Table of contents

1. SmartSIZER installation------------------------------------------------------------------------------------------------------- 1
1-1. Program file installation------------------------------------------------------------------------------------------------------------------------ 1

2. Specifications ----------------------------------------------------------------------------------------------------------------- 2
2-1. Program implementation---------------------------------------------------------------------------------------------------------------------- 2

3. Parameter setting------------------------------------------------------------------------------------------------------------- 3
3-1. Machine parameter setting-------------------------------------------------------------------------------------------------------------------- 3

3-2. Speed parameter setting--------------------------------------------------------------------------------------------------------------------- 21

4. Moment of inertia---------------------------------------------------------------------------------------------------------- 22
4-1. Gear + coupling inertia ------------------------------------------------------------------------------------------------------------------- 22

4-2. Pulley inertia -------------------------------------------------------------------------------------------------------------------------------- 24

5. Model selection result----------------------------------------------------------------------------------------------------- 26

5.1. Model selection result analysis------------------------------------------------------------------------------------------------------------- 26

5.2. Model selection result storage-------------------------------------------------------------------------------------------------------------- 27

1. Installation

1. SmartSIZER installation
• This software is used to select an applicable motor type by considering mechanical characteristics and operating condition setting.
※ Users may choose SmartSIZER for either F Series or S (H, L) Series motor type, respectively.

1.1 Program file installation

• As you may see below, choose the type of SmartSIZER file, which corresponds to your motor type, and install it.

※ Users are required to install SmartSIZER***F when using F type motors. They need to install SmartSIZER***S when using S, H, L type motors.

1) Implementing installation file (F type)

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2. Implementation

2. SmartSIZER implementation
• Let us explain to you with the example of using F Series (SmartSIZER***F).

2.1 Program implementation

• Set as “SI” in the system of units selection and choose the mechanical structure which corresponds to the real equipment’s
characteristic (vertical structure, horizontal structure, ball screw, belt, etc.) in the application field section.

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3. Parameter setting

3. Parameter setting
• There are 2 parameter areas to select a motor’s capacity, that is, “Machine parameter area” to determine mechanical characteristics
and “Speed parameter area” to define motor’s movement characteristics.

3.1 Machine parameter setting

• There exists difference in the parameter items to set in accordance with each machine’s mechanical characteristic.

1) Ball screw (horizontal structure)

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3. Parameter setting

No Item Description Dimension

1 Mass of load Users set the material’s mass. kg

2 Mass of table Users set the table’s mass. kg

3 Thrust Users set thrust size. N

4 Coefficient of friction
5 Gear ratio
6 Gear + coupling inertia
Users set coefficient of friction (COF).
Ball screw and LM guide’s coefficient of friction to be given by the equipment’s
maker, in principle. -
※ Generally, COFs are set to be 0.1 ~ 0.01.
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
※ Refer to the article 4.1. kg.m2

Users set ball screw’s pitch.

7 Pitch m

8 Diameter Users set ball screw’s diameter. m

9 Length Users set ball screw’s length. m

Users set ball screw’s material type (iron or aluminum).
10 Density kg/m3
※ Mostly, ball screws are made of iron.
Users set total efficiency of the machine.
11 Total efficiency Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.85 ~ 0.9.

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3. Parameter setting

2) Ball screw (vertical structure)

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3. Parameter setting

No Item Description Dimension

1 Mass of load Users set the material’s mass. kg

2 Mass of table Users set the table’s mass. kg

3 Mass of counter Users set the counter weighter’s mass. kg

Users set thrust size when ascending.
4 Thrust in ascending N
Users set thrust size when descending.
5 Thrust in descending N

Reducer’s specifications are to be input.

6 Gear ratio ※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
7 Gear + coupling inertia ※ Refer to the article 4.1. kg.m2

Users set ball screw’s pitch.

