Tolerance Sheet

Planetar
Fifth stage planet gear Fifth stage sun
Module 0.6 0.6

No. of teeth 16 22
PCD 9.599 13.2
Teeth height 1.35 1.35
Addendum 10.799 14.4
dia
Deddundum 8.099 11.7
dia
Pressure 20 degrees 20 degrees
angle
Helix 0 0
angle
Face
alignment
Gear fit 6J/6e 6J/6e
Perm. Total 0.014 0.016
error range F"
Perm. Tooth to tooth 0.005 0.0055

composite error f"
Face width 29 29
Perm. Error 0.017 0.017

in axial parallelism fp
Perm. Face 0.021 0.021

alignment error fβ
Center distance in housing a

Base tangent length
measured teeth z'
dia of pin
Dimension over pin
Fifth stage planetary gear
Gear Specifications
Module 0.6
Number of teeth 16
Pitch circle 9.599
diameter
Teeth height 1.35
Addendum 10.799
diameter
Dedundum 8.099
diameter
Pressure angle 20 degrees
Fifth stage sun gear

Gear Specifications
Module 0.6
Number of teeth 22
Pitch circle 9.599
diameter
Teeth height 1.35
Addendum 14.4
diameter
Dedundum 11.7
diameter
Third stage planetary gear

Gear Specifications
Module 0.6
Number of teeth 16
Pitch circle 9.599
diameter
Teeth height 1.35
Addendum 10.799
diameter
Dedundum 8.099
diameter

Planetary Gear Box
Fourth stage planet Fourth stage sun Third stage Planet
0.6 0.6 0.6

16 22 16
9.599 13.2 9.599
1.35 1.35 1.35
10.799 14.4 10.799
8.099 11.7 8.099
20 degrees 20 degrees 20 degrees
0 0 0
6J/6e 6J/6e 6J/6e
0.014 0.016 0.014
0.005 0.0055 0.005
9 9 4
0.017 0.017 0.017
0.005 0.005 0.005

e planetary gear
Number of teeth 16
Module 0.6
Pitch circle diameter 9.599
Helix angle
0
Face alignment
Gear fit to DIN 58405

6J/6e
Perm. Total error range Fi"
0.014
Perm. Tooth to tooth composite error fi" 0.005
Perm. Face alignment error fβ 0.021
Perm. Error in axial parallelism fp 0.017
Number of mating gear
Base tangent length =
a) measured over z' =
b) measured indirectly over tip circle =
Measurement by dimension over pins:

Diameter of the pin =
Dimension measured over pins =
age sun gear

Number of teeth 22
Module 0.6
Helix angle
0
Face alignment

6J/6e
0.016
Perm. Tooth to tooth composite error fi"
0.0055
Number of mating
Base tangent lengthgear
=
e planetary gear
Number of teeth 16
Module 0.6
Helix angle
0
Face alignment

6J/6e
0.014
0.005
Number of mating
=
Compound Gear
Cotter gear
Third stage sun Pinion gear (Gear box)
0.6 0.8 1 0.8
22 20 42 44
13.2 16 42 35.2
1.35 1.8 2.25 1.8
14.4 17.6 44 36.8
11.7 14 39.5 33.2
20 degrees 20 degrees 20 degrees 20 degrees
0 0 0 0
6J/6e 6J/6e 6J/6e 6J/6e
0.016 0.018 0.022 0.02
0.0055 0.006 0.008 0.007
4 4 3 4
0.017 0.017 0.017 0.017
0.005 0.005 0.005 0.005

Fourth stage plane
Gear Specifications
Module 0.6
Number of teeth 16
Pitch circle 9.599
diameter
Teeth height 1.35
Addendum 10.799
diameter
Dedundum 8.099
diameter
Fourth
Gear Specifications
Module 0.6
Number of teeth 22
Pitch circle 13.2
diameter
Teeth height 1.35
Addendum 14.4
diameter
Dedundum 11.7
` diameter
Third
Gear Specifications
Module 0.6
Number of teeth 22
Pitch circle 13.2
diameter
Teeth height 1.35
Addendum 14.4
diameter
Dedundum 11.7
diameter

