BC Mix Design G-2 STKK

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna - Katwa-Road (S
of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
PACKAGE NO. CLIENT CONSULTANT CONTRACTOR
West Bengal Highway

2(10/40)/Gr-I Development Corporation Egis India Consulting Engineers Pvt. Ltd. KCC BUILDCON PVT. LTD
Limited
BITUMINOUS CONCRETE BLENDING G-2 Date :-21/03
Percentage for blending

MORTH L
IS Passing To Retained 19mm to 12 12 mm to 6 Total %
6 mm to 0 mm Filler (Lime) MID TABLE -5
SIEVE mm mm of
LIMIT
(mm) Passing
19mm to 12 12 mm to 6
mm mm
6 mm to 0 mm Filler (Lime) 14.0% 32.00% 51% 03.00% Lower Limit
19.00 100.00 100.00 100.00 100.00 14.00 32.00 51.00 3.00 100.00 100.00 100
13.20 61.11 100.00 100.00 100.00 8.56 32.00 51.00 3.00 94.56 95.00 90
9.50 35.29 77.21 100.00 100.00 4.94 24.71 51.00 3.00 83.65 79.00 70
4.75 0.00 35.90 97.15 100.00 0.00 11.49 49.54 3.00 64.03 62.00 53
2.36 0.00 0.00 90.40 100.00 0.00 0.00 46.10 3.00 49.10 50.00 42
1.18 0.00 0.00 74.67 100.00 0.00 0.00 38.08 3.00 41.08 41.00 34
0.600 0.00 0.00 60.45 100.00 0.00 0.00 30.83 3.00 33.83 32.00 26
0.300 0.00 0.00 41.42 98.60 0.00 0.00 21.13 2.96 24.08 23.00 18
0.150 0.00 0.00 28.39 96.23 0.00 0.00 14.48 2.89 17.37 16.00 12
0.075 0.00 0.00 8.90 87.10 0.00 0.00 4.54 2.61 7.15 7.00 4
120
100
80
60
40
20
0
0.01 0.10 1.00 10.00 100.00
CONTRACTOR Rep. CONSULTANT Rep.
Name / Signature Name / Signature
Designation Designation
aved shoulder configuration of Saptagram-Kalna - Katwa-Road (Section
00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
KCC BUILDCON PVT. LTD.
Date :-21/03/2015
MORTH LIMIT
TABLE -500-17
Upper limit
100
100
88
71
58
48
38
28
20
10
1.00 10.00 100.00

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna -
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
West Bengal Highway Development Egis India Consulting

2(10/40)/Gr-I KCC BUILDCON PVT. LTD.
Corporation Limited Engineers Pvt. Ltd.
BC WITH LIME & VG-30 (G-2)
CALCULATIONS FOR QUANTITY OF BITUMEN AND AGGREGATE PER

1CUM.OF MIX
Material Size mm JMF %
Aggregate : 94.30 %
19 mm to 12 mm 14.00 % Bitumen Content : 5.70 %
12 mm to 6 mm 32.00 % Total : 100 %
6 mm to 0 mm 51.00 %
Filler( Lime) 3.00 %
Maximum Marshall Density = 2.372 gm/cc
Quantity of mix material per m3 of mix = 2372 Kg
Wt. Of Aggregate per

Material Size (mm) % of Material
m3 (kgs.)
19 mm to 12 mm 13.20 313.15
12 mm to 6 mm 30.18 715.77
6 mm to 0 mm 48.09 1140.77
Filler (Lime) 2.83 67.10
Bitumen 5.70 135.20
Total :-----------------> 100.00 2372.00
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna - Ka
(Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
PACKAGE NO. CLIENT CONSULTANT CONTRACT
West Bengal Highway Development Egis India Consulting Engineers Pvt.
2(10/40)/Gr-I KCC BUILDCON P
Corporation Limited Ltd.
MIX DESIGN SUMMARY OF BITUMINOUS CONCRETE (G-2)
A)
Aggregate Source :- Pachami Quarry Birbhum
Bitumen Source :- JaHPCL
Bitumen Grade :- VG-30 Grade as per IS: 73
B) MIX Proportion
Aggregate Size Percentage
19 mm to 12 mm mm 14.00
12 mm to 6 mm 32.00
6 mm to 0 mm 51.00
Filler (Lime) 3.00
C) Physical Characteristics of Aggregate
SL NO Description Lab Test Results Specifications
Aggregate Impact Valu (Average % ) 11.50 <24
1
Combined Flakiness & Elongation indices (Average) 26.54 <35

2
Coating and Stripping Value of Bitumen with Aggregate
>95 Minumum Reatined Coating
3 Mixture (%)
D) Specific gravity and water absorption of individual aggregate
SL NO Aggregate Size Bulk Specific gravity Apprent specific gravity Water Absorptio
1 19 mm to 12 mm 2.782 2.869 1.09
2 12 mm to 6 mm 2.746 2.841 1.22
3 6 mm to 0 mm 2.653 2.772 1.63
4 Filler (Lime) 2.210 -
E) Properties of Bitumen
SL NO Description As per Lab Test results Reqirement As Per I

1 Penetration in ( 1/10mm ) 57 50 - 70
2 Specific gravity at 27oC 1.03 Min. 0.99 (IS:73
3 Softening point in oC 51.6 47oC Min
4 Ductility cm >100 Minimum 40
5 Absolute Viscosity 2831 2400 - 3600 P
6 Kinematic Viscosity Cst. 482 350 Cst. M
7 Flash Point °C 233.5 220 °C Min
F) As per JMF Limits
IS Sieve Size in mm Persentage of Passing As per Design JMF Limits MORTH Specification
19 100 100 100
13.2 95 89 - 100 90 - 100
9.5 84 78 - 88 70 - 88
4.75 64 59 - 69 53 - 71
2.36 49 45 - 53 42 - 58
1.18 41 37 - 45 34 - 48
600mic 34 30 - 38 26 - 38
300mic 24 21 - 27 18 - 28
150mic 17 14 - 20 12 - 20
75 mic 7 5.6-6.0 4 - 10
G) Specific gravity & Water Absorption of Mix Aggregate As Per Ashpalt insitue MS-2
Gsb Gsa Gse WA (%)
2.683 2.786 2.725 1.31
H) Physical Test Results of BC By Marshall Method
SL NO Description AS Per Results Specification Limit As Per S
1 Compacted Density of Mix (g/cc) 2.372 -
2 Air vods in total Mix (%) 4.78 3-5 MORTH Table
3 Voids in Mineral Aggregate (%) 16.63 Min.13 MORTH Table
4 Voids Filled With Asphalt (%) 71.22 65 - 75 MORTH Table
5 Marshall stability (kg) 1063 Min 900 kg MORTH Table
6 Flow (mm) 2.60 2-4 MORTH Table
7 Bitumen Content (%) 5.70 Min.5.4 MORTH Table
8 Retained stability % 82.47 >80 MORTH Table
9 Marshall Quotient (kg/mm) 409 250 - 500 MORTH Table
408.846154
paved shoulder configuration of Saptagram-Kalna - Katwa-Road
0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
BITUMINOUS CONCRETE (G-2)
Percentage
14.00
32.00
51.00
3.00
Specifications
<24
<35
Minumum Reatined Coating 95%
Water Absorption (%)

1.09
1.22
1.63
-
Reqirement As Per IS 73 : 2013

50 - 70
Min. 0.99 (IS:73-2013)
47oC Min.
Minimum 40 mm
2400 - 3600 Poises
350 Cst. Min.
220 °C Min.
MORTH Specification Limits G-2

100
90 - 100
70 - 88
53 - 71
42 - 58
34 - 48
26 - 38
18 - 28
12 - 20
4 - 10
WA (%)
1.31
As Per Specification
MORTH Table-500-11
MORTH Table-500-12
MORTH Table-500-11
MORTH Table-500-11
MORTH Table-500-11
MORTH Table-500-17
MORTH Table-500-11
MORTH Table-500-11
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of
Kalna - Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District
PACKAGE NO. CLIENT CONSULTANT

2(10/40)/Gr-I Corporation Limited Engineers Pvt. Ltd.
Individual Gradation of Aggregate for BC

Date of Sampling :- 20.03.2015 Date of Testing :-
Type Of Material :- 19 mm to 12 mm
Source of Material :- Pachami Quarry Birbhum Weast Bengal
Sample No-1
Total Weight(gms)
Wt. Of Retained Cumulative Weight Retained
IS SIEVE Cumulative % Retained
(gm) (gm)
19.00 0 0 0.00
13.2 6905 6905 38.76
9.50 5321 12226 68.63
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-2
Total Weight(gms)
Wt. Of Cumulative Weight Cumulative %
IS SIEVE
Retained (gm) Retained (gm) Retained
19.00 0 0 0.00
13.2 7182 7182 42.75
9.50 3632 10814 64.37
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-3
Total Weight(gms)
IS SIEVE
19.00 0 0 0.00
13.2 5732 5732 36.37
9.50 4637 10369 65.79
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of
Kalna - Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District



Name/Signature Name/Signature
o 2 lane/2-lane with paved shoulder configuration of Saptagram-
in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
Gradation of Aggregate for BC

21.03.2015
Sample No-1
17815
Cumulative % Passing
100.00
61.24
31.37
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-2
16800
100.00
57.25
35.63
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-3
15760
100.00
63.63
34.21
0.00
0.00
0.00
0.00
0.00
0.00
0.00
o 2 lane/2-lane with paved shoulder configuration of Saptagram-
CONTRACTOR

21.03.2015
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Sap
Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hu
West Bengal Highway Development Corporation Egis India Consulting
2(10/40)/Gr-I Limited Engineers Pvt. Ltd.
Sample No-4
Total Weight(gms)
Wt. Of Retained
IS SIEVE Cumulative Weight Retained (gm) Cumulative % Retained
(gm)
19.00 0 0 0.00
13.2 5265 5265 38.40
9.50 3395 8659 63.16
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-5
Total Weight(gms)
Wt. Of Cumulative %
IS SIEVE Cumulative Weight Retained (gm)
Retained (gm) Retained
19.00 0 0 0.00
13.2 5926 5926 42.55
9.50 2570 8496 61.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-6
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 6326 6326 39.51
9.50 3530 9856 61.56
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
e with paved shoulder configuration of Saptagram-Kalna -
gal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
n of Aggregate for BC
21.03.2015
ple No-4
13710
100.00
61.60
36.84
0.00
0.00
0.00
0.00
0.00
0.00
0.00
ple No-5
13928
100.00
57.45
39.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
ple No-6
16010
100.00
60.49
38.44
0.00
0.00
0.00
0.00
0.00
0.00
0.00


Sample No-7
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 7013 7013 37.90
9.50 5697 12710 68.69
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-8
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 6886 6886 36.94
9.50 5732 12617 67.69
4.75 6022.584 18640 100.00
2.36 0 18640 100.00
1.18 0 18640 100.00
600mic 0 18640 100.00
300mic 0 18640 100.00
150mic 0 18640 100.00
75mic 0 18640 100.00
Sample No-9
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 6453 6453 36.83
9.50 4321 10774 61.49
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
-lane with paved shoulder configuration of Saptagram-Kalna -
Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
ation of Aggregate for BC

21.03.2015
ample No-7
18504
100.00
62.10
31.31
0.00
0.00
0.00
0.00
0.00
0.00
0.00
ample No-8
18640
100.00
63.06
32.31
0.00
0.00
0.00
0.00
0.00
0.00
0.00
ample No-9
17522
100.00
63.17
38.51
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configurati
Saptagram-Kalna - Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch
Hugli)


Sample No-1
Total Weight(gms)
(gm) (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 2750 2750 20.00
4.75 5827 8577 62.38
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-2
Total Weight(gms)
(gm) (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 4577 4577 29.76
4.75 5505 10082 65.55
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-3
Total Weight(gms)
(gm) (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 3001 3001 20.78
4.75 6411 9412 65.18
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Hugli)


ning to 2 lane/2-lane with paved shoulder configuration of
of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-
Hugli)
CONTRACTOR

21.03.2015
Sample No-1
13750
100.00
100.00
80.00
37.62
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-2
15380
100.00
100.00
70.24
34.45
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-3
14440
100.00
100.00
79.22
34.82
0.00
0.00
0.00
0.00
0.00
0.00
Hugli)
CONTRACTOR

21.03.2015


Type Of Material :- 12 mm to 6 mm Sample at :-

Sample No-4
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 4054 4054 24.36
4.75 6677 10731 64.48
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-5
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 3112 3112 22.97
4.75 5406 8519 62.87
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-6
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 3170 3170 22.31
4.75 5763 8933 62.87
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
2-lane with paved shoulder configuration of Saptagram-Kalna -
-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
dation of Aggregate for BC

21.03.2015
Hot bin
Sample No-4
16643
100.00
100.00
75.64
35.52
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-5
13550
100.00
100.00
77.03
37.13
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-6
14208
100.00
100.00
77.69
37.13
0.00
0.00
0.00
0.00
0.00
0.00


Sample No-7
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 3485 3485 22.17
4.75 7713 11198 71.24
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-8
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 3090 3090 21.04
4.75 5838 8929 60.79
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
Sample No-9
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 3587 3587 21.68
4.75 6517 10103 61.07
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 0 0 0.00
150mic 0 0 0.00
75mic 0 0 0.00
CONTRACTOR

