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SUPERVISOR
S30FT, S35FT, S40FTS [E010]; H1.6FT, H1.8FT, H2.0FTS
(H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS ) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT, S5.5FTS ([S80, 100, 120FT];
S80, 100FTBCS, S120FT; S120FTPRS) [G004]; H4.0FT5/FT6;
H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110,
120FT) [N005]; S6.0FT, S7.0FT (S135FT, S155FT) [D024];
H6.0FT, H7.0FT (H135FT, H155FT) [H006]
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
User Interface Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ..................................................................................................................................................... 1
Dash Display Menu Access ........................................................................................................................... 1
Menu Navigation ............................................................................................................................................... 2
Standard Display ........................................................................................................................................... 2
Main Menu ......................................................................................................................................................... 2
Passwords Menu ................................................................................................................................................ 3
Password Administration .................................................................................................................................. 3
Add Password ................................................................................................................................................ 3
Delete Password ............................................................................................................................................ 4
Edit Password ................................................................................................................................................ 4
Other Password Functions ................................................................................................................................ 5
Operator Passwords - Enable/Disable .......................................................................................................... 5
Password Time-Out Delay............................................................................................................................. 6
Passwords - Number Wrong to Disable ........................................................................................................ 6
Lockout Reset Password................................................................................................................................ 7
View Password Log ........................................................................................................................................ 7
View Versions ..................................................................................................................................................... 8
VSM Versions................................................................................................................................................. 8
Dash Display Versions................................................................................................................................... 9
Engine Controller Version............................................................................................................................. 10
Transmission (Xmsn) Controller Version ..................................................................................................... 11
Truck Serial Number..................................................................................................................................... 12
Diagnostics ......................................................................................................................................................... 13
View Fault Log............................................................................................................................................... 13
Set Travel and Braking...................................................................................................................................... 14
Speed Limit .................................................................................................................................................... 14
Acceleration Rate........................................................................................................................................... 15
Auto-Deceleration Rate ................................................................................................................................. 15
Set Power Reversal Rate ............................................................................................................................... 16
Set Inching/Brake Overlap............................................................................................................................ 17
Setup Display Menu .......................................................................................................................................... 18
Set Operator Language ................................................................................................................................. 18
Set Units ........................................................................................................................................................ 19
Set Time Format (12/24 Hour) ...................................................................................................................... 19
Set Daylight Saving Time ............................................................................................................................. 20
Set Time ......................................................................................................................................................... 22
Set Date Format ............................................................................................................................................ 22
Set Date.......................................................................................................................................................... 22
Setup Hydraulics ............................................................................................................................................... 23
Return to Set Tilt Delay/On/Off .................................................................................................................... 23
Setup General Items .......................................................................................................................................... 24
Light Shutdown Time-Out ............................................................................................................................ 24
Impact Sensor - Enable/Disable.................................................................................................................... 25
Impact Sensor - Soft Impact Settings........................................................................................................... 26
Impact Sensor - Hard Impact Settings......................................................................................................... 26
Adjust Impact Sensor Settings ..................................................................................................................... 27
Initial Adjustment of Soft and Hard Impact Settings............................................................................. 29
Readjustment of Soft and Hard Impact Settings .................................................................................... 30
Impact Sensor - Impact Alarm/Shutdown Reset.......................................................................................... 30
Impact Sensor - Alarm Time Duration and Deactivation ........................................................................... 31
ii
2200 SRM 1130 General
General
DESCRIPTION
NOTE: Initial setup of operator/supervisor pass-
words must be done by a qualified dealer technician
with service level menu access.