Cotter gear Output shaft gear
(Motor)
1
20
20
2.25 0
22 0
17.5 0
20 degrees 20 degrees
0 0
6J/6e 6J/6e
0.018
0.006
0.017 0.017
0.005 0.005
Fourth stage planetary gear
Number of teeth 16
Module 16
Pitch circle diameter

9.599
Helix angle 0
Face alignment

6J/6e
Perm. Total error range Fi" 0.014
Perm. Tooth to tooth composite error fi" 0.0055
Number of mating gear
Base tangent length =


Fourth stage sun gear

Number of teeth
Module
Helix angle
Face alignment

Perm. Face alignment error fβ

Perm. Error in axial parallelism fp
Number of mating
=
Third stage sun gear

Number of teeth
Module
Helix angle
Face alignment
Perm. Face alignment error fβ

Perm. Error in axial parallelism fp
Number of mating
=
Sector Gear
20 degrees 20 degrees
0 0
6J/6e 6J/6e
0.017
0.005
22
0.6
13.2
6J/6e
0.016
0.006
0.005
0.017
22
0.6
13.2
6J/6e
0.016
0.0055
0.005
0.017
Third stage
Max Min
Module 0.6
No. of teeth of sun 22
No. of teeth of planet 16
PCD of sun 13.2
PCD of planet 9.6
Addendum of sun 14.4
Sun Addendum dia (h9) 14.4 14.357
Dedendum of sun 11.7
Addendum of planet 10.8
Dedendum of planet 8.1
Planet addendum dia (h9) 10.8 10.757
Center distance 11.4
Allowance on Center distance planet and sun 0.012 -0.012
Perm. Radial eccentricity of sun 0.0055
Perm. Radial eccentricity of planet 0.0055
no. of teeth in ring 54
Module of ring 0.6
PCD of ring 32.4
Addendum dia of ring 31.2
Ring addendum dia(H9) 31.269 31.2
Dedendum dia of ring 33.9
Perm. Radial eccentricity of ring gear 0.007
Thermal expansion (100 C) 0.006
A
B
C
D
G
H
I
J
K
Shift of gear train at 100c
First stage max min

Clearance bt shaft of sun and bearing(H7g6) 0.028 0.004
Addendum tolerance of sun (h9) 0 -0.03
Radial eccentricity of sun 0.0055
Addendum tolerance on planet (h9) 0.024 -0.03

Radial eccentricity of planet 0.0055
Clearance bt pin and planet bore (H7g6) 0.024 0.004
Thermal expansion of addendum of
sun & planet 0.006
Gear train of first stage will shift by 0.093 0.085
Second stage max min

Shift of second stage sun
(Clearance bt pin & planet of first stage) 0.024 0.004


sun & planet 0.006
Gear train of second stage will shift by 0.089 0.085
Third stage max min
Shift of third stage sun

(Clearance bt pin & planet of second stage) 0.024 0.004

Clearance bt pin and planet bore (H7f7) 0.024 0.004

sun & planet 0.006
Gear train of Third stage will shift by 0.089 0.085

Shift of gear train at room temperature
First stage max min

Clearance bt shaft of sun and bearing(H7g6) 0.028 0.004

sun & planet 0
Gear train of first stage will shift by 0.087 0.079
Second stage max min

(Clearance bt pin & planet of first stage) 0.024 0.004


sun & planet 0
Gear train of second stage will shift by 0.083 0.079
Third stage max min

(Clearance bt pin & planet of second stage) 0.024 0.004


sun & planet 0
Gear train of Third stage will shift by 0.083 0.079

Shift of gear train at -40C
First stage max

Clearance bt shaft of sun and bearing(H7g6) 0.028
Addendum tolerance of sun (h9) 0
Addendum tolerance on planet (h9) 0.024

Clearance bt pin and planet bore (H7f7) 0.034
sun & planet 0
Gear train of first stage will shift by 0.097
Second stage max

(Clearance bt pin & planet of first stage) 0.034


sun & planet
Gear train of second stage will shift by 0.103
Third stage max

(Clearance bt pin & planet of second stage) 0.034


sun & planet
Gear train of Third stage will shift by 0.103

ar train at -40C
min
0.004
-0.03
0.0055
-0.03
0.0055
0.01
0
0.085
min
0.01
-0.03
0.0055
-0.03
0.0055
0.01
0.091
min
0.01
-0.03
0.0055
-0.03
0.0055
0.01
0.091
AGMA microns DINmicrons
Normal Module m 0.6

