CX290 Crawler Excavators: 1 General Information

CX290 Crawler Excavators
Table of contents
DIVISION/SECTION SECTION No. REFERENCE No.
1 GENERAL INFORMATION
Safety, general information and standard torque data .....................................1001 7-27690GB
General specifications and special torque setting............................................1002 9-36330GB
2 ENGINE
Removal and installation of the engine ............................................................2000 9-43820GB
Radiator and oil-cooler.....................................................................................2001 9-44490GB
Engine specifications ............................................................................................. *
Disassembly and assembly of the engine.............................................................. *
3 FUEL SYSTEM
Fuel tank ..........................................................................................................3001 7-27970GB
Fuel engine system................................................................................................ *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting .............................4001 9-40330GB
Inspection and maintenance of batteries and connecting a booster battery ....4002 9-43460GB
Main and engine electronic control boxes........................................................4003 9-43450GB
5 UNDERCARRIAGE
Removal and installation of tracks ...................................................................5001 7-27750GB
Rollers..............................................................................................................5003 9-42920GB
Sprocket...........................................................................................................5004 9-36890GB
Idler wheel and tension shock absorber ..........................................................5005 9-43000GB
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ...................6001 9-43140GB
Swing reduction gear, removal and installation................................................6003 9-44010GB
Swing reduction gear, disassembly and assembly ..........................................6004 9-43220GB
Travel reduction gear assembly and disassembly ...........................................6005 9-43150GB
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ..............................................8000 9-44030GB
Specifications, troubleshooting, checks and hydraulic pressure settings ........8001 9-36870GB
Hydraulic reservoir removal and installation ....................................................8002 7-27990GB
Main and pilot pumps, removal and installation ...............................................8003 9-44050GB
Main hydraulic control valve, removal and installation.....................................8004 9-44410GB
Attachment cylinders, removal and installation................................................8005 7-27791GB
Hydraulic swivel, removal and installation .......................................................8006 7-27811GB
Pilot blocs, removal and installation.................................................................8007 7-28130GB
Swing motor, removal and installation .............................................................8008 9-44020GB
Main hydraulic pump, disassembly and assembly...........................................8010 9-35491GB
Main hydraulic control valve, disassembly and assembly................................8011 9-43550GB
Attachment cylinders, disassembly and assembly...........................................8012 9-44420GB
Hand control levers, disassembly and assembly .............................................8013 7-28110GB
Foot control levers, disassembly and assembly ..............................................8014 7-28210GB
Six-solenoid valves, disassembly and assembly .............................................8015 9-43360GB
Caution valve, disassembly and assembly ......................................................8016 7-27942GB
Safety valve .....................................................................................................8017 7-29631GB
Hydraulic swivel, disassembly and assembly ..................................................8018 7-28080GB
Swing motor, disassembly and assembly ........................................................8019 9-43440GB
Hydraulic functions...........................................................................................8020 9-43030GB
Travel hydraulic motor, disassembly and assembly.........................................8021 9-43160GB
DIVISION/SECTION SECTION No. REFERENCE No.
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight...................................................9002 9-43760GB
Boom, dipper and bucket .................................................................................9003 9-27961GB
Seat and seat belt ............................................................................................9004 9-40960GB
Cab and cab equipment...................................................................................9005 9-43750GB
Air conditioning troubleshooting.......................................................................9006 7-xxxxxFR
Air conditioning unit disassembly and assembly..............................................9007 7-29910GB
Air conditioning servicing .................................................................................9008 7-xxxxxFR
Air conditioning components............................................................................9009 7-xxxxxFR
Large format hydraulic and electrical schematics .........................................Pocket 7-27622GB
* Consult the Engine Service Manual

Sections to be distributed at a later date
NOTE: CASE Company reserves the right to make changes in the specifi-
cation and design of the machine without prior notice and without incurring
any obligation to modify units previously sold.
The descript ion of t he models shown in t his manual has been m ade in
accordance with the technical specifications known as of the date of design
of this document.
Cre 9-44510GB Issued 04-02

1001
Section
1001
SAFETY, GENERAL INFORMATION

AND STANDARD TORQUE DATA
Case Cre 7-27690GB

1001-2
TABLE OF CONTENTS
GENERAL INFORMATION .......................................................................................................................................3
SAFETY..................................................................................................................................................................... 4
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS............................................................................... 6
Cre 7-21930GB Issued 01-99 Printed in U.K.

1001-3
GENERAL INFORMATION
Cleaning Gears
Clean al l me tal parts except bearings, in a s uitable Check all gears for wear and damage. Replace gears
cleaning so lvent or by steam cl eaning. Do not us e that have wear or damage.
caustic s oda fo r steam c leaning. After cl eaning, dry
and put oil on al l pa rts. Clean oi l passages wi th Oil Seals, O-rings and Gaskets
compressed air. Clean bearings in a suitable cleaning
Always install new oil seals, O-rings and gaskets. Put
solvent. Dr y the b earings c ompletely a nd p ut oi l on
petroleum jelly on seals and O-rings.
the bearings.
Inspection Shafts
Check a ll s hafts th at have wear or d amage. Check
Check all parts wh en the parts ar e di sassembled.
the be aring an d o il s eal s urfaces o f th e s hafts for
Replace a ll par ts th at h ave wea r or dam age. S mall
damage.
scoring o r gr ooves c an be removed wit h a hone or
crocus c loth. Com plete a v isual i nspection for Service Parts
indications o f we ar, pitting an d th e r eplacement of
parts necessary to prevent early failures. Always i nstall genuine C ase s ervice parts. W hen
ordering refer to the Parts Catalog for the correct part
Bearings number of the genuine Cas e r eplacement ite ms.
Failures due to the us e of othe r tha n gen uine Cas e
Check bea rings for ea sy ac tion. If be arings have a
replacement parts are not covered by warranty.
loose fi t or r ough a ction, r eplace th e b earing. W ash
bearings wi th a su itable cl eaning s olvent and per mit Lubrication
to ai r dry . DO NOT DR Y BEARINGS WITH
COMPRESSED AIR. Only u se the oils and lu bricants s pecified i n th e
Operator’s o r S ervice M anuals. F ailures due to th e
Needle Bearings use of n on-specified oils an d lu bricants ar e no t
covered by warranty.
Before yo u pr ess nee dle bearings in a bore alw ays
remove any metal protrusions in the bore or edge of
the bore. Before you press bearings into position, put
petroleum jelly on the inside and outside diameter of
the bearings.

1001-4
SAFETY
This symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED. The message that follows the
! symbol contains important information about safety. Carefully
read the message. Make sure you fully understand the
causes of possible injury or death.
To prevent injury always follow the Warning, Caution

and Danger notes in this section and throughout the
manual. WARNING: Before starting engine, study
Operator’s Manual safety messages. Read
Place a “Do not operate“ tag on the starter switch key all safety signs on machine. Clear the area of
before carrying out any service or repair work on the other persons. Learn and practice safe use
machine. of controls before operating.
. ! It is your responsibility to understand and
f ol l ow ma nu fa c tu r er s i ns t ru c ti on s o n
WARNING: Read the operator’s manual to machine operation, service and to observe
pertinent laws and regulations. Operator’s
! familiarize yourself with the correct control
functions. and Service Manuals may be obtained from
your Case dealer.
WARNING: Operate the machine and

equipment controls from the seat position WARNING: If you wear clothing that is too
! only. Any other method could result in loose or do not use the correct safety
serious injury. equipment for your job, you can be injured.
Always wear clothing that will not catch on
! objects. Extra safety equipment that can be
WARNING: This is a one man machine, no required includes hard hat, safety shoes, ear
! riders allowed. protection, eye or face protection, heavy
gloves and reflector clothing.
WARNING: When working in the area of the

! fan belt with the engine running, avoid loose
clothing if possible, and use extreme caution.
WARNING: When doing checks and tests

on the equipment hydraulics, follow the
! procedures as they are written. DO NOT
change the procedure.
WARNING: When putting the hydraulic

cylinders on this machine through the
! necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way.