Menu Navigation
STANDARD DISPLAY Any time an optional value is changed within a
menu, pressing the key will take you to the Exit
Upon successful entry of your supervisor password, Options menu where you will have the opportunity
you will be directed to the Main Menu. Using the to return to the previous menu, exit the menu system
scroll keys #4 and #5, scroll through the menu choices without saving any changes, or save your changes
until you see the selection you want to access. Press and exit the menu system. See Table 2.
the (enter) key to access that selection. The Main
Menu will only include the menus that are accessible Some menus may contain several optional values
with a supervisor password. that can be adjusted. It is not necessary to exit the
menu after each adjustment and re-enter the menu
The (enter) key is used to make selections within a to make multiple changes within a menu. After
menu. The #4 and #5 scroll keys allow you to move making a change to an optional value, use the Back
from menu to menu. 1 Level option to re-enter the menu, scroll to the
next option to be adjusted, and make the change.
Each menu (except the Main Menu) will have a Back
After all adjustments have been made, press the *
One Level option within the menu options at that
key to access the Exit Menu and save your changes.
level. Use the scroll keys #4 and #5 to access this
option. Press the (enter) key to select this option
and return to the previous menu.
Main Menu
NOTE: Depending upon how the lift truck is • Diagnostics
equipped, some of the functions described in this • Set Travel and Braking
section may not be included in the on-board menu • Setup Hydraulics
structure for a particular lift truck. • Setup Display
• Setup General Items
Upon entering the Main Menu from the password en- • Calibrations
try screen, the following menu functions are visible • Save and Exit
to the supervisor: • Exit Without Saving
• View Versions
• Passwords
Passwords Menu
NOTE: Personnel assigned with a supervisor level Password, Edit Password, Operator Passwords
password can not add, change, or delete service level Enable/Disable, Password Time-Out Delay, and
passwords. Passwords – Number Wrong to Disable. These func-
tions are not available to anyone using an operator
Within the Passwords Menu, the supervisor has password.
access to the following additional dash display func-
tions: View Password Log, Add Password, Delete
Password Administration
ADD PASSWORD Supervisor - Same rights as the Service level
password except the Supervisor level can not add,
NOTE: Personnel assigned with a supervisor level change, or delete Service level passwords.
password can not add, change, or delete service level Service Technician - Has all rights allowed for
passwords. Operator, Lockout Reset and Supervisor pass-
words, plus the ability to add, delete, and edit
After entering the Add Password menu, enter the
Service passwords; view all diagnostic informa-
new user’s five-digit password using the number
tion, and adjust all service access parameters
keys and press the * key to add the password. See within the pre-set limits. On trucks equipped
Table 3. You will be asked to enter the password with the hood switch option, a Service password
type. allows truck to be started with hood open.
Select: If the password is accepted, the display will return to
Operator - Allows truck operation. the Add Password menu. Scroll to the Exit Options
Lockout Reset - Allows supervisor to reset the menu and choose the appropriate action.
password function after password lockout has
been enabled.
↑ ↑
SCROLL SCROLL
↓ ↓
↑
SCROLL
↓
Password Type
Supervisor
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
↑
SCROLL
↓
Password Type
Supervisor
↑
SCROLL
↓
Password Type
Service
PASSWORD TIME-OUT DELAY requiring re-entry of the operator password. See Ta-
ble 7. The delay must be entered in one-minute incre-
If your lift truck is configured for optional operator ments up to five minutes. For delay longer than five
passwords, this function can be used to select the minutes, the delay must be entered in five-minute in-
amount of time an operator can turn OFF the lift crements. The maximum delay that can be entered
truck and RESTART the lift truck without having is 30 minutes. After entering the delay, press the *
to re-enter operator’s password. key to access the Exit Options menu and choose the
After entering the Password Time-Out Delay menu, appropriate action.
enter the number of minutes you want to allow before
PASSWORDS - NUMBER WRONG TO and 10 attempts. See Table 8. You may also choose to
DISABLE deactivate this function and allow unrestricted log-in
attempts. After making your selection, press the *
This function is used to select the number of times key to access the Exit Options menu and choose the
an operator can enter an incorrect password before appropriate action.
disabling further access to the lift truck.
