SAPEX Services - DB Technical Seminar (ICE) 2019 - R

Accessing the
Inaccessible
ICE-JLA May 9, 2019

Dura-Base Composite Mat System
- Introduction
- System Overview
- Case Studies
5/9/19
AGENDA
1. Introduction
1. Challenges & Conventional Methods
2. Dura-Base® Composite Mat System Overview

1. DURA-BASE® - Application
2. DURA-BASE® - Design
3. DURA-BASE® - Installation
3. Dura-Base® Composite Mat System Case Studies
4. Dura-Base® Value Adds and New Products

5. Open Discussion
THE
SAPEX
STANDARD
® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

1
DURA-BASE® COMPOSITE MAT SYSTEM
One access solution for all challenges
Design & Compression Molded, Single Piece

Manufacturing Construction, Patented Formula
with UV Protection & Static
Dissipation
Technical Specs 4.2m x 2.4m x 11 cm, 8.45 m2

Usable Dimensions, 454 kg,
600psi Rated, 1,200 psi Tested
Handling Designed for the End User, True 2-

Sided Mat. Flexible Design –
Rapid Deployment
Logistics 45 Mats/Truck, 454 m2/Truck
Safety Continuous Work Surface

Eliminates Gapping and Differential
Movement Preventing Slips, Trips
& Falls. Proven to reduce TRIR
Environmental Non Permeable, Sealed Design

allows for decontamination /
cleaning. Only Active Recycling
Program
Service Life 15+ year performance life, Some

original mats still in fleet today

12
DURA-BASE® COMPOSITE MAT SYSTEM - Application
One access solution for all challenges
Dura-Base® has Mud Grass Sand

been proven
effective for the
use on the
following
conditions:
Swamp Asphalt
A stable, uniform surface with built

in tread pattern to provide consistent
traction to personnel and equipm ent
Am ple spreading of heavy loads to

ensure m inim al ground im pact and
displacem ent

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1
5/9/19
DURA-BASE® COMPOSITE MAT SYSTEM - Application
DURA-BASE® COMPOSITE MAT SYSTEM
Key Facts Dimensions:

1. Guaranteed operational use of 15 years, Large – 8’ X 14’ (2.4m x 4.2m) (10 sqm)
ability to last 20 years with good W eight (L) – 1,050 lbs (454Kg)
maintenance. Thickness – 4-1/4” (11cm)
2. Suitable for all weather and terrain
conditions
3. Engineered to give safe access over
sensitive terrain whilst protecting landscape
4. Recommended for temporary use to
protect paved roads roads

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DURA-BASE® COMPOSITE MAT SYSTEM - Design
Tread pattern for improved traction

for load-bearing vehicles and heavy
equipment
Standard size: 4.2m x 2.4m’,
manufactured using one of the
largest molds in North America
Each mat has a nominal

weight of 477 kg.
4 ¼” thickness
creates a solid barrier
between the ground
and work area
NSN: 5675-01-471-2683
Two HDPE parts are heat-welded

together for strength and durability
Overlapping lip and 16 hole pin
system provides a solid
interlocking system that reduces
slippage and movement

15
KEY SYSTEM S INTEGRATED TO DELIVER UNPARALLED ACCESS :
1. INTERNAL SURFACE AREA & WELDED DESIGN 3. LOCKING PINS ON ALL SIDES
• MAXIMAL LOAD SPREADING AND COMPRESSIVE • ENSURES LATERAL TRANSMISSION OF LOADS,
LOADING CAPACITY (DYNAMIC & STATIC) NO STEPS/GAPS IN SURFACE – A CONTINUOUS
AND SAFE OPERATING PLATFORM
2. OVERLAPPING FLANGES 4. FULLY REVERSABLE DESIGN. REUSABLE,

• ENSURES LOAD SPREADING TO ADJACENT MATS RECYCLABLE, STATIC DISSIPATIVE AND
AND FULL CONNECTIVITY, FLEXIBILITY IN NEUTRALLY INTERACTIVE MATERIAL
DESIGN CONFIGURATIONS

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2
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1. INTERNAL SURFACE AREA & WELDED DESIGN