1001-5
WARNING: Use insulated gloves or mittens WARNING: When servicing or repairing the
! when working with hot parts. machine, keep the shop floor and operator’s
compartment and steps free of oil, water,
! grease, tools, etc. Use an oil absorbing
WARNING: Lower all attachments to the material and/or shop cloths as required. Use
ground or use stands to safely support the safe practices at all times.
! attachments before you do any maintenance
or service.
WARNING: Some components of this
machine are very heavy. Use suitable lifting
WARNING: Pin sized and smaller streams ! equipment or additional help as instructed in
of hydraulic oil under pressure can penetrate this Service Manual.
the skin and result in serious infection. If
hydraulic oil under pressure does penetrate
the skin, seek medical treatment
WARNING: Engine exhaust fumes can
immediately. Maintain all hoses and tubes in
! good condition. Make sure all connections
cause death. If it is necessary to start the
engine in a closed place, remove the exhaust
are tight. Make a replacement of any tube or
hose that is damaged or thought to be
! fumes from the area with an exhaust pipe
extension. Open the doors and get outside
damaged. DO NOT use your hand to check
air into the area.
for leaks, use a piece of cardboard or wood.
WARNING: When the battery electrolyte is

WARNING: When removing hardened pins frozen, the battery can explode if (1), you try
such as a pivot pin, or a hardened shaft, use to charge the battery, or (2), you try to jump
start and run the engine. To prevent the
! a soft head (brass or bronze) hammer or use
a driver made from brass or bronze and a
! battery electrolyte from freezing, try to keep
steel head hammer. the battery at full charge. If you do not follow
these instructions, you or others in the area
can be injured.
WARNING: When using a hammer to
remove and install pivot pins or separate
parts using compressed air or using a
! grinder, wear eye protection that completely
encloses the eyes (approved goggles or
other approved eye protectors).
WARNING: Use suitable floor (service)

jacks or chain hoist to raise wheels or tracks
! off the floor. Always block machine in place
with suitable safety stands.

1001-6
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

Tightening of Cap Screws and Nuts
Tighten alternately so that tightening torque can be ap plied evenly. The numbers in the figure below indicate the
order of tightening.
JS00481A
Cap screws which have had Loctite used (white residue remains after removal) should be cleaned with light oil or
suitable cl eaning s olvent and dr ied. Ap ply 2- 3 d rops of Lo ctite t o the thr ead por tion of the c ap sc rew an d the n
tighten.

1001-7
Torque Table
Tighten cap screws and nuts according to the table below if there are no other special instructions.
Cap Screw Name Size (Size) M6 M8 M10 M12 M14 M16 M18 M20
[mm] 10 13 17 19 22 24 27 30
Spanner
[in.] 0.39 0.51 0.67 0.75 0.87 0.95 1.06 1.18
Cap Screw
[Nm] 6.9 19.6 39.2 58.8 98.1 157.2 196.0 274.0
Tightening
torque [lb-ft] 5.1 14.5 29.0 43.4 72.5 116.0 144.6 202.4
[mm] 5 6 8 10 12 14 14 17
Spanner
Socket [in.] 0.20 0.24 0.32 0.39 0.47 0.55 0.55 0.67
Head Cap
Screw Tightening [Nm] 8.8 21.6 42.1 78.4 117.6 176.4 245.0 343.0
torque
[lb-ft] 6.5 15.9 31.1 57.8 86.8 130.1 180.8 253.1

1001-8
NOTES
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1002
Section
1002
SPECIFICATIONS
AND SPECIAL TORQUE SETTINGS
Case Cre 9-36330GB

1002-2
TABLE OF CONTENTS
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE ....................................................3
Machine.................................................................................................................................................................3
Engine ................................................................................................................................................................... 3
Serial numbers of the components ....................................................................................................................... 3
INGREDIENTS ..........................................................................................................................................................4
Hydraulic fluid ....................................................................................................................................................... 4
Transmission assembly oil ................................................................................................................................... 4
Greases ................................................................................................................................................................ 4
Engine oil .............................................................................................................................................................. 5
Viscosity of oils/Operating range of oils ................................................................................................................ 5
Fuel ...................................................................................................................................................................... 6
Antifreeze/anticorrosive ........................................................................................................................................ 6
Environment ......................................................................................................................................................... 6
Plastic and resin parts .......................................................................................................................................... 6
SPECIFICATIONS..................................................................................................................................................... 7
Engine ................................................................................................................................................................... 7
Capacities ............................................................................................................................................................. 7
Electrical system ................................................................................................................................................... 7
Hydraulic system ................................................................................................................................................... 8
Cylinder .................................................................................................................................................................8
Control valve ......................................................................................................................................................... 9
Swing .................................................................................................................................................................... 9
Travel .................................................................................................................................................................... 9
Undercarriage ....................................................................................................................................................... 9
Attachment ............................................................................................................................................................ 9
Weight of components ........................................................................................................................................10
DIMENSIONS AND WEAR LIMIT OF THE TRACK ASSEMBLY ...........................................................................11
Sprocket ..............................................................................................................................................................11
Idler wheel...........................................................................................................................................................12
Upper roller .........................................................................................................................................................13
Lower roller .........................................................................................................................................................14
Track ...................................................................................................................................................................15
DIMENSIONS AND WEAR LIMITS OF ATTACHMENT LINKAGES ......................................................................16
Boom foot/Frame ................................................................................................................................................16
Boom cylinder foot/Frame ...................................................................................................................................17
Boom cylinder head/Boom ..................................................................................................................................17
Dipper cylinder foot/Boom...................................................................................................................................18
Boom/Dipper .......................................................................................................................................................18
Dipper cylinder head/Dipper................................................................................................................................18
Bucket cylinder foot/Dipper .................................................................................................................................19
Connecting rod/Dipper ........................................................................................................................................19
Compensator/Bucket...........................................................................................................................................19
Connecting rod/Compensator/Bucket cylinder head...........................................................................................20
Dipper/Bucket......................................................................................................................................................20
SPECIAL TORQUE SETTINGS ..............................................................................................................................21
MACHINE OVERALL DIMENSIONS.......................................................................................................................24
WARNING: This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message which follows. Your safety depends on it.

1002-3
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE

For all part orders, request for information or assistance, always specify the type and the serial number of the
machine to your CASE dealer.
Fill in the following lines with the required information: Type, serial number, year of manufacture of the machine and
the serial numbers of the hydraulic and mechanical components.
Machine
1 3
2
CP98N006 CS01J532
(1) Type .............................................................................
(2) Serial number..............................................................
(3) Year of manufacture ....................................................
Engine
Make and type .............................................................................................................................................................
Serial number ..............................................................................................................................................................
Serial numbers of the components

Hydraulic pump............................................................................................................................................................
Swing reduction gear...................................................................................................................................................
Travel reduction gears .................................................................................................................................................
Travel control valve ......................................................................................................................................................
Attachment control valve .............................................................................................................................................
Swing control valve......................................................................................................................................................

1002-4
INGREDIENTS
The ingredients must correspond to specific characteristics for every usage.
WARNING: You must respect the operating conditions for the different ingredients.
!
Hydraulic fluid Greases
The CASE hydraulic fluid is specially adapted for high The type of grease to be used depends on the
pressure and CASE’s hydraulic circuit. The type of ambient temperature.
fluid to be used depends on the ambient temperature.
Hot and temperate climates
Temperate climates
-20°C to +60°C
-20°C to +40°C Extreme pressure EP NLGI grade 2 grease with
Fluid type: ISO VG 46 molybdenum disulfide.
CASE reference: POHYDR
Cold climates
Hot climates
-40°C to +20°C
0°C to +60°C Extreme pressure EP NLGI grade 0 grease.
Fluid type: ISO VG 100
CASE reference: POHYPC
Cold climates
-40°C to +20°C
CASE reference: POHYPF
Temperate climate biodegradable fluid:
This yellow-coloured fluid is miscible with standard fluid.
When introducing this fluid, it is recommended to drain
the hydraulic system completely.
CASE reference: CASYNTH 46
These different grades of fluids must comply with the
CASE specification.
Transmission assembly oil

Extreme pressure oil used for transmission
assemblies in housing.
Extreme pressure oil TYPE API GL5 GRADE 80W90
and ISO VG 150

1002-5
Engine oil
The CASE No. 1 engine oil is recommended for your
engine. This oil ensures proper lubrication of your
engine for all operating conditions.
If you are unable to procure the CASE No. 1
Multiperformance or Performance engine oil, use the
corresponding oil from the API/CG/CF category.
NOTE: Do not put any performance additives or any
other additives in the engine housing. The oil
changing intervals are indicated in this manual based
on tests carried out on CASE lubricants.
RD97F136
RD97F100
Viscosity of oils/Operating range of oils
CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARCTIC
(*) SHOWS THAT IT IS NECESSARY TO USE AN ENGINE OIL HEATER OR THERMAL COOLER.

