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C. W. J. DE GOEDEREN
Koninklijke/Shell-Laboratorium, Amsterdam
(Shell Research N.V.)
Abstract-Three pure liquids, viz. water, ethanol and toluene were evaporated in air on a 10 cm dia.
sieve plate to ascertain the effect of liquid properties on the mass transfer in the gas phase.
It was found that two extreme forms of dispersion exist on the tray, viz. a liquid dispersion (droplets)
at high air velocity and low liquid hold-up, and an air dispersion (bubbles) at lower air velocity and
higher liquid hold-up.
The mass transfer outside the jetting droplets is found to increase with increasing air velocity and
with decreasing surface tension.
The mass transfer of the cellular foam is found to decrease as the air velocity increases, and is
correlated with an internal circulation Re-number and a Fo-number for the contact time.
The difference in bubbling mechanism between bubbles rising from a single orifice and those rising
from closely spaced orifices is discussed.
E 1115
C. W. J. DE GOEDEREN
Table 1. Liquid properties at 5°C below -40°C and its temperature was raised to a
value such that the equilibrium temperature of the
Viscosity Surface tension Density evaporating liquid was 5°C.
CP dynlcm kg/m3
Measurements
Water 1.52 70 1000 Temperatures were measured with 0.5 mm thick,
Toluene 0.71 30.2 881
Ethanol 1.62 23.8 802 jacketed copper-onstantan thermocouples.
Vapour concentrations in the air were measured
efficiency Eoo is the same over the entire plate. with a wet and a dry-bulb thermocouple. The
Also the liquid properties such as surface tension, wet-bulb thermocouple was wrapped in a long
viscosity and density are well defined, (see Table 1) glass-fibre wick at the end of which a droplet of the
and mass- and heat-transfer is restricted to the gas evaporating liquid was suspended in the air stream.
phase. Heat supply by radiation to this droplet was pre-
vented by installing a pipe around the wet bulb
EXPERIMENTAL
having its inner wall covered with glass-fibre also
Apparatus wetted with the evaporating liquid.
As the psychrometric measurement is based on
A schematic view of the experimental arrange-
the analogy of heat- and mass-transfer around the
ment is shown in Fig. 2. The “tray” is a copper plate
liquid drop the following formula holds for the
of 3 mm thickness with 66 holes, 3 mm in dia. with
vapour concentration :
10 mm spacing. The plate was mounted between
the flanges of two glass tubes of 10 cm internal a CT- T’)
diameter. x=xw--
Adiabatic conditions were provided by a cooling
P f ’
bath surrounding the glass pipes. The temperature (For explanation see list of symbols.)
of this bath (5°C) was kept about 0~2°C lower than and, according to NUSSELT [lo]:
that of the liquid on the plate to compensate for
SC 2/3
heat flow from the air stream via the copper plate
to the liquid.
To eliminate temperature gradients in the liquid
+
()
pr . (4)
1116
Distillation tray efficiency and interfacial area
8 x N 0 N 0 N
I
1117
C. W. J. DE GOEDEREN
&XJLTS
Foam height
Average foam heights of the three liquids used
are shown in Fig. 4. At low air velocity, bubbles
are formed of a cellular type as Fig. 5 shows, When
the air rate is increased the cellular foam breaks
I I I/I/llll
Toluene/olr
down and the froth height decreases somewhat. 2
“SV m/s
hold-up the liquid becomes the dispersed phase
showing liquid filaments and many jets of droplets FIG. 4. Foam heightsvs. air entrance velocity.
rising to about 20 cm above the plate.
