Calculation Summary

Streams Properties Hot Side Cold Side

Name Hot stream Cold stream

Mass Flowrate (kg/s) 27.8 69.459
Volumetric Flowrate (m3/h) *** ***
Number of Transfer Unit (NTU) 1.79 0.488
Mean Temperature (°C) 67.5 32.5
Density (kg/m3) 746.585 994.956
Heat Capacity [kJ/(kg.°K)] 2.848 4.179
Viscosity [N.s/m2] 3.951E-05 7.567E-04
Thermal Conductivity [W/(m.°K)] 0.162 0.62
Reynolds Number Re 60476.297 7706.896
Prandth Number Pr 0.696 5.104
Wall Temperature Tw (°C) 51.702 49.098
Viscosity @ Tw [N.s/m2] 3.923E-04 5.553E-04
Mass Velocity [kg/(m2.s)] 353.016 861.511
Heat Transfer Coefficient [W/(m2.°K)] 9421.985 20169.327

Heat Transfer Analysis

Required Heat Duty (W) 4353967.963

Actual Heat Duty (W) 4361959.282
LMTD (°C) 30.786
Clean Heat Transfer Coefficient [W/(m2.°K)] 5271.651
Service Heat Transfer Coefficient [W/(m2.°K)] 2189.65
Installed Heat Transfer Area (m2) 64.707
Required Heat Transfer Area (m2) 64.588
% Excess Area 0

Pressure drop Analysis

Velocity Through Channels (m/s) 0.473 0.866

Velocity Through Ports (m/s) 4.741 8.889
Mass flowrate per Channel (kg/s) 0.662 1.615
Friction Pressure Drop (bar) 0.107 0.406
Ports Pressure Drop (bar) 0.126 0.59
Total Pressure Drop (bar) 0.233 0.996
Hydraulic Diameter (mm) 6.769 6.769
Number of channels per pass 42 43

Thermal and Hydraulic Calculations Summary 1 PHE Works 2.0.5 Build 8900
 Heat Exchanger Data Sheet
Customer: Coulson Richardson Vol.6
Plant Location: Ex 12.13
Designer: Usama
Item:
Application: Single Phase Heat Transfer
Area (m2): 64.707
Performance of One Unit
Hot Side Cold Side
Fluid Name Hot stream Cold stream
Mass Flowrate (kg/s) 27.8 69.459
Temperatures (In/Out) (°C) 95 40 25 40
Density (kg/m3) 746.585 994.956
Heat Capacity [kJ/(kg.°K)] 2.848 4.179
Viscosity [N.s/m2] 3.951E-05 7.567E-04
Thermal Conductivity [W/(m.°K)] 0.162 0.62
Inlet Pressure (bar) 3 3
Fouling Factors [(m2.°K)/W] 1E-04 1.67E-04
Heat Transfer Coefficient [W/(m2.°K)] 9421.985 20169.327
Velocity (m/s) 0.473 0.866
Pressure Drop (Calculated/Allowed) (bar) 0.233 1 0.996 1
Heat Exchanged (W) 4361959.282 LMTD (°C) 30.786
Transfer Rate, Service [W/(m2.°K)] 2189.65 Clean [W/(m2.°K)] 5271.651
Construction of One Unit
Design Pressure (bar) Code Requirements ASME Section VIII Division 1
Design Temperature (°C) Connections Type Flanged
Test Pressure (bar) Gaskets Material EPDM
Test Temperature (°C) # Passes (Hot / Cold) 1 / 1
Plate Specifications
Plate Thickness (mm) 0.75 Plate Material Titanium Grade 1
Chevron Angle (deg) 30 Plate Pack Length (mm) 387
Ports Diameter (mm) 100 Corrugation Depth (mm) 3.75
Plate Width (mm) 500 Corrugations Pitch (mm) 18
Vertical Ports Distance (mm) 1500 Plate Pitch (mm) 4.5
Number of plates 86 Thermal Conductivity [W/(m.°K)] 22.073
Remarks
 500 387

PLATE HEAT EXCHANGER MATERIAL LIST

PART NAME MATERIAL

FIXED COVER Carbon Steel

MOVABLE COVER Carbon Steel

1500
CARRYING BAR SS AISI 316

GUIDE BAR SS AISI 316

PLATES Titanium Grade 1

GASKETS EPDM

BOLTING SS AISI 316

400

CODE REQUIREMENTS ASME Section VIII Division 1

DESIGN PRESSURE (bar)
TEST PRESSURE (bar)
DESIGN TEMPERATURE (°C)
NUMBER OF PLATES 86 Plates
NUMBER OF PASSES (HS/CS) 1/1
CONNECTIONS TYPE Flanged
HEAT TRANSFER AREA (m2) 64.707
PORTS DIAMETER (mm) 100 Coulson Richardson Vol.6
CHEVRON ANGLE (DEG) 30
PLATE PACK WEIGHT (kg) 147.295 Ex 12.13

: Single Phase Heat Transfer

N.B: All dimensions are in (mm) MADE BY CHECKED BY DATE DRAWING NO REV

Usama 10/21/2018