1002-6
Fuel Environment
The fuel to be used must comply with the D975 norm Before carrying out any maintenance operation on
of the American Society for Testing and Materials this machine and before throwing away the liquids or
(ASTM). lubricants used, always think of the environment.
Never throw oil or liquids on the ground and never put
Use type No. 2 fuel, use of other fuels can cause a
them in leaking containers.
loss of engine power and excessive fuel
consumption. Consult your local centre for ecological recycling for
information on the appropriate method for disposing
In cold weather, it is provisionally accepted that a
off these substances.
mixture of No. 1 and No. 2 fuels be used. Contact
your fuel supplier. Plastic and resin parts
If the temperature drops below the freezing point of
When cleaning plastic parts, on the console, the
the fuel (point where paraffin appears), paraffin
instrument panel, the indicator and gauges etc., do
crystals in the fuel will cause loss of engine power or
not use petrol, paraffin, paint solvents, etc. Use only
starting trouble.
water, soap and a soft cloth.
IMPORTANT: In cold weather, fill up the reservoir
The use of petrol, paraffin, paint solvents etc...
with fuel after each workday, in order to avoid the
causes discoloration, cracks or deformation of these
formation of condensation.
parts.
Storing fuel
Prolonged storage of fuel promotes the accumulation
of foreign bodies or condensed moisture in the
storage tank. Many engine failures are caused by the
presence of water in fuel.
The storage tank must be placed outside and the fuel
should be maintained at as low a temperature as
possible. Drain the condensed moisture at regular
intervals.
Antifreeze/anticorrosive
Use the antifreeze in all seasons to protect the
coolant system from corrosion and to avoid any risk
of freezing.
In environments with a temperature greater than
-36°C, use a 50% mixture of antifreeze in an ethylene
glycol base.
In environments with a temperature less than -36°C, it is
recommended that you use a 40% water and 60%
antifreeze mixture.

1002-7
SPECIFICATIONS
CX290
Engine
Make ................................................................................................................................................................... Isuzu
Model......................................................................................................................................................... CC-6BG1T
Type: Four stroke, water cooled with overhead valves, direct injection in-line cylinder (electronic control) with
turbocharger.
Number of cylinders...................................................................................................................................................6
Bore and stroke .................................................................................................................................... 105 x 125 mm
Displacement.................................................................................................................................................. 6494 cc
Operating conditions
Idle................................................................................................................................................................1000 rpm
Max speed ....................................................................................................................................................2200 rpm
Power ECC 1289 .......................................................................................................................... 140.5 kW (191 HP)
Max torque............................................................................................................................... 676.2 Nm at 1800 rpm
Capacities
Engine oil capacity.......................................................................................................................................... 24 litres
Engine cooling circuit...................................................................................................................................... 29 litres
Capacity of only the radiator .......................................................................................................................... 20 litres
Fuel reservoir................................................................................................................................................ 340 litres
Hydraulic fluid reservoir capacity .................................................................................................................. 120 litres
Total hydraulic circuit capacity ...................................................................................................................... 240 litres
Capacity of only the oil-cooler ..................................................................................................................... 15.7 litres
Travel reduction gear housing capacity ......................................................................................................... 4.7 litres
Swing drive housing capacity ........................................................................................................................... 6 litres
Idler pulley capacity .......................................................................................................................................... 250 cc
Upper roller capacity.............................................................................................................................. 245 to 250 cc
Lower roller capacity......................................................................................................................................... 280 cc
NOTE: These capacities are given only for information purposes. To check the fluid levels, always use the oil gauge,
visual gauges or the filler cap.
Electrical system
Type of system.........................................................................................................................24 volts earth negative
Alternator amperage.................................................................................................................................50 amperes
Battery
Number of batteries required ................................................................................................................................2
Voltage of each battery ...............................................................................................................................12 volts
Capacity ...................................................................................................................................................... 112 Ah
Reserve ...................................................................................................................................................... 160 min
Cold startability at -17° .................................................................................................................................. 800 A
Load for load control...................................................................................................................................... 400 A
Starter
Voltage ........................................................................................................................................................24 volts
Power ...........................................................................................................................................................4.5 kW
Voltage regulator .............................................................................................................. built-in, without adjustment

1002-8
CX290
Hydraulic system
Main hydraulic pump
Variable flow double pump, with axial pistons.
Maximum flow......................................................................................................................................... 2 x 221 l/min
Displacement............................................................................................................................................. 2 x 97.2 cc
Hydraulic pilot pump
Fixed flow pump
Max flow ...................................................................................................................................................... 22.3 l/min
Displacement...................................................................................................................................................... 10 cc
Pressure setting
Pilot circuit relief ..........................................................................................................................................39 ± 1 bar
Main circuit relief (standard) ......................................................................................................................343 ± 3 bar
Main circuit relief (power-up) .....................................................................................................................373 ± 5 bar
Secondary relief (boom, dipper and bucket)..............................................................................................392 ± 5 bar
Secondary relief (swing) ............................................................................................................................294 ± 4 bar
Secondary relief (travel) ............................................................................................................................380 ± 5 bar
Safety valve (boom and dipper) .................................................................................................................392 ± 5 bar
Cylinder
Boom cylinder
Cylinder bore ..................................................................................................................................................135 mm
Rod diameter .................................................................................................................................................... 95 mm
Stroke ........................................................................................................................................................... 1369 mm
Dipper cylinder
Cylinder bore ..................................................................................................................................................150 mm
Rod diameter ..................................................................................................................................................105 mm
Stroke ........................................................................................................................................................... 1438 mm
Bucket cylinder
Cylinder bore ..................................................................................................................................................130 mm
Rod diameter .................................................................................................................................................... 90 mm
Stroke ........................................................................................................................................................... 1073 mm
Cylinder leakage - attachment lowering (without load)
Boom cylinders (rods retracted) ............................................................................................................... 3 mm/5 min
Dipper cylinder (rod extended) ................................................................................................................. 5 mm/5 min
Dipper cylinder (rod extended) ................................................................................................................. 7 mm/5 min
Total (at the end of the attachment)...................................................................................................... 200 mm/5 min
Cylinder speed (in S mode)
Boom raised (bucket open and on the ground) ..................................................................................... 4.6 ± 0,6 sec.
Boom lowered (bucket open) ................................................................................................................. 3.7 ± 0.6 sec.
Dipper extended .................................................................................................................................... 2.9 ± 0.5 sec.
Dipper retracted..................................................................................................................................... 4.0 ± 0.5 sec.
Bucket open........................................................................................................................................... 2.5 ± 0.5 sec.
Bucket closed ........................................................................................................................................ 4.9 ± 0.5 sec.

1002-9
CX290
Control valve
Five-element control valve for dipper, boom acceleration, swing, option and right travel.
Four-element control valve for dipper, bucket, boom acceleration and left travel.
Load holding relief valve for boom and dipper.
Swing
Fixed flow engine with axial pistons.
Automatic disk brakes.
Upperstructure frame swing speed................................................................................................................10.4 rpm
Displacement................................................................................................................................................. 164.8 cc
Work flow ...................................................................................................................................................... 217 l/min
Reduction ratio .................................................................................................................................................27.143
Brake torque .................................................................................................................................................................≥ 927 Nm
Minimum brake release pressure ......................................................................................................................29 bar
Permissible motor leak ................................................................................................................................... 16 l/min
Travel
Two-speed motor with axial pistons.
Automatic disk brakes.
Low speed ....................................................................................................................................................... 3.0 kph
High speed ...................................................................................................................................................... 5.1 kph
Gradeability .................................................................................................................................................70% (35°)
Tractive effort ............................................................................................................................................ 24 100 daN
Displacement....................................................................................................................................... 244.3/141.1 cc
Work flow ...................................................................................................................................................... 217 l/min
Reduction ratio .................................................................................................................................................39.875
Braking torque (reduction gear excluded) ...............................................................................................................≥ 902 Nm
Number of sprocket turns (10 turns)
Mode "S", high speed.................................................................... ................................................. 17.7 ± 0.6 sec.
Mode "S", low speed ..................................................................... ................................................. 30.0 ± 0.7 sec.
Permissible deviation in travel over a distance of 20 m
Mode "H", full speed..........................................................................................................................................1 m
Permissible motor leak ................................................................................................................................... 13 l/min
Undercarriage
Monobloc frame with fabricated elements.
Lubricated rollers and idler wheels.
Grease track tension.
Weight load on track
with 600 mm track pads .............................................................................................................................0.54 bar
Track tension........................................................................................................................................340 to 360 mm
Attachment
Digging force............................................................................................................................................. 17 300 daN
Break-out force
2.65 m dipper ....................................................................................................................................... 13 700 daN
3.20 m dipper ....................................................................................................................................... 12 500 daN
3.65 m dipper ....................................................................................................................................... 10 900 daN

1002-10
CX290
Weight of components
Engine .............................................................................................................................................................. 512 kg
Hydraulic pump................................................................................................................................................. 139 kg
Attachment control valve .................................................................................................................................. 187 kg
Swing motor and reduction gear assembly ...................................................................................................... 402 kg
Travel motor and reduction gear assembly ....................................................................................................... 365 kg
Boom cylinder................................................................................................................................................... 235 kg
Dipper cylinder.................................................................................................................................................. 335 kg
Bucket cylinder ................................................................................................................................................. 194 kg
Counterweight ................................................................................................................................................ 5400 kg
Cab ................................................................................................................................................................... 254 kg
Turntable........................................................................................................................................................... 543 kg
Upperstructure assembly............................................................................................................................. 10 910 kg
Hydraulic swivel .................................................................................................................................................. 31 kg
Frame assembly .......................................................................................................................................... 11 610 kg
Machine without attachment........................................................................................................................ 23 070 kg
Attachment ..................................................................................................................................................... 5270 kg
Boom assembly .............................................................................................................................................. 2590 kg
Dipper assembly............................................................................................................................................. 1570 kg
Radiator and oil-cooler assembly ..................................................................................................................... 165 kg
Fuel reservoir...................................................................................................................................................... 87 kg
Hydraulic reservoir............................................................................................................................................ 127 kg
Idler wheel ........................................................................................................................................................ 154 kg
Upper roller......................................................................................................................................................... 44 kg
Lower roller ......................................................................................................................................................... 60 kg
Tension damper ................................................................................................................................................ 497 kg
600 mm track .................................................................................................................................................. 2190 kg
700 mm track .................................................................................................................................................. 2386 kg
800 mm track .................................................................................................................................................. 2580 kg

1002-11
DIMENSIONS AND WEAR LIMIT OF THE TRACK ASSEMBLY

Sprocket
Dimensions
a P
Ød
Øb Øc
CS01B512
Mark Dimension (mm)

Standard 83
a
Limit 73
Standard 660.7
Øb
Limit 649.2
Standard 748
Øc
Limit 738
Standard 732.5
Ød
Limit ---
Standard 215.9
P
Limit ---
Gauge
300
215.9
43.3
5.1
84.5
40.7
°
.6
90°
49
37.2
26.1
117.8
100
3∼
R
93
R
. R
9
35
12
R
.7 °
PC
R3
D3
74
66.
2
CI01N501

1002-12
Idler wheel
Dimensions
Mark Dimension (mm)
Standard 560
Øa
Limit 550
Standard 22.5
b
b Limit ---
Standard 102
c c
Limit 92
Standard 85
Ø d (shaft)
Limit 84
Standard 85
Ø d (bushing)
Limit 86
Øa
Standard 82
e
Limit 81
Standard 24
f
Limit 23.6
e f
Ød
CS01B514
Gauge
250
204
102
37.5
°
10
75
22.5
R5
R50
R3
15
R3
0.2
CI01N502

1002-13
Upper roller
Dimensions
Mark Dimension (mm)
g e Standard 150
Øa
Limit 140
Standard 15
b
Limit ---
Standard 104
c
Limit ---
Standard 65
Ø d (shaft)
Øa Ød Limit 64
Standard 65
Ø d (bushing)
Limit 66
Standard 69
e
Limit 68
b
Standard 9
f
Limit 8.5
f c Standard 30
g
Limit ---
CS01B516
Gauge
5 210
104
97
°
.1
13
35
65
15
R3
R3
R3
R3
15
R3
125 120
245
CI01N503

1002-14
Lower roller
Dimensions
d
f g
Øe
Øa
b
CS01B518
Mark Dimension (mm) Mark Dimension (mm)

Standard 180 Standard 75
Øa Ø e (ring)
Limit 170 Limit 76
Standard 25 Standard 82
b f
Limit 20 Limit 81
Standard 216 Standard 17.5
d g
Limit 224 Limit 17
Standard 75
Ø e (shaft)
Limit 74
Gauge
268
262.7
225.5
212
100
°
10
55
16°
10
80
R5
R5
R1
R5
23.5
5
1.5
33.1
10
25
25
37.5
5°
R5
R
°
0
R1
300
CI01N504

1002-15
Track
d
Øe’ Øe
Øf’ Øf
Øg’ Øg
h h
CS01B520
Mark Dimension (mm) Mark Dimension (mm)

a Ø e (ring)
Limit 34 Limit 67
b Ø f (ring)
Limit 124 Limit 50.4
c Ø g (shaft)
Limit 41 Limit 45
Standard 28.4 Standard 215.9
d h
Limit 27 Limit ---
Ø e’ Standard 71.35
(bushing) Limit 67
Ø f’ Standard 48.4
(bushing) Limit 50.9
Ø g’ Standard 49.57
(shaft) Limit 45

1002-16
DIMENSIONS AND WEAR LIMITS OF ATTACHMENT LINKAGES
3 4
1
5
6
2 11
10 8 7
CS01B521
1. Boom foot/Frame
a c
b
Ød
CS01B522
Mark Dimension (mm)

Standard 696
a
Limit 706
Standard 695.5
b
Limit 693.5
Standard 0.5 to 3
c (a - b)
Limit Shims
Standard 100
Ø d (shaft)
Limit 99
Standard 100
Ø d (ring)
Limit 101.5

1002-17
2. Boom cylinder foot/Frame

a c
b
Ød
CS01B523
Mark Dimension (mm)

Standard 109
a
Limit 115
Standard 108
b
Limit 106
Standard 1 to 2.5
c (play)
Limit Shims
Standard 95
Ø d (shaft)
Limit 94
Standard 95
Ø d (bushing)
Limit 96.5
3. Boom cylinder head/Boom
a b a c
Ød
CS01B524
Mark Dimension (mm)

Standard 108
a
Limit 106
Standard 528
b
Limit 522
Standard 1 to 2.5
c (play)
Limit Shims
Standard 95
Ø d (shaft)
Limit 94
Standard 95
Ø d (bushing)
Limit 96.5

1002-18
4. Dipper cylinder foot/Boom

a c Mark Dimension (mm)
Standard 124
b a
Limit 130
Standard 123
b
Limit 121
Standard 0.5 to 3
c (a - b)
Limit Shims
Ød
Standard 95
Ø d (shaft)
Limit 94
Standard 95
Ø d (bushing)
Limit 96.5
CS01B525
5. Boom/Dipper
a b c Mark Dimension (mm)
Standard 82
a
Limit 80
Standard 330
b (boom)
Limit 333.5
Standard 329.5
b (dipper)
Limit 327.5
Ød Standard 0.5 to 1.1
c (play)
Limit Shims
Standard 100
CS01B526 Ø d (shaft)
Limit 99
Standard 100
Ø d (dipper)
Limit 101.5
Standard 100
Ø d (boom)
Limit 101.5
6. Dipper cylinder head/Dipper

Mark Dimension (mm)
Standard 139
a
Limit 144
Standard 138
b
Limit 136
Ød
Standard 0.5 to 3
c (a - b)
Limit Shims
b Standard 95
Ø d (shaft)
a c Limit 94
Standard 95
CS01B527
Ø d (bushing)
Limit 96.5