Cellular foam. On comparing in Fig. 4 the foam
heights of water and ethanol it is seen that an in- Liquid jetting. The froth height is difficult to estab-
crease in surface tension slightly decreases the cell- lish here. It was observed that with ethanol the
ular foam height, while the data on ethanol and droplets are smallest and are thrown up highest
toluene indicate that a decrease in viscosity increases above the plate.
the cellular foam height rather strongly. Qualita-
tively this is in agreement with some literature Bubble diameter and interfacial area
reports [17, 181. A possible explanation of this From the hold-up (a) and foam height (h)
effect is discussed in the Appendix. measurements, assuming spherical bubbles of
1118
Distillation tray efficiency and interfacial area
Air mass flow, G kg/h 9.55 12.9 15.6 9.55 12.9 15.6 9-55 12.9 15.6
Superficial velocity us, m/s 0.27 0.36 044 0.27 o-37 044 0.27 0.36 0.43
Clear liquid height, cm 1.0 2.0 1.0 1.0 20 1.0 1-O 2-O 2.0 1-O 1-O 2-O 2.0
Bubble rising velocity, Vb. m/s? O-36 040 0.47 0.57 0.63 0.35 0.48 0.53 0.63 O-31 O-42 0.45 0.55
Bubble diameter, talc., d, cm 1.30 1.25 l-35 l-35 1.25 I.35 1.35 1.25 1.25 1.45 140 l-35 l-35
Interfacial area per
Unit volume, talc. A, cm2/cm3 3-45 3-25 3.45 3.45 3.30 3.45 3.45 3.30 3.30 3.70 3.65 3-50 3.50
t vb = us/(1 - a).
uniform diameter (d), the interfacial area per unit derived from a mass balance as follows:
volume, A, is found to be:
;d3p$ = nd’& - c).
(6)
Integration gives:
For a number (n) of parallel strings of bubbles
rising in a fluid, the interfacial area per unit volume
9
4
e: ln
-.
( 1 ci
CI -
Cl - co
(11)
is calculated to be:
As the vapour concentrations used in our experi-
*=&. (7) ments were very low it can be put that c = x. On
cd b elimination of (1 - a) from equation (6) and the
From frequency relations for a single string of average bubble contact time t = h/ub = h(1 - a)/&
bubbles, the bubble rising velocity is given by [5] and subsequent substitution of t into equation (1 l),
and rearrangement one finds:
6V
t)b=T.
=!!!T=ln
nd
1119
C. W.J. DE GOEDEREN
SC = v F. = p = Dh(l - a)
D’ D d2 d2ys ’
For each run these groups were determined by 4
z” f
first calculating the average spherical bubble dia-
%
meter and the interfacial area from equations (9)
2
and (6). By means of the method of least squares
the following correlation was developed:
01 I
0.001 2 4 5 8 0.01 2 4 6 B 0.1
Sh = 0.67 Rez’3 Fo,“~~. (13) Fo,= Dt/d’
Sh = ; Fo,“~. (16)
1120
FIc. 5. Photographs of cellular foam. Air velocity
about 0-28 m/sec; Static head: 1"0 cm.
>
‘” 4
face tension is lower. P ”
L=
Correlation 2
follows. 6 dyn/cm
It is assumed that mass transport from the FIG. 8. Effect of surface tension and air velocity on
droplets is described by established correlations mass-transfer of jetting liquid.
[24, 25, 261 as:
As discussed before, the exponent of the Schmidt
Sh = const ’ Re’t2Sc’/3
P 3 (17) number can also be determined from the analogy
where Re, is based on the average drop diameter ratio E/i?. On the average, good agreement is found
d, and the actual air velocity ue. The total interfacial with the 213 power of equation (22) which, as indi-
area of a spray of uniform droplets forming a total cated above, also holds for the drop of the wet-bulb
liquid hold-up H, is given by thermocouple.
F = 6H/d,, (18)
CONCLUSIONS
ANDDISCUSSION
while G = pu,F,, where
It is understood that the correlation derived from
u,F, = u,F,,~ = v f din: (1% the present experiments will have limited applica-
bility to actual prediction of distillation tray
It is further assumed that the average drop diam- efficiency. Nevertheless, qualitative information
eter is determined by equilibrium between drag and has been obtained which is of definite importance
molecular forces [27, 281, i.e.: for the development of prediction methods.
