts of panel front.
Panel Front
- After pull down this panel a bit, separate connecting Connector
wire with product.

Step Motor Connectors


2. To remove the Control Box.
Sensor Connector
- Before removing the control box, be sure to
disconnect the wires from PWB.
- Pull the cover control out from the control box
and disconnect other wires.
- Remove securing screws.
- Pull the control box out from the chassis carefully.

4Way/Fan Connector
Comp Connector
Motor
Power Connector Connector
Power Connector
Comp Connector

52 Multi type Air Conditioner


Disassembly

3) To remove the Evaporator.


- Remove 4 screws securing the evaporator.
- Pull the evaporator out from the chassis carefully.

4) Before removing the Turbo Fan.


- Remove the securing screws from the chassis. Top Cover Air Guide
- Pull the pipe cover, top cover and the air guide.

Pipe Cover

5) To remove the Motor.


- Remove the securing bolt from the motor shaft. Bracket
- Pull the fan out from the motor shaft.
- Remove 4 screws securing motor mount from the Turbo Fan
chassis and lift up the motor mount and the brack-
et.

Bolt Motor Mount

Service Manual 53
Schematic Diagram

Schematic Diagram
Electronic Control Device
1. Indoor Unit
1) Split Type

54 Multi type Air Conditioner


Schematic Diagram

Service Manual 55
STEPPING MOTOR
BL PK YL OR RD
5 4 3 2 1
CN-UD(BL) 5 4 3 2 1
12V
9 8 IC02M
SUB PCB ASM 12V KID65004AF
10 7
11 6
CN-LR1(WH)
12 5

BL PK YL OR RD
1 1
13 4
2 4
CN-D1(WH) 14 3
IC03M 3 3
CN-D5 15 2 R02E 20 BZ01E KID65004AF 4 4
RD OR YL PK BL

5 5 1 1 1 1 12V 16 1
HVB 5 5
4 4 2 2 2 2 R01E 1 16
STEP MOTOR
STEPPING MOTOR 3 3 3 3 3 3 1K 2 15
IC01M 12V L/R1
4 4 4 4 3 14
2 2 9 8 KID65004AF
5V

BL PK YL OR RD
5 5 5 5 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 PKM13EPP-4002 4 13
1 1 1 1
R01G 220 10 7 f
1 5 12
6 6 6 6 48 2 2
RD OR YL PK BL

5 5 R02G 220 11 6 a 6 11
7 7 7 7 2 0IMCRNE002M 47 3 3
4 4 R03G 220 12 5 g 7 10
STEPPING MOTOR 8 8 8 8 3 46 4 4
uPD780023AGC 8
3 3 R04G 220 13 4 b 9
9 9 9 9 4 45 RXD 5 5
2 2 R05G 220 14 3 d
5 INT1 44 TXD CN-LR2(WH) STEP MOTOR
1 1 R06G 220 15 2 e
6 INTO 43 L/R2
CN-D6
R07G 220 16 1 c
7
LED2 CN-D3 Vss1 42
SLEEP 4(f) digit 1 5V
a
1 1 1 1 8 X1 41 R01B
LED3
TIMER 3(a) C02M R01L
2 2 2 2 9 VssO X2 40 1M 5.1K R02L
LED4
DEFROST b f 1(g) 103 1K
3 3 3 3 5V 10 Vdd0 39 receiver
LED1 Q01C digit 2 OSC01B
ON/OFF 9(b)
4 4 4 4 CN-D2 CN-D2(WH) 11 38 5V C01L
g 5V CST-8.00MTW
LED scan 680pF
6(d) 1 1 1 1 12 37
c e 5 5 5 5 50V
7(e) 2 2 2 2 13 RESET 36
6 6 6 6 Q02C
8(c) 3 3 3 3 14 AVdd 35
d 7 7 7 7

AVdd1
15 AVret 34

AVss
10 5 4 4 4 4 5V

FG
8 8 8 8 CN-HVB(BL)
Digit2 Digit1 Q03C 16 33
5 5 5 5
9 9 9 9 3 3
6 6 6 6 17 18 1920 21 22 23 24 25 26 27 28 29 30 31. 32 R21H
10 10 10 10 5V HVB PIN2 2 2 HVB ASSY
7 7 7 7 R22H R02A 20K
DC 5V 11 11 11 11 R11H HVB PIN1 1 1
TEST 8 8 8 8
5V
12 12 12 12
5V 1K C13H S
R23H
1
KEY R12H 5V 8 1 R21H~R26H
9 9 9 9 103 R24H 3
GND 13 13 13 13 C02L 10K 50V C03M C C01M 12.1K 1% 3.6V
7 2
10 10 10 10 receiver 220 103 103 R25H C01A IC01A
Vout 14 14 14 14 10V D 2 KIA7036P
6 3 0.01
R26H
Q

5V
Vcc CN-MAIN 5 4 25V KSC7536
C04L
RECEIVER 0.01
EE
PR
OM
CN-TH1(WH) ROOM-TH
R28H 20K
DISPLAY 25V CN-D1 CN-D1(WH) 5V 4 4
CN-CON(WH) 5V
1 1 10 10 10 10 HVB PIN1
R27H 20K R04H R02H 3 3
2 2 11 11 11 11 HVB FG1 OR6H OR5H OR4H OR3H OR2H OR1H 6.2K 12.1K PIPE-TH
R81 1K S-Hi Hi Med Low F2 F1 E2 1K
1
OJ02H OJ01H 1% 1% 2 2
12 12 12 12 HVB PIN2 C81
3 3
2 103
13 13 13 13 12V 1 1
CN-12V(WH) E3 1K
1 1 FG2
R81A 1K R05H
2 2 C81A
DC 5V 10K
1 103
3 3 R92 10K
2
R91
4.7K
6
7 +
RXD 5
R90 1K - DC12V
TXD C91
103 IC9-2 R93 10K
KA393 R99
R95 750
10K 1/4W
1 1 4 4
DC 5V C92
DC12V 104,50V 2 2 3 3
3 8
R96 + 3 3 2 2
1
10K
2
L3
DC5V DC12V
R97