21.03.2015
ample No-7
15718
100.00
100.00
77.83
28.76
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-8
14688
100.00
100.00
78.96
39.21
0.00
0.00
0.00
0.00
0.00
0.00
Sample No-9
16544
100.00
100.00
78.32
38.93
0.00
0.00
0.00
0.00
0.00
0.00
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Sa


Sample No-4
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 20.0 20.0 2.00
2.36 72.0 92.0 9.20
1.18 153.0 245.0 24.50
600mic 96.0 341.0 34.10
300mic 247.0 588.0 58.80
150mic 134.0 722.0 72.20
75mic 193.0 915.0 91.50
Sample No-5
Total Weight(gms)
Wt. Of
Retained (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 47.0 47.0 4.70
2.36 81.0 128.0 12.80
1.18 184.0 312.0 31.20
600mic 129.0 441.0 44.10
300mic 133.0 574.0 57.40
150mic 162.0 736.0 73.60
75mic 195.0 931.0 93.10
Sample No-6
Total Weight(gms)
Wt. Of
Retained (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 45.0 45.0 4.50
2.36 72.0 117.0 11.70
1.18 166.0 283.0 28.30
600mic 145.0 428.0 42.80
300mic 169.9 597.9 59.79
150mic 141.1 739.0 73.90
75mic 181.0 920.0 92.00
CONTRACTOR

21.03.2015
Sample No-4
1000
100.00
100.00
100.00
98.00
90.80
75.50
65.90
41.20
27.80
8.50
Sample No-5
1000
100.00
100.00
100.00
95.30
87.20
68.80
55.90
42.60
26.40
6.90
Sample No-6
1000
100.00
100.00
100.00
95.50
88.30
71.70
57.20
40.21
26.10
8.00


Sample No-7
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 25.0 25.0 2.50
2.36 71.0 96.0 9.60
1.18 167.0 263.0 26.30
600mic 145.0 408.0 40.80
300mic 195.0 603.0 60.30
150mic 124.0 727.0 72.70
75mic 175.0 902.0 90.20
Sample No-8
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 55.0 55.0 5.50
2.36 72.0 127.0 12.70
1.18 142.0 269.0 26.90
600mic 140.0 409.0 40.90
300mic 185.0 594.0 59.40
150mic 88.0 682.0 68.20
75mic 221.0 903.0 90.30
Sample No-9
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 23.9 23.9 2.39
2.36 45.2 69.1 6.91
1.18 225.9 295.0 29.50
600mic 132.5 427.5 42.75
300mic 168.4 595.9 59.59
150mic 128.3 724.2 72.42
75mic 186.8 911.0 91.10
CONTRACTOR

21.03.2015
Sample No-7
1000
100.00
100.00
100.00
97.50
90.40
73.70
59.20
39.70
27.30
9.80
Sample No-8
1000
100.00
100.00
100.00
94.50
87.30
73.10
59.10
40.60
31.80
9.70
Sample No-9
1000
100.00
100.00
100.00
97.61
93.09
70.50
57.25
40.41
27.58
8.90
Hugli)


Type Of Material :- Filler (Lime )
Source of Material :- Alwar (Rajsthan)
Sample No-1
Total Weight(gms)
(gm) (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 7.2 7.2 1.44
150mic 10.8 18 3.60
75mic 51 69 13.80
Sample No-2
Total Weight(gms)
IS SIEVE
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 6.1 6.1 1.22
150mic 12 18.1 3.62
75mic 45.1 63.2 12.64
Sample No-3
Total Weight(gms)
IS SIEVE
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 6.4 6.4 1.28
150mic 12.3 18.7 3.74
75mic 45.2 63.9 12.78
Hugli)



Hugli)
CONTRACTOR

21.03.2015
Sample No-1
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.56
96.40
86.20
Sample No-2
500
Cumulative %
Passing
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.78
96.38
87.36
Sample No-3
500
Cumulative %
Passing
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.72
96.26
87.22
Hugli)
CONTRACTOR

21.03.2015


Sample No-4
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 7 7 1.40
150mic 10.1 17.1 3.42
75mic 46.2 63.3 12.66
Sample No-5
Total Weight(gms)
Wt. Of
Retained (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 8.3 8.3 1.66
150mic 11.4 19.7 3.94
75mic 43 62.7 12.54
Sample No-6
Total Weight(gms)
Wt. Of
Retained (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 7.3 7.3 1.46
150mic 11.9 19.2 3.84
75mic 46 65.2 13.04
CONTRACTOR

21.03.2015
Sample No-4
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.60
96.58
87.34
Sample No-5
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.34
96.06
87.46
Sample No-6
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.54
96.16
86.96


Sample No-7
Total Weight(gms)
Wt. Of Retained
(gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 6.4 6.4 1.28
150mic 12.8 19.2 3.84
75mic 46.2 65.4 13.08
Sample No-8
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 7.5 7.5 1.50
150mic 12.2 19.7 3.94
75mic 45.2 64.9 12.98
Sample No-9
Total Weight(gms)
Wt. Of Cumulative %
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 0 0 0.00
2.36 0 0 0.00
1.18 0 0 0.00
600mic 0 0 0.00
300mic 6.8 6.8 1.36
150mic 13.2 20 4.00
75mic 43.1 63.1 12.62
/2-lane with paved shoulder configuration of Saptagram-Kalna -
t-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR

21.03.2015
Sample No-7
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.72
96.16
86.92
Sample No-8
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.50
96.06
87.02
Sample No-9
500
100.00
100.00
100.00
100.00
100.00
100.00
100.00
98.64
96.00
87.38
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-
Kalna - Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

West Bengal Highway Development Egis India Consulting Engineers Pvt.
Passing % 19 to 12 mm Aggregate
IS Sieve 1 2 3 4 5 6 7 8 9 Avg. Passing %
19.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 61.24 57.25 63.63 61.60 57.45 60.49 62.10 63.06 63.17 61.11
9.50 31.37 35.63 34.21 36.84 39.00 38.44 31.31 32.31 38.51 35.29
4.75 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2.36 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1.18 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.600 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Passing % 12 mm to 6 mm Aggregate
19.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
9.50 80.00 70.24 79.22 75.64 77.03 77.69 77.83 78.96 78.32 77.21
4.75 37.62 34.45 34.82 35.52 37.13 36.65 28.76 39.21 38.93 35.90
2.36 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1.18 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.600 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Passing % 6 mm to 00 mm
19.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
9.50 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
4.75 98.70 98.50 98.70 98.00 95.30 95.50 97.50 94.50 97.61 97.15
2.36 92.00 91.30 93.20 90.80 87.20 88.30 90.40 87.30 93.09 90.40
1.18 81.90 81.20 75.60 75.50 68.80 71.70 73.70 73.10 70.50 74.67
0.600 66.00 59.20 64.30 65.90 55.90 57.20 59.20 59.10 57.25 60.45
0.300 44.80 42.30 41.00 41.20 42.60 40.21 39.70 40.60 40.41 41.42
0.150 31.55 28.70 28.30 27.80 26.40 26.10 27.30 31.80 27.58 28.39
0.075 10.95 9.10 7.40 8.50 6.90 8.00 9.80 9.70 9.75 8.90
Passing % Filler (Lime )