The results can be summarized as follows:
d, = const. o/pvg. (20)
(9 Two regimes of gas/liquid contacting exist,
Finally, substitution of 8, F, G and d, from viz. cellular foam or gas dispersion, and liquid
equation (15) through (20) into equation (12) gives, jetting or liquid dispersion.
after rearrangement (knowing that the air viscosity (ii) At constant liquid hold-up the number of gas-
has practically been constant in our experiments): phase mass transfer units, Nc, for cellular foam
is proportional to v,-li4, as it can be put that
N,Sc213 = const. p~$~/F,a”~. (21) the gas hold-up for the three liquids was rough-
As the cross section available for air flow FO ly independent of u,. For liquid jetting, how-
depends on the actual gas hold-up, which is expected ever, proportionality with vsle5 was found.
to be also a function of the gas load and surface (iii) For cellular foam no effect of surface tension
tension it follows that No will be a function of these is found, while for the liquid dispersion No is
two variables. In the correlation, which is shown inversely proportional to the surface tension.
in Fig. 8, the air velocity was expressed as F,, = (iv) The effect of SC appears to be somewhat
VP”~. This yields: stronger for spraying conditions than for
cellular foam.
NoSc213 = 1.62 F;“la, (22) Apparently, for jetting of droplets and liquid
This correlation is not dimensionless and holds for filaments the fineness of the dispersion and hence
a clear liquid height of O-5 cm on the tray. the mass transfer is markedly affected by the air
1121
C. W. J. DE GOEDEREN
velocity and the surface tension, i.e. by the We- velocity (see Table 3). This was confirmed by
number. photographs taken at different air velocities and for
On actual distillation trays provided with down- different values of the liquid hold-up. Three of these
comers [29] the liquid hold-up can be assumed to photographs are shown in Fig. 5, where it can be
be roughly independent of the vapour flow. At low seen that the diameter of the glass tube (10 cm)
vapour loading some bubbling may be observed, roughly corresponds to 7-8 bubbles.
which, however, is different in structure from the As the bubbles rise closely to each other it follows
cellular foam observed on small-diameter trays [29]. that the average bubble rising velocity is propor-
At moderate to high vapour loading in vacuum and tional to VI.‘, (see Table 3). This is in striking
atmospheric distillation, jetting of large and small disagreement with well-known experimental work
droplets is exclusively observed. It is therefore to be on bubbles rising from single orifices in so-called
expected that tray efficiency will be markedly “chain-like bubbling” [5, 301. In Fig. 9 the correla-
affected by vapour loading and surface tension, tion for single-orifice bubbles is shown, from which
apart from a SC-number effect. On the other hand it is found that the average bubble diameter is
tray-to-tray entrainment and increased liquid mix- proportional to V”‘4 and, by using equation (7),
ing over the tray will counteract the increased local that the average rising velocity of the bubbles is
efficiency. only proportional to YO.‘.
From this investigation it has become clear that This different behaviour of bubbles formed at
the working model as described in the Introduction closely spaced orifices can be understood by calculat-
for deriving a prediction method of the local mass ing the apparent drag coefficients, C,. From the
transfer efficiency will have to be refined if accurate results shown in Fig. 9 it is seen that C, is very small
efficiency calculations are to be performed. compared to C, of a bubble stream rising in a bulk
of liquid. It follows that on increasing the gas
APPENDIX velocity the bubble rising velocity in cellular foam
is equally increased so that the bubbles need not
Bubble rise und bubble formation at closely spaced become larger.
,orif ices The low drag coefficient may be ascribed to the
Experimentally we found that the diameter of the absence of form drag as the liquid film rises with the
bubbles in the cellular foam, calculated from the bubbles to the top of the foam. It can easily be
measured gas hold-up, are not affected by the air observed that the liquid of these films is carried to
1122
Distillation tray efficiency and interfacial area
the column wall by splashing and returns down- This equation can be compared to equation (7)
wards alongside the column wall, carrying a number which after rearrangement gives :
of small bubbles of about 3 mm in dia. down to the v 0.5
perforated plate. The liquid viscosity is expected d = 1.23 d,, - . (W
to affect this liquid recirculation velocity and thus 0vb
the supply of new liquid to the orifices. Accordingly It is seen that both equations have the same form,
the film between bubbles will be thinner, and there- differing only in the constant.
