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Project Owner:
Submitted by:
EGEMECH
Egyptian Group For Electromechanical
Submittal
Supply and Exhaust fans
Table of Contents
Company Profile......................................................................................... 1
Bill of Material............................................................................................. 3
Company Profile
Technical Submittals
Supply and Exhaust fans
Statement of Compliance
&
Contract Specification
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
5 1.4 Submittals
15 PART 2 - PRODUCTS
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
All blades shall be air foil, backwardly inclined from the direction
of rotation for non-overloading power characteristic. Wheels shall be
both statically and dynamically balanced after assembly, and accurately
19 B Comply
aligned before shipment. The Contractor shall check for alignment and
correct any misalignment occurring during shipment. Blades shall be
continuously welded to hub plate and inlet rim.
Shafts shall be of SAE 1040 hot rolled steel, accurately turned ground
20 C and polished. Fans shall be sized so that the maximum speed for any Comply
given class is no more than 80% of the first speed.
Fan housing shall be of air tight construction with the side sheets
fastened to the scroll sheets either by a lock seam or a continuous weld.
21 D Comply
Fan outlet shall have a rolled, sloping type cutoff to minimize air
pulsation at the discharge velocity. On double width fans, a double
Bearings shall be precision anti-friction, pillow-block, either ball or
rolled type, and shall be selected based on an average minimum life of
22 E 60,000 full-load hours. Extended oilers shall be provided where Comply
bearings are inaccessible due to fan arrangement or ductwork.
The fans are to be driven with V-belt drive, sized at 1.5 times the motor
kw and shall be capable of varying the fan speed 10% higher or lower
than at the rating point. Sheaves shall be adjustable ratio type, they
shall be sized to give the required fan speed with motor sheave at the
middle of its range of adjustment. Each drive over one kw shall have at
23 F Comply
least two (2) belts. Below one kw, drive may be single belt, sized at 2.0
times the motor power output. Belt guards with opening for RPM
readings to be provided for all sheaves and belts. Submit drive data for
approval. Provide additional adjustable sheaves at no extra cost, if
required for balancing.
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
Fans shall be belt driven inline type. The fan housing shall be of heavy
gauge formed steel. One of the sides shall be hinged and shall support
the entire drive assembly and wheel or service without dismantling the
27 A unit in any way. The motor shall be mounted on the hinged side Comply
exterior isolated from the air stream. The belt and pillow block ball
bearings shall be protected from the airstream by an enclosure. The
shaft shall be keyed to both the wheel and pulley.
31 B 1. Enclosure shall be formed of one piece, 1.4mm galvanized sheet steel N.A
securely screwed to the fan base and scroll.
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
Provide air curtains of the length and where indicated on the drawings. N.A
A
Air curtain housings to be heavy gauge galvanized steel or molded
N.A
B polycarbonate.
Fans are to be squirrel cage type, heavy duty, mounted on a single shaft
N.A
C and directly driven by a single motor.
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
The jet fan casings shall be constructed of rolled welded tube of heavy
gauge 3.0 mm steel complete with axial flow fan built into an oval unit N.A
A made out of aluzinc steel plate.
maintaining maximum possible clear height within the car park. The
fans shall be installed at least 500mm from structural beams on the N.A
suction side and at least 2000mm from beams on the discharge side.
B
The motor shall be two speed with a dahlander winging suitable for
direct on line starting with a 400 v-50 hz power supply. The motor
N.A
protection shall be IP 55 rating according to IEC 34-5 and class H
C insulation.
The motor shall be complete with an electric isolating switch mounted
externally on the fan housing.
N.A
D
The motor shall consists of two assembled hub discs with cavities, in
which four blades are mounted in a preset position. The blades shall be
N.A
manufacture red of aluminum alloy. All rotor blades shall be subjected
to dye penetration tests in order to detect faults.
E
Oval silencers of at least 1200mm length shall be bolted onto the fan
flanges at suction and discharge sides of the fan housing and will match
N.A
exactly the oval shape of the fan casing. Fan housings that vary in
F dimensions from the silencers will not be acceptable.
The silencers shall be constructed out of aluzinc steel plate externally
and galvanized perforated sheet steel internally. The insulation
N.A
materials shall be fire proof, moisture resistance and suitable for high
G temperatures.
. The silencers shall be provided with inlet/outlet cones designed for
minimal pressure losses.
The jet fans shall be positioned throughout the car park to provide a
N.A
minimum end velocity of at least 0.35m/s in CO mode more than
0.6m/s in smoke mode.
H
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
All fan parts shall be given a bonding coat before painting. After the
cleaning and surface conditioning process, but before final assembly,
parts shall be spray painted with one coat of grey primer finisher. A
Fans are hot dip galvanized
second coat of the same paint shall be applied to the exterior and all
accessible interior surfaces after the fan is assembled. Shafts shall be
shipped with a rust preventative coating.
A
1. In case of fans where more than one speed is specified isolators shall
be selected for the lowest speed.
Specification section 15547 to be provided for
2. The motor and fan bases shall be welded or bolted to form a common selection of vibration isolators which would be
base to prevent any uncommon physical motion of the fan and motor. additional cost.
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
40 3.1 INSPECTION
Examine area and condition under which the fans are to be installed.
Notify Architect in writing of conditions detrimental to proper
41 NA
completion of the work. Do not proceed with the work until
unsatisfactory conditions have been corrected.
42 3.2 INSTALLATION
Install equipment in accordance with approved shop and installation
43 A Not Our Scope
drawings.
44 3.3 FIELD QUALITY CONTROL
COMPLIANCE SHEET
QUOTATION
Pro .Ref EQ-426-S-FANS-NGU-R0
DATE 25-Sep-2014
REVISION 0
PAGES 9
Project Name New Giza university
Location Giza-Egypt
Client
Consultant Shaker Consultancy
Equipment FANS
46 3.4 ADJUSTMENTS
COMPLIANCE SHEET
Technical Submittals
Supply and Exhaust fans
Bill of Materials
Offer Number: EQ-426-S-FAN-R2 Document Ref EGE-S-OP-01
Project NEW GIZA UNIVERSITY To Horizon
Date (dd/mm/yyyy): 22/9/2014 To the attention of: Eng.Mohamed EldeeB
Issued by: Ahmed metwally Contact details
We are pleased to provide DYNAIR-Italy equipment pricing for the above referenced project in accordance with the standard terms
and condition of sale attached to this document.
This proposal is in accordance with 100 % Design Development mechanical plans and specifications issued with clarifications as noted herein.