1002-19
7. Bucket cylinder foot/Dipper

a c Mark Dimension (mm)
Standard 116
b a
Limit 122
Standard 115
b
Ød Limit 113
Standard 0.5 to 3
c (a - b)
Limit Shims
Standard 80
Ø d (shaft)
Limit 79
Standard 80
CS01B528
Ø d (bushing)
Limit 81.5
8. Connecting rod/Dipper
Mark Dimension (mm)
Standard 40
a
c Limit 38
Standard 316
b
Limit 314
b Standard 1 to 1.5
c (play)
Limit Shims
Standard 80
Ø d (shaft)
Limit 79
a
Standard 80
Ø d (bushing)
Ød Limit 81.5
CS01B529
9. Compensator/Bucket
Ød Mark Dimension (mm)
Standard 326
a
Limit 331
c Standard 325
b
Limit 322
Standard 1 to 3.5
c (play)
b a Limit Shims
Standard 90
Ø d (shaft)
Limit 89
Standard 90
Ø d (bushing)
Limit 91.5
CS01B530

1002-20
10. Connecting rod/Compensator/Bucket cylinder head

Mark Dimension (mm)
Standard 40
a a
Limit 38
Standard 316
f b
Limit 314
b e d Standard 1 to 1.5
c (play)
Limit Shims
Standard 106
d
c Limit 108
Standard 105
e
Øg Limit 103
Standard 0.5 to 2
f (d - e)
CS01B531 Limit Shims
Standard 90
Ø g (shaft)
Limit 89
Øg Standard 90
(compensator) Limit 91.5
Standard 90
Ø g (cylinder)
Limit 91.5
11. Dipper/Bucket
Øe Mark Dimension (mm)
Standard 326
a
Limit 332
Standard 325
d b
Limit 323
Standard 1 to 3.5
c (a - b)
Limit Shims
a b Standard 16
d
Limit 8
Standard 90
Ø e (shaft)
Limit 89
c
Standard 90
Ø e (dipper)
Limit 91.5
CS01B532 Standard 90
Ø e (bucket)
Limit 91.5

1002-21
SPECIAL TORQUE SETTINGS

Screw Wrench Torque setting
No. Component
(Ø) (mm) (Nm)
1* Travel motor and reduction gear assembly M24 36 900-1050
2* Sprocket M20 30 521-608
3* Idler wheel M16 24 267-312
4* Upper roller M20 30 521-608
5* Lower roller M24 36 900-1050
6 Chain guide M24 36 900-1050
7 Track pad M24 32 1236-1510
8 Counterweight M30 46 1060-1235
9 Turntable (frame) M24 36 783-913
10 Turntable (upperstructure) M24 36 783-913
11 * Swing motor and reduction gear assembly M24 36 783-913
12 * Engine M16 24 265-313
13 * Engine bracket M10 17 64-74
14 Radiator M16 24 147-176
M10 17 64-74
15 * Hydraulic pump
M20 Hexagonal 367-496
16 * Hydraulic reservoir M16 24 232-276
17 * Fuel reservoir M16 24 232-276
18 * Control valve M16 24 267-312
19 * Hydraulic swivel M12 19 109-127
20 Cab M16 24 78-80
21 Battery M10 17 20-29
NOTE: Use Loctite 262 or an equivalent on retaining screws of those components marked with an asterisk (*).

1002-22
15
11 16 18 12 13
17 14
8
21
7
19 1 2
9 10 5
6
20
3 4
CS00E507
6
1
CS01N968 CS01N969
3 8
CS01N970 CS01N971

1002-23
11
13
12
9 9 10
CS00E512 CS00E514
15
15
CS00E517
14
CS01N974
16 CS01N520 17 CS00E519
18 CS00E521
19
21
20
CS00E522 CS00E523 CS01N981

1002-24
MACHINE OVERALL DIMENSIONS

E G
B A
F
M
K I
J H
L D
C
CS01B533
CX290
Dippers
2.65 m 3.20 m 3.65 m
A 3.27m 3.27 m 3.48 m
B 3.05 m 3.05 m 3.05 m
C 10.42 m 10.41 m 10.43 m
D 5.62 m 5.62 m 5.62 m
E 2.79 m 2.79 m 2.79 m
F 1.20 m 1.20 m 1.20 m
G 3.18 m 3.18 m 3.18 m
H 4.88 m 4.88 m 4.88 m
I 3.93 m 3.93 m 3.93 m
J 2.60 m 2.60 m 2.60 m
K (standard track pads) 0.60 m 0.60 m 0.60 m
L (with 600 mm track pads) 3.20 m 3.20 m 3.20 m
M 0.49 m 0.49 m 0.49 m

Section
2000
REMOVAL AND INSTALLATION OF THE ENGINE
2000
Case Cre 9-43820GB

2000-2
TABLE OF CONTENTS
SPECIFICATION ...................................................................................................................................................... 2
TORQUE SETTING.................................................................................................................................................. 2
ENGINE.................................................................................................................................................................... 3
Removal and installation ...................................................................................................................................... 3
SPECIFICATION
Weight of engine............................................................................................................................. See Section 1002
TORQUE SETTING
Retaining screw of the engine ................................................................................................................ 290 ± 25 Nm
Motor bracket retaining screws................................................................................................................... 69 ± 5 Nm

2000-3
ENGINE
Removal and installation STEP 6
STEP 1
2
3
CD02C168
Remove the engine shutdown control (1).
JS00163A Disconnect the fuel supply pipe (2) and the fuel return
Park the machine on hard, flat ground. Lower the pipe (3) and plug them.
attachment to the ground.
STEP 7
STEP 2
Release pressure in the hydraulic system and in the
hydraulic reservoir (see Section 8000).
1
STEP 3
2
CD00J039
Remove the hoses (1) and (2) from the heater circuit
and plug them.
STEP 8
CD00F091
Disconnect the (-) earth cable (1) from the battery.
STEP 4
Refer to Section 8003 and remove the hydraulic
pump.
STEP 5
Refer to Section 2001 and remove the radiator and
oil-cooler assembly.
1
CD00J044
Label and disconnect the electrical connections from
the water temperature sensor (1).

2000-4
STEP 9 STEP 12
CD00J046 CD02C168
Label and disconnect the electrical connection for the oil Identify and disconnect the connectors for the elec-
pressure sender (1) and the engine speed sender (2). tronic regulator and disconnect the fuel flow regulator
resistor.
STEP 10
STEP 13
2
1
1
3
CD00J047
Label and disconnect the electrical supply (1) to the CD02C171
pre-heating plugs. Remove the hose (1) which connects the turbo-
charger to the air filter, disassemble the hose (2)
STEP 11 which connects the turbo-charger to the heat
exchanger and also the hose (3) which connects the
2 heat exchanger to the inlet pipe.
CD02C170
Label and disconnect the electrical connections to
the starter motor (1). Remove the earth cable (2) at
the engine end.

2000-5
STEP 14 STEP 18
When there is nothing interfering with the removal of
the engine, raise the engine carefully and install it on
a suitable repair bench.
NOTE: When installing the engine, proceed in the
reverse order to disassembly, taking care to use the
2 correct flexible mountings, yellow at the fan end and
blue at the flywheel end.
1 Before operating the machine, carry out the following
operations:
- Bleed and prime the fuel system (see Operator’s
Manual).
CD02C172 - Fill and bleed the engine cooling system (see Oper-
Label and disconnect the electrical connections to ator’s Manual).
the alternator (1). - Check the hydraulic, fuel and cooling systems for
NOTE: If the machine is equipped with air condition- leaks.
ing (2), remove the compressor retaining hardware - Check the oil level in the hydraulic reservoir. Top up
and move the compressor away from the engine. if necessary.
STEP 15
Remove all the clips, etc, which fasten the electrical
harnesses to the engine and move the harnesses out
of the way.
STEP 16
CD02C173
Install a suitable lifting device on the engine lifting
rings (for the weight of the engine, see Section 1002).
STEP 17
Remove the engine retaining hardware.
NOTE: When installing, make a visual inspection of
the condition of the rubber flexible mountings and
change them if necessary. Tighten the engine retain-
ing screws to a torque of 290 ± 25 Nm.

