Rotation Unit ”P head”
1.1 DRILLHEAD ASSY. P HEAD
Part # 025161-104 4
"CHAIN ASSEMBLY PROCEDURE REFER TO
DRAWING # 025161-105"
#1 Thoroughly inspect housing (Part #
362926-0) Remove all burrs and weld
spatter. Check tapped holes for proper size
and thread quality .
#2 Wash housing with clean solvent and blow
dry. Make sure all tapped holes are free of
chips.
#3 Lay housing (Part # 362926-0) on work
bench, back side down, with spindle
opening on the left.
#4 Install the race for bearing (Part # 091578-
1) in the bottom spindle opening. (Tapered
side in first.)
#5 Inspect and clean cap. (Part # 162843-0)
Plug both lube oil holes, bottom hole with
a 1/4" NPT socket head plug, (Part #
0901233-02) and the side hole with a 1/8"
NPT socket head plug, (Part # 0901233-01)
Apply hydraulic sealant on threads.
#6 Install thin section roller bearing (Part #
162764-2) in cap, (Part # 162843-0)
#7 Apply a thin bead of silicone sealant on
cap, Lay 1 each 151174-110 gasket (.062'')
on cap and apply a thin bead of silicone on
gasket. Attach cap (Part # 162843-0) to
bottom of housing (Part #362926-0) with 8
each (Part # 090214-214) ½" 13 X 2 ¼" bolts
and ½" lock washers (Part #090343-7)
Lubricate threads and torque bolts to 85
foot pounds.
#8 Set housing upright on work bench stand
with inspection hole facing out.
#9 Inspect and clean spindle (Part # 162838-0)
#10 Place spindle (Part # 162838-0) on work
bench with split ring groove on lower side.
#11 Apply a generous amount of anti-seize to
split ring groove, split ring, spacer, key
ways and keys during assembly
procedure.
#12 Install split ring (Part # 162840-0) into split
ring groove in spindle. Make sure the split
ring bottoms completely in the groove.
#13 Install 2 Each keys (Part # 142614-4) into
key ways in spindle.
92
#14 Line up keys and install spacer (Part #
150035-500) Split ring groove down on
spindle. Make sure split ring seats
COMPLETELY into groove on spacer. THIS
IS IMPORTANT, IF THE SPACER IS NOT
SEATED COMPLETELY, THE SPINDLE END
PLAY WILL LOOSEN UP AFTER THE HEAD
HAS BEEN RUN.
#15 Apply a generous amount of anti-seize on
the spindle and inside the spindle sprocket
(Part # 150040-223) Install spindle sprocket
chamfered end up, on spindle and push it
on until it bottoms COMPLETELY against
the spacer (Part # 150035-00) THIS IS
IMPORTANT, IF THE SPROCKET IS NOT
SEATED COMPLETELY, THE SPINDLE END
PLAY WILL LOOSEN UP AFTER THE HEAD
HAS BEEN RUN.
#16 Install spindle bearings, 2 each, (Part #
091578-1) tapered side toward end of
spindle, 1 on each end of spindle. MAKE
SURE THE SPINDLE BEARINGS ARE
SEATED COMPLETELY AGAINST THE
SPINDLE SPROCKET, IF THEY ARE NOT,
THE SPINDLE END PLAY WILL LOOSEN UP
AFTER THE HEAD HAS BEEN RUN.
#17 Install retaining rings, 2 each, (Part #
0900202-600) in groove above spindle
bearing 1 on each end of spindle.
ASSEMBLY
INSTRUCTIONS
• Drillhead must be assembled in a clean
area free of any contaminants that can
accidently get into this assembly.
• All parts must be clean and free of any
dust, dirt, paint, metal chips, burrs, weld
slag, weld splatter, or any foreign material
before assembly.
• After assembly is completed and
before installing front cover, inspect
inside of box to insure that no foreign
materials have entered the box during
assembly.