EQUIPMENT
Scope design, engineering, manufacture, supply, commission & guarantee the FANS
Building HN-02A
Exhaust & Supply Fans
1 S.FAN-01 BOX-T 12/12 1 5100 750 2.2 KW /380 V/3/50hz Centrifugal inline BELT drive
2 EX.FAN-01 BOX-T 12/12 1 5100 750 2.2 KW /380 V/3/50hz Centrifugal inline BELT drive
3 F.A.FAN-01 AXN 12/56/710 R1 1 21700 750 7.5 KW /380 V/3/50hz Axial inline BELT drive
4 F.A.FAN-02 AXN 12/56/560 R1 1 17350 750 5.5 KW /380 V/3/50hz Axial inline BELT drive
5 EX.FAN-02 BOX-T 10/10 1 4760 750 2.2 KW /380 V/3/50hz Centrifugal inline BELT drive
6 EX.FAN-03 AXN 12/56/560 R1 1 13360 750 5.5 KW /380 V/3/50hz Axial inline BELT drive
7 EX.FAN-04 BOX-T 10/10 1 3410 750 1.5 KW /380 V/3/50hz Centrifugal inline BELT drive
8 K.EX.FAN-01 BOX-T 9/9 1 1700 350 0.37 KW /380 V/3/50hz Centrifugal inline BELT drive
wall mounted BELT DRIVE fans
9 G.EX.FAN HA24DA 1 2040 50 0.25 KW /220V/1/50hz
with shutter
wall mounted BELT DRIVE fans
10 G.S.FAN HA24DA 1 2040 50 0.5 KW /220V/1/50hz
with sand trap louver
wall mounted BELT DRIVE fans
11 RM.EX.FAN HA24DA 1 1190 50 0.25 KW /220V/1/50hz
with shutter
wall mounted BELT DRIVE fans
12 RM.S.FAN HA24DA 1 1190 50 0.5 KW /220V/1/50hz
with sand trap louver
13 HT.EX.FAN BOX-T 7/7 1 1190 350 0.37 KW /380 V/3/50hz Centrifugal inline BELT drive
14 FT.EX.FAN BOX-T 7/7 1 1360 350 0.37 KW /380 V/3/50hz Centrifugal inline BELT drive
Pressurization Fan
15 PR.FAF-01 AXN 12/56/1250 R1 1 68000 750 22 KW / 380V/3/50hz Axial inline BELT drive
16 PR.FAF-02 AXN 12/56/1250 R1 1 68000 750 22 KW / 380V/3/50hz Axial inline BELT drive
17 ST.PR.FAF-01 AXN 12/56/1120 R1 1 46000 750 15 KW / 380V/3/50hz Axial inline BELT drive
18 ST.PR.FAF-02 AXN 12/56/1120 R1 1 46000 750 15 KW / 380V/3/50hz Axial inline BELT drive
19 ST.PR.FAF-03 AXN 12/56/1120 R1 1 46000 750 15 KW / 380V/3/50hz Axial inline BELT drive
20 ST.PR.FAF-04 AXN 12/56/1120 R1 1 46000 750 15 KW / 380V/3/50hz Axial inline BELT drive
Smoke Fan F300C/2Hr
21 EXF-01 CC-HT 562 9/24 1 17000 750 7.5 KW / 380V/3/50hz Axial inline Directdrive
22 EXF-02 CC-HT 562 9/24 1 17000 750 7.5 KW / 380V/3/50hz Axial inline Directdrive
Utility building
Exhaust & Supply Fans
23 SG.EX.FAN-01 BOX-T 10/10 1 4250 500 1.5 KW /380 V/3/50hz Centrifugal inline BELT drive
24 SG.EX.FAN-02 BOX-T 10/10 1 4250 500 1.5 KW /380 V/3/50hz Centrifugal inline BELT drive
25 TR.EX.FAN-01 AXN 12/56/630 R1 1 15000 500 4 KW /380 V/3/50hz Axial inline Belt drive drive
26 TR.EX.FAN-02 AXN 12/56/630 R1 1 15000 500 4 KW /380 V/3/50hz Axial inline Belt drive drive
wall mounted BELT DRIVE fans
27 AUX.S.FAN HA24DA 1 595 50 0.5 KW /220V/1/50hz
with sand trap louver
wall mounted BELT DRIVE fans
28 AUX.EX.FAN HA24DA 1 595 50 0.25 KW /220V/1/50hz
with shutter
29 WC.EX.FAN E-STYLO 150 1 170 50 0.09KW/220V/1/50hz wall mounted fans with shutter
wall mounted BELT DRIVE fans
30 LV.EX.FAN HA24DA 1 595 50 0.25 KW /220V/1/50hz
with shutter
wall mounted BELT DRIVE fans
31 LOC.EX.FAN HA24DA 1 510 50 0.25 KW /220V/1/50hz
with shutter
wall mounted BELT DRIVE fans
32 WS.EX.FAN HA24DA 1 425 50 0.25 KW /220V/1/50hz
with shutter
wall mounted BELT DRIVE fans
33 T.EX.FAN HA24DA 1 1190 200 0.5 KW /220V/1/50hz
with shutter
wall mounted BELT DRIVE fans
34 S.EX.FAN HA24DA 1 510 50 0.5 KW /220V/1/50hz
with sand trap louver
35 P.EX.FAN CC HT-402 9/8° 1 3060 250 0.55 KW /380 V/3/50hz Axial inline diret drive Smoke Fan
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Model:- AXN 12/56/710 R1
Ref:- F.A.FAN-01
Model:- AXN 12/56/710 R1
Ref:- F.A.FAN-01
Model:- AXN 12/56/710 R1
Ref:- F.A.FAN-01
Model:- AXN 12/56/560 R1
Ref:- F.A.FAN-02
Model:- AXN 12/56/560 R1
Ref:- F.A.FAN-02
Model:- AXN 12/56/560 R1
Ref:- F.A.FAN-02
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Model:- AXN 12/56/560 R1
Ref:-
Ref:-EX.FAN-03
PR.FAN-01,02
Model:- AXN 12/56/560 R1
Ref:- EX.FAN-03
Model:- AXN 12/56/560 R1
Ref:- EX.FAN-03
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Model:- AXN 12/56/1250 R1
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Ref:- PR.FAN-01,02
Model:- AXN 12/56/1120 R1
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Model:- AXN 12/56/1120 R1
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PR.FAN-01,02
Model CC-HT 562 9/24° TAG EX.F-01,02
Airflow required Static pressure required Diameter RPM Air density Temperature
[m3/h] 17,000 [Pa] 750 [m] 0.56 [RPM] 2880 [kg/m3] 1.225 [°C] 15
Effective airflow Effective static pressure Effective dynamic pressure Effective total pressure Nabs Motor
[m3/h] 17,191.41 [Pa] 767 [Pa] 230 [Pa] 997 [W] 6,724 [W] 7500.00
[%] 70.82 [m/s] 9.7 [N] 56.7 [m/s] 84.4 [dB(A)] 87 [dB(A)] 107
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Airflow required Static pressure required Diameter RPM Air density Temperature
[m3/h] 3,060 [Pa] 250 [m] 0.4 [RPM] 2880 [kg/m3] 1.225 [°C] 15
Effective airflow Effective static pressure Effective dynamic pressure Effective total pressure Nabs Motor
[m3/h] 3,228.63 [Pa] 278 [Pa] 31 [Pa] 310 [W] 411 [W] 550.00
[%] 67.48 [m/s] 3.6 [N] 3.9 [m/s] 60.3 [dB(A)] 74 [dB(A)] 95
Model CC-HT 402 9/8° TAG P.S.FAN
Airflow required Static pressure required Diameter RPM Air density Temperature
[m3/h] 3,060 [Pa] 250 [m] 0.4 [RPM] 2880 [kg/m3] 1.225 [°C] 15
Effective airflow Effective static pressure Effective dynamic pressure Effective total pressure Nabs Motor
[m3/h] 3,228.63 [Pa] 278 [Pa] 31 [Pa] 310 [W] 411 [W] 550.00
[%] 67.48 [m/s] 3.6 [N] 3.9 [m/s] 60.3 [dB(A)] 74 [dB(A)] 95
Technical Submittals
Supply and Exhaust fans
DYNAIR Certificate
CERTIFICATES
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@
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Management Service
CERTIFICATE
The Certification Body
of TUV SUD Management Service GmbH
certifies that
W tr€esffis
Maico Gulf LLC
P. O. Box - 9014, Plot No.P299 & 301, AI Ghail lndustrial park
Ras Al Khaimah, United Arab Emirates
ISO 9001:2008
are fulfilled. The certificate is valid until 2013-11-16
Certificate Registration No. 12100 32988 TMS
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Munich, 2010-11-29 oMS-TGA-ZM-07-92
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Technical Submittals
Supply and Exhaust fans
DESCRIZIONE DESCRIPTION
Ventilatori assiali intubati per applicazioni canalizza- Duct axial fans designed and certified for high
te progettati e omologati per l’evacuazione di fumi temperature smoke extraction.
ad alta temperatura. Particularly indicated in those applications that
Particolarmente indicati dove è richiesta un’asso- request an absolute conformity to high specifi-
luta conformità ad elevate specifiche in termini di cations in terms of pressure, air volume and ro-
pressione, di portata e di robustezza grazie ad una bustness thanks to an impeller highly resistant to
girante in grado di resistere a sollecitazioni mecca- mechanical strain at high temperature and high
niche ad alta temperatura ed elevati regimi rotazio- rotational modes such as 2 poles ø 630, 4 poles
nali come il 2 poli diametro 630, il 4 poli diametro ø 1250 and 6 poles ø 1600.
1250 e il 6 poli diametro 1600.
The series is suitable for running at the tempe-
La serie è idonea al funzionamento alla tempera- rature of +70°C and CE certified to F200, F300
tura di +70°C ed è certificata CE in classe F200, and F400 by the indipendent notified body TUM
F300 e F400 dal laboratorio terzo indipendente (Technischen Universität München) according
TUM (Technischen Universität München) secondo to EN12101-3 and guaranteed to operate at
la normativa EN12101-3 e garantita per funziona- 300°C for 2 hours by the indipendent notified
mento a 300°C / 2 ore dal laboratorio autonomo body APPLUS.
APPLUS.
CONSTRUCTION
COSTRUZIONE • Short casing in steel sheet, with fixing flanges
• Cassa in lamiera d’acciaio, con flange di fissag- manufactured according to UNI ISO 6580-EURO-
gio, realizzate a norma UNI ISO 6580 – EURO- VENT standard. Protected against atmospheric
VENT. Verniciata a polveri epossipoliestiriche. agents by epoxy paint.