-
4
IC9-1
KA393
~
POLY SW1
POLY SW2
4 4 1 1
C03L RXE250 CN-DC/DC(BL)
RXE250
2) Art Cool Type

10K
220
10V O
IC02D
7805
I O
IC01D
7812
I
DC12V
FG1 FG2
~
C06D
+ C05D
C04D
104 + C03D
C02D
104 + C01D
4 3 2 1 4 3 2 1

+ C07D
100uF
63V
OUTDOOR
103 470uF 50V 470uF 50V 2200uF
25V 25V 35V 4 3 2 1 4 3 2 1
INDOOR INDOOR
FAN FAN
MOTOR1 MOTOR2
CN-MOTOR1(WH) CN-MOTOR2(WH)
Schematic Diagram

MICOM
2. Outdoor Unit

TMP87CM41F DC 5V R01Z-R07Z : 4.7K


VDD Q01Z
DC 5V 58
P42 KRA107M
AVDD 37 IC01M
49
DC 15V
VSS
48 P43 RY-4WAY
38
TEST
20 P44 RY-LIQ
R05H-R20H 39
(R05H,R06H,R07H:6.2K 1%)
P45 RY-GAS
CN-TH1 (ETC: 12.1K 1%) 40
P77
1 1 2 P46 RY-FAN(L)
DISCHARGE R01H,1K 41

56 Multi type Air Conditioner


2 2 P76
3 3 1 P47 RY-FAN(H)
SUCTION R02H,1K 42
4 4 P75
64 P50 RY-COMP(B)
R03H,1K 43
CN-TH2 P74
1 1 63 P51 RY-COMP(A)
OUT_PIPE R04H,1K 44
2 2 P73
3 3 62
OUT_TH P00
4 4 P72 3
61
P01
P71 4
60
P02
P70 5 IC02M
59 CN-LEV(A)
P03
P67 6
57 5 5
P04
P66 7
56 4 4
P05
P65 8
55 3 3
P06
P64 9
54 2 2
P07
P63 10
53 1 1
P10
P62 11
52 C50M +
P11 220
P61 12
51 50V
P12
P60 13
50 CN-LEV(B)
P13
14 5 5
P34 TX(A)
31 4 4
P35 RX(A) IC03M
C01H-C04H : 103 OR2H,OR7H,OR10H:91K,OR3H-4H,OR8H-9H,OR11H-12H:15K(ETC:20K) 32 3 3
PWM(A) P52 P36 TX(B)
45 33 2 2
DC 5V PWM(B) P53 P37 RX(B)
R01T R02T 46 34 1 1
CN-JIG 10K 1K
4 4 PWM(C) P54 P40 TX(C)
JIG_TX 47 35 C51M +
3 3 220
JIG_RX P41 RX(C)
2 2 JIG_RX P21 36 50V
R03T 21 CN-LEV(C)
1 1 R04T 1K
P30 L1(A)
56K JIG_TX P22 27
22 R01G,10K
5 5
P31 L2(B)
R02A,4.7K R01A,1K
28 4 4
RESET R02G,10K
DC 5V 23 P32 L3(C)
1 29 3 3
R03A,100 Xin R03G,10K
C01A 24 P33 L4(C)
7036P
3 + 0.01 30 DC 5V 2 2
C02A R01B,1M Xout R04G,10K
25V
IC01A 2 10 25
50V
SW01F 1 1
Vss P20
26 19
R01F,1K
C52M +
R02F,10K 220
OSC01B 50V
CST-8.00MGW
DC 15V CN-COM1
DC 310V
DC 5V DC 5V COM(A)
Q01M L01M D01M L03M BD01M 1 1
IC04M R02K IC01K
KRA101M L02M FMX12S L04M C12M D15XB60 R01K R09K R13K 10K R05K
1K 1K 1K 8
S/W TRANS1 330UF TX(A) 3 20 2 2
7 1
4.7K 450V 2
4
11 2 R04K DC 15V 3 3
NTC R03K
PWM(A) 4.3K 39.2K 13K 3K 5.23K 10K
DKS-10D-22 1K R06K
+ R10M C11M + 10K
21.5K 8 8 Vm(A)
68K 222K RX(A) 7 5 COM(A)
6 4 4
R04S 3W 1KV 4 R07K
R07M C04M C05M C06M R11M C01K 10K
3 20 20 9 D02M 102 CN-COM2
1 14 10K 473K 680uF 821K 560K R08K
2 8 2 ERB-44-08 10K
100V 63V 1KV 1/2W COM(B)
8 4 DC 0V 1 1
R01M C07M
6.04K 35.7K 20K 6 IC02K
10.2K 472/250V C10M R11K 2 2
1% TX(B) 3 8 20
51.1K 1 COM(B)
2
4
S/W TRANS2 R13M DC 15V 3 3
5 22 10K 7 R10K
6 2 1 34K R08M Q02M 30,1W 1K
4 6 Vm(B)
+ 3 100K 2SD2220
2 8 4 4
RX(B) 7 5
C01M R02M 6
4 R12K
100uf 9.1k 51.1K 2.94K 8.06K 3 7 C02K 10K CN-COM3
Q03M ZD01M R12M 102
1% COM(C)
51.1K 23.2K C09M R09M 12V 200 IC03K 1 1
103K 1.5K 4 9 8
R15K
TX(C) 3 20
100V 1 COM(C)
2
4 2 2
1 5 4
R04M,2K,1%
R14K
1K DC 15V
MT 15V 3 3
8
+ RX(C) 7 5
6 Vm(C)
C02M R03M C03M R06M 4 R16K
C03K 10K 4 4
102 13K 100uF 220 102
100V 1% 25V 51.1K
Vm(A)