 Rotation Unit ”P head”

DRILLHEAD HOUSING TRANSMISSION HYD. MOTOR REMARKS

ASSY. NO. PART. NO. PART. NO. PART. NO.
025161-104 362926-0 025001-65 025052-110 CS-3000
VOLVO MOTOR
025161-105 362926-0 025001-65 025052-104 CS-1000
REXROTH MOTOR
025161- 363028-0 025001-46 LESS MOTOR CS-2000
(025052-29 REF.) HYD. HINGE
025161- 362926-0 LESS TRANS. LESS MOTOR CS-1000
MANUAL HINGE
025161- 363028-0 LESS TRANS. LESS MOTOR CS-1000
HYD. HINGE
025161- 363028-0 025001-65 025052-104 CS-1000 - REXROTH
MOTOR, HYD. HINGE

93
Rotation Unit ”P head”
#18 Install speedy sleeve, 2 each, (Part #
162839-1) 1 each on each end of spindle as
per manufactures instructions, supplied
with the speedy sleeve. Apply red Locktite
262 to the inside of the speedy sleeves
before installation. Using special
installation tool (Part # 163692-6), Position
the top of the speedy sleeve 1 9/16'' from
the end of the spindle. Remove the
installation lip from the speedy sleeves.
REMOVE ALL SHARP EDGES, IF ANY,
FROM THE SPEEDY - SLEEVES. ANY
SHARP EDGES WILL CAUSE SEAL
DAMAGE.
#19 Before installing the chain, count the
number of links in the chain. (There should
be 96 links only) Check to see if there is a
painted link on the chain, if so, its installed
painted side up during chain installation.
#20 Install chain (Part # 025287-8) in housing.
Position the chain so the spindle assembly
can be lowered into the housing coming to
rest on the bottom cap.
#21 Apply a generous amount of assembly
lube to each of the bearings. Lubriplate 105
or equivalent. THIS IS IMPORTANT, THE
HEAD WILL ROTATE FOR A SHORT TIME
BEFORE LUBE OIL WILL GET TO THE
BEARINGS.
#22 Lower spindle assembly through top
opening in housing, through chain and
into bottom cap assembly. MAKE SURE
THE SPINDLE IS COMPLETELY SEATED IN
THE BOTTOM CAP, IF IT IS NOT, THE
SPINDLE END PLAY WILL LOOSEN UP
AFTER THE HEAD HAS BEEN RUN.
#23 Apply assembly lube (Lubriplate 105 or
equivalent) on bearing surface of outer
race. Install the outer race for spindle
bearing (Part # 091578-1) into top of
housing (Tapered end in first.)
#24 Install thin section roller bearing (Part #
162764-2) on spindle, make sure it is
seated against the snap ring.
94
#25 Clean and inspect top cap (Part # 162843-0)
apply hydraulic thread sealant on threads
and install 1 each (Part # 0901233-01) 1/8''
pipe plug, in side lubrication oil hole, and
1 each (Part # 91124-604) JIC fitting in the
top lubrication oil hole. Apply a thin bead
of silicone on top cap (Part # 162843-0)
place 1 each shim (Part #151174-110 .062"
thick) and any combination of shims, (Part
#'s 151178-118 .002'' 151174-118 .005"
151174-118 .101") to achieve a total shim
pack thickness of .085" to .095". Apply a
thin bead of silicone to the last shim and
install the top cap, positioned on the
housing with the lubrication oil port
positioned at 4:00 o'clock using 8 each
(Part # 090214-214) ½''13 X 1 ½'' bolts and
8 each (Part # 090343-7) ½'' lock washer.
Lubricate threads and torque bolts to 87
foot pounds. MAKE SURE ALL THE BOLTS
ARE INSTALLED AND TORQUED, SPINDLE
END PLAY WILL NOT BE SET CORRECTLY
IF THEY ARE NOT.