F200 Certificato / Certificate nr 1511-CPD-310 • Girante con pale a profilo alare ad alte prestazio- • High performance axial impeller with aerofoil pro-
ni, completamente in fusione di lega d’alluminio. file blades, totally made in die-cast aluminium. Ba-
F300 Certificato / Certificate nr 1511-CPD-320 Bilanciata secondo ISO 1940. Angolo di caletta- lanced according ISO 1940. Variable pitch angle in
mento variabile da fermo. still position.
F400 Certificato / Certificate nr 1511-CPD-330 • Esecuzione 4 (accoppiamento diretto con girante • Execution 4 (with impeller directly coupled to mo-
a sbalzo) e flusso aria da girante a motore. tor with feet) and airflow from impeller to motor.
• Motore asincrono trifase a norme internazionali • Asynchronous three-phase motors according to
IEC 60034, IEC 60072, EMC 2004/108/CE, LVD international standards IEC 60034, IEC 60072,
2006/95/CE e marcato CE IP55, classe F o H, EMC 2004/108/CE, LVD 2006/95/CE, CE marked,
omologato F200, F300 o F400 secondo la Diretti- IP 55, class F or H, F200, F300 or F400 certified
va Europea EN 12101-3. according to the European Directive EN 12101-3.
F300/120
ACCESSORI ACCESSORIES
Certificato / Certificate nr 0370-CPD-1044 • Prolunga con portella d’ispezione (CCpro) • Extension with inspection door (CCpro)
• Boccaglio in aspirazione/mandata (CCbo) • Inlet cone (CCbo)
• Giunto antivibrante alta temperatura (CCga-HT) • High tempeeration flexible joint (CCga-HT)
• Rete di protezione piana (CCr) • Flat protection grid (CCr)
• Staffe di fissaggio (CCst) • Support feet (CCst)
• Controflange (CCf) • Counter-flange (CCf)
• Controflange con collare (CCfc) • Counter-flange with collar (CCfc)
• Silenziatori cilindrici (CCsa/CCsb) • Cylindrical silencers (CCsa/CCsb)
• Convogliatore verticale (Kit TAV-HT) • Roof terminal (Kit TAV-HT)
• Supporti antivibranti • Anti-vibration mounts
A RICHIESTA UPON REQUEST
• Prestazioni. • Performances.
• Cassa zincata a caldo. • Casing protected against the atmospheric
• Morsettiera esterna alta temperatura. agents by hot dip galvanizing.
• High temperature external terminal box.
DIMENSIONI Dimensions CC HT
G G N°E ØF N°E ØF
TIPO / TYPE A ØB ØC ØD E ØF G kg
CC-HT 400 230 400 450 496 8 12 430 30
CC-HT 450 230 450 500 546 8 12 430 38
CC-HT 500 250 500 560 598 12 12 440 39
CC-HT 560 250 560 620 658 12 12 440 42
ØD
ØD
ØB
16
Axial Fans with belt drive
$;1VHULHVšW\SH5DQG5
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Range
AXN 12/56.../R1 series:
11 sizes
1RPLQDO¢LPSHOOHUPP
.
Volume flow V max. 140,000 m3/h
7RWDOSUHVVXUHLQFUHDVH∆SWmax. 1,700 Pa
Range
AXN 12/56.../R2 series:
12 sizes
1RPLQDO¢LPSHOOHUPP
.
Volume flow V max. 560,000 m3/h
7RWDOSUHVVXUHLQFUHDVH∆SWmax. 800 Pa
Ventilation Fans
For Tender Specifications please refer to
www.trox-tlt.de – Download
VWHHOZLWKSUHVVHGDQGGULOOHGIODQJHV
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RXWSXWUDQJHFDQWKXVEHHDVLO\PDGH Characteristic curves for types AXN
š7KHUHTXLUHGRSHUDWLRQSRLQWPD\DOVREH 12/50/2240 and AXN 12/45/2500 upon
DGDSWHGE\SUDFWLFDOO\VWHSOHVVFKDQJHVRI request
URWDWLRQDOVSHHGYLDWKHYEHOWJHDUWUDQV-
PLVVLRQUDWLRSOHDVHZDWFKPRWRURXWSXW For ancillaries please refer to pages
š7KHLPSHOOHUPDWHULDOLVFDVWVROXPLQZLWK 2.9.15 to 2.9.19
WKHH[FHSWLRQRIWKHFODPSLQJVWUDSZKLFK
FRQVLVWVRI$/0J)$KLJKZHDWKHU For acoustic data please refer to page
DQGVHDZDWHUUHVLVWDQFHLVWKXVHQVXUHG 2.9.13
7
7
7
1800 0.7 1800
0.7
6
0.7
6
0.7
1600 1600
5
5
0.7
0.7
1400 1400
9
0.6
9
Fan speed
Fan speed
Tip speed
Tip speed
1250 1250
0.6
u2 [m/s]
u2 [m/s]
Lw [dB]
Lw [dB]
n [rpm]
n [rpm]
1
1120 1120
1
0.6
0.6
1000 1000
5
5
0.5
0.5
900 900
7
9
800 800
0.4
0.4
710 4000 84 103 710 3550 84 104
630 630
560 3550 75 101 560 3150 75 102
500 500
450 3150 67 98 450 2800 67 99
400 400
Total pressure increase ∆ pt [Pa]
7
355 355
0.5
3
8
0.5
0.5
315 315
4
0.5
7
0.5
224 2240 49 90 224 2000 49 91
2
7
0.5
0.5
200 200
2
0.5
3
180 2000 44 87 180 1800 44 89
0.5
8
0.4
6
160 160
0.4
84 1600 39 86
2
2
0.4
8
7
4
125 125
0.3
0.3
0.3
For max. motor frame sizes
5600
6300
7100
8000
9000
10000
11200
12500
14000
16000
18000
20000
4500
5000
5600
6300
7100
8000
9000
10000
11200
12500
14000
16000
please refer to dimension
Volume
. flow Volume
. flow
V [m3/h] V [m3/h]
10
11.2
12.5
14
16
18
20
22.4
25
28
31.5
35.5
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
charts
63
125
160
200
250
400
500
2000 2000
0.7 =
η
8
7
1800 1800
8
0.7
0.7
6
6
0.7
0.7
1600 1600
5
6
0.7
0.7
1400 1400
9
Fan speed
Fan speed
0.6
0
Tip speed
Tip speed
1250 1250
0.7
u2 [m/s]
u2 [m/s]
Lw [dB]
Lw [dB]
n [rpm]
n [rpm]
1120 1120
1
1
0.6
0.6
1000 1000
0.4 0.55
6
0.5
900 900
9
800 800
0.4
500 500
450 2500 67 100 450 2240 67 101
400 400
8
Total pressure increase ∆ pt [Pa]
2240 60 98 2000 60 99
0.6
355
4
355
8
0.6
0.6
5
0.6
315 315
280 2000 54 95 280 1800 54 97
7
250 250
0.6
3
1600 49 94
0.6
1800 49 93
0.6
224 224
3
0.6
200 200
1
8
0.6
1600 44 90 1400 44 91
0.5
180 180
3
0.5
160 160
1
0.5
1400 39 87 1250 39 88
9
140 140
6
0.4
0.4
3
1
125 125
0.4
0.4
For max. motor frame sizes
9000
10000
11200
12500
14000
16000
18000
20000
22400
25000
28000
31500
please refer to dimension
Volume
. flow Volume
. flow
V [m3/h] V [m3/h]
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
charts
63
125
160
200
250
400
500
63
125
160
200
250
400
500
[Pa] [Pa]
2000 2000
0.7 =
0.7 =
8
8
1800 1800
0.7
0.7
6
0.7
0.7
1600 1600
6
0.7
0.7
1400 1400
0
0.7
0.7
Fan speed
Fan speed
1250 1250
Tip speed
Tip speed
u2 [m/s]
u2 [m/s]
Lw [dB]
Lw [dB]
n [rpm]
n [rpm]
1120 1120
1
1
0.6
0.6
1000 1000
6
6
900 900
0.5
0.5
9
800 800