Tolerance diameter d 9.6
Accuracy class 6
Face width 29
Single pitch deviation 7.649198 4.551806
Cummulative pitch deviation 28.94612 11.05298
profile slope tolerance 3.511446 2.482967
Profile form tolerance 4.190622 2.963217
Total profile tolerance 5.459366 3.860354
Helix slope tolerance 7.976463 5.640211
Helix form tolerance 7.976463 5.640211
Total Helix tolerance 11.17581 7.902492
pin dia
Old
New
Addendum dia D, mm 10.8
addendum, a, mm 0.6
Contact diameter for best pin size, mm 9.6
base circle dia, d, mm 9.02
Pressure angle at D, Ф 20.0284535579 0.348889
Arc tooth thickness at D, t, mm 0.972

inv 20 0.0149
tb/db 0.1077605322
0.8914611086
tw 0.9925388914
Tolerance on pin measurement
runout 0.0125050232 0.013
Measurement over pin 10.7154

tolerance
Arc space width at PCD, Sw 0.891461
W 0.984707
W' 1
phi2 0.380651 21.82077
0.928423
max min
module 0.6
Profile shift coefficient -0.25 0
presssure angle 0.348889
planet
Sn max 0.832869
Sn min 0.942
Tooth thickness at ref. dia 0.972
Upper tolerance -0.03
Lower tolerance -0.13913

Min backlash (AGMA 2002-B88)
B 0.078012
Backlash
Planet Sun Ring
Total cumulative pitch, FpTi 0.029 0.029 0.029
single pitch tolerance,fpTi 0.007 0.007 0.07
Total profile tolerance, FaTi 0.06 0.06 0.06
Total helix tolerance, FbTi 0.0085 0.0085 0.014
Fpc 0.9 0.9 0.9
Total composite tolerance, FidTi 0.069375 0.069375 0.092254
Max min
Operating center distance,aw 11.424 11.404
Funct. Operating Pitch dia.
dwfi max 9.620269 13.22787
Funct. Operating Pitch dia.
dwfi min. 9.60331 13.20455
Number of teeth 16 22 54
Func. Operating pressure angle,

awft max 0.354635 0.354635 #DIV/0!
Func. Operating pressure angle,

awft min 0.349835 0.349835 #VALUE!
Base diameter 9.02163 12.40474 30.448
PCD 9.6 13.2 32.4
Inv pressure angle 0.014904 0.014904 0.014904

Inv(awft max) 0.01568 0.01568
Inv(awft min) 0.01503 0.01503
Func. Tooth thickness, Swti max 0.831948 0.831495

Func. Tooth thickness, Swti min 0.93653 0.933732
Backlash @ Sun & planet

jwt max 0.017716 0.017716
jwt min 0.221206 0.221206
11.4 -0.004 -0.012
0.012 0
11.396 11.388
11.412 11.4
20.32942 20.32942
20.05424 20.05424
1 Backlash modification through temperature rise, jv 3.19914015024138E-05
Min. circumferential backalsh at ideal condition J(min) 0.15
Center distance, a 0.0055
Temperature difference of housing w.r.t 20 degrees, V G 50
Linear expansion of housing, αG 0.000013
Temperature difference of gear w.r.t 20 degrees, V r 50
Normal pressure angle α 20
Helix angle β 0
Linear expansion of gear, αR -0.000013
2 Backlash modification through centre distance tolerance, jai -0.0246087704

Backlash modification through centre distance tolerance, jae 0.0246087704
Centre distance allowance, min -0.0055
Centre distance allowance, max 0.0055
3 Backlash modification by Non parallelism of bores -0.0056140351
Non parallelism of axes fβ 0.016
Face width 4
centerdistance 11.4
5 backlash modification by form and position,jb -0.0246087704
6 Backlash through swelling jQ 0

7 Backlash through elasticity jE -0.0246087704
cos20 0.9397531305
7 Backlash modification by gear tooth individual deviation, jF

Pinion, Jf1 0.0130986473
Gear, Jf2 0.0130986473
Total helix deviation pinion, Fb 0.0085

