LESSON PLAN

Name: Lesson no: 01 Date :

Trade:FITTER Sem-II Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 2st Sem Trade theory and Page No: 73-75

NAME OF TOPIC SCREW THREAD AND ELEMENTS

OBJECTIVES At the End of this Lesson Trainee shall be able to :
 State the uses of screw threads
 Difference between Ext. Int.Threads
 State the elements of Screw thread
Teaching AIDS G.G.Board, Chalk peice,Duster,Nut and Bolt, Charts,

Motivation Different- thread found-different Application- in lead screw-Screw jack-Domastic and Cycles- Byke-etc
Motivation
TOPICS INFORMATION POINTS SPOT HINTS
 Introduction Screw thread-ridge of uniform-grooves-formed-helically- cylindrical surface G.G.Board

 External thread  External thread -Thread G.G.Board , Chart,

and formed-outer suface of- Physical
Internal thread Cylindrical part- Ex: Component,Show
Bolt,Stud,Screw rod
 Internal thread -Thread
formed-inner suface of-
hallow Cylindrical part - Ex:
nut-Threaded Lid(Cap)
 Application or  Fasteners- hold together & dismantle component G.G.Board ,
Uses  Transmit motion- in machines ex:Watch,worm &Wheel Physical
 Accurate measurement: Micrometer Component
 Apply pressure- Screw Jack
 Make adjustment- Tap Wrench
 V-Thread  Crest:Tip of thread G.G.Board, Chart
Elements  Root:Bottom point of thread
 Flank:surface joining- crest & root
 Thread Angle:included angle
between flanks -adj thread
 Depth:Perpendicular-Dist- crest
 Major Dia: crest to crest &Root
- Diameter  Lead- linear distance moved per
 Minor Dia: root to root - each rotation-Nut & bolt (L=
Diameter No.of start x pitch)
 Pitch- dist between-  Pitch Diameter:Diameter -at
adjucent teeth-same middle of thread depth
paints
Questions: 1) Name different parts of Thread?
2) What is the lead in two start thread?

Summery: Introduction-Ext & Inte. Thread- application & Use- V Thread Elemets
Assignments: Draw the neat sketch of thread profile of V- thread and mention the Elements

Next lesson: Forms of screw thread

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LESSON PLAN
Name: Lesson no: 02 Date :
Trade:FITTER Sem-II Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 2st Sem Trade theory and Page No: 75-76

NAME OF TOPIC FORMS OF SCREW THREAD

OBJECTIVES At the End of this Lesson Trainee shall be able to :
 Name the basic forms of screw threads.
 state the uses of different forms of screw thread.
 state the features of each form of screw thread.
Teaching AIDS G.G.Board, Chalk peice,Duster, Charts,

Motivation Different- thread found-different forms- in lead screw-Screw jack-general - pipes-water bottle etc
Motivation
TOPICS INFORMATION POINTS SPOT HINTS
 Introduction Screw thread- different -form-meeting -various-requirements-Forms are:
 Vee thread
 Square thread
 Trapezoidal thread
Forms of thread  V-thread :- V-shape-most common-boltrs
nut,micrometer- angle 60 deg.
 Square thread:- Sq.shape-very strong-use: fly
wheel, screw jack-vice -spindles
 Knukle thread:- Modified-Sq. thread-crest and
root -rounded-semicircle-waterbottle-railway
wagon couplings
 Trepezoidal thread:- modified Sq thread-Angle
=30 deg.- strong & Easy engagement &
Disengagement -transmission.ex: lead screw
 Acme thread:- modified Sq thread-Angle =29 deg.
 Saw tooth tread:- one flank vertical( 90 deg.)&
onother =30 deg. sliding force at one direction. ex:
carpentary vice
 Butteress thread :- one flank vertical( 90 deg.)&
onother =45 deg. sliding force at one direction.

Questions: 1) Name different types of Thread forms?

2) What is the use of square thread

Summery: Introduction-forms of threads

Assignments: Draw the neat sketch of thread profile of diff.thread forms

Next lesson: Die and Die stock (Thread blank size)

Signatureof JTO:
 LESSON PLAN
Name: Lesson no: 03 Date :
Trade:FITTER Sem-II Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 2st Sem Trade theory and Page No: 76-78

NAME OF TOPIC DIE AND DIE STOCK (THREAD BLANK SIZE)

OBJECTIVES At the End of this Lesson Trainee shall be able to :
 Identify the diff. types of Dies.
 state the features and uses of each die.
 find out the thread blank size of external thread
Teaching AIDS G.G.Board, Chalk peice,Duster, Dies set.

Motivation Preparatio of External thread -different methods- Manual method -Dieing.