0.4
0.4
710 2500 84 107 710 2240 84 108
630 630
560 2240 75 105 560 2000 75 106
500 500
450 2000 67 102 450 1800 67 104
4
400 400
0.7
0
4
Total pressure increase ∆ pt [Pa]
1800 60 100
0.7
0
355 355
0.7
315 315
280 1600 54 97 280 1400 54 98
2
8
0.7
0.6
2
250 250
0.7
8
0.6
6
0.6
2
0.6
200 200
1250 44 92 1120 44 93
9
180 180
0.5
7
0.5
160 160
4
0.5
1120 39 89 1000 39 91
0
140 140
0.5
6
5
0.4
125 125
0.4
For max. motor frame sizes
14000
16000
18000
20000
22400
25000
28000
31500
35500
40000
45000
50000
please refer to dimension
Volume
. flow Volume
. flow
V [m3/h] V [m3/h]
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
Flow velocity c2 [m/s] Flow velocity c2 [m/s]
Ventilation Fans
charts
charts
63
125
160
200
250
400
500
63
125
160
200
250
400
500
Dynamic pressure pd Dynamic pressure pd
[Pa] [Pa]
2000 2000
Total acoustic power level
0.7 =
η
8
η
8
8
8
1800 1800
0.7
0.7
6
0.7
0.7
1600 1600
6
6
0.7
0.7
1400 1400
0
0
0.7
0.7
Fan speed
Fan speed
Tip speed
Tip speed
1250 1250
u2 [m/s]
u2 [m/s]
Lw [dB]
Lw [dB]
n [rpm]
n [rpm]
1120 1120
1
1
0.6
0.6
1000 1000
6
0.5
900 900
0.5
800 800
9
9
0.4
0.4
500 500
450 1600 67 105 450 1400 67 105
400 400
7
0.7
6
0.7
Total pressure increase ∆ pt [Pa]
0.7
355 355
0.7
315 315
280 1250 54 99 280 1120 54 100
5
4
0.7
0.7
250 250
4
5
0.7
0.7
0.6
0.6
200 200
1000 44 94 900 44 96
0
180 180
9
0.6
0.5
160 160
5
4
0.5
0.5
125 125
0.4
0.4
For max. motor frame sizes
22400
25000
28000
31500
35500
40000
45000
50000
56000
63000
71000
80000
please refer to dimension
Volume
. flow Volume
. flow
V [m3/h] V [m3/h]
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
800 35.5
charts
125
160
200
250
400
500
63
125
160
200
250
400
500
[Pa] [Pa]
0.7 8
8
1800 0.7 1800
8
6
0.7
6
1600 1600
0.7
6
0.7
5
0.7
1400 1400
0
0.7
0
Fan speed
Fan speed
Tip speed
Tip speed
1250 1250
0.7
u2 [m/s]
u2 [m/s]
Lw [dB]
Lw [dB]
n [rpm]
n [rpm]
1120 1120
1
0.6
0.6
1000 1000
0.4 0.56
6
900 900
0.5
800 800
9
9
0.4
710 1600 84 112 710 1400 84 112
630 630
560 1400 75 109 560 1250 75 110
500 500
450 1250 67 107 450 1120 67
105
7
400 400
0.7
7
7
0.7
0.7
7
Total pressure increase ∆ pt [Pa]
0.7
355 355
315 315 103
280 1000 54 101 280 900 54
6
6
0.7
0.7
5
250 250
0.7
5
100
0.7
224 900 49 99 224 800 49
9
0.6
9
0.6
200 200
180 800 44 96 180 710 44 97
0
0.5 .60
0.6
0
160 160
5
5
0.5
9
8
125 125
0.4
0.4
For max. motor frame sizes
35500
40000
45000
50000
56000
63000
71000
80000
90000
28 100000
630 31.5 112000
800 35.5 125000
please refer to dimension
Volume
. flow Volume
. flow
V [m3/h] V [m3/h]
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
28
630 31.5
10
80 11.2
100 12.5
14
16
18
20
315 22.4
25
Flow velocity c2 [m/s] Flow velocity c2 [m/s]
charts
charts
63
125
160
200
250
400
500
63
125
160
200
250
400
500
Dynamic pressure pd Dynamic pressure pd
[Pa] [Pa]
2000 2000
Total acoustic power level
η
8
η
8
1800 1800
8
8
0.7
0.7
6
6
0.7
0.7
1600 1600
6
6
0.7
0.7
1400 1400
0
Fan speed
Fan speed
0
Tip speed
Tip speed
1250 1250
0.7
0.7
u2 [m/s]
u2 [m/s]
Lw [dB]
Lw [dB]
n [rpm]
n [rpm]
1120 1120
1
1
0.6
0.6
1000 1000
6
6
0.5
0.5
900 900
9
800 800
9
0.4
0.4
500 500
450 1000 67 108 450 900 67 110
400 400
7
8
0.7
0.7
Total pressure increase ∆ pt [Pa]
800 60 107
7
900 60 106
0.7
355 355
0.7
315 315
280 800 54 104 280 710 54 104
6
6
0.7
0.7
250 250
5
6
0.7
0.7
0.7
0.6
200 200
180 630 44 98 180 560 44 99
1
0
0.6
0.6
160 160
5
6
0.5
0.5
125 125
0.4
0.4
For max. motor frame sizes
56000
63000
71000
80000
90000
18 100000
20 112000
315 22.4 125000
25 140000
28 160000
630 31.5 180000
800 35.5 200000
please refer to dimension
Volume
. flow Volume
. flow
V [m3/h] V [m3/h]
10
80 11.2
100 12.5
14
16
18
20
10
80 11.2
100 12.5
14
16
charts
63
125
160
200
250
400
500
63
125
160
200
250
400
500
9HQWLODWLRQ)DQVşş 06/2013 – en
Axial Fans with belt drive
AXN 12/56 series
&KDUDFWHULVWLF&XUYHVš7HFKQLFDO'DWD
AXN 12/56/1600/R2 AXN 12/56/1800/R2
Casing: clear width = 1587 mm Casing: clear width = 1780 mm
For calculation of For calculation of
Moment of inertia J = 17.25 kgm2 power requirement at Moment of inertia J = 28.75 kgm2 power requirement at
Outlet cross section A2 = 1.98 m2 shaft [Pw] please refer Outlet cross section A2 = 2.49 m2 shaft [Pw] please refer
to page 1.2.8 to page 1.2.8
Blade pitch angle = 23° Blade pitch angle = 23°
No. of blades = 12 NOTE: please watch No. of blades = 12 NOTE: please watch
Type R1 Type R2 Type R1 Type R2
Measured with duct length 2.5 D max. power limits Measured with duct length 2.5 D max. power limits
not available max. 110 kW not available max.132 kW
2000 2000
0.7 =
0.7 =
η
8
8
8
1800 1800
0.7
0.7
6
0.7
0.7
1600 1600
6
6
0.7
0.7
1400 1400
0
0
Fan speed
Fan speed
0.7
Tip speed
1250 1250
Tip speed
0.7
u2 [m/s]
u2 [m/s]
Lw [dB]
n [rpm]
Lw [dB]
n [rpm]
1120 1120
1
0.6
1
0.6
1000 1000
6
0.5
6
900 900
0.5
9
800 800
0.4
0.4
710 1000 84 115 710 900 84 117
630 630
560 900 75 113 560 800 75 114
500 500
450 800 67 111 450 710 67 111
8
8
400 400
0.7
0.7
8
8
0.7
0.7
Total pressure increase ∆ pt [Pa]
280 280
0.7
6
0.7
6
6
0.7
250 250
0.7
224 560 49 103 224 500 49 104
0
0
0.7
0.7
200 200
500 44 100 450 44 102
1
180 180
1
0.6
0.6
160 160
6
6
0.5
0.5
9
125 125
0.4
0.4
For max. motor frame sizes
For max. motor frame sizes
71000
80000
90000
14 100000
16 112000
18 125000
20 140000
315 22.4 160000
25 180000
28 200000
630 31.5 224000
800 35.5 250000
90000
80 11.2 100000
100 12.5 112000
14 125000
16 140000
18 160000
20 180000
315 22.4 200000
25 224000
28 250000
630 31.5 280000
800 35.5 315000
please refer to dimension
Volume flow
please refer to dimension
Volume
. flow .