Total helix deviation Gear, Fb 0.0085
Total profile deviation pinion, Ff 0.006
Total profile deviation gear, Ff 0.006
Individual pitch deviation pinion, fp 0.007
Individual pitch deviation gear, fp 0.007
Selected fit e24 Pinion Gear
upper -0.022 -0.03
Lower -0.034 -0.05
tolerance, Tsn 0.012 0.02
£ Asne -0.052
£ Asni -0.084
£ Aste -0.052
£ Asti -0.084
Acceptance back lash
min backlash
modification -0.01525
backlash
Max backlash
jt min 0.036754
jt max 0.075503
e24 pinion
Upper -0.022
lower -0.034
Tolerance 0.012
max gap -0.108
min gap -0.076
cd24 Gear
upper -0.054
lower -0.074
Tolerance 0.02
e24 Pinion
upper -0.022
lower -0.034 Max gap -0.1
Tolerance 0.012 Min gap -0.076
gear
cd23
upper -0.054
lower -0.066
tolerance 0.012
Helix angle β 0

Face width 29
centerdistance 11.4

cos20 0.9397531305

Pinion, Jf1 0.0130986473
Gear, Jf2 0.0130986473

Theoretical backlash
jt min 0.0273912296
jt max 0.1086087704
max
module 0.6
Profile shift coefficient 0.25
Sn max 1.0511309528
Sn min 0.942
minimum backlash
(AGMA 2002-B88)
Max. center distance
Module
Min. center distance
Upper allowances< -0.91677

upper -0.022 -0.03
Lower -0.034 -0.05
£ Asne -0.052
£ Asni -0.084
£ Aste -0.052
£ Asti -0.084
min backlash
backlash
modification 0.000531
Max backlash
modification 0.001528
jt min 0.019911
jt max 0.085528
min
0
0.083699
11.426
0.6
11.398
e24 pinion
Upper -0.022
lower -0.034
Tolerance 0.012
max gap -0.108
min gap -0.076
cd24 Gear
upper -0.054
lower -0.074
Tolerance 0.02
e24 Pinion
upper -0.022
gear
c23
upper -0.065
lower -0.077
tolerance 0.012
Helix angle β 0

Face width 3
centerdistance 48.8

cos20 0.9397531305

Pinion, Jf1 0.0130986473
Gear, Jf2 0.0130986473

jt min 0.0162054249
jt max 0.1197945751
max
module 0.6
Sn max 1.0511309528
Sn min 0.942
minimum backlash
(AGMA 2002-B88)
Module

upper -0.022 -0.03
Lower -0.034 -0.05
£ Asne -0.052
£ Asni -0.084
£ Aste -0.052
£ Asti -0.084
min backlash
backlash
Max backlash
jt min 0.033835
jt max 0.069991
min
0
0.083699
11.426
0.6
11.398
e24 pinion
Upper -0.022
lower -0.034
Tolerance 0.012
max gap -0.108
min gap -0.076
cd24 Gear
upper -0.054
lower -0.074
Tolerance 0.02
e24 Pinion
upper -0.022
gear
c23
upper -0.065
lower -0.077
tolerance 0.012
Helix angle β 0

Face width 4
centerdistance 52

cos20 0.9397531305

Pinion, Jf1 0.0130986473
Gear, Jf2 0.0130986473

jt min 0.0094939421
jt max 0.1265060579
max
module 0.6
Sn max 1.0511309528
Sn min 0.942
minimum backlash
(AGMA 2002-B88)
Module

upper -0.022 -0.03
Lower -0.034 -0.05
£ Asne -0.052
£ Asni -0.084
£ Aste -0.052
£ Asti -0.084
min backlash
backlash
Max backlash
jt min 0.031537
jt max 0.067069
min
0
0.083699
11.426
0.6
11.398
e24 pinion
Upper -0.022
lower -0.034
Tolerance 0.012
max gap -0.108
min gap -0.076
cd24 Gear
upper -0.054
lower -0.074
Tolerance 0.02
e24 Pinion
upper -0.022
gear
c23
upper -0.065
lower -0.077
tolerance 0.012
Backlash PCD of PCD of Radius of radius of Length of arc Effective length
pinion Gear pinion gear
C1 0.0699911 16 32.8 8 16.4 0.0699911486
C2 0.0670688 16 36 8 18 0.0341420237 0.0329267264
sun
S1 0.0755029 9.6 13.2 4.8 6.6 0.012073133 0.063429812
S2 0.0755029 9.6 13.2 4.8 6.6 0.0367225228 0.0387804223
S3 0.0755029 9.6 13.2 4.8 6.6 0.0224518234 0.0530511216
P3
Min gap Max gap Radius, P Radius, g Angle,p2,min Angle,p2,max