• MAXIMAL LOAD SPREADING AND COMPRESSIVE
LOADING CAPACITY (DYNAMIC & STATIC)
1,000 PSI COMPRESSIVE LOAD STRENGTH

=703 TONS / m2 à 3,660 TONS / MAT

17
2. OVERLAPPING FLANGES
• ENSURES LOAD SPREADING TO ADJACENT MATS
AND FULL CONNECTIVITY, FLEXIBILITY IN

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2. OVERLAPPING FLANGES 3. LOCKING PINS ON ALL SIDES

• ENSURES LOAD SPREADING TO ADJACENT MATS • ENSURES LATERAL TRANSMISSION OF LOADS,
AND FULL CONNECTIVITY, FLEXIBILITY IN NO STEPS/GAPS IN SURFACE – A CONTINUOUS
DESIGN CONFIGURATIONS AND SAFE OPERATING PLATFORM

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3
5/9/19
3. LOCKING PINS ON ALL SIDES

• ENSURES LATERAL TRANSMISSION OF LOADS,
NO STEPS/GAPS IN SURFACE – A CONTINUOUS

20
3. LOCKING PINS ON ALL SIDES

• ENSURES LATERAL TRANSMISSION OF LOADS,
NO STEPS/GAPS IN SURFACE – A CONTINUOUS

21
2. OVERLAPPING FLANGES
• ENSURES LOAD SPREADING TO ADJACENT MATS
AND FULL CONNECTIVITY, FLEXIBILITY IN
Design Ø Grid Style Ø Brick Style
Options
Pad Design
Ø Single Lane – Transverse Ø Single Lane – Longitudinal
Road Design

22
4
5/9/19
DURA-BASE® COMPOSITE MAT SYSTEM – Design & Capabilities
Analysis Site Evaluation
Ø Subgrade
Evaluate pentration resistance of sample
Ø Load CBR =
penetration resistance of crushed rock
Ø Mat
Analysis Based on CBR and Load
Calculate
Jobsite
Design

23

24

25
5
5/9/19
AGENDA
1. Introduction
1. Challenges & Conventional Methods
2. Dura-Base® Composite Mat System Overview

1. DURA-BASE® - Application
2. DURA-BASE® - Design
3. DURA-BASE® - Installation
3. Dura-Base® Composite Mat System Case Studies
4. Dura-Base® Value Adds and New Products

5. Open Discussion
THE
SAPEX
STANDARD

27
DURA-BASE® COMPOSITE MAT SYSTEM – Case Studies
SAPEX Dura Base Historical Usage by Geography & Sector

Oil & Gas
ConocoPhillips
Offshore Mining
Construction
BUMA
Chevron Indonesia
Pertamina UBEP
Bormindo Sanga Sanga
Bintang Newcrest / NHM
KPC Delapan
Altus VICO
Pertamina
Ramba
Nations Petroleum
ExxonMobil
Leighton
Pertamina
EP
Bunyu
Tately
Titan Infra / Servo Salamander
BP Tanggu LNG
Ophir
CSTS
Talisman Krakatau Steel EPC
PGN SAKA
Multi Prima
Golden Spike
Mandala
PT Persero
PT PP Genting Oil
Halliburton PT HK
Bandar Indah
Permata

28
Talisman/Repsol Indonesia
East Jabung

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Talisman/Repsol Indonesia East Jabung

31

32

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34

35
55 Ton Lift on 0.13 CBR

Peat Moss with no
subgrade improvement

36
8
5/9/19
Nations Petroleum, Papua Indonesia

Otus-1

37
Nations Petroleum, Papua Indonesia Otus-1

38
East Java Operating Area –

Client Confidential (Ongoing)

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East Java Operating Area – Client Confidential (Ongoing)

40

41

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43

44
Mandala Lemang – South Sumatra

45
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5/9/19
Mandala Lemang – South Sumatra

46
McMoRan, Liberty Canal Well Site, Vermilion Parish, Louisiana (USA)

47
McMoRan, Liberty Canal Well Site, Vermilion Parish, Louisiana (USA)

48
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5/9/19
PT Chevron Pacific Indonesia – 15 Years Operations

