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Mechanical Pump Test Run Procedure


Manual Mechanical Pump Test Run Rev
0-28-04 10 
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WORK METHOD MANUAL

CONSORTIUM 

ONSHORE CONSTRUCTION

REKMAL

MECHANICAL PUMP TEST RUN PROCEDU

FOR

PETRONAS CARIGALI SDN BHD


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Performance Mechanical Factory Boiler Pump Standards Pump


Testing Procedu… CONSORTIUM REKAYASA INDUSTRI MALAYSIA AND Comparison
Running Test… performance… Commissioning… SIMFONI Maintenance
TEMASEK

REV PREPARED BY REVIEWED BY APPROVED BY REVIEWE


DATE
NO.
NAME SIGN DATE NAME SIGN DATE NAME SIGN DATE NAME SIGN

0 27 . 04 . 10 Iwan 27.04.20 Sholeh 29.04.10 Redy  

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WORK METHOD MANUAL

CONSORTIUM 

ONSHORE CONSTRUCTION

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REKMAL
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  
TABLE OF CONTENTS

  SECTION DESCRIPTION

1 PURPOSE
Performance Mechanical Factory Boiler Pump Standards Pump
Testing Procedu… Running2Test… SCOPECommissioning…
performance… Comparison Maintenance

3 REFERENCE

4 DEFINITYou're
IONSReading a Preview
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5 PROCEDUYour
REfirst
S 30 days are free!

5.1 ITEMS TO BE TESTED


Continue Reading With Trial
5.2 PRE-REQUISITE CHECK
5.3 PUMP RUNNING PROCEDURE
5.4 ACCEPTANCE CRITERIA
5.5 TEST SCHEME AND CHECK LIST

APPENDICES

APPENDICES 1 : List of the Pumps wh


mechanical running test
APPENDIC
ICE
ES 2 : Mark-up P&ID for
for Pump
Running (Test Loop),
230 kbd only.
APPE
APPEND
NDIC
ICES
ES 3 : Op
Oper
erat
atio
ion
n Lo
Log
g Sh
Shee
eet.
t.
APPE
APPEND
NDIC
ICES
ES 4 : Vi
Vibr
brat
atio
ion
n Mo
Moni
nito
tori
ring
ng Sh
Shee
eett

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WORK METHOD MANUAL

CONSORTIUM 

ONSHORE CONSTRUCTION

Performance Mechanical Factory Boiler Pump Standards Pump


Testing Procedu…
REKMAL
APPENDICES
Running Test…
5:
performance…
MCC-29, Electric Motor-Driven
Motor-Driv
Commissioning… Comparison
en
Maintenance
Pump, Checksheet and Testing Record
APPE
APPEND
NDIC
ICES
ES 6 : Step
Step by ste
step
p for
for mecha
mechani
nic
c
procedure

1. PURPOSE

 This document generally covers the Mechanical


Proce
Procedur
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e for Pum
Pumps
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with ele
electr
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motorr drive
drive
Rejuvenation Project Phase 2.
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You're
procedure for running theReading a Preview
specified pump.
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2. SCOPE
Continue
 This procedure shall be Reading
appliedWithto
Trialall electric-

pumps utilized in MCOT Rejuvenation Phase 2 Proj


kBD Plan, MCD-1, and MCD-2.

3. RE
REFE
FERE
RENC
NCE
E
I.  Testing and
a nd Precommissioni
Precommissioning
ng Plan Proced

PSP-MCOTR-18A,
II. Detailed Testing and Precommissioning Pla
Doc. No. PSP-MCOTR-18B
PSP-MCOTR-18B,,
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th
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IV. Cariga
Carigali
li Sta
Standar
ndard
d Pr
Proce
ocedur
dure,
e, CSP
CSP-T-
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 Testing & Precommissioning
Precommissioning Procedure.