DC 5V
Q04M L05M D03M L07M
KRA101M
IC05M L06M FMX12S L08M
S/W TRANS3
4.7K 7
11 2
PWM(B) 4.3K 39.2K 13K 3K 5.23K
+ R23M C23M
21.5K 8 68K 222K RY-4WAY 1 1
R04S 3W 1KV 4WAY
R20M C16M C17M C18M
3 20 20 9 D04M
1 14 10K 473K 680uF 821K ERB-44-08
2 8 2
100V 63V 1KV NF05M
8 4
R14M C19M RY-LIQ 1 1
10.2K 6.04K 35.7K 20K 472/250V 6 LIQUID
C22M
1% 51.1K
NF04M
S/W TRANS4 R25M
5 22 10K 7 RY-GAS 1 1
6 2 1 34K R21M Q05M 30,1W HOT GAS
4 6
+ 3 100K 2SD2220
2
C13M R15M NF03M
100uf 9.1k 51.1K 2.94K 8.06K 3 7
Q06M ZD02M R24M
1%
51.1K 23.2K C21M R22M 12V 200
4 9 CN-FAN
103K 1.5K
100V
RY-FAN(L) 1 1
1 5 4 FAN LOW
R17M,2K,1%
MT 15V
NF02M
+ C08D
C14M R16M C15M R19M L02D C04D RY-FAN(H) 1 1
103 D01D FAN HI
12uH 470UF
102 13K 100uF 220 50V 1N4937
35V
100V 1% 25V 51.1K MT 15V
Vm(B) NF01M
C05D +
R02D +
220uF
35V 2K
DC 5V 1/2W
RY-COMP(B)
Q07M L09M D05M L11M IN
GND R102

KRA101M
IC06M L10M FMX12S L12M 13 1 DC 310V
R101 3 4
C101
S/W TRANS5 COMP B
4.7K 7
D101
11 2 DC 15V OUT
L01D NC
PWM(C) 4.3K 39.2K 13K 3K 5.23K IC04D 12 3 RY-COMP(A)
R35M C33M 12uH
+ OUT D
21.5K 8 68K 222K DC 5V 7805 D201
9 3 4
3W 1KV TNY FB
R04S C03D + R201 COMP A
R32M C27M C28M C29M C07D C06D + + 268 5 NC
R202
3 20 20 9 D06M 220uF
1 14 10K 473K 680uF 821K 103 103
ERB-44-08 PC201
2 8 2 10V 50V 50V S BP PC201

100V 63V 1KV C102


8 4 D202
R26M C30M 7 6 DC 0V
6.04K 35.7K 20K 6 GND GND LIVE2
10.2K 472/250V C32M C02D C01D
470uF 1000UF
1% 51.1K 25V 35V u-POWER MODULE LIVE1
C10D uRM1515-2B
S/W TRANS6 R37M 102M
5 22 10K 7
6 2 1 34K R33M Q08M 30,1W
4 6
+ 3 100K 2SD2220
2
C24M R27M
100uf 9.1k 51.1K 2.94K 8.06K 3 7
Q09M ZD03M R36M
1%
51.1K 23.2K C31M R34M 12V 200
103K 1.5K 4 9 D01J
100V C06J~C07J
1 5 4 C08J C05J R01J C04J C03J 302
R29M,2K,1% NF02J NF01J FUSE
250V/T5A
MT 15V 9mH 1mH
+
1M
1uF
1uF

C25M R28M C26M R31M


1uF

ZNR01J
472*3
561*2

222*2

102 13K 100uF 220 INR14D471K 1 1


100V 1% 25V 51.1K SVC561D-14A
Vm(C)
3 3
C09J~C10J ZNR01J~ZNR02J
NEUTRAL
CN-POWER

Service Manual 57
Schematic Diagram
Schematic Diagram

Wiring Diagram

1. Room Type Indoor Unit -S4/SE chassis 2. Art Cool Type Indoor Unit

3. Outdoor Unit
1. A2UH243FA0(LMU240HE) 2. A2UC243FA0(LMU240CE)

58 Multi type Air Conditioner


Schematic Diagram

Components Locations
1. Indoor Unit
MAIN P.C.B ASM
1) Split Type
• TOP VIEW

PCB :6870A90409B
ASSY:6871A20771
6871A20782

• BOTTOM VIEW

Service Manual 59
Schematic Diagram

2) Art Cool Type


• TOP VIEW

• BOTTOM VIEW

60 Multi type Air Conditioner


Schematic Diagram

2. Display ASSEMBLY
1) Split Type (6871A20680)

2) Art Cool Type (6871A20462)

TOP VIEW

BOTTOM VIEW

Service Manual 61
Schematic Diagram

3. Outdoor Unit
1) Component side

62 Multi type Air Conditioner


Schematic Diagram

2) Solder side

Service Manual 63
Troubleshooting Guide

Troubleshooting Guide
Refrigeration Cycle Diagram
1. A2UH243FA0(LMU240HE)
Ø 9.52 R/Valve
5220AR3228E

strainer
Air
Sensor

S/W

Eva.
Sensor
C/V2 C/V1
Air
Sensor
Th2 Th1

A-Room B-Room Cons. Cons.