49
PT Chevron Pacific Indonesia – 15 Years Operations
CPI HO-5R55F
CPI HO-5R55F

50
Tately NV – South Sumatra

51
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5/9/19
Tately NV – South Sumatra

52
Pollution & Spill Containment
Secondary Containment with Berms

Geo-membrane liner under DURA-BASE
mats 53

Peruvian Amazon Jungle
Drill Pad: (~8,400 m2)
Site Conditions:
n Natural Jungle Forest in the Amazon
n Environmentally Sensitive and Protected Area
n Ground Conditions – Wet and Very Soft Mud
n Extreme Rainy Seasons
n Remote Access
DURA-BASE® Mats provided:

n 2,000 Mats for Drill Pad
n Supporting 2000 hp rig
n Environmental Protection Platform
n Spill Management System
n Stable Interlocking Platform in
Extended Soft Soil Condition
n Cost Saving Solution
q Lightweight for Air Lifting
q Long Life Product

54
14
5/9/19

Peruvian
Amazon Jungle
Drill Pad:
(~8,400 m2)
Containment
sump
Secondary
containment
12-well
cellar
2000 HP rig

55

Peruvian
Amazon
Drill Pad:
(~8,400 m2)
Containment ditch
Pollution ditch
12-well cellar
2000 HP rig

56

Peruvian
Amazon
Drill Pad: (~8,400 m2)

57
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5/9/19

58
Bintang Delapan – Nickel Mining Sulawesi

59
Pipeline Operations

60
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5/9/19
Pipeline Operations

61
Vermilion Parish, Louisiana, USA

Road: 5.6 km
Drill Pad: >10,000 m2
DURA-BASE
Road
DURA-BASE® Mats Installed

on com pacted new fill (sand)
Well depth: 19,500 ft (5940m )

Supporting 2000 HP rig
DURA-BASE on project ~14

m onths

62
Cameron Parish, Louisiana, USA

Drill Pad: (>9,000 m2)
Drilling rig: Ensign (Rowan 14) (3000 HP)
Well depth: 25,500 feet (7700 meters)
Max. hook load: 1,500,000 lbs
Project lasted 12 months
Scope of well site preparation

Terrain: grassy marsh – wetlands
Standing water of ~1’ to 3’ (30cm - 91cm)
Dug ring levee around location – pumped out

standing water
Well pad: 9.197 m2

Hauled-in ~ 3’ of fill sand (to elevate location)
Drove ~250 pilings x 50’ length ea (15m) for

under rig substructure and equipment
DURA-BASE mats installed on compacted sand

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17
5/9/19
Vermilion Parish, Louisiana, USA

Drill Pad: (>10,200 m2)

64
Vermilion Parish, LA, USA

Drill Pad: (>10,200 m2)

65
Super Pad – Chevron: Largest Drill Pad in The World
Well depth: 30,000 feet (>9,100 meters) - Drilling rig: Unit rig 201 (4000
HP)
Well Pad: 3.3 hectares; Access Road: 396m entirely matted w/ DURA-
BASE
Coastal marsh and D&C operations lasted >2 years =
DURA-BASE on job ~30 months

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5/9/19

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4000 HP Rig
Well Depth:
30,000ft
(>9,100m)
“Largest
Land Rig in
the World”

68
Dura-Base® Composite Mat System – ECONOMICS
Case Study – IOC operating in Indonesia

Immediate Cost Savings through Down Time Reduction
Pre & Post Implementation of Dura-Base:
• Client Drilled a 2,106,203 USD Lost Due to R/L and PC

Total of 74 Wells 74 Wells = 28,462 USD / Well Lost
in this Campaign
• Post Fiscal Year

28,462 USD / Well Saved
Implementation of 93 Wells = 2,646,966 USD / Year Saved
Dura-Base Mat
Systen
Towards Additional Technology and Service provision
• Years In Standardized for All Drilling Operations

Operation Since 12 Years Normalized on Workover Operations
Implementation Standardized on All Roads in Unsafe Condition
Net Benefit
• 3,500+ Wells Drilled and Worked Over in Indonesia Using the Dura-Base Composite Mat
System
• Road, Location & Pad Construction Down Time Nearly Eliminated
• HSE Focus ensures Long term stakeholder confidence