19.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
9.50 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
4.75 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
2.36 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
1.18 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
0.600 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00
0.300 98.56 98.78 98.72 98.60 98.34 98.54 98.72 98.50 98.64 98.60
0.150 96.40 96.38 96.26 96.58 96.06 96.16 96.16 96.06 96.00 96.23
0.075 86.20 87.36 87.22 87.34 87.46 86.96 86.92 87.02 87.38 87.10

Hugli)


Sample No-1
Total Weight(gms)
(gm) (gm)
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 13.0 13.0 1.30
2.36 67.0 80.0 8.00
1.18 101.0 181.0 18.10
600mic 159.0 340.0 34.00
300mic 212.0 552.0 55.20
150mic 132.5 684.5 68.45
75mic 206.0 890.5 89.05
Sample No-2
Total Weight(gms)
IS SIEVE
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 15.0 15.0 1.50
2.36 72.0 87.0 8.70
1.18 101.0 188.0 18.80
600mic 220.0 408.0 40.80
300mic 169.0 577.0 57.70
150mic 136.0 713.0 71.30
75mic 196.0 909.0 90.90
Sample No-3
Total Weight(gms)
IS SIEVE
19.00 0 0 0.00
13.2 0 0 0.00
9.50 0 0 0.00
4.75 13.0 13.0 1.30
2.36 55.0 68.0 6.80
1.18 176.0 244.0 24.40
600mic 113.0 357.0 35.70
300mic 233.0 590.0 59.00
150mic 127.0 717.0 71.70
75mic 209.0 926.0 92.60
Hugli)



Hugli)
CONTRACTOR

21.03.2015
Sample No-1
1000
100.00
100.00
100.00
98.70
92.00
81.90
66.00
44.80
31.55
10.95
Sample No-2
1000
Cumulative %
Passing
100.00
100.00
100.00
98.50
91.30
81.20
59.20
42.30
28.70
9.10
Sample No-3
1000
Cumulative %
Passing
100.00
100.00
100.00
98.70
93.20
75.60
64.30
41.00
28.30
7.40
Hugli)
CONTRACTOR

21.03.2015
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna - Katwa-
Road (Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

2(10/40)/Gr-I Corporation Limited Engineers Pvt. Ltd. KCC BUILDCON PVT. LTD.
SPECIFIC GRAVITY AND ABSORPTION TEST

(IS 2386 - PART III )
Date of Sampling :- 20.03.2015 Date of Testing :- 23.03.2015
Sample No. :- 1 Source of Material :- Pachami Quarry Birbhum
Type of Material :- 19 mm to 12 mm Aggregate
Sl No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight of Sample in Water W1 ( gms ) 1470.1 1524.3 1959.3
2 Weight of SSD Sample W2 ( gms ) 2280.3 2365.2 3042.5
Wt of Oven dry sample,

5 W3 ( gms ) 2255.5 2340.3 3009.4
6 Bulk Specific Gravity, = W3/[ (W2-W1) 2.784 2.783 2.778
7 Apparent Specific Gravity, = W3/(W3-W1) 2.872 2.868 2.866
8 Water Absorption ( % ) = 100 x (W2-W3)/W3 1.10 1.06 1.10
9 Average Bulk Specific Gravity 2.782
10 Average Apparent Specific Gravity, 2.869
11 Average Water Absorption % 1.09
Remarks :-

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna - Katwa-Road


Type of Material :- 12 mm to 6 mmAggregate
Sl. No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight Of Pycnometer ( gms ) 623 623 623

Wt. of SSD sample,
2 W1 ( gms ) 1050.3 1045.8 1150.6
Wt of Pycnometer + Water +
3 W2 ( gms ) 2191.4 2188.5 2255.6
Sample,
Wt of Pycnometer + Water,
4 W3 ( gms 1519 1519 1519
5 Wt of Oven dry sample, W4 ( gms ) 1037.2 1033.7 1136.6
6 Bulck Specific Gravity, = W4/[W1-(W2-W3)] 2.745 2.747 2.745
7 Apparent Specific Gravity, = W4/[W4-(W2-W3)] 2.843 2.838 2.842
8 Water Absorption ( % ) =100 x (W1-W4)/W4 1.26 1.17 1.23
9 Average Bluck Specific Gravity 2.746
Remarks :-

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna - Katwa-Road


Type of Material :- 6 mm to 00 mm
Sl. No. Description Trial - 1 Trial - 2 Trial - 3
1 Weight Of Pycnometer ( gms ) 623 623 623

Wt. of SSD sample,
2 W1 ( gms ) 1010.4 720.4 695.6
3 Wt of Pycnometer + Water + Sample, W2 ( gms ) 2155.4 1972.3 1955.9

Wt of Pycnometer + Water,
4 W3 ( gms 1519 1519 1519
5 Wt of Oven dry sample, W4 ( gms ) 994.3 708.8 684.5
6 Bulck Specific Gravity, = W4/[W1-(W2-W3)] 2.659 2.654 2.646
7 Apparent Specific Gravity, = W4/[W4-(W2-W3)] 2.778 2.774 2.765
8 Water Absorption ( % ) =100 x (W1-W4)/W4 1.62 1.64 1.62
9 Average Bluck Specific Gravity 2.653
Remarks :-


West Bengal Highway
Egis India Consulting
2(10/40)/Gr-I Development KCC BUILDCON PVT. LTD.
Engineers Pvt. Ltd.
Corporation Limited
SPECIFIC GRAVITY FOR FILLER

IS 2386 (PART-3)
Sample No : 1 Date of Sampling : 20.03.2015
Source/Location : Alwar (Rajsthan) Date of Testing : 21.03.2015
Type of Material : Filler (Lime) Proposed Use : BC Mix
Sl No Determination Trial - 01 Trial - 02 Trial - 03
1 Wt. of Specific gravity bottle (W1)gms 34.89 34.89 34.89
2 Wt. of Specific gravity bottle + Filler (W2)gms 51.21 49.69 50.63
3 Wt. of Specific gravity bottle + Filler+Kerosene (W 3)gms 86.79 87.01 85.38
4 Wt. of Specific gravity bottle + Water (W4)gms 85.99 100.1 78.2
5 Wt. of Specific gravity bottle +Kerosene (W5)gms 76.48 76.48 76.48
6 Specific Gravity of Kerosene (W6)=(W5 -W1)/(W4-W1) 0.8138943249 0.6377856157 0.9602863080