Acc.
Comp Comp
(GK094K) (GK141K)

Eva.
Sensor

LEV-B

Ø 6.35 LEV-A Sensor

LEV 15RC
strainer

2. A2UC243FA0 (LMU240CE)

64 Multi type Air Conditioner


Troubleshooting Guide

Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.

LED1 LED2

Indoor Error
Error code Description MPS Variable LED1 LED2 Indoor Status

00 No Error ON
01 Indoor Room Thermistor Error 1 time OFF
02 Indoor In-Piping Error 2 times OFF
05 Communication Error between In and Out 5 times OFF
06 Indoor Out-Piping Error 6 times OFF
07 Differnt mode operation 7 times OFF
10 Indoor fan motor locked error 1 times OFF

Outdoor Error

Error code Description MPS Variable LED1(Red) LED2(Green) Indoor Status

33 D-Pipe High(Normal) 3 times 3 times OFF


44 Outdoor Air Thermistor Error(Open/Short) 4 times 4 times OFF
45 Cond Pipe Thermistor Error(Open/Short) 4 times 5 times OFF
47 Const. D-Pipe Thermistor Error(Open/Short) 4 times 7 times OFF
51 Capcity Error(High/Low) 5 times 1 times OFF

Service Manual 65
Troubleshooting Guide

Cycle Troubleshooting Guide

Trouble analysis
1. Check temperature difference between intake and discharge air, and operating current.

Temp. difference : approx. 0°C(32°F)


All amount of refrigerant leaked out.
Current : less than 80% of
Check refrigeration cycle.
rated current

Temp. Difference
Temp. difference : approx. 8°C(46.4°F) Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current
Temp. difference : less than 8°C(46.4°F)
Current : near the rated cur- Excessive amount of refrigerant
rent

Temp. difference : over 8°C(46.4°F) Normal

Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.

2. Check temperature and pressure of refrigeration cycle.

Suction pressure Temperature


(Compared with (Compared with Cause of Trouble Description
the normal value) the normal value)

High Defective compressor Current is low.

Higher
Normal Excessive amount of High pressure does not quickly
refrigerant rise at the beginning of operation.

Insufficient amount of Current is low.


Lower Higher refrigerant(Leakage)
Clogging

Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2

2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

66 Multi type Air Conditioner


Troubleshooting Guide

Electronic Parts Troubleshooting Guide


❇ Refer to electronic contorol device drawing & schematic diagram.

Trouble 1 The Product doesn’t operate at all.

Turn off the main power and wait until LED on outdoor PCB is off.

Turn on the main power again.

Does "Beeping" sound is made from the indoor unit?

NO YES

Check the voltage of power(AC208V/AC230V, 60Hz). • Primarily, the operating condi-


tion of Micom is O.K.
• The voltage of main power.
• The voltage applied to the unit.
• The connecting method of Indoor/Outdoor connecting cable (each color)
• The P.W.B. Ass'y
(Fuse, Noise Filter, Power Transformer, IC01D, IC02D, etc.) • Check CN-DISP1

The operation check of the P.C.B. Ass'y

Procedure Specification Remedy


1) The input voltage of power trans- 1) AC230V ± 30V 1) Replace
former. : Check the rated voltage power transfomer.
2) The output voltage of power 2) 15V ± 1.5V 2) Replace
transformer. power transfomer.
3) IC01D(7812) 3) DC12V 3) Replace IC01D.
4) IC02D(7805) 4) DC5V 4) Replace IC02D.
5) IC01A(KIA7036) 5) The voltage of micom pin 29 5) Replace IC01A.
: DC4.5V↑

Service Manual 67
Troubleshooting Guide

Trouble 2 Product doesn't operate with the remote controller.

Turn on main power.

While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 3 minutes after stopped.

When the compressor stopped Indoor Fan is driven by a low speed.


At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force.)

Caused by the remote controller. Caused by other parts except


the remote controller

When the mark ( ) is displayed in LCD Check the contact of CN-DISP 1 connector
screen, replace battery.

When the detect switch (double key) inside the Check DISP PWB Ass'y
remote controller door is fault, it is impossible to -Voltage between CN1 ➀ - ➆ : DC +5V
operate temperature regulating(▲ / ▼) and wind
speed selecting.

Check the Display PWB Ass'y • Check receiver ass'y

68 Multi type Air Conditioner


Troubleshooting Guide

Trouble 3 The Compressor/Outdoor Fan are don't operate

Turn on the main power.

Operate Cooling Mode by setting the disired temperature of the remote controller is less
than one of the Indoor temperature by 1°C at least.

When in air circulation mode, compressor/outdoor fan is stopped.

Check the sensor for Indoor temperature is attatched as close as to be effected by the
themperature of Heat Exchange (EVA.)

When the sensor circuit for Indoor temperature and connector are in bad connection or are
not engaged, Compressor/Outdoor fan is stopped.
• Check the related circuit of R01H(1K), R02H(1K), R03H(1K), R04H(1K), Micom(pin No. 74 ,
75 , 76 , 77 ).
• Check the Indoor temperature sensor is disconnected or not (about 10K at 25°C).

Check the Relay(RY-PWR, RY-START) for driving Compressor.


• Check the voltage between brown and blue cable of terminal to connect the Outdoor
(About AC208V / 230V).
• Check the related circuit of relay in Outdoor PCB Ass'y.