4. DE
DEFI
FINI
NITI
TION
ONS
S
PCSB : Petronas Carigali Sdn Bhd

Performance Mechanical Factory Boiler Pump Standards Pump


Testing Procedu… Running Test… performance… Commissioning… Comparison Maintenance
 

PROCED
WORK METHOD MANUAL
WMM-MC

CONSORTIUM  REVISIO

ONSHORE CONSTRUCTION Page 4

Rekmal : Rekayasa Industri Malaysia Sdn Bhd


REKMAL
 

5. PR
PROC
OCED
EDUR
URES
ES
5.1 ITEMS TO BE TESTED
Pump listed in the Appendices-1 shall be given a mecha
running test during precommissioning stage.
 The test will be conducted with the proper fluid source, su
utility water or the process product as the pumping liquid.

5.2 PRE-REQUISITE CHECK  


 The prerequisite check
check shall be made on the following items
You're Reading
before the mechanical running test is aperformed
Preview :
5.2.
5.2.1
1 Do
Docu
cume
ment nts
s
i. MCC
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ii..
ii MCC – 04 04, Cou
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gnm men entt Re
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iii. Pump Al Alignment Sh Sheet
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iv. Operation Log sheet
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v. P & ID
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5.2.2
5.2.2 Equ
Equipm
ipment
ent Statuto
Statutory
ry
All equipment as stated in P&ID

5.2.3
5.2.3 HSE R
Requ
equirireme
ementnt
i. Fire Extinguisher
ii..
ii Safe
Sa fetty bar
barrric
icad
ade
e sur
surrrou
ound
ndin
ing
g ar
area pu
pump
mp t
tested

5.2.
5.2.4
4 To
Tool
ols
s
i. Vibration analysis.

Performance Mechanical
ii.
Factory
Temperature Infrar
are
e d Ray (TIR) Pump
iii. TachoBoiler
meter Pump Standards
Testing Procedu… Running Test… performance… Commissioning… Comparison Maintenance
iv. F key or F tool

5.2.
5.2.5
5 Ma
Man
nPPow
ower
er
i. Inspector Rotating

PROCED
WORK METHOD MANUAL
WMM-MC
CONSORTIUM  REVISIO

ONSHORE CONSTRUCTION
Page 5

ii. Operator
REKMAL
iii.
iii. Elec
Electr
tric
ical
al an
and
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Inst
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Supe
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iv. Mechanical

5.2.6
5.2.6 Che
Check
ck list
list activi
activity
ty

i. Final pump alignment must be completed


ii. Motor no-load run (solo-run) test has
completed.
iii.
iii. Make
Make sur
sure
e coup
coupli
ling
ng has
has bee
been
n inst
instal
alle
led
d pro
pro
iv. Coupling guard is installed and sec
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v. Ensurre su
Ensu suct
ctio
ion
n st
strrai
aine
nerr ar
are
e in
inst
stal
allled
vi..
vi All spr
spring sup
suppo
porrt loc
lock on the
the pi
pipe sysyst
stem
em
are removed
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vii.  The unit must have a safety bar
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surrounding prior the mechanical runnin
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is performed.
Performance Mechanical viii
viii.. En
Factory Ensu
sure
re thatt the pum
tha
Boiler pumpp mech
Pumpme chani
anica
Standards cal
l runni
runnin
Pump n
Testing Procedu… Running Test… performance… Commissioning… Comparison Maintenance
line
lines
s (t
(tes
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Loop
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has
s be
been
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chec
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mark-up P&ID.
ix..
ix Ensu
Ensurre the
the fir
fire exti
exting
ngui
uish
sher
er is
is pres
presen
entted
the unit
x. Make sure that vessel or Sump has been
with the liquid at normal level.
xi..
xi Mak
ake
e sur
sure mec
mecha
hani
nica
call seal
seal pum
pump
p is ma
ma
bein
being
g wa
wate
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flush
ushed
ed be
befo
fore
re th
the
e pu
pump
mp
running. For vertical barrel pump, ensure
has been filled into the barrel with the ven
in open condition.

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