↑ ↑
SCROLL SCROLL
↓ ↓
Passwords # Wrong To Disable
Back 1 Level 1 Entries
↑
SCROLL
↓
# Wrong To Disable
Deactivated
↑
SCROLL
↓
Passwords
Back 1 Level
View Versions
Upon entering the View Versions Menu from the VSM VERSIONS
Main Menu, the following menu functions are visible
to the supervisor: This function allows the supervisor access to the
• Vehicle Systems Manager hardware, software, and configuration versions cur-
• Dash Display rently installed on the lift truck.
• Engine Controller (if equipped)
From the View Versions menu, select the Vehicle
• Transmission (Xmsn) Controller (if equipped)
System Manager menu and press the * key. Using
• Truck Serial Number
the scroll keys, you can view the hardware, software,
Use the scroll keys to move to the desired function and configuration versions of the vehicle system
and press the * key to select the function. manager. See Table 10. Select Back One Level, then
press the * key to return to the previous menu.
DASH DISPLAY VERSIONS you can view the hardware, software, and configura-
tion versions of the dash display. See Table 11. Select
This function allows the supervisor access to the Back One Level, then press the * key to return to the
hardware, software, and configuration versions of previous menu.
the dash display currently installed on the lift truck.
ENGINE CONTROLLER VERSION scroll keys, you can view the hardware and software
versions of the engine controller. See Table 12. Se-
If lift truck is equipped with Engine Controller Ver- lect Back One Level, then press the * key to return
sion, this function will allow the supervisor access to the previous menu.
to the hardware and software versions of the engine
controller currently installed on the lift truck.
↑
SCROLL
↓
View Versions Press * Engine Controller
Engine Controller Key Hardware XXXXXXXX
↑
SCROLL
↓
Engine Controller
Software XXXXXXXX
↑
SCROLL
↓
Engine Controller
Back One Level
TRANSMISSION (XMSN) CONTROLLER From the View Versions menu, select the Xmsn Con-
VERSION troller menu and press the * key. Using the scroll
keys, you can view the hardware and software ver-
If lift truck is equipped with Transmission Controller sions of the transmission controller. See Table 13.
Version, this function will allow the supervisor access Select Back One Level, then press the * key to re-
to the hardware and software versions of the optional turn to the previous menu.
transmission controller currently installed on the lift
truck.
TRUCK SERIAL NUMBER truck serial number. See Table 14. Select Back One
Level, then press the * key to return to the previous
This function allows the supervisor access to the menu.
truck serial number.
Diagnostics
Upon entering the Diagnostics Menu from the Main Use the scroll keys to move to the desired function
Menu, the following menu function is visible to the and press the * key to select the function.
supervisor:
• View Fault Log VIEW FAULT LOG
For a complete description of the Diagnostic func- This function will allow the supervisor to view all
tions accessible through the Dash Display. See the faults stored in the VSM. All fault codes will be dis-
Diagnostic Troubleshooting Manual 9000 SRM played with the most recent fault listed first. See Ta-
1112. ble 15.
Use the scroll keys to move to the desired function From the Set Travel and Braking menu, select Set
and press the * key to select the function. Speed Limit and press the * key. Enter the desired
limit for maximum truck speed or use the scroll keys
SPEED LIMIT to select Speed Limit Off. See Table 16. Press the *
key to save your selection and access the Exit Options
If the lift truck is configured for optional speed limit, menu.
this function can be used to adjust or deactivate the
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
Set Acceleration 1
↑
SCROLL
↓
↑
SCROLL
↓
Set Auto-Decel 1
SET POWER REVERSAL RATE setting of 10 will result in the fastest rate of deceler-
ation. Using a number lower than 10 will result in a
If the lift truck is configured for optional Dura- slower rate of deceleration.
Match™ Plus or DuraMatch™ Plus2 transmissions,
this function can be used to adjust the travel rate of From the Travel and Braking menu, select Power Re-
deceleration when the truck is required to reverse versal and press the * key. See Table 19. Select a
direction while traveling. The rate of deceleration number from 1 to 10 and press the * key to save your
can be adjusted using a scale of 1 to 10. Using a selection and access the Exit Options menu.