Check Point Comp. ON Comp. OFF


Between Micom(No. 50,51) and DC 5V DC 0V
GND
Between IC01M(No. 10) and DC 1V↓ DC 12V
GND

Turn off main power.

Check the electrical wiring diagram of Outdoor side.


Check the open or short of connecting wires between Indoor and Outdoor.

Service Manual 69
Troubleshooting Guide

Trouble 4 When indoor Fan does not operate.

When indoor Fan does not operate.

Does the voltage of each terminals of CN-MOTOR CONNECTOR in


Indoor unit corresponds to values in the Table of page 69

Does the voltage of terminal of CN-DC/DC CONNECTOR in Check connecting condition of the CN-MOTOR CON-
Indoor unit corresponds to the values in the table of page 56 NECTOR

Do the voltage of terminal of


Check the pattern and the Check the interference of Indoor Fan.
CN-DC/DC CONNECTOR in
condition of Indoor unit PWB
Outdoor unit corresponds to the
Ass'y.
values in the table of page 56

NO S
YE

Check the connecting condi- Check the motor of Indoor Fan


Check the patterns and the
tion and disconnection of
conditions of outdoor unit
connecting wires between
PWB Assy's.
Indoor and Outdoor unit.

Indoor Fan may be stopped in the Soft Dry Mode(change to the Cooling Operation Mode).
Indoor Fan is to be stopped when Indoor pipe(coil) termperature is lower than 79°F.
(At that times, Defrost indicator is turned on)

70 Multi type Air Conditioner


Troubleshooting Guide

Trouble 5 When the louver does not operate.

When Vertical Louver does not operate.

• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands Normal

• Check the connecting condition of CN-UP/DOWN Connector


• Check the soldering condition(on PWB) of CN-UP/DOWN Connector

Check the operating circuit of the Vertical Louver

• Confirm that there is DC +12V between pin (RED) of CN-UP/DOWN and


GND.
• Confirm that there is a soldering short at following terminals.
- Between 60 , 61 , 62 and 63 of MICOM
- Between 2 , 3 , 4 and 5 of IC01M
- Between 12 , 13 , 14 , 15 of IC01M
- Between 1 , 2 , 3 , 4 and 5 of CN-UP/DOWN

If there are no problems after above checks

• Confirm the assembly conditions that are catching and interfering parts in
the rotation radial of the Vertical Louver

Service Manual 71
Troubleshooting Guide

Error Code
■ Trouble Shooting

Error
Title Cause of error Check point & Normal condition
code
• Open / Short
Normal resistor : 10KΩ / at 25°C (Unplugged)
01 Indoor air sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
02 Indoor inlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
06 Indoor outlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error

10KΩ 2.5Vdc

Ω V

Check the resistance / voltage

❑ Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor
3. If the resistance of the sensor is 10KΩ/5KΩ at 25°C, then sensor is normal
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. ➔ Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc / at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. ➔ Repair or Change the PCB

72 Multi type Air Conditioner


Troubleshooting Guide

Error
Title Cause of error Check point & Normal condition
code

• Power input AC 230V.(Outdoor, Indoor)


• The connector for transmission is disconnected.
Communication • The connecting wires are misconnected.
05 / 53
(Indoor ➔ Outdoor) • Communication poorly • The GND 1,2 is not connected at main GND.
• The communication line is shorted at GND.
• Transmission circuit of outdoor PCB is abnormal.
• Transmission circuit of indoor PCB is abnormal.

❑ Check Point
1. Check the input power AC 230V.(Outdoor, Indoor)
2. Check the communication wires are correctly connected.
➔ Adjust the connection of wire
➔ Confirm the wire of "Live", "Neutral".
3. Check the resistance between communication line and GND.(Normal : Over 2MΩ)
4. Check the connector for communication is correctly connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operated normally, outdoor PCB is no problem.
➔ Check the another indoor unit.

* CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.

Service Manual 73
Troubleshooting Guide

Error
Title Cause of error Check point & Normal condition
code

• Check the discharge pipe sensor.


• Discharge sensor • Check the install condition for over load.
33 D-Pipe Temp. High
temp. high • Check the leakage of refrigerent.
• Check the SVC V/V open.

COMP OFF
115°C(239°F)
LEV OPEN(16PULSE/MIN)
100°C(212°F)
LEV OPEN(10PULSE/MIN)
95°C(203°F)
NORMAL

A2UH243FA0/A2UC243FA0

❑ Check Point
1. Check the install condition for over load.
2. Check the SVC V/V open.
3. Check the leakage of refrigerent.
4. Check the constant compressor.

Error
Title Cause of error Check point & Normal condition
code

• Over Capacitor com- • Check the indoor unit capacity.


51 Capacitor error
bination • Check the combination table

❑ Check Point
1. Check the indoor unit capacity.
2. Check the combination table.
★ In the tropical model case
➔ single cycle has no error for over capacity.