Specific Gravity of Filler=(W2 -W1)/(W2-W1)-(W3-W5) x Specific
7 Gravity of Kerosene 2.210 2.211 2.210
8 Average Specific Gravity of Filler w.r.t Kerosene 2.210
REMARKS :

Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configur
SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch
PACKAGE NO. CLIENT
2(10/40)/Gr-I West Bengal Highway Development Corporation Limited
Analysis of BC Compacted Paving Mixture (By Marshall

Proving Ring Factor : 7.921 kg
Sp. Gr. of 19 mm to 12 mm, 2.782 14%
Sp. Gr. of 12 mm to 6 mm, 2.746 32% Effective Sp. Gr. of aggt. Gse 2.725
Sp. Gr. of 6 mm to 0 mm 2.643 51% Bulk Sp. Gr. of total aggt. Gsb 2.683
Sp. Gr. of Lime 2.210 3% Apperent sp Gravity Gsa 2.786
Sp. Gr. of Bitumen, Gb 1.03 Asphaltic Absorption Pba 0.59
Bulk Sp. Avg. Sp. Max. sp.Gr.of Effective

% of Weight in Weight in air Effective Sp. Asphalt
% of Agg Weight in air Bulk Volume Gr. of Gr. Of Sample Bitumen
Bitumen water SSD Gravity of Mix Absorption
Specimen Specimen (loose) (GMM) Content
Sr. No Mould No
Gse= (100-
Wa Pba=100 x ((
Pb)/ Pbe=Pb-
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww (Wssd- Gmb Gmm Gse-Gsb )/
((100/Gmm)- (PbaxPs)/100
Ww) (GsbxGse)x Gb
(Pb/Gb))
1 1251.2 744.8 1258.7 513.9 2.435

1 3.88 96.12 2 1254.3 745.1 1259.1 514.0 2.440 2.436 2.604 2.775 0.59 3.31
3 1248.9 741.8 1254.8 513.0 2.435
4 1349.0 778.5 1355.6 577.1 2.338
2 5.00 95.00 5 1347.8 778.0 1354.8 576.8 2.337 2.338 2.518 2.725 0.59 4.44
6 1352.0 782.0 1359.9 577.9 2.340
7 1352.0 785.1 1356.2 571.1 2.367
3 5.50 94.50 8 1353.8 788.6 1360.2 571.6 2.368 2.367 2.499 2.725 0.59 4.94
9 1361.5 791.7 1367.5 575.8 2.365
10 1365.0 795.2 1368.9 573.7 2.379
4 6.00 94.00 11 1358.5 792.0 1363.2 571.2 2.378 2.376 2.480 2.725 0.59 5.44
12 1362.8 792.2 1367.2 575.0 2.370
13 1368.0 798.0 1371.2 573.2 2.387
5 6.50 93.50 14 1370.5 801.0 1375.9 574.9 2.384 2.386 2.462 2.725 0.59 5.95
15 1374.0 803.6 1378.8 575.2 2.389
Average Gse= 2.735 0.59
CONTRACTOR Rep.
Name/Signature
Designation
d shoulder configuration of Saptagram-Kalna - Katwa-Road (Section of
Ch to Km 34.00 Ch (District-Hugli)
CONSULTANT CONTRACTOR
Egis India Consulting Engineers Pvt. Ltd. KCC BUILDCON PVT. LTD.
ng Mixture (By Marshall Method) G-2

Date of Casting
25.03.2015
Date of Testing
26.03.2015
Aggregate Source Pachami Quarry Birbhum West Bengal
Dial Average
Voids in Mineral Voids filled with Correlatio Av. Flow
Air Voids Guage Stability (kg) Stability Flow (mm)
Aggregate Bitumen n factor (mm)
Reading (kg)
Va=100x
VMA=100- VFB= Stability =
(Gmm-
(GmbxPs )/ 100 x (VMA-Va) DGR CF ( DGR*CF*P
Gmb) /
Gsb / VMA RF)
Gmm
120 0.83 789 1.8

12.71 6.43 49.39 125 0.83 822 822 1.7 1.8
130 0.83 855 1.8
140 0.83 920 1.9
17.22 7.15 58.50 135 0.83 888 909 2.0 1.9
140 0.83 920 1.9
155 0.86 1056 2.4
16.64 5.28 68.24 165 0.86 1124 1077 2.3 2.3
160 0.83 1052 2.3
170 0.86 1158 2.7
16.76 4.20 74.93 165 0.86 1124 1111 2.9 2.8
160 0.83 1052 2.8
130 0.86 886 3.1
16.84 3.06 81.84 140 0.83 920 931 3.3 3.3
150 0.83 986 3.4
CONSULTANT Rep.
Name/Signature
Designation
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of S
(Section of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-H
West Bengal Highway Development
2(10/40)/Gr-I Egis India Consulting Engineers Pvt. Ltd.
Corporation Limited
Summary of BC By Marshall Method

Bitumen
Content % Density % Air Voids %VMA %VFB Flow Stability (Kg)
4.50 2.436 6.43 12.71 49.39 1.8 821.80

5.00 2.338 7.15 17.22 58.50 1.9 909.46
5.50 2.367 5.28 16.64 68.24 2.3 1077.26
C o m p a c t e d o f M ix D e n s it y ( g m /c c )
6.00 2.354 4.20 16.76 74.93 2.8 1111.32

6.50 2.302 3.06 16.84 81.84 3.3 930.72
85.00
%of VFB
80.00
75.00
70.00
65.00
2.400
60.00
55.00
2.350 50.00
45.00
4.25 4.50 4.75 5.00 5.2
2.300
4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75
% of
% of Bitumen Content
9.50 5.0
% Air Voids
Flow in mm
8.50 4.5
7.50 4.0
6.50 3.5
5.50 3.0
4.50 2.5
2.0
3.50
1.5
2.50
4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 1.0
4.25 4.50 4.75 5.00 5.2
% Of Bitumen Content
% Of B
Stability In( kn)
1200.00
17.70
% VMA
1100.00
17.20
1000.00
16.70
900.00
16.70
900.00
16.20
800.00
4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75
4.25 4.50 4.75 5.00 5.
% Of Bitumen Content % of
tion of Saptagram-Kalna - Katwa-Road
District-Hugli)
CONTRACTOR
5 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75
5 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75

% Of Bitumen Content
5 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75
% of Bitumen content
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configura
of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (
PACKAGE NO. CLIENT
2(10/40)/Gr-I West Bengal Highway Development Corporation Limited
Analysis of DBM Compacted Paving Mixture (By Marshall M