↑
SCROLL
↓
↑
SCROLL
↓
SET INCHING/BRAKE OVERLAP Typically, overlap will be set low if high rpm hy-
draulic operation is required at low travel speeds.
This function is available for all lift trucks except High overlap is typically used to hold the lift truck
lift truck models S6.0FT, S7.0FT (S135FT, S155FT) in position at low travel speed when operating on
(D024) and H6.0FT, H7.0FT (H135FT, H155FT) uneven or sloped terrain.
(H006) equipped with a two speed Basic Power-
shift transmission. Use this function to change the From the Travel and Braking menu, select Set Inch/
amount of overlap between the brake and the trans- Brk Overlap and press the * key. See Table 20. Select
mission. The overlap can be adjusted using a scale a number from 1 to 10 and press the * key to save
of 1 to 10. Using a setting of 10 will result in the your selection and access the Exit Options menu.
most overlap. Using a setting of 1 will result in the
transmission being decoupled before brake system
pressure begins to rise (no overlap).
↑
SCROLL
↓
↑
SCROLL
↓
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Oper Language
Back 1 Level Spanish
↑
SCROLL
↓
Set Oper Language
Italian
↑
SCROLL
↓
Set Oper Language
German
↑
SCROLL
↓
Set Oper Language
French
↑
SCROLL
↓
Set Oper Language
Optional
SET UNITS Use the scroll keys to select between SI/Metric units
or Imperial/English units. See Table 22. After mak-
This function allows the supervisor to select the units ing your selection, press the * key to access the Exit
used to display information on the dash display. Options menu and choose the appropriate action.
Main Menu Setup Display Set Units (SI/Imp) Select Units and
Setup Display Press * Key Set Units (SI/Imp) Press * Key Units - Imperial (Eng) Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Units (SI/Imp)
Back 1 Level Units - SI (Metric)
SET TIME FORMAT (12/24 HOUR) your selection, press the * key to access the Exit Op-
tions menu and choose the appropriate action.
This function allows the supervisor to select the for-
mat used by the dash display.
Main Menu Setup Display Set Time 12/24 Hr Select Time Format and
Setup Display Press * Key Set Time 12/24 Hr Press * Key Set Time 12 Hr Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Time 12/24 Hr
Back 1 Level Set Time 24 Hr
SET DAYLIGHT SAVING TIME is to start. See Table 24. Press the * key again, select
the day of the month daylight saving time is to start
This function allows the supervisor to enable or dis-
and press the * key.
able the use of daylight saving time on the dash dis-
play. When daylight saving time is enabled, the su-
Scroll to Daylight Save End, press the * key and se-
pervisor can select the month and day daylight sav-
lect the number of the month daylight saving time is
ing time will start and the month and day daylight
saving time will end. to end. Press the * key again, select the day of the
month daylight saving time is to end and press the *
To enable daylight saving time, select Daylight Save key to access the exit menu selections.
On and press the * key.
NOTE: You have the option of specifying either the
Scroll to Daylight Save Start, press the * key, and date or the day of the week to start or stop daylight
select the number of the month daylight saving time saving time. See the menu options.
Set
Setup Daylight
Main Daylight Select On or
Display Save
Menu Press * Set Press * Saving Press * On/Off Off and
Setup
Display
Key Daylight
Saving
Key Daylight
Save
Key Daylight
Save On
Press * Key
On/Off
↑ ↑
SCROLL SCROLL
↓ ↓
Daylight
Setup
↑ Save
Display
SCROLL On/Off
Back One
↓ Daylight
Level
Save Off
Select Daylight
Set Select the Day
Saving Start
Daylight Daylight Daylight of the Month
Saving Press * Save Start
Month from
Available Save Start from Available
Selections and
Daylight Key Month 12 Day 31
Selections and
Save Start
Press * Key Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Daylight Daylight
Save Start Save Start
Month 01 Day 01
↑
SCROLL
↓
Daylight Save
Start
Last Sa
↑ ↑
SCROLL SCROLL
↓ ↓
Daylight Save
Start
1st Sa
Select Daylight
Set Select the Day
Saving End
Daylight Daylight Daylight of the Month
Saving Press * Save End
Month from
Available Save End from Available
Selections and
Daylight Key Month 12 Selections and Day 31
Save End
Press * Key Press * Key
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
Set
Daylight Daylight Daylight
Saving Save End Save End
Back One Month 01 Day 01
Level
↑
SCROLL
↓
Daylight Save
End
Last Sa
↑
SCROLL
↓
Daylight Save
End
1st Sa
SET TIME changed. See Table 25. Move from segment to seg-
ment by pressing the * key. When finished, press the
This function allows the supervisor to set the time on
the on-board clock.