74 Multi type Air Conditioner


Troubleshooting Guide

Error
Title Cause of error Check point & Normal condition
code
• Open / Short
Normal resistor : 10KΩ / at 25°C(77°F) (Unplugged)
44 Outdoor air sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
• Internal circuit error
• Open / Short
Normal resistor : 5KΩ/ at 25°C(77°F) (Unplugged)
45 Condensor pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C(77°F) (plugged)
• Internal circuit error
• Open / Short
Normal resistor : 200KΩ/ at 25°C(77°F) (Unplugged)
47 D-Pipe sensor • Soldered poorly
Normal voltage : 4.5Vdc / at 25°C(77°F) (plugged)
• Internal circuit error

Check the resistance

❑ Check Point
1. Estimate the resistance of each sensor.(Unplugged)
2. Estimate the voltage of each sensor.(Plugged)
3. If the resistance is 0V or 5Vdc, then sensor is abnormal

Service Manual 75
2-way, 3-way Valve

2-way, 3-way Valve


2-way Valve (Liguid Side) 3-way Valve (Gas Side)

Valve cap
Hexagonal wrench
(4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin

To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit

Works Shaft position Shaft position Service port

Shipping Closed Closed Closed


(with valve cap) (with valve cap) (with cap)

Air purging Open Closed Open


1. (Installation) (counter-clockwise) (clockwise) (push-pin or with
vacuum pump)

Operation Open Open Closed


(with valve cap) (with valve cap) (with cap)

Pumping down Closed Open Open


2.
(Transfering) (clockwise) (counter-clockwise) (connected
manifold gauge)

Evacuation Open Open Open


3. (Servicing) (with charging
cylinder)

Gas charging Open Open Open


4. (Servicing) (with charging
cylinder)

Pressure check Open Open Open


5. (Servicing) (with charging
cylinder)

Gas releasing Open Open Open


6. (Servicing) (with charging
cylinder)

76 Multi type Air Conditioner


2-way, 3-way Valve

(1) Pumping down

Indoor unit Liquid side

Close Outdoor unit


2-Way
valve

Gas side

Open
3-Way
valve

Indoor unit Liquid side

Close
2-Way
valve

Gas side

Open
3-Way
valve

manifold gauge

Low-
handle
(CLOSE) Hi- handle
(CLOSE)

• Procedure
1. Confirm that both the gas side and liquid side 6. Operate the air conditioner at the cooling cycle
valves are set to the open position. and stop it when the gauge indicates 1kg/cm g.2

- Remove the valve stem caps and confirm that the 7. Immediately set the gas side valve to the closed
valve stems are in the raised position. position.
- Be sure to use a hexagonal wrench to operate - Do this quickly so that the gauge ends up indicat-
the valve stems. ing 1kg/ g.
2. Operate the unit for 10 to 15 minutes. 8. Disconnect the charge set, and mount the liquid
side and gas side valve caps and the service port
3. Stop operation and wait for 3 minutes, then con-
nut.
nect the manifold gauge to the service port of the
- Use torque wrench to tighten the service port nut
gas side valve.
to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m)
- Connect the hose of the gauge with the push pin
to the service port. - Be sure to check for gas leakage.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
• Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor.

Service Manual 77
2-way, 3-way Valve

(2) Evacuation
(All amount of refrigerant leaked)

Indoor unit Liquid side

Open Outdoor unit


2-Way
valve

Gas side

Open
3-Way
valve

Indoor unit Liquid side

Open
2-Way
valve

Gas side

Open
3-Way
valve

manifold gauge

Vacuum pump
Low-
handle
(OPEN) Hi- handle
(OPEN)

• Procedure
1. Confirm that both the liguid side valve and gas 6. Disconnect the charge hose from the vacuum
side valve are set to the opened position. pump.
- Vacuum pump oil.
2. Connect the vaccum pump to the center hose of
If the vacuum pump oil becomes dirty or deplet-
the manifold gauge.
ed,replenish as needed.
3. Connect the service port of the gas side valve to
7. Mount the valve caps and the service port caps.
the low side of the gauge.
4. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge needle
does not move(approximately 5 minutes after
turning off the vacuum pump).

78 Multi type Air Conditioner


2-way, 3-way Valve

(3) Gas Charging


(After Evacuation)

Indoor unit Liquid side

Open Outdoor unit


2-Way
valve

Gas side

Open
3-Way
valve

Indoor unit Liquid side

Open
2-Way
valve

Gas side

Open
3-Way
valve

Charging manifold gauge


cylinder

Low-handle
Check valve (OPEN) Hi- handle
(OPEN)

• Procedure
1. Connect the gauge to the charging cylinder. 4. Immediately disconnect the charge hose from
- Connect the charge hose which you disconnect- the gas side valve's service port.
ed from the vacuum pump to the valve at the
This is different from previous procedures.
bottom of the cylinder.
Because you are charging with liquid refrigerant
- If you are using a gas cylinder, also use a scale
from the gas side, absolutely do not attempt to
and reverse the cylinder so that the system can
charge with larger amounts of liquid refrigerant
be charged with liquid.
while operating the air conditioner.
2. Purge the air from the charge hose.
- Open the valve at the bottom of the cylinder and - Stopping partway will allow the gas to be dis-
press the check valve on the charge set to purge charged.
the air. (Be careful of the liquid refrigerant). The - If the system has been charged with liquid
procedure is the same if using a gas cylinder. refrigerant while operating the air conditioner
3. Open the low handle on the gauge and charge turn off the air conditioner before disconnecting
the system with liquid refrigerant. the hose.
- If the system can not be charged with the speci- 5. Mount the valve stem nuts and the service port
fied amount of refrigerant, it can be charged nut.
with a little at a time (approximately 150g each - Use torque wrench to tighten the service port
time) while operating the air conditioner in the nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
cooling cycle; however, one time is not suffi- - Be sure to check for gas leakage.
cient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).