#26 Spindle end play must be established at
this time. Spindle end play set up
procedure:
Attach Special tool (Part # 163692-2) on top
of spindle. With 2 each 7/16'' 20 x 1 1/2''
bolts. Torque bolts to 40 foot pounds.
Install 2 each ½'' 20 x 9'' all thread bolts
through tool with 1 nut below tool and 1
nut above tool.
Screw ½'' all thread bolts into the jacking
holes in the top cap. Back the lower ½''
nuts away from the tool. Tighten the upper
½'' nuts until the spindle is bottomed
tightly in the lower cap.
Hit the top of the tool with a large soft
faced hammer a few times and retighten
the top ½'' nuts. (This will assure that all
the end play is out of the spindle.) Install a
dial indicator on the top cap with the
indicator shaft resting on the top of the
spindle.
Zero the dial indicator. Loosen the top ½''
nuts a few turns and tighten the bottom
½'' nuts against the tool until the dial
indicator quits moving. This is the spindle
end play. It must be .010'' to .015''. If the
end play is not correct, add or remove
shims from under top cap until the correct
end play is achieved. THIS IS IMPORTANT,
THE LIFE OF THE DRILL HEAD DEPENDS IN
THIS BEING CORRECT.
Rotation Unit ”P head”

95
Rotation Unit ”P head”
See attached drawing for detailed end play
tool set up. This completes the set up
procedure portion on the spindle. The
following steps detail the set up procedure
of the pinion shaft.
#27 Clean and inspect the pinion sprocket (Part
# 150040-223) Check the lubrication oil
pump (Part # 025014-107) drive shaft in the
bottom of the pinion sprocket. Lubricate
the pump shaft with gear oil, it should
slide freely in the pinion sprocket. Bearing
surface to spline concentricity must be
checked at this time. This is accomplished
by installing a spline plug, (Part # 163692-
5) in the input spline , then place the
sprocket in a two point live center fixture,
(Part # 163692-7) set up a dial indicator in
the bearing surface nearest the oil pump
drive end, then on the bearing surface on
the input splined end, then on the spline
plug.
The run out on any of these surfaces must
be .003'' or less (see drawing # 150040-
222) IF THE RUN OUT EXCEEDS .003'' DO
NOT USE THE PINION SHAFT. (Pinion
shafts have been through quality
assurance, but they need to be rechecked
before installation.) Remove pinion shaft
from live center fixture and remove spline
plug .
Lubricate the input spline, (top of pinion
sprocket) with (Optimol grease Part #
08464-215 or equivalent.) Insert the out put
shaft from the Funk transmission (Part #
025001-65) into the input spline in the
pinion sprocket . It must slide free without
any binding. Check the bearing fit (Part #
090013-221) 4 each on the pinion sprocket.
(The fit needs to be a tap fit. This is
necessary for ease of installation.) If
bearing fit is not correct, polish the shaft
area until it fits right. When bearing fit is
correct, hand pack each bearing with
assembly lube, (Lubriplate 105 or
equivalent.) THIS IS IMPORTANT AS THE
PINION SPROCKET WILL TURN FOR A
SHORT TIME BEFORE LUBRICATION OIL
FLOW IS ESTABLISHED. Install 1 bearing, 1
spacer (Part # 150035-481) and 1 bearing
on each end of pinion sprocket. Set the
sprocket aside, it will be installed later.
#28 Install tensioner pin (Part # 050270-180)
with key (Part # 16614-4) Into tensioner
housing. Secure tensioner pin with
retaining ring. (Part # 090203-98)
96
#29 Install tensioner assembly into the
housing. (the tensioner assembly pin is
offset from center, install the tensioner
assembly with the shorter offset down.)
#30 The next 5 steps are necessary to
determine the correct width of the stop
spacer. (Part # 150035-505) The stop spacer
has to be fit to each individual case
because of variances in the housing
manufacturing. The stop spacer is installed
to prevent excessive pinion bearing side
loading in the event the adjuster nut is
over tightened.
