Life Time Extension of Siemens SGT-600: Pontus Slottner Specialist - GT Component Life Time Assessment

Life time extension of Siemens
SGT-600
Pontus Slottner
Specialist – GT component life time assessment
Copyright © Siemens Industrial Turbomachinery AB 2009. All rights reserved.
SGT-600 Life Time Extension Program
PERIODIC
MAINTENANCE PLAN
TIME BASED CYCLE BASED

MAINTENANCE MAINTENANCE
BASIC
BASIC EXTENDED INTERVALS MAINTENANCE
MAINTENANCE MAINTENANCE PLAN PLAN
PLAN
LIFE TIME EXTENSION

PROGRAM

Page 2 E S SO REU MK
Maintenance Schedule Life Cycle Extension
SGT-600/GT10 Maintenance Schedule with LTA and LTE
LTE
Level “E
+ LTA”
Level “D”
Level “C”
Level “B”
Level “A”
Operation
Maintenance
Eq. Op. Hrs x 1000

10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 110’ 120’ 130’ 140’ 150’ 160’

SGT-600 Operation Profiles
Peak load Class B Range II ISO 3977-2
Starts/year
Mixed load operating

profile, i.e. customer
specific maintenance
Cycle based
maintenance
Time based
maintenance
Operating hours/year
Base load Class D Range IV

Problem description –
component, model, individual turbine
Component: Damage
Identify potential failure modes Maintenance events
and their degradation pattern.

Estimate influence of different
operation conditions.
Define mitigation strategies.
Gas turbine type:
Align components to an
Time
optimised replacement schedule.
Specific gas turbine:
Adapt replacement schedule
to the individual gas turbine.

Maintenance planning and product end-of-life
Inspection Replacement Engine life

LTA – LTE maintenance process
Analysis
Inspection
and overhaul
Service history Optimisation

investigation
Tailored scope
START
LifeTime Extension – Major events
LifeTime Assessment
LifeTime Extension at 120,000 E.O.H.
Performed at 80,000 E.O.H. Optimised
Replacement Schedule
Level E inspection, with analy-
sis and evaluation. LTE
Status determination of
major components: LTA
Non-destructive.
70 80 100 120 140 160
Destructive tests. E insp. C insp.
Cost optimisation of operation
Beyond 120,000 E.O.H. Î Tailored scope of repair & replacement
LifeTime Extension parts for LTE.

120,000 E.O.H. level C inspection with add-ons:
Recommended replacements as agreed with customer.
Upgrade packages as agreed with customer.

Technical and commercial requirements
LTA is applicable for any GT10/SGT-600.

Limits may apply for engines with third-party spares and third-party repairs.
Parts of different design may influence life of surrounding parts – therefore
this restriction is needed.
Have to be evaluated on a case-by-case basis.
Life Time Extension currently only offered as part of service contract.

Experiences and future development
Approximately 10 LTA inspections carried out so far (Europe, North America).

Customer interest in LTA higher than expected.
Delivery time for LTA reports is currently unsatisfactory.
LTAs already carried out may have prevented severe equipment failures.
A LTA is a useful way to determine the condition of the GT10/SGT-600 as a
basis for future decisions.
It’s not only about the hot section parts!!!
Next steps.
Reduce lead time for LTA report delivery.
Investigate possibilities beyond 160 000 EOH.
…

Conclusion
Life extension can be a cost effective way to continue GT operation beyond

original design life.
Main purpose of life extension is mitigation of health risks and prevention of
major failures.
In the most cost effective way.
Auxiliaries and controls equipment need to be considered.
Scope of life extension will be site dependent.
Minimum: continued operation with only replacement of regular spare parts.
Maximum: replace unit with new equipment.
Detailed knowledge of operation history will reduce total cost.
Siemens analysis & optimisation capacity needs to be extended.
Siemens continues to develop the Life Time Extension product for
SGT-600.

Thank you for your attention!
This document contains forward-looking statements and information – that is, statements related to future, not past,
events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”,
“plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current
expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors,
many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and
could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any
future results, performance or achievements that may be expressed or implied by such forward-looking statements. For
us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes
in currency exchange rates and interest rates, introduction of competing products or technologies by other companies,
lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business
strategy and various other factors. More detailed information about certain of these factors is contained in Siemens’
filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SEC’s website,
www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove
incorrect, actual results may vary materially from those described in the relevant forward-looking statement as
anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or assume any
obligation to update or revise these forward-looking statements in light of developments which differ from those
anticipated.
Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.


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Life time extension of Siemens

Copyright © Siemens Industrial Turbomachinery AB 2009. All rights reserved.

SGT-600 Life Time Extension Program

TIME BASED CYCLE BASED