Industrial Visit

HiTech Engineering Industries and Anmol

Biscuits, NOIDA

October 13, 2010

Submitted By:

Tarun Gupta

FMG 18 C

91172
HiTech Engineering Industries
Brief Description of the Company

HiTech Industries are a private multi-faced diversified firm that originates, structures and acts as
a total solution provider to varied customer requirements spanning across many industries. They
are a comprehensive manufacturer of high tech, high-value components. Among their clients are
some of the world’s most successful manufacturers, who value their unique capability set
spanning the metals-plastics spectrum. By combining world class technologies and specialist
expertise, they are uniquely positioned to deliver the customers unbiased and innovative
solutions, and so extend their options and opportunities.

They combine global vision with local insight, relying on a top flight team backed by hardcore
professionals. They focus on key sectors in which it has demonstrated expertise; manufacturing
of plastic injection moulded components, sheet metal components, ball pen manufacturing and
exports of gift items etc. to the US and European markets.

They have started as a single location single product company and we today have grown into a
multi location-multi product company. We are manufacturing a wide range of high technology
products in plastics and sheet metals and are working as a tier one supplier to many global giants.

Location

Unit – I:

D -42, Sector – 11, Noida – 201 301 (U.P.) Ph.: 95120-3918850-54 Fax: 95120-2528086.

Email: hitechengg@eth.net

Unit – II:

W -12, Sector – 11, Noida – 201 301 (U.P.) Ph.: 95120-2552033, 2552554
ESTABLISHMENT : HI-TECH ENGINEERING INDUSTRIES, NOIDA (UNIT-I)

YEAR OF ESTD. : 1986

Hi-tech engineering industries is a state of the art plant with

high-end machinery and auxiliary equipments. Hi-Tech caters
to a wide range of customer requirements with supplies to auto,
BUSINESS ACTIVITY :
white goods, domestic appliances, writing instruments and
packaging sectors. We are also manufacturing Fan, Iron and
Sheet metal parts., Ball pen & Plastic moulded components.

ESTABLISHMENT : HI-TECH ENGINEERING INDUSTRIES, NOIDA (UNIT-II)

YEAR OF ESTD. : 1997

Hi-tech engineering industries bagged the coveted ISO 9001

and has been recognized for quality, commitment and delivery.
With strategic investments in cutting edge technologies Hi-tech
engineering industries has become the most favourable job-
BUSINESS ACTIVITY : moulding destination for OEMs. Inhouse tooling, dedicated
staff and world-class R&D facilities enable Hi-tech
engineering industries to deliver quality solutions in the
shortest possible time and at most competitive rates. We
manufacturer Ball pen & Plastic moulded components.
MAJOR CUSTOMERS & PRODUCTS

1. M/s Linc Pen and Plastic Ltd., Kolkata - Complete Ballpen.

2. M/s Orient Fan, Kolkata & Faridabad - Ceiling fans.

3. M/s Polar Industries Ltd. Noida - Ceiling fans.

4. M/s Metro Appliances Ltd. (ORTEM FAN), Noida - Ceiling fans.

5. M/s Modi Senator India Pvt. Ltd., New Delhi - German designed ink pen parts.

6. M/s Sumi Motherson Innovative Engg. Ltd., Noida - Automobile parts for Maruti.

• M/s Kunstocom India Ltd., Noida - Parts of the home appliances for LG, Samsung &
Electrolux.

7. M/s DLJM , Phase – II, Noida - Parts of the home appliances for LG.

8. M/s Jay Pee Autoplast Ltd. , Noida - Automotive parts for Maruti, Slater & Home
appliance for Samsung.

9. M/s Tri-Star creative Product (P) Ltd., Phase – II, Noida - Crayon Pencils, water colour
and cake boxes.

10. M/s Evershine Moulders Ltd. , Noida - Home appliances parts for Philips, LG &
Electrolux.

11. Havell’s India Ltd., Noida - Complete Table/ wall fan and Fan parts.
UTILITIES

1. Generator Cummins 160KVA 01

2. Generator Cummins 180 KVA 01

3. Mould Temperature Controller L&T Oil Circulated 150 ST 02

Chilling Plant L&T 10 Tons 01

4. Chilling Plant Prasad 10T 01

5. Cooling Tower Himgiri 2 Ton to 50 Ton 04

6. Dehumidifying Dryer Bry – Air RD 20 01

7. Hopper Dryer L&T &Bry-Air 50 Kgs 06

8. Oven (Pre Drying) Plascon 24 Tray (150Kgs) 02

9. Plastic Granulators (Grinders) L&T, Pimco & Himalaya 6″ to 18″ 09

10. Colour Mixing (Blender)Machine Pimpco 50 Kgs & 25 Kgs 02

11. Air Compressor Ingersolrand & Puma-Taiwan 03

12. Water Softening Plant Ion – Exchange 500 Ltrs/ hours 01

13. Over Head Cranes Indef / Rosy 2,5 and 10 Tons

Anmol Biscuits

Anmol offers its customers a wide variety of biscuits in various tempting flavours suiting all
tastes. The consumers can take their pick from Glucose Biscuits, Coconut Biscuits, Butter
Biscuits, Cream Biscuits, and Tea Biscuits etc. with a vibrant variety of 23 brands, Anmol
Biscuit is available in 42 SKUs.

Biscuit Manufacturing Process as Observed in Anmol Biscuits

Mixing

This is a process where all ingredients are put together in right proportion for dough formation.
These ingredient are then fed into Mixers where mixing is done and dough is prepared for
molding. Major ingredients are flour, fat, sugar and others as per the product one would like to
have. Dough temperature plays a very important role. The Temperature varies from 35- 40
degrees centigrade. Low and high temperatures have an effect on dough consistency.

Moulding

In this section we laminate the dough into sheets which then pass down to gauge rollers and
sheet thickness achieved for cutting. Here we have a cutter or a moulder as per the variety where
one gets the shape and sizes of biscuits. Moulder speed varies from 20 - 40.

Baking

This is the area where we pass these moulded wet biscuit into a baking oven. The biscuits are
baked at desired temperatures. Various type of heating are available nowadays as per the
convenience and cost. Different types of ovens are available. Baking time vary from 3 min to 8
min as per the product requirement.

Cooling

These baked biscuits are then passed on to cooling conveyors for natural cooling prior to
packing. The temperatures are brought down to room temperatures. It should be between 35 - 40
degree centigrade.
Packaging

These biscuit are then stacked and fed into packing machine for packing. Different packing
material are available for packing of these biscuit in different packs. Slug packs, pouch pack or
family packs etc. These packs are then put into secondary packaging like cartons to be
transported to retailers. Packing machine can be selected as per the plant capacities and nature of
packing. Normal packing machine speed varies from 80-100 packets per minute.

Raw material

Flour, fat, sugar, lecithin, salt, sodium bicarbonate, ammonium bicarbonate & flavours other
ingredients could be nuts, cocoa, coconut powder, onion, garlic etc

Packing material

Laminates, tapes, stickers etc

Biscuits Manufacturing Flow Chart