0.076 0.1 8 18 0.5445859873 0.7165605096
`
max gap S-p min gap S-p max gap p-r min gap p-r
P1 0.1 0.076 0.1 0.076
p2 0.1 0.076 0.1 0.076
p3 0.1 0.076 0.1 0.076
max min
Max angle of twist for transfer of power 5.34591854 4.0628980892
Min gap Max gap Radius, P Radius, g Angle,p2,min
angle 0.076 0.1 8 18 0.5445859873
0.2446482592
0.1048621861
`
output angle
0.3189564803
0.1950071521
0.2667672894
max gap S-p min gap S-p max gap p-r

P1 0.1 0.076 0.1
p2 0.1 0.076 0.1
p3 0.1 0.076 0.1
max min
Max angle of twist for transfer of power 5.3459185384 4.0628980892
Dev. G,min Dev.g, maxMod. Angle

Mod.
pmin
Angle p.max
0.171 0.225 1.7699045 2.3288217 C1-C2
min angle shaft max angle shaft
0.7643312102 1.0056989608
1.5286624204 2.0113979216
2.2929936306 3.0170968823
Angle,p2,max Dev. G,min Dev.g, max Mod. Angle pmin Mod. Angle p.max
0.7165605096 0.171 0.225 1.7699044586 2.3288216561
min gap p-r min angle shaft max angle shaft

0.076 0.7643312102 1.0056989608
0.076 1.5286624204 2.0113979216
0.076 2.2929936306 3.0170968823

C1-C2
C1 Pinion Gear Rp Rg Max. gap Min. gap
PCD 16 36 8 18 0.1 0.076
C2
PCD 16 32.8 8 16.4 0.1 0.076
P1 P S Pr Gr Max.gap Min. gap
P1 PCD 9.6 13.2 4.8 6.6 0.1 0.076
P2 PCD 9.6 13.2 4.8 6.6 0.1 0.076
P3 PCD 9.6 13.2 4.8 6.6 0.1 0.076
Arc Arc Arc

angle angle angle
length length length Arc length angle
@pc2 @pc2 @pc1
@ G c2 @ G c2 @ G c1 @ G c1 min. @pc1 min.
max. min. max.
max. min. max.
1.490909 1.133091 10.68327 8.119282 3.354545 2.5494545455 24.03735 18.2683844818

C1 C2
Gear Ratio 2.05 2.25
Max. gap 0.1 0.1
Max. gap 0.07 0.07
Overall backlash
Max. 1085.767
Overall backlash
Min.
Arc deviation of Arc deviation of P(b/w
Angle @ S max. Angle @ S min. P(b/w ring ring
coz of Pmax coz of Pmax
0.8685581934 0.660104227 0.1 0.076
0.8685581934 0.660104227 0.1 0.076
0.8685581934 0.660104227 0.1 0.076

P1 P2 P3 Over gear ratio
3.45 3.45 3.45 189.4059703125
0.1 0.1 0.1
0.07 0.07 0.07
Final angle @ S max. Final angle @ S min.
1.7371163868 1.320208454
1.7371163868 1.320208454
1.7371163868 1.320208454
5.2113491604 3.9606253619
`
Input
Torque 75
Efficiency
Load distribution factor 1.08
PCD of sun,mm 13.6
Torque by Sun (III), Nm 26.15
Effective load on each pin, KN 2076.618
Yield st, N/mm2 1500