* key to access the Exit Options menu and choose the
appropriate action.
After entering the Set Time menu, a flashing cur-
sor will appear over the time segment that can be
Main Menu Setup Display Set Time Change Hours Set Time Change Minutes Set Time Change am/pm
Setup Display Press * Key Set Time Press * Key *
Set Time XX:XX pm and Press Key Set Time XX:XX pm and Press * Key Set Time XX:XX pm and Press * Key
SET DATE FORMAT After entering the Set Date Format menu, use the
scroll keys to select from the three options. See Ta-
This function allows the supervisor to select the for- ble 26. When finished, press the * key to access the
mat for displaying the date on the dash display. Exit Options menu and choose the appropriate ac-
tion.
Main Menu Setup Display Set Date Format Make Selection and
Setup Display Press * Key Set Date Format Press * Key Set Date mm/dd/yyyy Press * Key
↑ ↑
SCROLL SCROLL
↓ ↓
Setup Display Set Date Format
Back 1 Level Set Date dd/mm/yyyy
↑
SCROLL
↓
Set Date Format
Set Date yyyy/mm/dd
SET DATE changed. See Table 27. Move from segment to seg-
ment using the * key. When finished, press the *
This function is used to set the date used by the key to access the Exit Options menu and choose the
on-board clock in the dash display. appropriate action.
After entering the Set Date menu, a flashing cur-
sor will appear over the date segment that can be
Main Menu Setup Display Set Date Set Month and Set Date Set Day and Set Date Set Year and
Setup Display Press * Key Set Date Press * Key Set Date 08/02/2004 *
Press Key Set Date 08/02/2004 Press * Key *
Set Date 08/02/2004 Press Key
↑
SCROLL
↓
Setup Display
Back 1 Level
Setup Hydraulics
RETURN TO SET TILT DELAY/ON/OFF will cause tilt to stop and hold at the set point un-
til the function is returned to neutral or the override
If the lift truck is configured for optional return to button is pressed.
set tilt, this function can be used to set the time de-
lay before allowing tilt to resume. This function is From the Setup Hydraulics menu, select Tilt Set-
adjusted by selecting a time period from the menu Point Delay and press the * key. See Table 28. Us-
selection. The function can be set to delay from 0.1 ing the scroll keys, select the desired setting from
sec. to 3.0 sec. The function can also be deactivated the menu selections. When finished, press the * key
using the OFF setting. Using the continuous setting to save your selection and access the Exit Options
menu.
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
↑
SCROLL
↓
Enable/Disable
Deactivated
IMPACT SENSOR - SOFT IMPACT If your lift truck is configured for optional impact
SETTINGS sensor, this function allows the supervisor to set the
impact level and averaging time for soft (minor) im-
NOTE: The information in the following paragraphs pacts. See Table 34 for the recommended impact sen-
describe how to navigate through the Setup Menu sor settings by truck capacity and tire type.
and enter the data parameters for soft impacts. For
information on the recommended starting values for After entering the Impact Sensor Soft Impact Set-
the impact sensor settings based on truck capacity tings menu, select the Soft Threshold Set menu and
and tire type and for procedures on how to adjust press the * key. See Table 31. Select the impact level
these values, see Adjust Impact Sensor Settings. from the selections listed and press the * key.