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5/9/19
Dura-Base® Composite Mat System – ECONOMICS
Immediate Cost Savings through Down Time Reduction

Substantial Cost Savings
1. AVERAGE AFE REDUCTIONS 2-20%
2. 20-30% INCREASED PRODUCTIVITY OF ASSETS & PERSONNEL

3. NO PILINGS / CEMENT / GRAVEL UNDER RIG / Sub-Structure OR SUBGRADE
4. RIGGING DOWN ENTAILS LIFTING UP MATS – NO FOOTPRINT
5. NO WASTAGE
6. INCREASED MORALE FOR PERSONNEL: $$$?
7. RENTAL / LEASED EQUIPMENT: NO DOWN TIME, REDUCED REPAIRS / PM
COSTS.
8. OPERATIONS 24/7, KEEPING YOU HIGH & DRY

73
Dura-Base® – ECONOMIC OPPORTUNITIES
• Multiple Tactical • Client immediately achieves significant AFE reductions in Pad

Opportunities Construction and Road Access costs – Pilings Reduced, Fill
Exist to Add Value
Eliminated
to Clients’ Existing
Operations using • Client immediately improves rig cycle / POP Turn around time and
Dura-Base
the Dura-Base R/U & R/D Times
Composite Mat Value • Locations and Roads rapidly assembled, no front-end labor delays,
System Multipliers no cure times (asphalt concrete / gravel)
• Strategic Assistance for Assets stuck / immobile
• New assets / blocks reachable (swamps / peat moss regions)
• Client becomes an Environmental Champion
• Client pools 10,000 Dura-Base Composite Mats and Accessories

Dura-Base – for use across Indonesia by all Client Assets (Regional Operating
Revenue Bodies)
Driven • Standardized System – Reduces switching costs and new operating
Business models
• Internal Business Model generating Rental & Service revenue
• 100% service support and maintenance

SAPEX • Training and service support
Service • Logistics and material coordination, storage and warehousing
Support • Installation services
• Bundled Facilities & Infrastructure Build-Outs

74
New Products – EPZ® SERIES

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5/9/19
New Products – DEFENDER® SERIES

78
Thank You!
21

SAPEX Services - DB Technical Seminar (ICE) 2019 - R

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Accessing the

ICE-JLA May 9, 2019

2. Dura-Base® Composite Mat System Overview

3. Dura-Base® Composite Mat System Case Studies

4. Dura-Base® Value Adds and New Products

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM

One access solution for all challenges

Design & Compression Molded, Single Piece

Technical Specs 4.2m x 2.4m x 11 cm, 8.45 m2

Handling Designed for the End User, True 2-

Logistics 45 Mats/Truck, 454 m2/Truck

Safety Continuous Work Surface

Environmental Non Permeable, Sealed Design

Service Life 15+ year performance life, Some

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Application

One access solution for all challenges

Dura-Base® has Mud Grass Sand

A stable, uniform surface with built

Am ple spreading of heavy loads to

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Application

DURA-BASE® COMPOSITE MAT SYSTEM

Key Facts Dimensions:

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

Tread pattern for improved traction

Each mat has a nominal

Two HDPE parts are heat-welded

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

KEY SYSTEM S INTEGRATED TO DELIVER UNPARALLED ACCESS :

2. OVERLAPPING FLANGES 4. FULLY REVERSABLE DESIGN. REUSABLE,

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

1. INTERNAL SURFACE AREA & WELDED DESIGN

1,000 PSI COMPRESSIVE LOAD STRENGTH

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

2. OVERLAPPING FLANGES 3. LOCKING PINS ON ALL SIDES

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

3. LOCKING PINS ON ALL SIDES

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

3. LOCKING PINS ON ALL SIDES

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM - Design

Design Ø Grid Style Ø Brick Style

Ø Single Lane – Transverse Ø Single Lane – Longitudinal

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM – Design & Capabilities

Analysis Site Evaluation

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM – Design & Capabilities

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

DURA-BASE® COMPOSITE MAT SYSTEM – Design & Capabilities

® 2019 SAPEX G RO UP LIM ITED. All rights reserved.

2. Dura-Base® Composite Mat System Overview

3. Dura-Base® Composite Mat System Case Studies