Stress Induced Peak Torque (150 Nm)
Length of beam 32.5 Torque 150
Start of load from left 0.75 Efficiency
Face width of load 30 Load distribution factor 1.08
Distance of load from right 1.75 Center distance 11.4
total load,N 2076.618 Total resisting Torque
Magnitude of UDL, N/mm 69.22059 Effective load on each pin, N 3552.632
Yield st, N/mm2 1500
Reaction at left 1070.257
Maximum BM,Nm 9076.601
Diameter of pin, mm 6
Section modulus, mm3 21.195
Crossection area, mm2 28.26
Bending stress, N/mm2 428.2425
Shear stress, N/mm2 73.48258
Equivalent stress, N/mm2 446.7558
FOS
E 200000
I 63.585
Flexural modulus 12717000
150 Nm)
Length of beam 32.5
Start of load from left 0.75
Face width of load 30
Distance of load from right 1.75
total load,N 3552.632
Magnitude of UDL, N/mm 118.4211
Reaction at left 1830.972
Maximum BM,Nm 15528.05
Diameter of pin, mm 6
Section modulus, mm3 21.195
Crossection area, mm2 28.26
Bending stress, N/mm2 732.6279
Shear stress, N/mm2 125.7124
Equivalent stress, N/mm2 764.3
FOS ural
v
total Cummulative pitch variation, Fpt(planet) 0.029

total Cummulative pitch variation, Fpt(Sun) 0.029
total Cummulative pitch variation, Fpt(Ring) 0.029
Total variation of axis of the planet from
location at unloaded condition, TOL (location) 0.011
Tooth thickness variation, TOL(thickness) 0.012
Required radial clearence for floating , e 0.0375

Total floating 0.15
2D 3D Remarks
Sun Done Done mtrl to be updated
Stage I Planet Done Done mtrl to be updated
Carrier pin Done Done mtrl to be updated
Carrier frame Done Done mtrl to be updated
Stage II Planet Done Done mtrl to be updated

Stage III Planet Done Done mtrl to be updated

Tasks
Start
End
Tasks Start date End date
Calculations for over all angular backlash of output shaft 29/7/2019 31/7/2019
Updating of Gearbox 3D & 2D models 1/8/2019 2/8/2019
31/7/2019

Tolerance Sheet

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Tolerance Sheet

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Planetar

Fifth stage planet gear Fifth stage sun

Module 0.6 0.6

Perm. Tooth to tooth 0.005 0.0055

Perm. Error 0.017 0.017

Perm. Face 0.021 0.021

Center distance in housing a

Fifth stage sun gear

Third stage planetary gear

Pressure angle 20 degrees

0.6 0.6 0.6

10.799 14.4 10.799

8.099 11.7 8.099

20 degrees 20 degrees 20 degrees

6J/6e 6J/6e 6J/6e

0.014 0.016 0.014

0.005 0.0055 0.005

0.017 0.017 0.017

0.005 0.005 0.005

Gear fit to DIN 58405

Measurement by dimension over pins:

age sun gear

Gear fit to DIN 58405

Gear fit to DIN 58405

14.4 17.6 44 36.8

11.7 14 39.5 33.2

20 degrees 20 degrees 20 degrees 20 degrees

6J/6e 6J/6e 6J/6e 6J/6e

0.016 0.018 0.022 0.02

0.0055 0.006 0.008 0.007

0.017 0.017 0.017 0.017

0.005 0.005 0.005 0.005

Pressure angle 20 degrees

Pitch circle diameter

Gear fit to DIN 58405

Number of mating gear

Base tangent length =

Measurement by dimension over pins:

Fourth stage sun gear

Gear fit to DIN 58405

Perm. Total error range Fi"

Perm. Face alignment error fβ

Third stage sun gear

Gear fit to DIN 58405

Perm. Total error range Fi"

Perm. Tooth to tooth composite error fi"

Perm. Face alignment error fβ

Shift of gear train at 100c

First stage max min

Addendum tolerance on planet (h9) 0.024 -0.03

Gear train of first stage will shift by 0.093 0.085

Second stage max min

Addendum tolerance on planet (h9) 0.024 -0.03

Thermal expansion of addendum of

Gear train of second stage will shift by 0.089 0.085

Third stage max min

Shift of third stage sun

Addendum tolerance on planet (h9) 0.024 -0.03

Thermal expansion of addendum of

Gear train of Third stage will shift by 0.089 0.085

First stage max min

Addendum tolerance on planet (h9) 0.024 -0.03

Gear train of first stage will shift by 0.087 0.079