2000-6

2001
Section
2001
RADIATOR AND OIL-COOLER
Case Cre 9-44490GB

2001-2
TABLE OF CONTENTS
SPECIFICATIONS .................................................................................................................................................. 2
CHANGING THE RADIATOR OR THE OIL-COOLER ........................................................................................... 3
Description .......................................................................................................................................................... 3
AIR CONDITIONING CONDENSER ...................................................................................................................... 4
RADIATOR AND OIL-COOLER ............................................................................................................................. 5
Removal of the radiator and oil-cooler assembly ................................................................................................ 5
Installation ........................................................................................................................................................... 6
WARNING: This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message which follows. Your safety depends on it.
SPECIFICATIONS
Coolant solution.............................................................................................................................. See Section 1002
Total cooling system capacity ......................................................................................................... See Section 1002
Thermostat opening range
Starts opening .................................................................................................................................................82°C
Completely open .............................................................................................................................................97°C
Hydraulic fluid ................................................................................................................................. See Section 1002

2001-3
CHANGING THE RADIATOR OR THE OIL-COOLER

Description
6
5
3
5 4
2
1
7
2 10
11
CI02A513
1 SCREW 6 HOSE
2 PIPE 7 RADIATOR
3 OIL COOLER 8 HOSE
4 AIR COOLER 9 HOSE
5 HOSE 10 HOSE
11 HOSE
2001-4
AIR CONDITIONING CONDENSER

Before carrying out any operation on the machine, perform the following operations in the order shown:
- Park the machine on hard, flat ground.
- Lower the attachment to the ground.
- Shut down the engine.
- Remove the starter switch key.
- Make sure that pressure in the hydraulic system has been completely released (see Operator’s Manual).
WARNING: When the machine is working, the engine components and the hydraulic pump reach a high
temperature. To avoid being burnt by hot metal or scalded by high temperature water or oil, allow the
! machine to cool down before starting any servicing operation.
STEP 1
2 3 1
4 2
CD02D032
If the machine is air conditioned, the condenser (1)
must be removed by removing the screws (2). Put the
condenser (1) and the receiver/dryer (3) assembly
aside, without disconnecting the hoses (4).

2001-5
RADIATOR AND OIL-COOLER

Removal of the radiator and oil- NOTE: The numbers within brackets refer to the fig-
ure on page 3.
cooler assembly
STEP 6
STEP 1 Remove the screws (1), then the pipe (2) from the oil
cooler (3), finally drain the latter into a clean con-
tainer.
1 STEP 7
Disconnect hoses (5) and (6) from the air cooler.
STEP 8
Remove the expansion reservoir hose (8) from the
radiator (7). Disconnect the return hose (9) and the
water pump inlet hose (10) from the engine, drain the
coolant solution into a clean container.
STEP 9
CD01K055 Disconnect the radiator hose (11) from the oil drain
Open the hood (1) of the engine.
plug.
Remove the crosspiece (2).
STEP 10
STEP 2
Remove the inner cover plate from the engine.
STEP 3
Remove the cap from the expansion reservoir.
IMPORTANT: Do not remove the cap when the B
engine is hot, since the system would still be under
pressure and you could be scalded. A
STEP 4
Drain the cooling system (see Operator’s Manual).
STEP 5
C
Release pressure in the hydraulic reservoir to allow
the vacuum pump to be mounted (see Section 8000). CS02C554
Remove the screws (A) and remove the threaded
rods (B). Remove the screws (C).

2001-6
STEP 11
CS00G513
Pass a suitable sling right around the radiator and oil-
cooler assembly and, using a suitable lifting device,
remove the radiator and oil-cooler assembly.
NOTE: During the lifting operation, unlock the radia-
tor and oil-cooler assembly in order to free the engine
cooling fan.
Installation
When installing, proceed in the reverse order from
that of removal.
Before operating the machine:
- Check the oil level in the hydraulic reservoir. Top up
if necessary.
- Check the hydraulic fluid cooling circuit for leaks.
- Fill and bleed the engine cooling system (see Oper-
ator’s Manual).
- Check the engine cooling system for leaks.

3001
Section
3001
REMOVAL AND INSTALLATION

OF THE FUEL RESERVOIR
Case Cre 7-27970GB

3001-2
TABLE OF CONTENTS
SPECIFICATIONS .................................................................................................................................................. 2
FUEL RESERVOIR ................................................................................................................................................ 3
Removal ..... ......................................................................................................................................................... 3
Installation .. ......................................................................................................................................................... 4
Description . ......................................................................................................................................................... 5
SPECIFICATIONS
See Section 1002

3001-3
FUEL RESERVOIR
Removal
STEP 1 STEP 9
Remove t he screws ( 8) a nd the protective pl ate ( 9)
from on top of the fuel reservoir (1).
STEP 10
Loosen the two screws (10) lo cated un derneath the
machine. O pen the s ide p ortion of t he m achine an d
remove the two screws (11) located on the RH side of
the fuel reservoir (1). Remove the protective plate of
the reservoir (12).
STEP 11
Remove the two screws (13) that hold the fuel oil filter
JS00163A (14). Attach ta gs to the two ho ses (15) a nd (16).
Park the mac hine on hard, flat gr ound. Low er the Remove th e fu el oi l f ilter ( 14) b y removing th e tw o
attachment to the ground. hoses (15) and (16) and the circlips (17) and (18).
STEP 2 STEP 12
Reduce the engine speed to idle for 30 seconds, then Shift the pl astic pr otection ( 19) from t he f uel pr obe
shut down the engine. (20). Remove the retaining screws (21) then the fuel
probe (20) as well as the seal (22).
STEP 3
Turn the ig nition ke y t o "O N" wi thout s tarting th e
STEP 13
engine. Remove the four screws (23) from the fuel reservoir
(1), as well as the shims (24).
STEP 4
Attach a "DO NOT OPERATE" tag to th e ignition key
STEP 14
in the cab. Remove the fuel reservoir (1) using a hoist.
STEP 5 STEP 15
NOTE: The numbers in brackets refer to the figures See the operator’s manual for removing the fuel filter.
on pages 5 and 6.
Remove the ac cess pan el un der the fu el r eservoir
(1).
STEP 6
Open the filling plug of the r eservoir ( 2). Em pty th e
reservoir using the valve (3) then remove the latter.
STEP 7
Lift the hood of the front boot. Remove the retaining
screw (4) of the access ramp (5). Remove the access
ramp (5).
STEP 8
Remove the s crews ( 6) on top and the n in side th e
front boot, then remove the protective housing (7).

3001-4
Installation
NOTE: The numbers in brackets refer to the figures STEP 7
on pages 5 and 6.
Install th e protective housing ( 7) on top of the front
STEP 1 boot us ing the screws ( 6) the n p ut b ack t he s crew
mask.
Using a hoist, position the fuel r eservoir ( 1) on th e
machine. STEP 8
STEP 2 Install t he ac cess r amp ( 5) us ing s crews ( 4). Cl ose
the front boot.
Install the shims (24) as well as the four screws (23),
tighten th e s crews t o a torque, s ee s pecifications. STEP 9
Install the v alve ( 3) and tighten the va lve ( 3) to a
torque of 14.7 Nm. Fill the fuel reservoir (see the operator’s manual) and
make sure that there are no leaks.
STEP 3
STEP 10
Install a new seal (22), then the fuel probe (20) using
the five screws (21), reposition the plastic protection Reinstall the protective plate on top of the machine.
correctly (19).
STEP 4
Install the fuel o il fi lter (14) o n th e r eservoir using
screws ( 13). I nstall th e two ho ses ( 15) and ( 16)
taking help of the tags ins talled dur ing r emoval.
Tighten using circlips (18) and (17).
STEP 5
Install the reservoir protection (12) using screws (10)
and (11). Tighten the screws (10) and (11).
STEP 6
Install the protective pl ate (9) on top of the fuel
reservoir (1). Tighten the screws (8).