Lift trucks equipped with the optional impact sensor, Scroll to the Soft Averaging Time menu and press the
leave the factory with the sensor deactivated and set * key. Select the averaging time for the selections
with default values (see Table 33). The impact sensor listed and press the * key. If you are finished making
is equipped with an accelerometer that measures the changes, scroll to the Exit Options menu and choose
rate and time of truck deceleration continuously and the appropriate action.
monitors how strong the deceleration is and how long
it lasts.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑ Scroll ↓
Select Impact
Setup General Items Press * Impact Sensor Press * Soft Impact Settings Press * Soft Threshold Set Level and
Impact Sensor Key Soft Impact Settings Key Soft Threshold Set Key 2.5 g
Press * Key
↑ Scroll ↓
↑ Scroll ↓
Select Time
Soft Impact Settings
Soft Averaging Time
Press * Soft Averaging Time
12 and Press *
Key Key
↑ Scroll ↓
IMPACT SENSOR - HARD IMPACT Lift trucks equipped with the optional impact sensor,
SETTINGS leave the factory with the sensor deactivated and set
with default values (see Table 33). The impact sensor
NOTE: The information in the following paragraphs is equipped with an accelerometer that measures the
describe how to navigate through the Setup Menu rate and time of truck deceleration continuously and
and enter the data parameters for hard impacts. For monitors how strong the deceleration is and how long
information on the recommended starting values for it lasts.
the impact sensor settings based on truck capacity
and tire type and for procedures on how to adjust
these values, see Adjust Impact Sensor Settings.
If your lift truck is configured for optional impact After entering the Impact Sensor Hard Impact Set-
sensor, this function allows the supervisor to set the tings menu, select the Hard Threshold Set menu and
impact level and averaging time for soft (minor) im- press the * key. See Table 32. Select the impact level
pacts. See Table 34 for the recommended impact sen- from the selections listed and press the * key.
sor settings by truck capacity and tire type.
Scroll to the Hard Averaging time menu and press
If your lift truck is configured for optional impact sen- the * key. Select the averaging time for the selections
sor, this function allows the supervisor to set the im- listed and press the * key. If you are finished making
pact level and averaging time for hard (major) im- changes, scroll to the Exit Options menu and choose
pacts. the appropriate action.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑ Scroll ↓
Select
Impact
Setup General Items Press * Impact Sensor Press * Hard Impact Settings Press * Hard Threshold Set Level and
Impact Sensor Key Hard Impact Settings Key Hard Threshold Set Key 3.0 g
Press *
Key
↑ Scroll ↓
↑ Scroll ↓
Select
Hard Impact Settings
Hard Averaging Time
Press * Hard Averaging Time
2
Time and
Press *
Key
Key
↑ Scroll ↓
ADJUST IMPACT SENSOR SETTINGS • Deceleration during impact at the rate of gravity
(g) = 32ft/sec 2 or 9.8m/sec 2
The supervisor can enable the impact sensor and set The figures in the Soft Averaging and Hard Av-
and adjust the impact levels and averaging times. eraging columns represent the amount of time the
selected deceleration rate of gravity (soft or hard
The information in Table 34 is the recommended
threshold) must be sustained in order for an impact
starting values for impact sensor settings based on
to be recorded.
lift truck capacity and tire type. In Table 33 and
Table 34, the figures in the Soft Threshold and
Hard Threshold columns represent: (see Figure 2)
Initial Adjustment of Soft and Hard Impact To adjust the hard threshold, take the soft threshold
Settings value and add 0.3 g. Record the hard threshold value.
