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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Fit-Up Inspection of Repair Sleeve With Longitudinal Butt
SAIC-L-2144 25-May-05 PIPE-
Welded Seams
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Single Sleeve Installation
Pipe seam welds (spiral, hrizontal or circumferential welds) are ground
SAEP-310,
A1 flush with the pipe external surfaces if reinforcing sleeve does not meet
Para. 3.3.1.3
the required fit-up requirements listed below.
SAEP-310, Para.
A2 Root gap of horizontal joint of the sleeve is 4.8 mm +/- 1.6 mm.
3.2.3.3.2
Gap between the pipe and sleeve surface (for circumferential fillet
SAEP-310, Para.
A3 welding) around the entire circumference of the pipe does not exceed 3.2
3.2.3.3.2
mm.
Run-out Tabs fabricated from low carbon steel material and thickness
equal to the sleeve thickness is tack welded at both ends of the SAEP-310,
A4
longitudinal joint of the sleeve. Para. 3.2.3.3.2
(NOTE: Refer to Std. Dwg. AB-036262 in Attachment 1.)
The longitudinal weld joint sides are beveled to 37 deg. +/- 2.5 deg. SAEP-310,
A5
without a land. Para. 3.2.3.3.2

A backing strip of at least 25.4 mm wide, a minimum of 16 gauge thick,


SAEP-310,
A6 and a length to accommodate the entire sleeve including the run-out tabs
Para. 3.2.3.3.2
is installed on the longitudinal joint of the sleeve.

The minimum length of fully welded encirclement sleeve with longitudinal SAEP-310, Para.
A7
butt welded seams is at least 102 mm (4 inches). 3.2.3.3.2
B Multiple Sleeves Installation
SAEP-310,
B1 Each repair sleeve conforms to the requirements stated in A1 to A7.
Para. 3.2.3.3.2
Where multiple sleeves are used, the adjoining sleeve ends shall be SAEP-310, Para.
B2
beveled, before installation, to 37 ± 2½ degrees without a land. 3.3.3.7
A backing strip, as described in paragraph 3.3.3.2, shall be fit up to the SAEP-310, Para.
B3
adjoining sleeve ends to avoid fusion to the pipe in the root gap. 3.3.3.7
The root gap of the adjoining sleeve ends shall be 4.8 ± 1.6 mm.
(NOTE: For two adjoining sleeves, all of the longitudinal welds shall be SAEP-310, Para.
B4
completed before the adjoining or either end girth welds are made to the 3.3.3.7
carrier pipe. )
REMARKS:

REFERENCE DOCUMENTS:
1. SAEP-310, Pipeline Repair and Maintenance, (29 January, 2003)
2. Standard Drawing - AB-036262 - SHT-001, 002 AND 003.

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 1 of 2
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Fit-Up Inspection of Repair Sleeve With Longitudinal Butt
SAIC-L-2144 25-May-05 PIPE-
Welded Seams

ATTACHMENT 1 - Installation of Pipeline Repair Sleeves (Pressure Containing Sleeves)

Page 2 of 2