Service Manual 79
Exploded View & Replacement Parts List

Exploded View & Replacement Parts List


Indoor Unit
S4, SE chassis
135311

152302-1 152302-2

135301

152313 131410 733010

342800

354210

359011
135312

135500
159901

346810

35211B
268712 135516

352150

147582

146811
263230-2 263230-1

267110 249951 268714


668713

80 Multi type Air Conditioner


Exploded View & Replacement Parts List

Parts List (S4, SE chassis)

PART No.
LOCATION S4 chassis SE chassis SVC
DESCRIPTION
No. CODE
AMNH093D4A0 AMNC093D4A0 AMNH123DEA0 AMNC123DEA0
(LMN090HE) (LMN090CE) (LMN120HE) (LMN120CE)
131410 CHASSIS ASSEMBLY 3141A20019C 3141A20019C 3141A20034A 3141A20034A R
135311 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A14003K 3531A14003K 3531A18015A 3531A18015A R
135301 GRILLE,FRONT 3530A10253A 3530A10253A 3530A10287A 3530A10287A R
152302-1 FILTER,AIR 5230A20051B 5230A20051B 5230A20064A 5230A20064A R
152302-2 FILTER,AIR 5230A20051D 5230A20051D 5230A20064A 5230A20064A R
135312 GRILLE ASSEMBLY,DISCHARGE(INDOOR) 3531A11307A 3531A10307V 3531A11362A 3531A11362B R
159901 LOUVER,HORIZONTAL 5990A20069A 5990A20069A 5990A20068A 5990A20068A R
147582 LOUVER,VERTICAL 4758A30052A 4758A30052A 4758A30057A 4758A30057A R
146811 MOTOR,DC 4681A20055A 4681A20055A 4681A20055A 4681A20055A R
268712 PCB ASSEMBLY,DISPLAY 6871A20680D 6871A20680F 6871A20680D 6871A20680F R
135516 COVER ASSEMBLY,MOTOR 3551A20156B 3551A20156B 3551A20156B 3551A20156B R
346810 MOTOR,DC 4681AR2295L 4681AR2295L 4681AR2295L 4681AR2295L R
152313 FILTER ASSEMBLY,DEODORIZER 5231A20040A 5231A20040A 5231A20040K 5231A20040K R
249951 CASE ASSEMBLY,CONTROL(INDOOR) 4995A20831A 4995A20831A 4995A20831A 4995A20831A R
268714 PCB ASSEMBLY,MAIN 6871A20782A 6871A20782A 6871A20782A 6871A20782A R
668713 PCB ASSEMBLY(OPTION PCB) 6871A20989A 6871A20989D 6871A20989B 6871A20989C R
263230-1 THERMISTOR,NTC 6323AQ3226T 6323AQ3226T 6323AQ3226T 6323AQ3226T R
263230-2 THERMISTOR,NTC 6323A20004A 6323A20004A 6323A20004A 6323A20004A R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20128C 6711A20128A 6711A20128C 6711A20128A R
342800 BEARING 4280A20004B 4280A20004B 4280A20004B 4280A20004B R
354210 EVAPORATOR ASSEMBLY,FINAL 5421A20222C 5421A20222C 5421A20282A 5421A20282A R
35211B TUBE ASSEMBLY,TUBING 5211A21363E 5211A21363E 5211A15008A 5211A15008A R
352150 HOSE ASSEMBLY,DRAIN 5251A20011B 5251A20011B 5251A20011G 5251A20011G R
359011 FAN ASSEMBLY,CROSS FLOW 5901A20017F 5901A20017F 5901A20017H 5901A20017H R
733010 PLATE ASSEMBLY,INSTALLATION 3301A20020C 3301A20020C 3301A20020A 3301A20020A R
135500 COVER 3550A30262A 3550A30262A 3550A30315A 3550A30315A R

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)

Service Manual 81
135515
249951

354210

267110
268714
SP3 Chassis Art Cool Type

330870

82 Multi type Air Conditioner


35211B
268717-2
352150
268717-1
146811
Exploded View & Replacement Parts List

135500-3 263230-2 263230-1


135312

146811 131410

147581

147581
352380
135500-2

349600

359012

159830
146811
135314

268712
146811
346810

147581
135500-1
Exploded View & Replacement Parts List

Parts List (SP3 chassis)