NOTE: When adjusting the impact sensor settings, Clear the impact event log (see Impact Sensor - View
be sure to: Impact Event Log). Let the operator drive the truck
• Record the truck identification number, capacity, with the initial settings. Be sure to explain to the
and tire type operator that the impact sensor settings are being
• Record all changes in settings and record all results adjusted and to drive the truck under normal con-
from changes made ditions. If an impact event happens, the following
information must be known:
It is important to remember if there have been any • Was the operator picking up or setting down a load
increases to the default value difference between the • Was the operator bulldozing a load
soft and hard threshold adjustment. • Was the operator driving over rough or uneven ter-
rain
Enter the starting values shown Table 34 based on • Was the impact a soft or hard one
the capacity of the lift truck and the type of tires
used. Apply the brakes to bring the truck to an If no impacts are recorded during normal operations,
abrupt stop. Read and record the value, from the the adjustment is complete. If impacts are recorded
dash display, that was triggered when abruptly during normal operations, go to Readjustment of Soft
stopping the truck. Change the soft threshold to the and Hard Impact Settings.
next highest setting that is above the value that was
triggered when the truck was brought to an abrupt
stop. Record this value.
Table 34. Recommended Starting Values for Impact Sensor Settings by Truck Capacity and Tire Type
Readjustment of Soft and Hard Impact After making the necessary adjustments, have the
Settings operator again operate the lift truck under normal
conditions to ensure that the adjustments are cor-
If the majority of impacts recorded during the initial rect.
adjustment period are soft impacts, change the set-
tings as follows: IMPACT SENSOR - IMPACT
• New soft impact threshold = old soft impact thresh- ALARM/SHUTDOWN RESET
old + 0.1 g
• New hard impact threshold = new soft impact If your lift truck is configured for optional impact sen-
threshold + 0.3 g sor, this function allows the supervisor to reset and
return the lift truck to normal operation after an im-
If the majority of impacts recorded during the initial pact sensor shutdown. See Table 35.
adjustment period are hard impacts, change the set-
tings as follows:
• New hard impact threshold = old hard impact
threshold + 0.1 g
• New soft impact threshold = no change
↑
SCROLL
↓
IMPACT SENSOR - ALARM TIME After entering the Impact Sensor Alarm menu, enter
DURATION AND DEACTIVATION the amount of time to sound the alarm. See Table 36.
Enter the time in 15-second increments from zero up
If your lift truck is configured for optional impact to a maximum of 120 seconds. Scrolling down will
sensor, this function allows the supervisor to set the allow you to have the alarm operate continuously af-
amount of time the impact alarm will sound after de- ter detecting an impact. Press the * key to access
tecting an impact. The supervisor can also make the the Exit Options menu and choose the appropriate
alarm continuous using this function. action.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑
SCROLL
↓
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor
Impact Alarm Press * Impact Alarm Time
120 Seconds
Key
↑
SCROLL
↓
IMPACT SENSOR - VIEW IMPACT EVENT After entering the View Impact Event Log menu,
LOG press the * key to enter the log. See Table 37. The
system stores up to 20 log entries. These entries can
If your lift truck is configured for optional impact sen- be viewed by using the scroll keys to move through
sor, this function allows the supervisor to view the log each entry. When finished viewing the log, press the
of the operator password, impact severity, date, and * key, scroll to the Exit Options menu, and choose
time an impact event was recorded. the appropriate action.
Main Menu
Setup General Items
Press * Setup General Items
Key
↑
SCROLL
↓
XXXXX
(Operator
Impact Sensor Password)
Setup General Items
Impact Sensor
Press * Impact Enable/ Press * Soft Impact
06/12/06
XXXXX PM Press *
Key Disable Key (Time Key
Impact
Occurred)
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor
Impact Log Press * Hard Impact
06/12/06
XXXXX
(Operator
Key
Password)
XXXXX AM
(Time
Impact
Occurred)
Operator Checklist
OPERATOR CHECKLIST OFF-ON MODE there is a negative response to any checklist item.
See Table 38. After making your selection, press the
If your lift truck is configured for optional operator * key to access the Exit Options menu and choose the
checklist, this function can be used to enable or dis- appropriate action.
able the checklist.
EDIT OPERATOR CHECKLIST or Deactivate for the item you wish to change. See
Table 39. Press the * key again to save your selection
This function allows the supervisor to enable or dis- and return to the Setup Display menu. If finished,
able individual items included in the operator check- select the Exit Option you want and press the * key
list. again.
Use the scroll keys to select the checklist item and
press the * key. Use the scroll keys to select Activate
Make
Select Any Available
Main Menu Press * Setup Display Press * Edit Checklist
Checklist Item and
Operator Restraint Selection
Setup Display Edit Checklist Key-Off Checklist Item Deactivated and Press
Key Key *
Press Key
* Key
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
SET OPERATOR CHECKLIST EXPIRATION After entering the Set Operator Checklist Expiration
menu, enter the number of hours the truck can be
If your lift truck is configured for optional operator operated before requiring the operator to re-enter the
checklist, this function can be used to select how long checklist data. See Table 40. Press the * key and
a completed operator checklist remains in effect be- select between clock hours or engine hours. Press
fore the checklist must be entered again and whether the * key again to access the Exit Options menu and
it is to be measured using clock hours or engine op- choose the appropriate action.
erating hours.
↑ ↑ ↑
SCROLL SCROLL SCROLL
↓ ↓ ↓
VIEW CHECKLIST LOG After entering the View Checklist Log menu, press
the * key to enter the log. See Table 41. The sys-
If your lift truck is configured for optional operator tem stores up to 20 checklist log entries. These en-
checklist, the supervisor can use this function to view tries can be viewed by using the scroll keys to move
the operator password, date, and engine hour read- through each checklist entry. When finished viewing
ing when a checklist was completed. the log, press the * key and return to the previous
menu. If you are finished making changes, scroll to
the Exit Options menu and choose the appropriate
action.
CLEAR OPERATOR CHECKLIST LOG See Table 42. Press the * key again to clear the log
and return to the previous menu. If you are finished
If your lift truck is configured for optional operator making changes, scroll to the Exit Options menu
checklist, the supervisor can use this function to and choose the appropriate action.
clear entries from the checklist failure log.
CLEAR OPERATOR CHECKLIST FAULT After entering the Clear Operator Checklist Fault
menu, press the * key. See Table 43. Press the *
If your lift truck is configured for optional operator key again to clear the fault and return to the previ-
checklist, the supervisor can use this function to re- ous menu. If you are finished making changes, scroll
turn a truck to service after the truck was disabled to the Exit Options menu and choose the appropriate
by a negative response to an operator checklist item. action.
Calibrations
This section contains the basic instructions and dash • Set Tilt Stop Point
display menu navigation steps for performing vari- • Calibrate Loaded Weight
ous truck system calibrations. For complete instruc-
tions for performing these calibrations, see Calibra- SET TILT STOP POINT
tion Procedures 8000 SRM 1134.
If the lift truck is equipped with optional return to set
NOTE: Unless otherwise specified, calibration values tilt, this function is used to calibrate that feature.
are not stored in memory until the Save All Changes
menu item has been selected by pressing the * key. From the Calibrations menu, select Set Tilt Stop
All calibrations must be performed after replacing a Point and press the * key. See Table 44. Refer
VSM. to Calibration Procedures 8000 SRM 1134 for
calibration procedures.
Upon entering the Calibrations Menu from the Main
Menu, the following menu functions are visible to the
supervisor:
CALIBRATE LOADED WEIGHT If the lift truck is equipped with the optional load
weight feature, this function is used to calibrate the
During initial truck setup, a Weigh Point must be system to display the load weight on the dash display.
permanently marked on the mast. The Weight Point
becomes the reference point for weighing loads. The From the Calibrations menu, select the Load Wt Cal-
Weigh Point is to be marked on the mast where the ibration option. See Table 45. Press the * key. Refer
forks are somewhere between 305 to 610 mm (12 to Calibration Procedures 8000 SRM 1134 for cal-
to 24 in.) off the ground, but never more than the ibration procedures.
free-lift height of the forks.
Main Menu
Calibrations
Press * Calibrations
Lift Valve Output
Key
↑ Scroll ↓