V [m3/h] V [m3/h]
10
80 11.2
100 12.5
10
Ventilation Fans
Dynamic pressure pd
charts
Dynamic pressure pd
charts
63
125
160
200
250
400
500
63
125
160
200
250
400
500
[Pa] [Pa]
AXN 12/56/2000/R2
Casing: clear width = 1997 mm
For calculation of
Moment of inertia J = 43.75 kgm2 power requirement at
Outlet cross section A2 = 3.13 m2 shaft [Pw] please refer
to page 1.2.8
Blade pitch angle = 23°
No. of blades = 12 Type R1 Type R2 NOTE: please watch
max. power limits
Measured with duct length 2.5 D not available max.132 kW
2000
Total acoustic power level
0.7 =
η
8
8
1800
0.7
6
0.7
1600
6
0.7
1400
0
0.7
Fan speed
Tip speed
1250
u2 [m/s]
Lw [dB]
n [rpm]
1120
1
0.6
1000
6
0.5
900
800
9
0.4
500
450 630 67 112
8
400
0.7
8
Total pressure increase ∆ pt [Pa]
0.7
250
6
0.7
200
180 400 44 102
1
0.6
160
6
0.5
125
0.4
For max. motor frame sizes
10 112000
80 11.2 125000
100 12.5 140000
14 160000
16 180000
18 200000
20 224000
315 22.4 250000
25 280000
28 315000
630 31.5 355000
800 35.5 400000
please refer to dimension
Volume
. flow
V [m3/h]
Dynamic pressure pd
charts
63
125
160
200
250
400
500
[Pa]
ISPEZIONE
INSPECTION Dx-A2
Dx-A1 Dx-A1b Dx-A3
DX
ISPEZIONE
INSPECTION Sx-A1 Sx-A1b Sx-A2 Sx-A3
SX
202
Ps ( mm/H2O )
Tipo 10 15 20 25 30 35 40 45 50 55
Tipe Q C
m3/h m/sec rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw rpm Pm Lw
kW dB(A) kW dB(A) kW dB(A) kW dB(A) kW dB(A) kW dB(A) kW dB(A) kW dB(A) kW dB(A) kW dB(A)
750 4,3 830 0,37 56 1018 0,37 59 1176 0,37 64 1313 0,37 66 1435 0,37 70 1547 0,37 73
1000 5,8 837 0,37 60 1017 0,37 65 1174 0,37 69 1314 0,37 71 1440 0,37 73 1555 0,37 74 1662 0,37 75
7/7
1500 8,6 924 0,37 67 1060 0,37 71 1192 0,37 72 1319 0,37 73 1439 0,37 74 1553 0,37 75 1660 0,75 77 1762 0,75 78 1858 0,75 80 1949 0,75 81
2000 11,5 1073 0,37 74 1176 0,37 75 1278 0,37 76 1379 0,75 77 1480 0,75 78 1578 0,75 79 1675 0,75 80 1769 0,75 81 1860 0,75 81 1948 0,75 82
1000 3,6 663 0,37 60 842 0,37 64 1000 0,37 66 1217 0,37 68 1265 0,37 68 1379 0,37 69
9/9 2000 7,1 697 0,37 62 814 0,37 66 923 0,37 67 1027 0,37 68 1129 0,37 69 1228 0,37 69 1325 0,75 70 1419 0,75 71 1510 0,75 72 1599 0,75 73
3000 10,7 820 0,37 70 917 0,75 71 1005 0,75 72 1087 0,75 73 1164 0,75 74 1239 0,75 74 1312 0,75 75 1384 0,75 76
2000 7,3 587 0,37 61 707 0,37 63 825 0,37 64 933 0,37 66 1031 0,37 67 1123 0,75 68 1208 0,75 69 1287 0,75 70 1362 0,75 72 1433 1,10 74
10/10 3000 10,9 697 0,37 67 726 0,37 69 820 0,37 70 910 0,75 71 997 0,75 72 1080 0,75 73 1160 0,75 74 1237 0,75 75 1311 1,10 76 1381 1,10 77
4000 14,5 832 0,75 72 797 0,75 73 871 0,75 74 944 0,75 74 1015 0,75 75 1085 1,10 75 1154 1,10 76 1221 1,10 77 1286 1,10 77
4000 8,2 552 0,75 67 646 0,75 68 730 0,75 70 808 0,75 71 881 0,75 72 951 0,75 73 1017 1,10 73 1081 1,10 74 1142 1,10 75 1201 1,50 76
PRESTAZIONI Performance
12/12 5000 10,3 592 0,75 70 680 0,75 71 758 0,75 72 830 1,10 73 897 1,10 73 960 1,10 74 1021 1,10 74 1080 1,50 75 1137 1,50 76 1192 1,50 77
18/18
14000 14,6 490 2,20 76 537 2,20 77 579 3,00 77 620 3,00 78 658 3,00 78 696 4,00 78 732 4,00 79 767 4,00 79 802 4,00 79 836 5,50 80
16000 16,7 533 3,00 78 577 3,00 79 616 4,00 80 654 4,00 80 690 4,00 81 724 5,50 82 758 5,50 82 790 5,50 82 822 5,50 82 854 5,50 83
Lp: livello di pressione sonora rilevato a 1 m - Lp: sound pression level measured at 1 m
16000 10,9 423 4,00 78 467 4,00 79 508 4,00 79 548 4,00 80 587 4,00 80 625 4,00 81 661 4,00 81 697 5,50 82 732 5,50 83 765 5,50 84
Frequenza 50Hz – Temperatura dell’aria 15°C – Pressione barometrica 760 mm Hg – Peso specifico dell’aria 1,22 Kg/m3
18000 12,3 454 4,00 80 495 4,00 80 533 4,00 81 569 4,00 81 605 4,00 82 640 5,50 82 674 5,50 83 707 5,50 83 740 5,50 84 772 7,50 85
500 20000 13,6 525 4,00 80 560 5,50 81 594 5,50 82 627 5,50 82 659 5,50 83 691 7,50 84 722 7,50 84 753 7,50 85 783 7,50 86
22000 15 556 5,50 83 589 5,50 83 621 7,50 84 652 7,50 84 682 7,50 84 712 7,50 85 741 7,50 85
24000 16,4 588 7,50 85 620 7,50 85 650 7,50 85 679 7,50 85
22000 12 394 4,00 80 430 4,00 80 464 4,00 81 496 5,50 81 527 5,50 82 558 5,50 83 587 7,50 83 616 7,50 84 645 7,50 85 672 7,50 86
24000 13 417 5,50 81 451 5,50 82 483 5,50 82 513 5,50 83 543 7,50 83 571 7,50 84 599 7,50 85 627 7,50 85 653 9,20 86 680 9,20 87
560
26000 14,1 473 5,50 82 503 7,50 82 532 7,50 83 560 7,50 83 587 7,50 84 613 9,20 85 639 9,20 85 665 9,20 86
28000 15,2 495 7,50 83 524 7,50 84 552 7,50 84 578 9,20 84 604 9,20 85 629 9,20 86
26000 11,3 369 5,50 76 400 5,50 77 430 5,50 79 460 5,50 79 489 7,50 80 517 7,50 80 544 7,50 81 571 7,50 82 567 9,20 83
28000 12,1 383 5,50 77 413 5,50 78 441 7,50 80 469 7,50 80 496 7,50 81 523 7,50 81 549 9,20 82 575 9,20 83 600 9,20 84
630
30000 13 398 5,50 79 426 7,50 80 453 7,50 81 480 7,50 81 505 7,50 82 531 9,20 83 556 9,20 83 580 9,20 83 604 11,00 84
32000 13,9 414 7,50 80 440 7,50 81 466 7,50 82 491 9,20 82 516 9,20 83 540 11,00 83 564 11,00 84 587 11,00 85 610 11 85
ATTENZIONE: Il livello di pressione Sonora ( Lp ) a m 1,00 è deducibile , con approssimazione , sottraendo 7 dB per una installazione in am-
ATTENTION: The sound pressure level ( Lp ) at 1,00 m is deducted , with approximation , subtrahend 7 dB for installazion in riverberating
BOX-T
203
sez.
pag.
3
9
DIMENSIONI Dimensions BOX-T
G
C E D E 70
H
F
B A
TIPO A B H C D E F G kg
TYPE
BOX-T 7/7 700 600 500 220 230 185 220 60 45
BOX-T 9/9 800 650 560 260 300 175 240 60 60
BOX-T 10/10 800 650 610 290 330 160 260 60 80
BOX-T 12/12 950 700 700 340 400 150 300 60 100
BOX-T 15/15 1100 900 790 400 470 215 320 70 120
BOX-T 18/18 1265 1100 920 480 560 270 370 70 165
BOX-T 500 1400 1200 1110 630 630 285 410 70 195
BOX-T 560 1650 1350 1220 700 700 325 450 70 350
BOX-T 630 1760 1500 1350 800 800 350 480 70 460
Dimensioni in mm / Dimensions in mm
D
sez. 9
pag. 4
A
TIPO 1 2 3
TYPE A B C D
204
Technical Submittals
Supply and Exhaust fans
EN 2 .............................................13
FR 3 .............................................23
DE 4 .............................................33
ES 5 .............................................43
PT 6 .............................................53
NL 7 .............................................63
PL 8 .............................................73
TR 9 .............................................83
Pag. 2
ENGLISH
TABLE OF CONTENTS
1. GENERAL INFORMATION
2. DESCRIPTION AND TECHNICAL FEATURES OF FANS
3. GENERAL SAFETY WARNINGS
4. TRANSPORT, ACCEPTANCE AND STORAGE
5. INSTALLATION AND START-UP
6. MAINTENANCE AND CLEANING
7. STOP AND DRAINAGE
8. DISPOSAL
9. OPERATING PROBLEMS
1. GENERAL INFORMATION
Carefully read the instructions contained in this manual.