3001-5
Description
Location
4 5
11
6
12 10 4
CS00F539
9
6
8 4
CS00F540
4 SCREW 10 SCREW
5 ACCESS RAMP 11 SCREW
6 SCREW 12 RESERVOIR PROTECTIVE PLATE
7 PROTECTIVE HOUSING
8 SCREW
9 FUEL RESERVOIR PROTECTIVE PLATE

3001-6
Fuel reservoir
2 13 1
17
18
20
15
22
21
14
19
17 18
16
3 24
23
CI00F506
1 FUEL RESERVOIR 17 CIRCLIP
2 PLUG 18 CIRCLIP
3 VALVE 20 FUEL PROBE
13 SCREW 21 SCREW
14 FUEL OIL FILTER 22 SEAL
15 HOSE 23 SCREW
16 HOSE 24 SCREW

4001
Section
4001
ELECTRICAL AND ELECTRONIC CIRCUIT

AND TROUBLESHOOTING
Case Cre 9-40330GB

4001-2
TABLE OF CONTENTS
SPECIFICATIONS.................................................................................................................................................... 4
SPECIAL TOOLS ..................................................................................................................................................... 4

General location of the components (outside the cab).......................................................................................... 6
General location of the components (inside the cab)..........................................................................................10
Fuse box .............................................................................................................................................................12
Instrument panel .................................................................................................................................................13
OPERATING PRINCIPLES .................................................................................................................................... 14

Engine checks ....................................................................................................................................................14
Work mode selection ..........................................................................................................................................16
H/S/L mode checking ..........................................................................................................................................18
Auto mode checking............................................................................................................................................19
Acceleration checking .........................................................................................................................................20
Engine idle checking (automatic/manual) ...........................................................................................................21
Breaker mode checking ......................................................................................................................................22
Automatic engine preheat ...................................................................................................................................23
Auto engine warm-up ..........................................................................................................................................26
Idle checking using the battery voltage and the coolant temperature ................................................................28
Engine emergency stop ......................................................................................................................................30
Back-up mode .....................................................................................................................................................32
Function locking ..................................................................................................................................................34
Power boost ........................................................................................................................................................35
Swing brake ........................................................................................................................................................36
Travel mode ........................................................................................................................................................38
Supply cut-off delayed.........................................................................................................................................41
Protection by power transistor.............................................................................................................................42
Coolant temperature indicator .............................................................................................................................42
Hydraulic oil temperature indicator......................................................................................................................44
Fuel level.............................................................................................................................................................45
Engine fuel injection pump electronic regulator ..................................................................................................46
ACCESS AND CONTENTS OF MONITOR DISPLAYS (Diagnostic mode)........................................................... 48

Access to monitor displays..................................................................................................................................48
Machine condition ...............................................................................................................................................49
Diagnostic code...................................................................................................................................................52
Machine history ...................................................................................................................................................55
Re-initialisation....................................................................................................................................................58
WARNING MESSAGES ......................................................................................................................................... 61

Message display .................................................................................................................................................61
EXCAVATOR MODEL SELECTION PROCEDURE .............................................................................................. 62

Changing the language code .............................................................................................................................63
CHANGING THE ACCESS CODE FOR THE ANTI-THEFT SYSTEM .................................................................. 64

4001-3
TROUBLESHOOTING ........................................................................................................................................... 65
Prior inspections..................................................................................................................................................65
Reading the organisation charts .........................................................................................................................66
Procedures ..........................................................................................................................................................67
Fuel .....................................................................................................................................................................68
Add coolant solution ............................................................................................................................................69
Low engine oil pressure ......................................................................................................................................70
Overheating.........................................................................................................................................................71
Defective battery charge circuit ...........................................................................................................................74
Electrical system troubleshooting........................................................................................................................76
Travel ..................................................................................................................................................................80
ELECTRICAL INSPECTION OF COMPONENTS.................................................................................................. 81

Inspection equipment .........................................................................................................................................81
Proportional solenoid .........................................................................................................................................83
Engine emergency stop motor ...........................................................................................................................84
6 solenoid valve bank .........................................................................................................................................84
Engine rpm sensor .............................................................................................................................................85
Coolant solution and hydraulic oil temperature sensor ......................................................................................86
Pressure sensor .................................................................................................................................................87

4001-4
SPECIFICATIONS
See section 1002.
SPECIAL TOOLS
BS98G045
1 Service connector kit CAS-30039

2 Multimeter CAS-1559

4001-6
General location of the components (outside the cab)
E2 B45 B81
E1
E3
M4
X1
X2
R5
B27
B22 B26
B41
G1
B21
K7
F22
F23 M2
F24
F25
52
B44
B42
S55 S52 B1 G2 Y8 R1 R2 A3 M1 B43 B2 Y7

CM01N001

4001-7
52 6 solenoid valve bank
A3 Electronic acceleration
B1 Coolant temperature sensor
B2 Hydraulic oil temperature sensor
B21 Engine oil pressure switch
B22 Swing pilot pressure switch
B26 Upper pilot pressure switch
B27 Travel pilot pressure switch
B41 Engine rpm sensor
B42 Pump pressure sensor (P1)
B43 Pressure sensor (nega-cont)
B44 P2 Pump pressure sensor (yellow band)
B45 Overload indicator pressure switch
B81 Horn
E1 Working light (upperstructure)
E2 Working light (attachment)
E3 Working light (cab)
F22 Fuse 20 A; main fuse for circuits F11 and F12
F23 Fuse 65 A; main fuse for F3 to F10 and F13 to F20 circuits
F24 Fuse 20 A; main fuse for circuit F2
G1 Batteries
G2 Alternator
K7 Relay battery
M1 Starter motor
M2 Engine emergency stop motor
M4 Washer motor
R1 Glow plugs
R2 Fuel flow adjustment resistor
R5 Fuel sensor
S52 Air conditioning compressor clutch switch
S55 Reserve tank LSW
X1 Fuel filler pump connector
X2 Rotary light connector
Y7 Main pump proportional solenoid
Y8 Air conditioner magnet clutch

4001-8
Relay and main fuses (battery compartment)
F23 F22 F24 F25
K7
CI00E502
1 Battery cables
F22 Fuse 20 A; main fuse for circuits F11 and F12
F23 Fuse 65 A; main fuse for F3 to F10 and F13 to F20 circuits
K7 Relay battery

4001-10
General location of the components (inside the cab)
M3 A4
S54
S16
S15
P1
S51
R3
S14 S1
S53
P6
S13 E4
E52
E51
F21
X8
A1
B61
A2
K5 K1 K4 K3 K2 U1
CM00E002

4001-11
A1 Computer
A2 Engine controller
A4 Wiper controller
B61 Sunload sensor
E4 Cab light
E51 Cigarette lighter
E52 Air conditioner
F21 Fuse box
K1 Relay-engine emergency stop
K2 Relay-glow plug
K3 Relay-horn
K4 Relay -working lights
K5 Relay-rotary light
M3 Wiper motor
P1 Instrument panel
P6 Air conditioner control panel
R3 Throttle volume
S1 Key switch
S13 Overload switch
S14 Breaker/crusher switch
S15 Horn switch
S16 One touch idle
S51 Hydraulic function cancellation lever switch
S53 Door limit switch
S54 Front window limit switch
U1 DC-DC converter 24 V - 12 V
X8 Radio connector

4001-12
Fuse box
CM00E005
F1 Fuse 20 A: Engine controller

F2 Fuse 20 A: Computer, instrument panel and diagnostic test socket
F3 Fuse 20 A: Computer power
F4 Fuse 10 A: Hydraulic control cancellation
F5 Fuse 15 A: Lubrication device (not used)
F6 Fuse 10 A: Rotary light
F7 Fuse 20 A: Fuel filler pump
F8 Fuse 15 A: Engine emergency stop motor
F9 Fuse 30 A: Glow plugs
F10 Fuse 10 A: Option line and lubricator connector
F11 Fuse 10 A: Back-up
F12 Fuse 10 A: Key switch
F13 Fuse 20 A: Heater / air conditioner
F14 Fuse 5 A: Air conditioner compressor
F15 Fuse 15 A: Working lights
F16 Fuse 15 A: Working light (not used)
F17 Fuse 10 A: DC-DC converter (24 V - 12 V)
F18 Fuse 15 A: Wiper and washer
F19 Fuse 10 A: Horn
F20 Fuse 15 A: Cigarette lighter, cab seat adjustment compressor

4001-13
Instrument panel
P4 S2 S3 S4 S7 S8 S9 P5
S5 S6 S10 S11 S12
CM00E001
P4 Monitor display
P5 Hourmeter 1 2 3 P4
S2 Travel mode switch
S3 Work mode switch
S4 Auto mode switch
S5 Cushion control switch
S6 Rotary light switch
S7 Audible alarm cut out switch
S8 Swing brake switch
S9 Engine emergency stop switch
S10 Working light switch
S11 Wiper switch
S12 Washer switch 4 5 6
CS00F521
1 Travel speed indicator
2 Work mode indicator
3 Idle mode indicator
4 Coolant temperature indicator
5 Hydraulic oil temperature indicator
6 Fuel level indicator

