HEAT EXCHANGER CHECK LIST

GRB-210045-
GERENCIA REFINERÍA BARRANCABERMEJA Versión: 01 IB-ES-VCHL-
01-0
COORDINACIÓN DE INTEGRIDAD E INSPECCIÓN DE EQUIPOS
Fecha de
VESSEL CHECK LIST 28/09/2010
divulgación

Item Description Yes No Notes

1 Exchanger Type X AES E262

2 Mechanical Design/ guarantee X
3 Detail stress analysis X
4 Thermal design / gUarantee X
5 Vibration analysis / guarantee X
6 Fabrication Drawings / Procedures X
7 PQR / WPS / QCP X
8 Process design /guarantee X
9 Disbonding tests X
10 Qualification/Production test coupon X
11 Finite element analysis - Fatigue analysis X
12 Step cooling on LAS material X
13 Intermediate stress relieving X
14 Dehydrogenation heat treament DHT of LAS welds X
15 Material Supply X
16 Complete fabrication X
17 TUBE BUNDLE X
616 Tubes SA 789 UNS 32750
SEAMLESS, 3/4" OD BWG 16,
18 Tubes X 20 Ft
19 Baffles X SA240 TP 304
SA 516 GR 70 + CLAD A S40
20 Stationary tube sheets X UNS 32750
SA 516 GR 70 + CLAD A S40
21 Floating tube sheet material X UNS 32750
22 Floating Head cover X
23 Tie rods material X
24 Impingement plate X
25 U-bends stress relieving where required X
26 Bundles with baffles/ tie rod-nuts/sliding/ imping plates X
27 Bundle sealing strips/rods/antivibra. & deresonating baffles X
28 SHELL X
29 Shell material X
30 Exp. joint X
31 Coating/Lining X
32 CHANNEL/BONNET X
33 Cylinder X
34 Head X
35 Static ground cable X
36 PWHT of Shell & Channel (bundles excluded) X
37 Channel partition boxes X
ECP -GDDP-2008
 HEAT EXCHANGER CHECK LIST

38 Channel davits X
39 Channel partition plates X
40 Support saddles X
41 Stacking saddles X
42 Insulation supports X
43 Fireproofing supports X
44 Name plate X U PART STAMP
45 Companion flanges bolts/gaskets X
46 Templates X
47 Anchore bolts X
48 External painting:primer X
49 External painting: complete cycle X
50 Internal painting X
51 Chemical cleaning of internal SS surface X
52 Sacrificial anodes/ cathodic protections X
53 Ladder & plataforms X
54 Hydrotest in stacked position X
55 Test rings for Hydrotest X
56 Hydrotest X
57 Acustic emission test X
58 Pneumatic test X
59 Non Destructive test X PER CODE
60 Positive Material Identification test PMI X
61 Hot tensile test on raw materials, PQR, production coupons X
62 Cycle Service X
63 Step cooling test on production test coupons X
64 Packing an marking X
65 Shipping saddles X
66 Nozzles protection X
67 Silica gel / desiccant bags X
68 N2 filling X
69 Bolt tensioning procedure X
70 Bolt tensioning equipment X
71 Instrumentation and valves X
72 Foundation bolts X
73 Commissioning spares (2 sets gaskests + 5% bolting min 2) X
74 Complete certification / manufacturer data book (doossier) X
75 ASME Code Stamping X U PART
76 National Board Registration X
77 Third party inspection fees other than above indicated X
78 Field activities X Drawing verification
79 Field supervision X
80 UDS User Design Specification X
81 Proffesional Eng X
82 ASME Sec VIII Div 1 last edition X
83 ASME Sec VIII Div 2 last edition 2007 X
84 ASME Sec V Last edition X

ECP -GDDP-2008
 HEAT EXCHANGER CHECK LIST

85 ASME Sec IX Last edition X

86 ANSI B 16.5 for flanges X
87 ANSI B 16.47 Serie A/B X
88 ANSI B 1.1 for bolting X
89 ANSI B 31.1 for piping X
90 TEMA- R X
91 API 660 Last edition X
92 NACE MR 0103 Last edition X
93 NACE MR 0175 Last edition X
94 NACE MR 0417 Last edition X
95 Data sheet as build X

ECP -GDDP-2008