8 Pitch m

9 Diameter Users set ball screw’s diameter. m

10 Length Users set ball screw’s length. m

Users set ball screw’s material type (iron or aluminum).
11 Density kg.m2
※ Mostly, ball screws are made of iron.
Users set total efficiency of the machine.
12 Total efficiency Machine’s overall efficiency information is to be given by its maker, in principle. kg/m3
※ Generally, total efficiency is to be 0.85 ~ 0.9.

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3. Parameter setting

3) Timing belt (horizontal structure)

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3. Parameter setting
No Item
1 Mass of load
2 Thrust
3 Coefficient of friction
4 Gear ratio
5 Gear + coupling inertia
6 Pulley inertia
7 Pulley diameter
8 Total efficiency
Description Dimension
Users set the material’s mass. kg
Users set thrust size. N
Users set coefficient of friction (COF).
Ball screw and LM guide’s coefficient of friction to be given by the equipment’s
maker, in principle. -
※ Generally, COFs are set to be 0.1 ~ 0.01.
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
kg.m2
※ Refer to the article 4.1.
Users set pulley’s moment of inertia.
kg.m2
※ Refer to the article 4.2.
Users set pulley’s diameter. m
Users set total efficiency of the machine.
Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.75 ~ 0.8.
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3. Parameter setting

4) Ball screw (vertical structure)

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3. Parameter setting
No Item
1 Mass of load
2 Thrust in ascending
3 Thrust in descending
4 Gear ratio
5 Gear + coupling inertia
6 Pulley inertia
7 Pulley diameter
8 Total efficiency
Description Dimension
Users set the material’s mass. kg
Users set thrust size when ascending. N
Users set thrust size when descending. N
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
※ Refer to the article 4.1. kg.m2
Users set pulley’s moment of inertia.
kg.m2
※ Refer to the article 4.2.
Users set pulley’s diameter. m
Users set total efficiency of the machine.
Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.75 ~ 0.8.
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3. Parameter setting

5) Rack and pinion (horizontal structure)

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3. Parameter setting
No Item
1 Mass of load
2 Thrust
3 Coefficient of friction
4 Gear ratio
5 Gear + coupling inertia
6 Mass of rack
7 Pinion inertia
8 Pinion diameter
9 Total efficiency
Description Dimension
Users set the material’s mass. kg
Users set thrust size. N
Users set coefficient of friction (COF).
Ball screw and LM guide’s coefficient of friction to be given by the equipment’s
maker, in principle. -
※ Generally, COFs are set to be 0.1 ~ 0.01.
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
※ Refer to the article 4.1. kg.m2
Users set rack’s mass.
kg
※ If rack is fixed and pinion moves, set pinion’s mass.
Users set pinion’s moment of inertia. m
Users set pinion’s diameter. m
Users set total efficiency of the machine.
Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.75 ~ 0.8.
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3. Parameter setting

6) Rack and pinion (vertical structure)

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3. Parameter setting
No Item
1 Mass of load
2 Thrust in ascending
3 Thrust in descending
4 Gear ratio
5 Gear + coupling inertia
6 Mass of rack
7 Pinion inertia
8 Pinion diameter
9 Total efficiency
Description Dimension
User’s set the material’s mass. kg
Users set thrust size when ascending. N
Users set thrust size when descending. N
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
※ Refer to the article 4.1. kg.m2
Users set rack’s mass.
kg
※ If rack is fixed and pinion moves, set pinion’s mass.
Users set pinion’s moment of inertia. -
Users set pinion’s diameter. mm
Users set total efficiency of the machine.
Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.75 ~ 0.8.
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3. Parameter setting

7) Roll feeder

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3. Parameter setting
No Item
1 Tension
2 Press
3 Coefficient of friction
4 Gear ratio
5 Gear + coupling inertia
6 Driving roller inertia
7 Driven roller inertia
8 Driving roller diameter
9 Total efficiency
Description Dimension
Users set tension size. N
Users set pressure size. N
Users set coefficient of friction (COF).
Ball screw and LM guide’s coefficient of friction to be given by the equipment’s
-
maker, in principle.
※ Generally, COFs are set to be 0.1 ~ 0.01.
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
※ Refer to the article 4.1. kg.m2
Users set driving roller’s moment of inertia.
kg.m2
Users set driven roller’s moment of inertia. kg.m2
Users set driving roller’s diameter. m
Users set total efficiency of the machine.
Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.75 ~ 0.8.
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3. Parameter setting

8) Rotor

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3. Parameter setting

No Item Description Dimension

1 Load inertia Users set load’s moment of inertia. kg.m2

Users set friction torque’s size.
• Friction torque = μ x load mass (kg) x 9.8 x diameter of shaft which supports
2 Friction N.m
rotating plate (m)
※ μ (friction coefficient) to be given by the equipment’s maker, in principle.
Reducer’s specifications are to be input.
3 Gear ratio ※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
4 Gear + coupling inertia ※ Refer to the article 4.1. kg.m2

Users set total efficiency of the machine.

5 Total efficiency Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.85 ~ 0.9.

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3. Position control parameter

9) Rotation table

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3. Parameter setting
No Item
1 Load inertia
2 Mass of load
3 Radius of load mass
4 Coefficient of friction
5 Gear ratio
6 Gear + coupling inertia
7 Mass of rotation table
8 Rotation table diameter
9 Holding shaft diameter
10 Main shaft diameter
11 Main shaft length
12 Main shaft density
13 Total efficiency
Description Dimension
Users set load’s moment of inertia. kg.m2
Users set the material’s mass. kg
Users set load’s rotating radius. m
Users set coefficient of friction (COF).
COF to be given by the equipment’s maker, in principle. -
※ Generally, COFs are set to be 0.05 ~ 0.06.
Reducer’s specifications are to be input.
※ When a reducer with gear ratio 1/5 used, insert “5”. -
When a reducer with gear ratio 12/30 used, insert “2.5”.
Users set coupling’s moment of inertia.
※ Refer to the article 4.1. kg.m2
Users set rotation table’s mass. kg
Users set rotation table’s diameter. m
Users set holding shaft’s diameter. m
Users set main shaft’s diameter. m
Users set main shaft’s length. m
Users set main shaft’s density. kg/m3
Users set total efficiency of the machine.
Machine’s overall efficiency information is to be given by its maker, in principle. -
※ Generally, total efficiency is to be 0.85 ~ 0.9.
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3. Parameter setting

3.2 Speed parameter setting

• Users set machine’s operating characteristics.

No Item Description Dimension

1 Acceleration Time needed to reach the peak speed from the stationary state. s
2 Regular operation Period while the machine operates at its peak speed s
3 Deceleration Time needed to decrease the peak speed to the stationary state s
Material’s displacement per second when the machine operates at its peak
4 Peak speed m/s
speed
5 Cycle time Operation pattern’s iteration cycle. s

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4. Moment of inertia

4. Moment of inertia
• Users may calculate rotating material’s moment of inertia by setting its physical characteristics.

4.1 Gear + coupling inertia

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4. Moment of inertia

No Item Description
1 Length Users set coupling’s length.
2 Major diameter Users set coupling’s major diameter.
3 Minor diameter Users set coupling’s minor diameter.
4 Density Users set coupling’s density (material).
5 Quantity Users set coupling’s quantity.

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4. Moment of inertia

4.2 Pulley Inertia

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4. Moment of inertia

No Item Description
1 Length Users set pulley’s length.
2 Diameter Users set pulley’s diameter.
3 Density Users set pulley’s density.
4 Quantity Users set pulley’s quantity.

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5. Model selection result

5. Model selection result

5.1 Model selection result analysis

• When users choose one of the model listed below, smartSIZER shows analysis on their application choice.

※ The models shaded blue have their moment of inertia values exceeding recommended usage conditions.

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5. Capacity selection result

5.2 Model selection result storage

• Users may check the conditions to determine motor’s capacity, calculating formulas and results by double-clicking the model
they desire, and they may print the result or save it as a text file format.

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