PART No.
LOCATION SVC
DESCRIPTION AMNH093APM0 AMNC093APM0 AMNH123APM0 AMNC123APM0
No. CODE
(LMAN090HNS) (LMAN090CNS) (LMAN120HNS) (LMAN120CNS)
131410 CHASSIS ASSEMBLY 3141A20030C 3141A20030C 3141A20030C 3141A20030C R
135312 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A21035N 3531A21035T 3531A21035N 3531A21035T R
135314 GRILLE ASSEMBLY,INLET 3531A20212K 3531A20212K 3531A20212K 3531A20212K R
152302 FILTER, AIR 5230A20032A 5230A20032A 5230A20032A 5230A20032A R
268712 PCB ASSEMBLY,DISPLAY 6871A20462A 6871A20462B 6871A20462A 6871A20462B R
268717-1 PCB ASSEMBLY,SUB 6871A20259B 6871A20259B 6871A20259B 6871A20259B R
268717-2 PCB ASSEMBLY,SUB 6871A20363D 6871A20363D 6871A20363D 6871A20363D R
135500-1 COVER 3550A20123C 3550A20123C 3550A20123C 3550A20123C R
135500-2 COVER 3550A20124B 3550A20124B 3550A20124B 3550A20124B R
135500-3 COVER 3550A20060A 3550A20060A 3550A20060A 3550A20060A R
135515 COVER ASSEMBLY,TOP(INDOOR) 3551A20031H 3551A20031H 3551A20031H 3551A20031H R
147581 LOUVER,HORIZONTAL 4758A20014B 4758A20014B 4758A20014B 4758A20014B R
146811 MOTOR,DC 4681A20055A 4681A20055A 4681A20055A 4681A20055A R
159830 FILTER ASSEMBLY,AIR CLEANER 5983A20007F 5983A20007F 5983A20007F 5983A20007F R
249951 CASE ASSEMBLY,CONTROL(INDOOR) 4995A20832B 4995A20832A 4995A20832D 4995A20832C R
268714 PCB ASSEMBLY 6871A20387K 6871A20387M 6871A20387M 6871A20387N R
263230-2 THERMISTOR,NTC(ROOM+IN PIPE) 6323A20004N 6323A20004N 6323A20004N 6323A20004N R
263230-1 THERMISTOR,NTC(OUT PIPE) 6323AQ3226T 6323AQ3226T 6323AQ3226T 6323AQ3226T R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20128F 6711A20083R 6711A20128F 6711A20083R R
330870 PAN ASSEMBLY,DRAIN 3087A30004A 3087A30004A 3087A30004A 3087A30004A R
346810 MOTOR,UNCLASSIFIED 4681A20047B 4681A20047B 4681A20047B 4681A20047B R
349600 BRACKET,MOTOR 4960A20016A 4960A20016A 4960A20016A 4960A20016A R
35211B TUBE ASSEMBLY,TUBING 5211AR7066F 5211AR7066F 5211AR7066F 5211AR7066F R
352150 HOSE ASSEMBLY,DRAIN 5251AR1222R 5251AR1222R 5251AR1222R 5251AR1222R R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20072A 5421A20072A 5421A20072A 5421A20072A R
359012 FAN,TURBO 5900A00003A 5900A00003A 5900A00003A 5900A00003A R

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)

Service Manual 83
554031 137213-1 435300 137213-2

435512
Outdoor Unit

84 Multi type Air Conditioner


W0CCZ-1
559010 546810
W0CCZ-2
Exploded View & Replacement Parts List

566000
668711
447910
435511

649950
A2UH243FA0(LMU240HE), A2UC243FA0 (LMU240CE)

552202
435301
263230-1
548490
263230-2
552204-1
561410
554160-1 552204-2

554160-2 561411-1

561411-2

552203-1
437210 552113-2 552203-2
552201 552203-1
552203-2
430411
Exploded View & Replacement Parts List

Parts List (A2UH243FA0(LMU240HE), A2UC243FA0 (LMU240CE))


Part No.
Location SVC
Description
No. A2UH243FA0(LMU240HE) A2UC243FA0 (LMU240CE) CODE

437210 PANEL ASSEMBLY,FRONT(SUB) 1A00197C 1A00197C R


137213-1 PANEL ASSEMBLY,SIDE 1A00202F 1A00202F R
137213-2 PANEL ASSEMBLY,SIDE 3A02284R 3A02284R R
435300 GRILLE,REAR 1A00208H 1A00208H R
435301 GRILLE,DISCHARGE 3530A20007J 3530A20007J R
435512 COVER ASSEMBLY,TOP(OUTDOOR) 3551A30113C 3551A30113C R
430411 BASE ASSEMBLY,OUTDOOR 3041AP2741G 3041AP2741G R
554031 CONDENSER ASSEMBLY,BENDING 5403A20257A 5403A20022T R
546810 MOTOR,UNCLASSIFIED 4681A20008E 4681A20008E R
559010 FAN ASSEMBLY,PROPELLER 1A00195B 1A00195B R
554160-1 COMPRESSOR SET, KOREA(LEFT) 2520UGHK2AA(GK141KAA) 2520UGHK2AA(GK141KAA) R
554160-2 COMPRESSOR SET,KOREA(RIGHT) 2520UGJK2AA(GK094KAA) 2520UGJK2AA(GK094KAA) R
447910 BARRIER ASSEMBLY,OUTDOOR 4791A30004H 4791A30004H R
649950 CASE ASSEMBLY,CONTROL(OUTDOOR) 4995A00002G 4995A00002G R
668711 PCB ASSEMBLY,MAIN 6871A20500B 6871A20500B R
435511 COVER ASSEMBLY,CONTROL(OUTDOOR) 3551A10044E 3551A10044F R
WOCZZ-1 CAPACITOR,FILM,BOX 2A00986G 2A00986G R
WOCZZ-2 CAPACITOR,FILM,BOX 6120AR2194F 6120AR2194F R
548490 ACCUMULATOR ASSEMBLY 4848A20012A 4848A20012A R
561410 SOLENOID(COIL ASSEMBLY, REVERSE) 3A02028Z - R
552204-1 DRAWING,ASSEMBLY(EEV COIL) 6877A20050A 6877A20050A R
552204-1 DRAWING,ASSEMBLY(EEV COIL) 6877A20050B 6877A20050B R
552203-1 VALVE,SERVICE(Ø9.52) 5220A20001K 5220A20001K R
552203-2 VALVE,SERVICE(Ø6.35) 2H02479J 2H02479J R
561411 VALVE,EXPANSION BODY 6140A90001K 6140A90001K R
552202 VALVE,REVERSE 5220AR3228E 5220AR3228E R
552201 VALVE,CHECK 5220A30004A 5220A30004A R
566000 SWITCH,PRESSURE 6600L000013 6600L000013 R
263230-1 THERMISTOR,NTC 6323A20026A 6323A20026A R
263230-2 THERMISTOR,NTC 6323A20001N 6323A20001N R

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
Solenoid(Coil Assempy, Reverse) is only for heat pump model.

Service Manual 85
April, 2006
Printed in Korea
P/No.: 3828A20462Z

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