fore the foam height per unit vapour volume lower, In view of the difficulty of determining actual
when the liquid viscosity is higher (see Fig. 4). bubble diameters (see Fig. 5), the above agreement
A bubble formation mechanism for cellular foam supports the proposed bubbling mechanism, which
can be derived on the basis of the above considera- was based on complete momentum transfer as
tions. In Fig. 10, a sketch of a bubble at the end of bubble rise is almost frictionless in cellular foam.
its formation period is shown. We may assume
that at that moment the air circulation velocity at
NOTATION
any place in the bubble is constant as it does not
contract or expand. Then it follows from continuity A Interfacial area per unit volume of foam m2/me
that: a Fractional liquid hold-up in the foam
1-I‘ CP, CPl Specific heat of air and liquid kcal/kg “C
I
d'v, = 2 div. (23) Cl, c Vapour concentration at interface
24 4 and far from interface kg/kg
D Diffusion coefficient m2/sec
As the top of the bubble rises at a velocity r+,,it d Average spherical bubble diameter m
follows that the upward circulation velocity in the dh Perforation hole diameter m
centre of the bubble relative to its wall is given by 4 Droplet diameter
EOG Local overall efficiency Z
v, = vo - v*. At point A the downward circulation F Total interfacial area m2
velocity relative to the sieve plate then is v,* = Fcol Column cross section m2
v, - v* = Do - 2v,. Fh Hole area F. factor = vp0.s
Fo Column cross section available for air
When the momentum transfer from the issuing air flow m2
jet to the bubble is complete, the velocity of the air G Air mass flow kg/set
jet relative to the sieve plate should be reduced to Gravity constant m/sec2
i Total liquid hold up m3
zero, i.e. v,* = 0. In that case v,, is the highest h Foam height on the tray m
attainable. Thus in general (some drag) the follow- i Enthalpy of moist air (zero for water
ing relation holds: of 0°C) kcal/kg dry air
n Number of perforations
vo 2 25 or v, 2 vb.
(24) NOG,NG Number of overall and individual
gas-phase mass transfer units
Elimination of v0 from equations (24) and (23) gives: Heat of vaporization k&/kg
I _.\ 0.5 T,Tt! Temperature of air and wet bulb “C
dgd,,x . (23 Contact time sec.
0vb : Average air rate through a hole m3/sec
UC Air circulation velocity in bubble m/set
V, Ub,vo, v8 Average hole velocity, bubble rising
velocity, actual air velocity and superh-
cial air velocity m/set
Xl, x, xw Vapour concentration at interface,
far from interface and at the
wet bulb kg/kg dry air
a, a Local and average heat transfer coefficient
kcal/ma.sec”C
,& 8,pOGLocal, average and overall gas-phase
mass transfer coefficient kg/m2.sec, AX=1
v Liquid dynamic viscosity CP
Y Air kinematic viscosity mz/sec
V
Pl>P Density of liquid and air kg/m3
FIG. 10. Bubble formation. u Surface tension dyn/cm
1123
C. W. J. DE G~EDEREN
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R&tm&--Afin d’elucider l’influence des proprietes du liquide sur le transfert de masse dans la phase
gazeuse l’auteur a CtudiC l’evaporation de 3 liquides purs (l’eau, l’ethanol, le toluene) dans Pair sur
un plateau perfore de 10 cm de diametre.
11 existe deux extremes de dispersion sur le plateau: une dispersion liquide (gouttelettes) qui se
produit aux vitesses d’air elevees et lorsque le hold up de liquide est faible; une dispersion d’air (bulles)
qui se produit aux faibles vitesses de Pair et lorsque le hold up de liquide est important.
Le transfer? de masse a partir des gouttelettes est favorist par l’augmentation de la vitesse de Pair
et par la diminution de la tension superticielle. Le transfert dam la mousse dt?croit lorsque la vitesse de
Pair augment& On peut le correler a l’aide dun nombre de Reynolds pour la circulation interue et
d’un nombre Fo pour le temps de contact. La difference entre le mecanisme de formation de bulles a
partir dun orifice simple et d’un plateau perfore est discute dans un appendice.
1124