Motivation
TOPICS INFORMATION POINTS SPOT HINTS
 Introduction  Dieing- cut external thread- on cylindrical work peice bolt

 Types  Diff. Types:-

 Circular split die( Button die)
 Half die
 Adjustable screw plate die
 Die nut
sketch and Uses  Circular split die( Button
die):- Slot cut for slight
variation

 Half Die:- stronger- easy

adjustment-depth
 held in die holder

 Adjustable Screw plate Die:-similar

- half die-greater adjustment-two
die halves-guideplate -coller.serila
no. stamping

 Die Nut (Solid Die):- Chasing or

reconditioning of damaged bolts.
 Not used- cutting new threads
 available standard size.
Die stock Diameter of blank= D= d-p/10
Ex: D=12mm- 1.75/10= 11.8mm
Questions: 1) Name different types of Dies ?
2) What is the use of die nut?

Summery: Introduction-Types-sketch& use- Die stock

Assignments: Calculate the thread blank size for M8x0.75mm bolt

Next lesson: Letter and Number Drills

Signatureof JTO:

LESSON PLAN
Name: Lesson no: 04 Date :
Trade:FITTER Sem-II Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 2st Sem Trade theory and Page No: 89-90

NAME OF TOPIC LETTER AND NUMBER DRILLS

OBJECTIVES At the End of this Lesson Trainee shall be able to :
 sate the range of drill sizes in Number and Letter Series
 determine the Number and Letter Series drills for given diameter from chart

Teaching AIDS G.G.Board, Chalk peice,Duster,

Motivation Different- Standard diameter - drills available in market -Set

Motivation
TOPICS INFORMATION POINTS SPOT HINTS
 Introduction  Different- Standard diameter - drills available in market -Set-specific
steps-for odd size of holes
 Letter drills and Number drills
Letter Drills Consist drill from " A" to - "Z" letters
 "A"-drill smallest with -5.944mm
Diameter
 "Z"-drill largest with -10.490mm
Diameter
 size checked by Drill gauge
Number Drills Consist drill from " 1" to - "80" numbers
(Wire gauge  "1"-drill largest with -5.791mm Diameter
Series)  "80"-drill smallest with -0.35 Diameter
size checked by Drill gauge

Questions: 1) Name different types of drill series?

2) What is the size of Drill "A " in Drill letter series?

Summery: Introduction-Letter Drills- Number drills

Assignments: Draw the table of Letter Drills and Number drills

Next lesson:

Signatureof JTO:
 LESSON PLAN
Name: Lesson no: Date :
Trade:FITTER Sem-II Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 2st Sem Trade theory and Page No: 01-02

NAME OF TOPIC TOOLS AND EQUIPMENT USED IN OXY-ACETYLENE GAS WELDING

OBJECTIVES At the End of this Lesson Trainee shall be able to :
 Compare the features of oxy-acetylene gas requlators and Hose pipes.
 Identify the oxy-acetylene gas requlators,Cylinders and Hose pipes
Teaching AIDS G.G.Board, Chalk peice,Duster, Physical components.

Motivation Types Welding - arc welding- current requerement- remote palces-welding

Motivation
TOPICS INFORMATION POINTS SPOT HINTS
 Introduction and Oxy Acetylene Gas welding Requirements:
 requirements  Oxygen Gas cylinder
 Acetylene Gas Cylinder
 Pressure requlators for Oxygen & acetylene gases
 Rubber hoses and Connections
 Blow pipe set with Nozzle
 Spark lighter
 Trolley For cylinder
 
3
Oxygen Gas Oxygen Gas cylinder: - painted =black, capacity =7m ,Right hand thread,
2
cylinder pressure = 120 to 150 kg/cm
 
3
Acetylene Gas Acetylene Gas Cylinder:- painted =maroon, capacity =6m ,Left hand
2
Cylinder thread ,pressure = 15-16 kg/cm
 Pressure  Pressure requlators for Oxygen :- Reduce & Control , Right hand thread
requlators for  Pressure requlators for Acytelene :- Reduce & Control ,Left hand thread
Oxygen &  Rubber hoses and Connections:- Gas from gas requlator to blow pipe -
acetylene gases oxygen line -black color , Acetylene= maroon color.
 Rubber hoses and  Blow pipe set with Nozzle:- oxygen line -right hand thread , Acetylene=
Connections left hand thread.
 Blow pipe set  Spark lighter:- ignite the flame
with Nozzle  Trolley For cylinder :- handling oxygen & Acetylene gas cylinder
 Spark lighter
 Trolley For
cylinder






Questions: 1) Name different types of Dies ?

2) What is the use of die nut?

Summery: Introduction-Types-sketch& use- Die stock

Assignments: Calculate the thread blank size for M8x0.75mm bolt

Next lesson: Letter and Number Drills

Signatureof JTO: