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Hydraulic Mining Shovels Cat ® 6060/6060FS

11. Cylinders

Dixio Torrez - 2013

Overview: Cylinders

Service Training

Overview: Cylinders Service Training
FACE SHOVEL STICK CYLINDER BOOM CYLINDER STICK BOOM CYLINDER CYLINDER BACK HOE BUCKET CYLINDER BUCKET
FACE
SHOVEL
STICK
CYLINDER
BOOM
CYLINDER
STICK
BOOM
CYLINDER
CYLINDER
BACK HOE
BUCKET
CYLINDER
BUCKET
CYLINDER
CLAM
CYLINDER

Examples: Cylinder Head Pieces

Service Training

Examples: Cylinder Head Pieces Service Training
Examples: Cylinder Head Pieces Service Training 3
Examples: Cylinder Head Pieces Service Training 3
Examples: Cylinder Head Pieces Service Training 3
Examples: Cylinder Head Pieces Service Training 3

Cylinder Head Assembly

Service Training

Cylinder Head Assembly Service Training

1. Clean all parts.

2. Screw headpiece on cylinder rod until the rod end gets contact with the headpiece. If necessary use a small wedge to open the slot slightly.

3. Unscrew headpiece 15 ° to 30 ° to get a bit clearance between headpiece and rod.

4. Apply Sealing Compound (Sikaflex®) in the slot and on the thread

area between rod and headpiece to avoid moisture enters the thread.

5. Torque bolts for specification in below table in sequence 1 - 2 (3).

Hexagon Bolts Din-EN 24014 and 24032 Dodecagon Bolts O&K Norm Size Size
Hexagon Bolts Din-EN
24014 and 24032
Dodecagon Bolts
O&K Norm
Size
Size

All specifications valid for Bolt quality 10.9

Size Size All specifications valid for Bolt quality 10.9 (3) 2 1 Sealing Compound (Sikaflex®) (3)
(3) 2 1
(3)
2
1

Sealing Compound (Sikaflex®)

(3) 2 1 M 195 x 3
(3)
2
1
M 195 x 3

4

Cylinder Head Assembly

Service Training

Cylinder Head Assembly Service Training
Cylinder Head Assembly Service Training 1. Clean contact surfaces. 2. Insert dowel pin in head piece.

1. Clean contact surfaces.

2. Insert dowel pin in head piece.

3. Screw nut on cylinder rod and position headpiece on rod.

4. Take care of clearance between nut and headpiece.

5. Preassemble bolts.

6. Insert O-ring between headpiece and nut.

7. Torque bolts hand tight and check for similar clearance all around.

8. Torque bolts in three stages crosswise stage by stage.

9. Cover exposed threads with sealing compound.

by stage. 9. Cover exposed threads with sealing compound. Sealing Compound (Sikaflex®) Clearance: 1,5 – 3mm

Sealing Compound (Sikaflex®)

Clearance: 1,5 3mm

 
 
 
 
 
 
 
 
 
 
 

Bolt Quality: 10.9

Wrech Size for Dodecagon Bolts!

 
Bolt Quality: 10.9 Wrech Size for Dodecagon Bolts!  

Size

 

M 14

M 16

M 18

M 20

M 22

M 24x2

M 27x2

M 30x2

M 30x2

Wrench size [mm]

15

19

22

24

27

30

32

36

36

MA [Nm]

1 st Stage

65

110

135

200

225

335

570

850

850

MA [Nm]

2 nd Stage

100

170

210

315

460

580

890

1350

1350

MA [Nm]

MA [Nm]
MA [Nm]

3 rd Stage

3 rd Stage

130

130

215

215

270

270

400

400

550

550

770

770

1135

1135

1700

1700
890 1350 MA [Nm] 3 rd Stage 130 215 270 400 550 770 1135 1700 RH

RH 340B

Boom Cylinder

Assembly Procedure

Service Training

Assembly Procedure Service Training
Assembly Procedure Service Training 6

Rod Seal Types

Service Training

Rod Seal Types Service Training
Low Pressure Seal
Low Pressure Seal

Low Pressure Seal

Rod Seal Types Service Training Low Pressure Seal Low Pressure Seal High Pressure Seal High Pressure
High Pressure Seal
High Pressure Seal

High Pressure Seal

Rod Seal Types Service Training Low Pressure Seal Low Pressure Seal High Pressure Seal High Pressure

Seal between Guide and Cylinder Tube

Service Training

Seal between Guide and Cylinder Tube Service Training
Seal between Guide and Cylinder Tube Service Training Support Ring and O-Ring 8
Seal between Guide and Cylinder Tube Service Training Support Ring and O-Ring 8
Seal between Guide and Cylinder Tube Service Training Support Ring and O-Ring 8

Support Ring and O-Ring

Piston Sealing

Service Training

Piston Sealing Service Training
Piston Sealing Service Training Polyamid slipper ring with pre tension element 9
Piston Sealing Service Training Polyamid slipper ring with pre tension element 9
Piston Sealing Service Training Polyamid slipper ring with pre tension element 9

Polyamid slipper ring with pre tension element

Cat 6060 (RH340B) Boom Cylinder

Service Training

Cat 6060 (RH340B) – Boom Cylinder Service Training
Cat 6060 (RH340B) – Boom Cylinder Service Training 10
Cat 6060 (RH340B) – Boom Cylinder Service Training 10

Cat 6060 (RH340B) Boom Cylinder

Service Training

Cat 6060 (RH340B) – Boom Cylinder Service Training
Cat 6060 (RH340B) – Boom Cylinder Service Training 11
Cat 6060 (RH340B) – Boom Cylinder Service Training 11

11

Cat 6060 (RH340B) Stick / Bucket Cylinder (Face Shovel)

Service Training

Cat 6060 (RH340B) – Stick / Bucket Cylinder (Face Shovel) Service Training
Cat 6060 (RH340B) – Stick / Bucket Cylinder (Face Shovel) Service Training 12
Cat 6060 (RH340B) – Stick / Bucket Cylinder (Face Shovel) Service Training 12

Cat 6060 (RH340B) Stick / Bucket Cylinder

Service Training

Cat 6060 (RH340B) – Stick / Bucket Cylinder Service Training
Cat 6060 (RH340B) – Stick / Bucket Cylinder Service Training 13
Cat 6060 (RH340B) – Stick / Bucket Cylinder Service Training 13

Cat 6060 (RH340B) Clam Cylinder

Service Training

Cat 6060 (RH340B) – Clam Cylinder Service Training
Cat 6060 (RH340B) – Clam Cylinder Service Training 14
Cat 6060 (RH340B) – Clam Cylinder Service Training 14

Cat 6060 (RH340B) Clam Cylinder

Service Training

Cat 6060 (RH340B) – Clam Cylinder Service Training
Cat 6060 (RH340B) – Clam Cylinder Service Training 15
Cat 6060 (RH340B) – Clam Cylinder Service Training 15

Dampening System Extending

Service Training

Dampening System – Extending Service Training
Dampening System – Extending Service Training 16

Dampening System Retracting

Service Training

Dampening System – Retracting Service Training
Dampening System – Retracting Service Training 17

More Information?

Service Training

More Information? Service Training
Caterpillar ®
Caterpillar ®

Hey Fellows,

Please find more Information in the Technical Handbook!

Chapter 8.8: Hydraulic Cylinders