Special attention should be paid to the sections following the wording WARNING as, if not complied with, can cause
injuries to people and/or damages to the fan.
Note: store the manual for future reference. We reserve the right to improve and make changes to the manual, products and ac-
cessories without any obligation to update previous productions and manuals. This manual, which applies to all ranges of fans, is
suppl i
ed compl et
e wit
h t
he TECHNI CAL SHEET/ ADDENDUM of the specifi
c r
ange.
Pag. 13
ENGLISH
calcul ated without the risk
of burning the mot or as t
hey i
nher ently do not si
gnifi
cantly i
nc reas e the
fl
ow rate when t
he cir
cui t
r
esist
ance is reduced. These fans draw the maximum power when they approach the highest performance value. It is recommended to
install on the circuit a regulating shutter, to be set up when starting the system. For further information, please read the technical
catalogues.
AXIAL FANS
Axi al
fans feat ure
an axial
air
fl
ow in a “
cros s
fl ow” confi gurat i
on. Thei r
per
formanc e i
s sui
table f
or medi um or
hi gh air
fl
ows and
for medium or high pressures. The performance of each fan is shown in the technical catalogues. The range of axial fans includes
standard versions, suitable to handle clean or slightly dusty air with a temperature between -20°C and +40°C, or special versions.
Such features are described in the technical catalogues and in the enclosed technical datasheet, which must be consulted to
identify t
he suitabi
lit
y of
the f
an to handl e
the fl
ui d
treat ed by the pl ant where t
he fan wil
l
be inst
all
ed. Bas ed on thei r constr
uct
ion,
they can essentially be divided in two types:
Ducted axial fan: consisting of an impeller and a motor mounted in a cylindrical casing; the fan is driven directly from the motor
(direct coupling) or by means of pulleys and belts (indirect coupling)
Wall-mounted axial fan: with directly coupled impeller and motor mounted on a panel or ring.
For further information, please consult the technical catalogues.
SAFETY GRIDS
WARNI NG: The manuf act urer cannot
know the type of
fi
nal
inst allati
on and t
her efore suppl ies the guards (for i
nl et and/
or
out let)
on cust omer ’s request , who is responsi ble f
or
assessi ng t
he system safe condi tions. Shoul d other types of
guar ds be requi red,
the fi nal
inst aller,
or whoever
act s
on his behal f,
must
car ry out a r
isk assessment
speci fi cally related
to the type of installation required and therefore insert the suitable safety systems according to the type of application.
In order to ensure full compliance with Machine Directive 2006/42/EC these systems must be well built, in order to avoid
any ri
sk of i
nj ury and must
be fi xed secur ely by requi ri
ng a speci al
tool to remove them.
The provision of saf ety
gr ids changes the aeraul i
c
ef fi
ciency of
the fan:
all
l
oss es of load,
including those generated by the s
afety
grids or by other accessories, must be assessed at the design stage according to the speed, the air density, the temperature and
all other issues which contribute to change their impact in the system.
Bot h t
he fi
nal user and t he installer mus t
take into account
other
types of r
isks, mor e specifi
call
y t
hose caused by foreign bodies
entering the fan, or by mixtures different from those allowed. It is also necessary to take into account other risks during the routine
and unscheduled maintenance operations, which must be carried out safely, by disconnecting or isolating the motor power sup-
pl y,
with suitable s afety dev ices and wi t
h other precaut i
ons
speci fi
ed in mor e detail
s in t
he fol
lowi ng secti
ons, which list
the safety
warnings and maintenance sections.
WARNING! Fitting safety grids does not fully avoid foreign bodies from entering the fan. If hazardous bodies or particles
should get mixed up with the treated air, the user must carry out a full risk assessment able to identify their possible dimensions;
if the diameter of the standard safety grid is not enough to ensure the minimum safety requirements, the user must take all the
precautionary measures required to avoid any residual risk.
WARNI NG: Per iodi cally check the ef fi
ciency of the guards; shoul d they become faulty or
too wor n whi ch coul d nega
tively affect their operation, they must be replaced. After the installation, all the main technical features of the fan must be
checked (that the guards have not been removed and/or damaged and/or changed) and, if necessary, a global risk assessment
for the fan in relation to its application.
Pag. 14
ENGLISH
Overspeed
Overtemperature
NOISE
The fan noise levels are stated in dB(A) and are shown in the technical datasheet (enclosed).
WARNING: The user may detect different values from those shown according to the fan operating environment. It is al-
ways recommended to isolate the fan from the ground and from the ducting with antivibration mountings and couplings and, when
neces sar y, pr
ovi de
effective soundproofi ng systems i
n or der t
o pr
otect staff
healt
h.
The user and the employer must comply with current legislation in terms of assuring daily protection from excessive noise to all
operators (as required by current European and national standards) and, if needs be, to require as mandatory the use of personal
protective equipment (
ear defenders,
etc.)
according
to the ov eral
l
sound pressur
e l
ev el i
dent i
fi
ed in
a singl
e wor king
ar ea and t
o
the daily levels operators are exposed to.
MECHANICAL RISKS
Ther e
are no mec hanical
r i
sks. The fan is mechani c al
ly pr ot
ec ted by
acc ident preventing fi
xed of r
emovabl e guards fi
tted to all
moving parts, in compliance with standards UNI 10615.
The material inlet and outlet openings are protected by the installer or by a grille which avoids people from coming into contact
with moving parts or by another device. In any case, for all maintenance operations, and after making the machine safe, it is com-
pul sory
for
the oper ator
to use personal
protective equipment . I
t i
s f
orbidden to st op t
he fan before
the fl
uid i
ns i
de i
t
has r
eached a
temperature lower than 60°C, to avoid excessive heat from damaging the motor or the monobloc. Should it be impossible to reach
this temperature, external cooling systems must be provided. When the fan is not working, if its internal temperature increases,
the user must use all means available to reduce the temperature to values lower than 60°C before starting up the fan.
Before starting up the fan, make sure all guards are correctly installed. The inspection door must be removed only with special
tools and only when the fan has been stopped.
The maintenance operations must be carried out in totally safe conditions by disconnecting the fan from the motive power. The
manufacturer shall not be responsible for damages to things or injuries to people caused by missing safety devices if, at the time
of ordering, t
he Cust omer does not
spec ifi
cal
ly require them.
ACCEPTANCE
All fans are t
es t
ed, balanced and i
nspected before shi
pping.
The f
an i
s i
denti
fi ed from the dat a pri
nt ed on the i
dent i
fi
cati
on l
abel
affi xed to the f
an i
tself
. The fans ar
e suppli
ed with a
legal
ly
requi r
ed warr
ant y.
The warrant y starts f
rom t
he deliver
y
dat e and
covers all faults caused by poor workmanship or construction faults. If, when the goods are received, damages are noticed, they
must be immediately reported to the haulier and to the manufacturer: the manufacturer shall not be held responsible for damages
caused during transport. Damaged fans should not be used or repaired, as this would make all warranties void. Check that the fan
matches with the order (design, rotation, power and polarity of the motor installed, accessories, etc.); no non conforming returns
will be accepted after installation has taken place.
WARNING: The range of fans is complete with all safety devices in compliance with current standards, available on re-
quest (see technical datasheet). The manufacturer shall not be responsible for damages to things and injuries to people
caused by missing safety devices, nor shall it be responsible for any damages caused by misuse and/or failure to adhere
to the instructions described in this manual.
STORAGE
Avoid the fan from being subject to knocks, which could damage it.
Resistance to chemicals: environments containing corrosive substances, however slight, must be avoided.
It is essential to avoid that the fan impeller is not operational for long periods of time, both when stored and whilst the system
where the fan will be built in is set up. During these periods of time, periodically check the fan by manually turning it to avoid
Pag. 15
ENGLISH
bearing damage. The manufacturer shall not be responsible for damages to drive parts caused by prolonged fan inactivity. Do
not store fans near machines which generate vibrations, to avoid the bearings from being subject to the same type of stresses.
Special care must be taken when handling large impellers or shafts, if they are received disassembled for transport reasons, to
avoid balancing problems.
In case of prolonged storage, ensure the fan is protected from dust, humidity and ultraviolet rays.
Pag. 16
ENGLISH
multiplier, the whole electrical system must therefore be sized in relation to the duration and start-up power inputs.
ELECTRICAL CONNECTION
WARNI NG: The electrical connect ion must be carried out by qual i
fi ed staff
.
Check that the power voltage values printed on the motor nameplate match with the data on the power line it is connected to. To
connect the motor, refer to the electrical diagram included in the connection box.
The user must electrically connect the fan to earth: a correct earthing of the motor and the controlled machine avoids tensions and
eddy c urr
ents i
n t
he bear ings. It
i
s recommended that the mot ors
cont roll
ed by means of an el
ect ri
c f
requency
inver ter
are fi
tt
ed
with PTC protection thermistors against motor overtemperatures. Using electrical frequency converters can increase vibrations
and noise levels.
WARNING: in case a fan is installed away from the control panel and/or location, a service multipole switch must be
provided near the fan itself (accessory supplied on request). In fact, routine maintenance operations may require the fan guards
to be removed. Given the high risk associated to this condition, in compliance with Standard EN ISO 12499 relating to fan me-
chani cal safety
, another switch must be fi t
ted near the fan t
o allow mai ntenance engineer s t
o di r
ectl
y control
the power
supply
connected to the fan.
Select the safety system and the power cables (voltage reduction during the start-up stage must be less than 3%) according to the
techni cal
features
printed on t
he mot or namepl ate. I
n the event of fi
re, the r
ange of
fumes and heat
extract
or f
ans mus t be fi
t
ted
with an automatically and separately activated safety electrical system. Make the connection according to the diagram shown on
the namepl ate
or cont ai
ned in
the t
er mi nal box. Ti
ghten t
he nut s fi
tt
ed on the t
ermi nals
,
cabl e
ends and power cables to t
he torque
value (Nm) shown below.
Terminal M4 M5 M6 M8 M 10 M 12 M 14 M 16
Steel 2 3,2 5 10 20 35 50 65
Brass 1 2 3 6 12 20 35 50
Do
not
i
nser
t
was
her
s or
nut
s bet
ween
mot
or
cabl
e ends
and
i
nput
cabl
es
ends
(fi
gur
e bel
ow)
.
WARNING: it is compulsory for the installer to connect the fan to the electrical power supply and to install it in the envi-
ronment where it will be used in compliance with current standards (IEC 60364). Thermal cutouts: check the type of cutout
installed before carrying out the connection; for thermistors, a special release relay is required.
WARNING: To use thermal cutouts, take the required measures in order to avoid hazards associated with a sudden re-
start. Any anti condensation resistors (heaters) must be supplied by separate power lines. They cannot be powered with the motor
in operation. Do not connect the motor in case of doubts on how to interpret the connection diagram or, if the connection diagram
is missing, contact the manufacturer. All motors used are full voltage direct start type or delta-triangle start type for powers higher
than 5.5kW. In any case, the connection diagram provided with the motor is the diagram to be followed, which is inside the motor
connection box.
START-UP
OPERATIONS TO CARRY OUT BEFORE START-UP:
Check the tightness of all nuts and bolts (with special attention to the locking screws of the impeller on the shaft, of the motor and
the mountings) and the alignment.
Check that the fan blade turns freely by turning it manually.
Chec k that
any s hutt
er s
or fl
ow rat e r
egul ators
ar e i
n t
he open pos it
ion f
or axial
fans , closed for
centrif
ugal f
ans . Dur i
ng t
he st
art
up stage, this operation avoids dangerous motor overloads.
Check the lubrication of moving parts.
For indirectly driven fans, check the belt tension, as shown in the technical datasheet.
Chec k the
ins ulation resi
stanc e bet ween the
windi ngs and earth, whi ch mus t
be, with winding at
25°C,
hi gher
than 10MΩ. Lower
values normally indicate that there is condensation in the windings. Should this happen, ask a specialised company to dry it.
WARNING: Do not touch the terminals during and immediately after the measurement as the terminals are live.
Note the impeller direction of rotation shown by the arrow (if provided) located on the impeller blades or on the fan itself.
The installer must interface the machine with the required start-up/stop controls, emergency stop, reset after an emergency stop
by complying with current standards (EN 60204-1, EN 1037, EN 1088, EN 953).
WARNI NG: The fan frame must be ear thed; further mor e, it must be ver i
fi
ed that
all
its component s have the same po
tential.
The installer must connect the fan to the earthing circuit and check the potential is effectively the same on all its components
before starting the machine.
OPERATIONS TO BE CARRIED OUT AFTER START-UP:
Check that the direction of rotation matches with the direction shown by the arrow.
Chec k that t
he input c ur
rent does not exc eed the current
s hown on t
he pr oduct ident ifi
cati
on l
abel and/ or
mot or namepl ate.
To
have a reliable information, allow a reasonable period of stabilising time. In the delta/triangle connection, the reading must be car-
Pag. 17
ENGLISH
ried out upstream of the change-over switch; if this is not possible, detect the live current on any of the six wires at the terminal box
and multiply this value by 1,73. Avoid consecutive start-ups of the motor as this would cause continuous overloads, and overheat
the electrical parts. Before start-up, allow enough time to cool down.
Chec k the bear i
ng temper atures after t
he fi
r
st
hour s of operation,
as these are t
he mos t cr
it
ical. If
necess ary, s t
op the f
an and
restart it only after reaching the ambient temperature. Then check that the temperature is lower than the previously measured
temperature.
By means of a vibrometer, check that the vibrations are not excessive by referring to the following paragraph.
After a few hours of operation, check that the vibrations have not slackened the tightness of the nuts.
T
abl
e 1
– Fan
appl
i
cat
i
on
cat
egor
ies
T
abl
e 2
– vi
brat
i
on
l
imi
ts
for
t
est
s c
arr
ied
out
in situ
Condition Application Hard mounting Flexible mounting
category mm/s mm/s
peak r.m.s. peak r.m.s.
Start-up BV-1 14,0 10 15,2 11,2
BV-2 7,6 5,6 12,7 9,0
BV-3 6,4 4,5 8,8 6,3
BV-4 4,1 2,8 6,4 4,5
BV-5 2,5 1,8 4,1 2,8
Alarm BV-1 15,2 10,6 19,1 14,0
BV-2 12,7 9,0 19,1 14,0
BV-3 10,2 7,1 16,5 11,8
BV-4 6,4 4,5 10,2 7,1
BV-5 5,7 4,0 7,6 5,6
Stop BV-1 Note 1 Note 1 Note 1 Note 1
BV-2 Note 1 Note 1 Note 1 Note 1
BV-3 12,7 9,0 17,8 12,5
BV-4 10,2 7,1 15,2 11,2
7,6 5,6 10,2 7,1
Note 1 The switching off levels for fans belonging to BV-1 and BV-2 grade application must be established according to
their history
I
t
is
recommended
to
use
the
“r
.m.
s.”
val
ues
– Val
ues
in
mm/
s unfi
lter
ed
Pag. 18
ENGLISH
6. MAINTENANCE AND CLEANING
Mai nt enance operations of f
ans are r
elati
vely si
mpl e,
but t
hey sti
ll
requi re routi
ne operations aimed to mai ntai
n t
hei r
effi
c i
ency of
al l t
hei r
component s and to avoid damages which woul d negati
vely af f
ec t t
heir
good wor king or der and peopl e’s safety.
The inter
val of maintenance operations depends on the fan effective operating conditions. In ideal and continuous operating conditions, it
is advi sable to subject t
he fan to a mai ntenanc e oper ation aft
er t
he fi
rst 100 hours
of
oper ati
on,
then ever y 3000 hour s f
or di
rec tl
y
coupled fans.
If the technical datasheet contains a table summarising the planned maintenance operations which states the frequency they
should be carried out at, strictly follow these instructions. Before starting any maintenance operations, stop and drain the fan and
put the machine in a safe condition (see chapter 7). When removing any dust from inside the machine, make sure not to disperse
it in the surrounding environment.
Impeller: it is recommended to constantly check that the impeller is clean. If layers of material, dust, greasy substances etc. should
build up on the impeller, they would cause it to get unbalanced and would lead to damages to drive parts and/or to the electric
mot or .
During the
cleani ng operat i
ons ,
all
par t
s of t
he i
mpel l
er
mus t be cleaned;
any r
esidues in confi
ned areas coul d l
ead t
o mor e
unbal ance of a mor e even l
ayer of dir
t, t
herefore the cleaning oper ation mus t
be t
horough. Mor e spec ifi
cally,
for impel l
ers wit
h
curved blades, conveying statically charged materials or containing adhesives or resins can cause a build-up on the back of the
blades. Therefore a thorough cleaning is recommended to make sure any residual dirt is evenly spread, thus avoiding any unbal-
ance.
If
the cleaning operation i
s r
equi red too oft
en, i
s i
t advisable to repl ace t
he impell
er
with an i
mpel l
er
wi t
h a spec ial
ly profi l
ed
blade. For more information, contact the manufacturer. When abrasive powders or highly corrosive air are taken in by the fan, the
vibrations may be caused by the wear and tear of the impeller. In this case, replace it with a genuine part. The manufacturer shall
not be responsible for damages occurring to drive parts and/or to the motor caused by dirt on the impeller.
Scroll: clean the internal parts by removing any foreign body; check the condition of the welding and their resistance to oxida-
tion.
Motor: the motor must always be kept in clean conditions so that it does not have any traces of dust, dirt or other impurities.
Periodically check that it works without vibration or abnormal noises, that the ventilation circuit inlet (if present) is not obstructed,
leading to potential overheating of the windings.
Bear i
ngs :
the majority
of mot or
s we use are fi
t
ted with li
fe lubri
cated wat erti
ght beari
ngs, which do not requi re l
ubr i
cation. Their l
ife
varies according to the actual operating conditions (number of start-ups etc.) and the operating ambient conditions (temperature,
presence of dust etc.). Our fans are sized in order to give at least 20,000 hours of operation (according to the model) for continu-
ous operation, in ideal environment and conditions. However, we recommend the bearings to be replaced every 4 years with bear-
ings with the same features as the original bearing. For models requiring a periodic lubrication, read the technical manual, which
contains the lubricating instructions and intervals. If in doubt, contact the manufacturer. Nuts and bolts: check that they are not
oxidised; oxidation will jeopardise their functionality; replace them with identical nuts and bolts and systematically tighten them.
Check the condition of the seals after removing all bolted parts (inspection door, disk etc). When the seals no longer ensure the
correct tightness, they must be replaced.
During the cleaning stages, the user must select suitable products to the type of system and to the safety datasheet of the con-
veyed product.
Before starting the fan, make sure no metal foreign bodies are left inside the fan body.
Repeat the required operations before and after start-up (chapter 5).
ROUTINE MAINTENANCE
In a typical fan, the planned maintenance operations are the bearing lubrication operations (if they are not watertight) and the belt
tensioning operations. Before starting the maintenance operations, make sure the machine is safe to operate.
Carry out maintenance operations only with the machine switched off. As for maintenance operations, the user must ensure that
the tools and equipment used are of a suitable class for the environment. If the machine maintenance requires some hot proc-
esses, thoroughly clean it before starting the work.
UNSCHEDULED MAINTENANCE
Fan spec i
al appli
cat i
ons somet i
mes r
equi re spec i
fi
c unsc heduled
maint
enanc e operati
ons, such
as r
epl acing t
he impell
er or t
he
motor.
Uns chedul ed mai ntenanc e
oper ati
ons
must be car
ried
out only
by
qual
ifi
ed staf f
,
who must
fol
low specifi
c i
ns t
ruct
ions pr
ovided by
the manufacturer, according to the type of fan and operation.
After carrying out any type of unscheduled maintenance operation, the start-up procedures described in chapter 5 must be re-
peated.
Pag. 19
ENGLISH
8. DISPOSAL
When t
he fan r
eac hes t
he end of
its l
if
e, t
he fi nal
us er or
whoev er
acts on
his
behal
f
mus
t c
orr
ect
l
y di
spos
e of
i
t.
Thi
s oper
ati
on
requires some important operations to be carried out:
• s eparate the el
ec tr
ical
component s from the mechani cal component s
• dr ain
the l
ubr i
cant s
• s eparate dif
ferent materials
such as plast
ics, steel , copper et
c.
All materials must be separately disposed of.
Dispose of the materials in special recycling areas; do not litter the environment.
9. OPERATING PROBLEMS
Bear
in
mi nd that,
i
f
an aer
aul
i
c s
yst
em
is
not
wor
king,
t
her
e may
be
mor
e t
han
one
caus
e.
All
causes
mus
t be
ident
ifi
ed
and
systematically removed.
9.1 Di
ffi
cul
t
star
t
up Reduced power voltage. Check the motor nameplate data
Motor start-up torque too low. Close the shutters until full speed is reached
(does not apply to axial fans). If this is case,
replace the motor with a more powerful motor.
Unsuitable assessment of the fan inertia Work out again the inertial momentum and, if
and of the coupling components. needs be, fi
t
a new mot or on
the
fan.
9.2 Power input higher than Rotation speed too high. Replace the motor and/or the pulleys and/or
the value shown on the redesign the system.
identifi
cati
on label
and/
or the motor nameplate. Air density higher than the project data. As above.
The fan works with excessive pressure. Redesign the system or replace the type of fan.
The motor turns at a lower speed than its Check the power voltage and, if needs be,
normal rotating speed. rectify it. Check that the winding is not defective
and, if so, repair or replace.
9.3 Ai r fl
ow rate too low. Obstructed pipes and/or blocked up inlet Clean pipes and hoods, check shutter position.
At the nominal rotation points.
speed, the input power
is reduced, especially Rotation speed too low. Check power voltage and check motor con-
for the centrifugal fans nections, check drive ratios; if needs be, rectify
with forward curved it. Check that the belts do not slip; if they do,
blades or with radial restore their correct tension.
blades. The power input
is less affected for cen- Working pressure higher than the design Design error; replace the motor and/or the pul-
trifugal backward blade speci
fi ed pressure. leys, replace and/or adapt the circuit.
fans.
Blocked up impeller. Clean the impeller.
Pag. 20
ENGLISH
Reversed direction of rotation. Check the electrical connection. Check the
winding connection on the motor terminal box.
Over
loaded
fi
lt
er. Cl
ean
or
repl
ace
the
fi
lt
er.
Change of sections, tight and close bends, Design error; change or replace the circuit.
sudden widening or bends which do not
allow the dynamic inlet pressure to be nor-
mally recovered.
9.4 Air fl
ow rat
e too high. Rotation speed too high. Check the power voltage and, if needs be,
At the nominal rotation rectify it. Check the drive ratio, if needs be,
speed, this causes rectify it.
the fans with forward
curved blades and with Estimated circuit load losses too high. Partly close the shutters and/or reduce speed
radial blades to draw until the required performance is achieved.
too much current.
Wrong direction of rotation of the impeller Check the direction of rotation. A reversed,
curved or fl
at blade i
mpel l
er
whi
c h t
urns i
n the
reverse direction of rotation operates like an
impeller with forward curved blades and this
woul d caus e an excess ive fl
ow
rate,
and dr
aw
too much power. If this is case, restore the
correct direction of rotation.
Air leaks or open access doors, poorly ma- Check the system by replacing the non confor-
nufactured or badly installed pipes or com- ming components.
ponents, bypass shutters not fully closed
9.5 Pressure too low Rotation speed too low. See 9.3
Flow rate higher than the design value due Change the drive ratios and/or replace the fan,
to incorrect circuit size and/or air temperatu- replace or adapt the circuit.
re different from the temperature considered
in the circuit design.
Unstabl e
fl ow, obstructi
ons
or bad inlet Redesi gn the inlet
by pl aci
ng
defl
ect
ors,
cl
ean
connection which creates unstable air inlet and/or restore the inlet.
conditions (vortexes).
Al t
ernat e fl
ow disconnect
ion and r
econnec
Redesign the circuit and/or replace the fan.
tion at a diverging channel walls.
9.7 Reduced performance Loss in the fan upstream and/or downstre- Check the circuit and restore its original condi-
after a period of sati- am circuit. tions.
sfactory operation.
Damaged impeller. Check the impeller and, if needs be, replace it
with a genuine part.
9.8 Too much noise. Nor- Too many revolutions are required to achie- Use of soundproofed casings and/or sound
mally, all fans generate ve the required performance. dampers. Replace the fan with a larger fan able
noise, but this should to give the same performance or with a lower
Pag. 21
ENGLISH
become a worrying peripheral speed.
issue when the level
is unacceptable. This The impeller scrapes on the enclosure. Chec k
the fi t
ti
ng posit
ion of t
he impel ler and
noi se can be ident i
fi
ed the pipes; if needs be, correctly restore their
as a noise caused by position.
air, mechanical parts,
electrical buzzing noise Bearings worn. Check the condition of the bearings; if needs
or a combination of be, lubricate them or replace them with identi-
these factors. Whilst cal bearings.
the noise caused by air
can increase because Eccentricity between rotor and stator. Check that the axis is identical; if needs be,
of obstructions near restore or replace the electrical motor with a
the fan inlet or outlet, suitable type.
an excessive noise is
more commonly caused Winding vibrations Can be reduced with higher quality motors
by the wrong choice or
installation of the fan. Positioning in a resonant area Move the fan or use soundproofed casings
9.9 Too many vibrations Unbalanced rotating parts. Check impeller balance; if necessary, reset it to
the values shown in diagram 1. Check the drive
alignment or the pulley balance. Check that the
shafts are straight.
Unsuitable mounting structure: with a natu- Strengthen and/or change the natural frequen-
ral frequency close to the fan rotation speed cy of the mounting structure by using weights.
natural frequency.
Pag. 22