Module of Adour 871

 Module 1 - Low Pressure Compressor stage 1 and stage 2 stator module

installations.
 Module 2 – Low Pressure Stage 2 stator & static seals module.
 Module 3 – Intermediate case, internal gearbox & High Pressure
Compressor & stub/internal shafts and bearings module installation.
 Module 4 – High Pressure Compressor Assembly, Drum, Blades & Stators
Module installation.
 Module 5 – High Pressure N.GV’S locating rings & seal module installation.
 Module 6 – High Pressure turbine rotor module installation.
 Module 7 – Low Pressure N.G.V’s case, bearings & support module
installation.
 Module 8 – Low Pressure Turbine rotor installation.
 Module 9 – Exhaust Mixer & Cone module installation.
 Module 10 - High speed gear box module installation.
 Module 11 – oil tank, cooler, & filter module installation.

ABOUT ADOUR 871

Type of engine: turbofan

Arrangement: two spool axial flow

Bypass ratio: 10:80:1

Trust: 5900lbs (26.24) K.N

Nominal Length: 1997mm

Weight: 639kg
Low pressure compressor (LPC)
2 Stage axial flow-pressure ration/speed

-2.75:1/13600rpm (100%rpm)

-Nominal NL108% rpm

Air mass flow =44.4kg/sec (97.8lb/sec)

High pressure compressor (HPC)

5 stage axial high pressure compressor (HPC)

-3:75:1/15512rpm (100%)

-nominal NH100.1% rpm

Air mass flow =24.8Kg/sec (54.6lb/sec)

High pressure turbine (HPT)

Single stage axial flow cooling – Nozzle guide vanes & turbine blade air cooled

Low pressure turbine (LPT)

Single stage axial flow cooling – Nozzle guide vanes air cooled & turbines blades
uncooled

ADOUR 871 CNC SHOP

CNC shop is the place where all the machining process is done there various CNC
machines used namely:
 Wire cut EDM machine
 Electrode EDM machine
 Broaching machine
 Surface grinding machine
 Cylindrical grinding machine
  5 axis impeller machine
 Flexible grinding center part(1)
 Flexible grinding center part(2)

Briefly we have specified the specification of CNC machine in Adour 871:

Wire cut EDM machine:

 Supplier: M/S Electronica Machine tools,pune

 Model :Ultron F3
 Landed cost :86.16 lakhs
 Parts mechanized: general EDM
 Numbers of Axis : 5
 Stroke length
 X-axis =900mm
 Y-axis =650mm
 Z-axis =410mm
 U-axis =+/- 75mm
 V-axis =+/- 75mm
Surface Grinding Machine:

 Supplier: M/S Jones & Shipman UK

 Model: Progrind 1045 Easy
 Landed cost:184.62 lakhs
 Max Grinding Length: 1000mm
 Cross grinding width: 580mm
 Vertical Grinding width: 600mm
 Working Surface: 1000*400mm
 Speed Of Grinding Wheel: 1400rpm
 Accuracy: 2microns
 Parallel over 1000*1000mm=0.005mm
 Electro-permanent magnetic chuck= 1000*500mm

Cylindrical Grinding Machine:

  Supplier: M/S Gloria, Italy
 Landed Cost: 191.18lakhs
 Max Grinding Diameter:600mm
 Distance b/w centers: 1500mm
 Max weight of component in chuck:80kg
 Workhead spindle speed range:0-250rpm
 Wheelhead swelling angle:45(degree)
 Internal attachment spindle speed- 30000rpm
 Table swelling angle- +/-6(degree)
 Workhead swelling angle-+/-90(degree)
 Wheel size*thickness*bore- 500*80*203mm

DMU 60MB 5-Axis Impeller Machine

 Supplier: M/S DMG, Germany

 Model: DMU 60MB
 Landed cost: 332.44lakhs
 Parts Machined: impeller & other complex parts
 No of axis: 5
 X-axis: 730mm
 Y-axis: 560mm
 Z-axis: 560mm
 B-axis: 20/30(degree)
 C-axis: 360(degree)

Broaching machine
  Supplier: Hoffmann Rautechnith Gmbh, Germany.
 No of axis: 5
 X-axis: 5000mm
 Y-axis: 285mm
 Z-axis: 250mm
 A-axis: 360(degree)
 C-axis: 360(degree)
 Broaching ram normal speed: 1-50mm/min
 CNC system: Siemens 840D control
 Parts machined: turbine disc, compered disc.

Robotic Deburring machine:

 Suppliers: robotics NC, USA
 Application: Shakti stage 1&2 turbine disc & lathe
 Make of robot: ABB six axis
 Max length: 200mm length
 Max disc of size: 480mm diameter
 Capacity: 50 blades & 2 discs in 1 lot.