Sp. Gr. of 19 mm to 12 mm, 2.782 14%

Sp. Gr. of 12 mm to 6 mm, 2.746 32% Effective Sp. Gr. Of aggt. Gse 2.725
Sp. Gr. of 6 mm to 0 mm, 2.643 51% Bulk Sp. Gr. Of total aggt. Gsb 2.683
sp. Gr. of Lime 2.210 3% Apperent sp Gravity Gsa 2.786
Max. sp.Gr.of
Bulk Sp. Avg. Sp. Effective
Weight in Weight in Weight in air Sample Effective Sp. Asphalt
% of Bitumen % of Agg Bulk Volume Gr. of Gr. Of Bitumen
air water SSD (loose) (GMM) Gravity of Mix Absorption
Specimen Specimen Content
Practical
Sr. No Mould No
Pba=100 x
Wa Gse= (100- Pbe=Pb-
(( Gse-
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww (Wssd- Gmb Gmm Pb)/((100/Gmm)- (PbaxPs)/1
Gsb )/
Ww) (Pb/Gb)) 00
(GsbxGse)x Gb
Stability Test Data at 60°c after 35 minutes
1 1240.9 749.7 1249.5 499.8 2.483
1 4.73 95.27 2 1247.9 755.1 1252.4 497.3 2.509 2.498 2.610 2.825 0.592 4.166
3 1239.6 748.6 1244.2 495.6 2.501

Stabi
lity
Test
Data
at
60°c
after
24 4 1363.8 793.3 1368.0 574.7 2.373
hour
s
2 5.70 94.30 5 1362.0 791.2 1365.4 574.2 2.372 2.372 2.491 2.725 0.592 5.142
6 1364.2 792.1 1367.4 575.3 2.371
stability at 60°c after 24 hours

Retained stability = ×100
stability at 60°c after 35 minutes
CONTRACTOR Rep.
Name/Signature
Designation
ed shoulder configuration of Saptagram-Kalna - Katwa-Road (Section
0 Ch to Km 34.00 Ch (District-Hugli)
ing Mixture (By Marshall Method) G-2

Date of Casting 26.03.2015
Date of Testing 27.03.2015
Voids in Dial Average

Voids filled Correlatio Stability Av. Flow
Mineral Air Voids Guage Stability Flow (mm)
with Bitumen n factor (kg) (mm)
Aggregate Reading (kg)
VMA=100- Va=100x VFB= Stability = (

(GmbxPs )/ (Gmm-Gmb) / 100 x (VMA- DGR CF DGR*CF*P
Gsb Gmm Va) / VMA RF)
at 60°c after 35 minutes
165 0.83 1085 2.5
11.31 4.30 61.97 155 0.83 1019 1063 2.7 2.6
165 0.83 1085 2.6

140 0.83 920 3.8
16.63 4.78 71.22 135 0.83 888 877 3.9 3.9
125 0.83 822 4.0
877
Retained stability = X 100 82.47 %
1063
CONSULTANT Rep.
Name/Signature
Designation
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kaln
2(10/40)/Gr-I West Bengal Highway Development Corporation Limited Egis India Consulting Engineers Pvt. Ltd.
Graph of Narrow range
Passing Ceretria 5.60 % to 6.05%

Too High
Passing
Too Low
5.60 % to 6.05 %
AIR VOIDS 5.60 % To 6.50 %
STABILITY 5.00 % To 6.50 %
VMA 4.50 % To 6.50 %

VFB 5.30 % To 6.05 %
FLOW 5.05% To 6.50%

4.50 4.55 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 5.00 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50 5.55 5.60 5.65 5.70 5.75 5.80 5.85 5.90 5.95 6.00 6.05 6.10 6.15
Note:- As per graph all criteria belongs on Bitumen contents 5.60% to 6.05 %
Graph of Narrow range of acceptable ashpalt contents

oulder configuration of Saptagram-Kalna - Katwa-Road (Section of SH-6)
o Km 34.00 Ch (District-Hugli)
arrow range
5.60 % To 6.50 %
5.00 % To 6.50 %
To 6.50 %
5.05% To 6.50%
6.20 6.25 6.30 6.35 6.40 6.45 6.50
Content
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-K
PACKAGE NO. CLIENT CONSULTANT CONTRACT

2(10/40)/Gr-I Egis India Consulting Engineers Pvt. Ltd. KCC BUILDCON PV
Corporation Limited
MAXIMUM SPECIFIC GRAVITY OF BC MIX (GMM) Theoretical
Source of Material : Pachami Quarry Birbhum West Bengal Date of Sampling : 25.03.2015
Kind of Material : BC G-2 Date of testing : 25.03.2015
Description Trial No. 1 2 3 4
B wt of sample ( gm ) 1500.0 1500.0
C flask+water 3212.5 3212.5
D flask+sample+water 4123.5 4126.8
E Gmm 2.547 2.561
F Average 2.554
Remarks :
ane with paved shoulder configuration of Saptagram-Kalna -
engal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
BC MIX (GMM) Theoretical
25.03.2015
25.03.2015
5
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kal
PACKAGE NO. CLIENT CONSULTANT CONTRACTO

2(10/40)/Gr-I Egis India Consulting Engineers Pvt. Ltd. KCC BUILDCON PVT
Corporation Limited
MAXIMUM SPECIFIC GRAVITY OF BC MIX (GMM) ON @ 5.50% Bitumen Content By Vacuum Pump
Source of Material : Pachami Quarry Birbhum West Bengal Date of Sampling : 25.03.2015
Kind of Material : BC Mix G-2 Date of testing : 25.03.2015
Description Trial No. 1 2 3 4
A % Binder Content 5.50
B Weight of Flask + Corks ( gm ) 2663.0
C Weight of Flask + Corks + Water ( gm ) 9978.0
D Weight of Sample in Air ( gm ) 1597.0
E Weight of Flask + Corks + Water + Sample ( gm ) 10936.00
F Temperature of Water 0C 27.00
G Weight of Replaced water ( gm ) = (D-(E-C)) 639.00
H Maximum Specific Gravity of Mix =D/G 2.499
Remarks :
ane with paved shoulder configuration of Saptagram-Kalna -
ngal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
MM) ON @ 5.50% Bitumen Content By Vacuum Pump
25.03.2015
25.03.2015
5

Aggregate Impact Value

IS:2386 (Part-4)
Source of material : Pachami Quarry Birbhum West Bengal Sample no: 1
Location of material : Date of sampling: 20.03.2015

Stock Yard
Sample description: Coarse aggregate 12.5 mm passing and 10.0 mm retained Date of testing : 21.03.2015
Description 1 2 3
Weight of aggregates(12.5mm passing and 10mm retained), (gm) A 364.6 364.1 365.2
Weight of aggregate passing 2.36 mm sieve after impact test, (gm) B 41.2 42.8 41.8
Weight of aggregate retained on 2.36 mm sieve after impact test, (gm) A-B 323.4 321.3 323.4
Aggregate Impact value, (%) B/A x 100 11.30 11.76 11.45
Average aggregate impact value (1,2,3) 11.50
Specified Limits For BC = 24% Max
Remarks:

Designatue Designatue
Project : Four Lanning of various roads in Rewari Town & construction of new
roads in Rewari District
West Bengal Highway Egis India Consulting
2(10/40)/Gr-I Development KCC BUILDCON PVT. LTD.
Engineers Pvt. Ltd.
Corporation Limited
Flakiness & Elongation Index
IS:2386 (Part-1)
Source of material : Pachami Quarry West Bengal Sample no: 1
Location of material : QC Lab Date of Sampling: 20.03.2015
Sample Description: BC Mix G-2 Date of Testing: 23.03.2015
IS Sieve Flakiness index Elongation index
Material wt retained Wt of non flaky Wt of elongated

Wt. of flaky material, material, w3
Passing (mm) on individual sieve, material, w4
w2 (gm)
w1 (gm) =(w1 - w2) (gm) (gm)
63 0 0 0 0
50 0 0 0 0
40 0 0 0 0
31.5 0 0 0 0
25 0 0 0 0
20 414 29 385 34
16 1710 141 1569 121
12.5 2241 285 1956 241
10 2710 460 2250 442
Total 7075 915 6160 838
Flakiness Index (w2 / w1) x 100 :12.93 Elongation Index (w4 / w3) x 100 : 13.60
Combined Flakiness & Elong 26.54 Specified Limit : Max-35%

*Flaky material means fraction passing from ** Elongated material means fraction of non flaky
thickness gauge. material retained on length gauge.

Designatue Designatue
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagra
PACKAGE NO. CLIENT CONSULTANT CONTRA
West Bengal Highway Development Egis India Consulting Engineers

2(10/40)/Gr-I KCC BUILDCO
Corporation Limited Pvt. Ltd.
JOB MIX FORMULA FOR BITUMINOUS CONCRETE (G-2)

Source of aggregate :- Pachami Quarry Birbhum West Bengal
Source of Bitumen :- HPCL
Proportion of Aggregete :-
1) 19 mm to 12 mm 14.00%
2) 12 mm to 6 mm 32.00%
3) 6 mm to 00 mm 51.00%
4) Bitumen (VG-30) 5.70%
5) Filler (Lime) 3.00%
IS Sieve in Permissable JMF MORTH LIM

% Passing JMF
mm Varation Lower Uper Lower
19 100 +/-7% 100 100 100
13.2 95 +/-6% 89 100 90
9.5 84 +/-6% 78 88 70
4.75 64 +/-5% 59 69 53
2.36 49 +/-4% 45 53 42
1.18 41 +/-4% 37 45 34
0.600 34 +/-4% 30 38 26
0.300 24 +/-3% 21 27 18
0.150 17 +/-3% 14 20 12
0.075 7 +/-1.5% 5.5 8.5 4
Bitumen
Content % 5.7 +/-.3% 5.6 6.0 5.4
120
100
80
60
40
20
120
100
80
60
40
20
0
0.01 0.1 1 10
JMF Lower Limit JMF Upper Limit MORTH Lower Limit Morth Upper Limit
th paved shoulder configuration of Saptagram-Kalna - Katwa-
Km 0.00 Ch to Km 34.00 Ch (District-Hugli)
CONTRACTOR
ITUMINOUS CONCRETE (G-2)
MORTH LIMIT -500-17

Upper
100
100
88
71
58
48
38
28
20
10
-
1 10 100
MORTH Lower Limit Morth Upper Limit


2(10/40)/Gr-I Egis India Consulting Engineers Pvt. Ltd. KCC BUILDCON PVT. LTD.
Corporation Limited
Calculation of Specific gravity of Materials and Mix
1) Specific gravity of individual materials:-

Apparent specific
Material Description Bulk specific gravity Water absorption
gravity
a) 19 mm to 12 mm 2.782 2.869 1.09
b) 12 mm to 6 mm 2.746 2.841 1.22
c) 6 mm to 00 mm 2.653 2.772 1.63
d) Bitumen(Gb) 1.03
e) Hydrated lime 2.210
2) Proportion of materias:-
a) 19 mm to 12 mm 14.0%
b) 12 mm to 6 mm 32.0%
c) 6 mm to 00 mm 51.0%
d) Bitumen(Gb) 5.7%(by wt of total mix)
e) Hydrated lime 3%
3) Bulk specific gravity of aggregate mix(Gsb):-
Gsb = [100/(25/2.597+ 18/2.590 +54/2.484+3/2.210)]

Gsb = 2.683
4) Apparent specific gravity of aggregate mix(Gsa):-
Gsa = [100/(18/2.627 + 18/2.633 + 54/2.606+3/2.210)]

Gsa = 2.786
5) Maximum specific gravity of Mix at 5.5% bitumen content(Gmm):-
Gmm = 2.499
6) Effective specific gravity of mix(Gse):-
Gse = [100-5.5)/((100/2.499)-(5.5/1.03))
Gse = 2.725
Where, Gmm = Maximum specific gravity of paving mix

Gsb = Bulk specific gravity of aggregate mix
Gse = Effective specific gravity of mix
Pb = %Bitumen content by wt of total mix
Gb = Specific gravity of bitumen

2.544
Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kal
Km 34.00 Ch (District-Hugli)
PACKAGE NO. CLIENT

2(10/40)/Gr-I Egis India
Corporation Limited
Analysis of BC Compacted Paving Mixture (By Marshall Method) on @

Sp. Gr. of 19 mm to 12 mm, 2.782 14%
Sp. Gr. 0f 12 mm to 6 mm, 2.746 32% Effective Sp. Gr. of aggt. Gse 2.725
Sp. Gr. of 6 mm to 00 mm, 2.643 51% Bulk Sp. Gr. of total aggt. Gsb 2.683
sp. Gr. of Lime 2.210 3% Apperent sp Gravity Gsa 2.786
Max.
sp.Gr.of
Bulk Sp. Avg. Sp. Effective Effective
% of Weight in Weight in Weight in Sample Asphalt
% of Agg Bulk Volume Gr. of Gr. Of Sp. Gravity Bitumen
Bitumen air water air SSD (loose) Absorption
Specimen Specimen of MIX Content
(GMM)
Practical
Mould
Sr. No
No
Pba=100 x
Gse=
Pbe=Pb-
Wa (100-Pb)/ (( Gse-
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww Gmb Gmm (PbaxPs)/
(Wssd-Ww) ((100/Gmm Gsb )/
100
)-(Pb/Gb)) (GsbxGse)
x Gb
Refusal Density Test @ 400 Blows

1 1370.2 805.3 1371.2 565.9 2.421
1 5.70 94.30 2 1372.3 804.1 1372.9 568.8 2.413 2.416 2.491 2.725 0.592 5.142
3 1370.8 803.2 1371.2 568.0 2.413
guration of Saptagram-Kalna - Katwa-Road (Section of SH-6) in West-Bengal Km 0.00 Ch to
Ch (District-Hugli)
By Marshall Method) on @ 5.70% Bitumen Contrnt