4001-14
OPERATING PRINCIPLES
Engine checks
1) Circuit configuration
S1 A2 1
A3
R3
S9
P1
B41
R2
B1
A1
A2 A3
Current Current
position signal value 2
Target
value
Target position signal
3 4 5
Back-up mode
Stop signal
CS01M536
1 Engine R2 Fuel flow adjustment resistor
2 Rack sensor R3 Throttle volume
3 Test circuit S1 Key switch
4 Linear motor control circuit S9 Engine emergency stop switch
5 Electronic acceleration circuit
A1 Computer
A2 Engine controller
A3 Electronic acceleration
B1 Coolant temperature sensor
B41Engine rpm sensor
P1 Instrument panel

4001-15
2) Fuel consumption checking 4) Engine checking when stopped
1. The engine controller (A2) calculates the target When the engine controller receives the engine stop
speed on the basis: signal (when the ignition is turned off or the emer-
- of data on the work mode sent through CAN gency stop (S9) is activated), it (A2) transmits the
communications from the computer (A1), rack "no injection" position signal to the electronic
- on the voltage signals of the throttle volume acceleration (A3) and activates the engine stop sig-
(R3), nal.
- on the voltage signals of the water temperature
sensor (B1) 5) Electronic acceleration power-assist
- of the voltage signals (key switch S1) that power error and back-up mode
the engine controller. 1. The rack sensor signal comes to the engine control-
2. The engine controller (A2) calculates the fuel flow by ler (A2).
analysing the difference between the target speed 2. The engine controller (A2) compares the target
(electronic acceleration tachometric sensor) and the position and the actual position of the rack.
actual speed (engine rpm sensor (B41).
3. If the engine controller (A2) determines that the rack
3. The engine controller (A2) converts the fuel flow in is not in its correct target position, it considers it as a
the target position of the electronic acceleration rack power-assist error and stops the engine.
(A3) and corrects this target position according to
the adjustment regulator (R2). 4. If the back-up mode is activated during an electronic
acceleration power-assist error (A3), the engine
3) Engine checking while starting runs in back-up mode (see chapter on back-up
1. By putting the switch (S1) in the start position, the mode).
start signal is sent simultaneously to the starter
motor and the engine controller (A2).
2. The engine controller (A2) determines the fuel flow
injection. This flow is determined by the data on the
water temperature and the actual engine rpm.
3. Once the start signal is switched off, the engine con-
troller (A2) goes from start fuel control to normal
flow injection control.

4001-16
Work mode selection

Y7 1
S3
A3
S4 2
P4
P1 A1 A2
CS01N579
2) Timing diagram
e
Battery 24V
master key 0V d b
5V
1 0V
c c
5V
2 0V
Work
AUTO S H S H L S AUTO AUTO S H AUTO S S H
mode
a
1 Engine P1 Instrument panel

2 SERIAL communication P4 Monitor display
A1 Computer S3 Work mode switch
A2 Engine controller S4 Auto mode switch
A3 Electronic acceleration Y7 Main pump proportional solenoid

4001-17
3) Mode selection switch 4) Operation
a) When the ignition switch is turned on, the "S" 1. The work mode (S3) and auto mode (S4) switches
mode is selected by default (except if auto signal is managed by the computer (A1) that
mode was selected at the time of turning off the changes the mode according to the input signal.
ignition switch). 2. The computer (A1) transmits the selected mode to
b) Each time the work mode switch (S3) is the monitor display (P4) via series communication
pressed, the mode changes: (2). The monitor display (P4) displays the selected
S→H→L→S→H mode.
c) If the auto mode switch (S4) is activated, the 3. The computer (A1) transmits the selected mode to
mode changes to auto mode. If the auto mode the engine controller (A2) via CAN communications
switch (S4) is pressed once again, the mode that control the electronic acceleration (A3).
changes to "S" mode. The engine controller (A2) transmits the mode and
the data concerning the rpm to the computer (A1)
d) When auto mode is activated, if the work mode via CAN communications.
switch (S3) is pressed, the work mode does not
change. 4. The computer (A1) calculates the proportional sole-
noid (Y7) current based on the selected mode and
e) After turning off the ignition switch in auto mode, the data on the actual rpm and the target rpm of the
when the ignition switch is turned on again, the engine.
mode remains automatic.
5. The computer (A1) transmits the new data to the
monitor display (P4) via series communications.

4001-18
H/S/L mode checking

Y7
A1 A2 1
Y5 A3
CS00F509
1 Engine A3 Electronic acceleration
A1 Computer Y5 Power-up solenoid valve (yellow band)
A2 Engine controller Y7 Main pump proportional solenoid
2) Fixed values for each model

Hydraulic
power boost
Engine rpm (Max) rpm 2250±10
Automatic
H mode Current (variable (Max) mA 415
checking
current) (Min) mA 305
Engine rpm (Max -200) rpm 2050±10
Automatic
S mode Fixed current intensity
mA 305 checking
(90% torque)
Engine rpm (Max -300) rpm 1950±10
L mode Fixed current intensity Constant
mA < 50
(70% torque)
Idle Engine rpm rpm 1000±10 -----
Engine rpm at maximum torque rpm 1800 -----
NOTE: The values listed above are those in normal conditions, the following are exceptions:
1. If the target engine rpm is less than the maximum 3. In "L" mode, if the hydraulic breaker or the grab is
torque rpm, the pump is controlled by the "L" mode used, the pump is controlled by the "S" mode cur-
current value (same in H/S modes). rent value.
2. In "L" mode, if only travel is selected, the pump is 4. If the engine coolant temperature is too low, or if the
controlled by the "S" mode current value. voltage coming in to the engine controller (A2) is too
low, the idle rpm increases to avoid over-cooling of
the engine or discharging of the battery.

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CX290 Crawler Excavators

* Consult the Engine Service Manual

Cre 9-44510GB Issued 04-02

SAFETY, GENERAL INFORMATION

Case Cre 7-27690GB

Cre 7-21930GB Issued 01-99 Printed in U.K.

Cre 7-27690GB Issued 09-00

To prevent injury always follow the Warning, Caution

WARNING: Operate the machine and

WARNING: When working in the area of the

WARNING: When doing checks and tests

WARNING: When putting the hydraulic

Cre 7-27690GB Issued 09-00

WARNING: When the battery electrolyte is

WARNING: Use suitable floor (service)

Cre 7-27690GB Issued 09-00

STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

Cre 7-27690GB Issued 09-00

Cre 7-27690GB Issued 09-00

Cre 7-27690GB Issued 09-00

Case Cre 9-36330GB

Cre 9-36330GB Issued 12-01

TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE

Serial numbers of the components

Cre 9-36330GB Issued 12-01

Transmission assembly oil

Cre 9-36330GB Issued 12-01

Viscosity of oils/Operating range of oils

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

DIMENSIONS AND WEAR LIMIT OF THE TRACK ASSEMBLY

Mark Dimension (mm)

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

Mark Dimension (mm) Mark Dimension (mm)

Cre 9-36330GB Issued 12-01

Mark Dimension (mm) Mark Dimension (mm)

Cre 9-36330GB Issued 12-01

DIMENSIONS AND WEAR LIMITS OF ATTACHMENT LINKAGES

Mark Dimension (mm)

Cre 9-36330GB Issued 12-01

2. Boom cylinder foot/Frame

Mark Dimension (mm)

3. Boom cylinder head/Boom

Mark Dimension (mm)

Cre 9-36330GB Issued 12-01

4. Dipper cylinder foot/Boom

6. Dipper cylinder head/Dipper

Cre 9-36330GB Issued 12-01

7. Bucket cylinder foot/Dipper

Cre 9-36330GB Issued 12-01

10. Connecting rod/Compensator/Bucket cylinder head

Cre 9-36330GB Issued 12-01

SPECIAL TORQUE SETTINGS

Cre 9-36330GB Issued 12-01

Cre 9-36330GB Issued 12-01

CS00E522 CS00E523 CS01N981

Cre 9-36330GB Issued 12-01