Date of Casting 27.03.2015
Date of Testing 28.03.2015
Voids in Voids filled Dial Average

Correlatio Stability Av. Flow
Mineral Air Voids with Guage Stability Flow (mm)
n factor (kg) (mm)
Aggregate Bitumen Reading (kg)
Va=100x VFB=
VMA=100- Stability =
(Gmm- 100 x
(GmbxPs )/ DGR CF ( DGR*CF
Gmb) / (VMA-Va)
Gsb *PRF)
Gmm / VMA
ty Test @ 400 Blows

230 0.86 1567 2.4
15.09 3.03 79.91 220 0.86 1499 1521 2.5 2.5
220 0.86 1499 2.5


BINDER FILM THICKNESS
IS SIEVE
( MM ) 4.75 2.36 1.18 0.6 0.3 0.15 0.075
% PASSING 64.03 49.10 41.08 33.83 24.08 17.37 7.15
A = SURFACE AREA OF AGGREGATE
A = ( 2 + 0.02 a + 0.04b +0.08c +0.14d + 0.30 e +0.60 f +1.60 g ) 0.20482
Where a,b,c,d,e,f,g,are % passing of 4.75 2.36 1.18 0.600 0.300 0.150 0.075
Be = Effective Binder content of asphalts mixture by wt. of mix (%)
B = Total Binder content of asphalts mixture by wt. of mix (%)
S = Density of Binder
Be = Effective Binder content of asphalts mixture by wt. of mix (%)
A= 6.675
B= 5.70
Be = 5.14
S = 1.030
FILM THICKNESS OF BINDER , F (µm) = Be 1 10 6

100 - B A S
F= 7.93 MIC.

West Bengal Highway Development Egis India Consulting Engineers Pvt. KCC BUILDCON PVT. LTD.
2(10/40)/Gr-I
METHODOLOGY OF MIX DESIGN
A. SELECTION OF AGGREGATE & BITUMEN

Aggregate complying with Table 500-17, Grading - 2 of MORTH Specification & Bitumen Complying with VG-30
grade of IS 73 were used for conducting the mix design.
B. BLENDING OF AGGREGATES.
Individual gradation of coarse aggregate and fine aggregate, were carried out as per IS 2386 Part -1 ( Wet Sieving
method ). Individual aggregate were blended by trial & error method to obtain suitable gradation complying
with Table 500-17, Grading -2 of MORT&H Specification.
C. SPECIFIC GRAVITY OF INDIVIDUAL INGREDIENTS.

1. Specific gravity of coarse aggregate carried out as per AASHTO T85/IS 2386 Part-3
2. Specific gravity of fine aggregate carried out as per AASHTO T84/IS 2386 Part-3
3. Specific gravity of Bitumen carried out as per AASHTO T228 /IS 1202-1978
4.Maximum Specific gravity of Loose paving mixture carried out as per ASTM 2041
D. MARSHALL METHOD OF MIX DESIGN
For determining the designed Bitumen content,Specimens of compacted paving mixture were prepared as per
ASTM D1559. The bulk specific gravitty of compacted paving mixture were measured as per ASTM D2726. The
following graphs are plotted.
1. Percentage air voids Vs Bitumen content

2. Voids filled with Bitumen content Vs Bitumen Content
3. Stability Vs Bitumen content
4. Voids in mineral aggregate Vs Bitumen content
5. Density Vs Bitumen content
6. Flow Vs Bitumen content.
E. DETERMINATION OF OPTIMUM BITUMEN CONTENT

A bar chart has been plotted to determine the range of bitumen passing all criteria. The optimum bitumen
content is determined as guideline given in MS - 2.
Absolute viscosity
11.494 4.8154
bulb B bulb C bulbB bulb C

Time 250 592 245 596
viscosity 2874 2851 2816 2868
2852
2852 2852
248.12946 592.266478
Kinematic Viscosity
1.1616
observation 1 observation 2
Time 368 364
viscosity 427 423
average 425
425
365.87466

BC Mix Design G-2 STKK

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Name of Work : Strengthening, widening to 2 lane/2-lane with paved shoulder configuration of Saptagram-Kalna - Katwa-Road (S

of SH-6) in West-Bengal Km 0.00 Ch to Km 34.00 Ch (District-Hugli)

PACKAGE NO. CLIENT CONSULTANT CONTRACTOR

West Bengal Highway

BITUMINOUS CONCRETE BLENDING G-2 Date :-21/03

Percentage for blending

Name / Signature Name / Signature

KCC BUILDCON PVT. LTD.

1.00 10.00 100.00

PACKAGE NO. CLIENT CONSULTANT CONTRACTOR

West Bengal Highway Development Egis India Consulting

BC WITH LIME & VG-30 (G-2)

CALCULATIONS FOR QUANTITY OF BITUMEN AND AGGREGATE PER

Maximum Marshall Density = 2.372 gm/cc

Quantity of mix material per m3 of mix = 2372 Kg

Wt. Of Aggregate per

Filler (Lime) 2.83 67.10

Bitumen 5.70 135.20

Total :-----------------> 100.00 2372.00

CONTRACTOR Rep. CONSULTANT Rep.

Name / Signature Name / Signature

Combined Flakiness & Elongation indices (Average) 26.54 <35

SL NO Description As per Lab Test results Reqirement As Per I

CONTRACTOR Rep. CONSULTANT Rep.

Name / Signature Name / Signature

BITUMINOUS CONCRETE (G-2)

Minumum Reatined Coating 95%

Water Absorption (%)

Reqirement As Per IS 73 : 2013

MORTH Specification Limits G-2

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting

Individual Gradation of Aggregate for BC

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting

Individual Gradation of Aggregate for BC

CONTRACTOR Rep. CONSULTANT Rep.

KCC BUILDCON PVT. LTD.

Gradation of Aggregate for BC

KCC BUILDCON PVT. LTD.

Gradation of Aggregate for BC

KCC BUILDCON PVT. LTD.

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Corporation Egis India Consulting

Individual Gradation of Aggregate for BC

KCC BUILDCON PVT. LTD.

ation of Aggregate for BC

West Bengal Highway Development Egis India Consulting

Individual Gradation of Aggregate for BC

West Bengal Highway Development Egis India Consulting

Individual Gradation of Aggregate for BC

KCC BUILDCON PVT. LTD.

Gradation of Aggregate for BC

KCC BUILDCON PVT. LTD.

Gradation of Aggregate for BC

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Egis India Consulting

Individual Gradation of Aggregate for BC

Source of Material :- Pachami Quarry Birbhum Weast Bengal

KCC BUILDCON PVT. LTD.

dation of Aggregate for BC

PACKAGE NO. CLIENT CONSULTANT

West Bengal Highway Development Corporation Egis India Consulting