#31 Install Lubrication pump mount (Part #
162830-0) as shown in view A-A drawing #
025161-105, with 8 each ½'' 13 x 1 ½''
bolts, (Part # 090214-144) without a gasket
on the bottom of the housing. Bolts need
to be looseenough so mount can slide
freely.
#32 Install pinion sprocket assembly into the
tensioner housing assembly and seat
lower pinion sprocket bearing into
lubricationpump mount. (The chain is not
on the pinion sprocket at this time.)
#33 Install transmission mount (Part # 162829-
0) with 6 each 5/8'' 11 x 1 ¾'' bolts, (Part #
090214-173) without a gasket on the top of
the housing. Bolts need to be loose
enough so mount can slide freely.
#34 Move tensioner assembly to the right
(away from spindle) until the mounting
bolts bottom in the adjusting slots on the
transmission and lubrication pump mount
plates. Measure the distance between the
tensioner housing and the weldment plate
that the tensioner pin goes through. This
dimension plus .030'' is the width that the
spacer, (Part #150035-505) needs to be.
#35 Check the width of the spacer (Part #
150035-505) Machine it to the dimension
that has been determined in step 36.
#36 Disassemble transmission and lubrication
pump mount, remove the pinion sprocket
assembly from the tensioner housing,
remove the tensioner housing assembly.
#37 Reinstall tensioner housing with the spacer
(Part # 150035-505) on the tensioner pin.
(The spacer goes on the tensioner pin
between the out side of the tensioner
housing and the weldment plate, make
sure the recessedend of the spacer is
towards the snap ring) Install lock nut 1'' 8
NC
 Rotation Unit ”P head”
(Part # 090356-9) on tensioner pin. (Leave #44 Tighten the transmission mount bolts to
this nut as loose as possible.) 175 foot pounds of torque, and the
lubrication pump mount bolts to 87 foot
#38 Position the chain (Part # 025287-8) in the
pounds of torque. Wipe away excess
tensioner housing so the pinion assembly
silicone and Hylomar from assembled
will fit past it. Install pinion sprocket
parts.
assembly into tensioner housing.
#45 Pinion sprocket end play must be
#39 Turn the housing so it is laying on it's back
established at this time. Pinion sprocket
on the work bench.
end play procedure:
#40 Apply a thin bead of silicone to the inside
Install special tool (Part # 163639-2) to the
face of the lubrication pump mount (Part #
top of the transmission mount with 2 each
162830-0) and install gasket (Part # 151174-
5/8'' 18 x 6 ½'' all thread bolts with nuts.
114) Apply a thin coat of Hylomar gasket
Tighten 5/8 nuts against tool. (This will
maker (Part # 710xx264 medium) to gasket
push the pinion sprocket to the lower limit
and mating surface on housing. Install
of it's travel.) Remove the tool and install a
lubrication pump mount to the housing
dial indicator with the pointer resting on
with 8 each ½'' 13 x 1 ½'' bolts (Part #
the top of the pinion sprocket. Install
090214-144) 8 each ½'' lock washer (Part #
special tool (Part # 163692-3) to the bottom
090343-7) and 8 each ½'' flat washers (part
of the lube pump mount with 2 each 1/2''
# 090347-20) Snug the bolts up hand tight
16 x 4 ½'' all thread bolts with nuts.
so the lubrication pump mount can slide
Tighten the 1/2'' nuts against tool until the
for chain adjustment. (Hylomar gasket
pinion sprocket is pushed to the upper
maker is the preferred sealant to be used
limit of it's travel. The dial indicator should
between the gasket and the housing
read .030'' minimum. If the end play is
because it stays pliable and wont leak
more than .035 this is acceptable, if it is
when chain is adjusted if it is not available
less than .030'' this is unacceptable. Add 1
silicone is the next best thing to use.)
each steel transmission mount gasket (Part
#41 Apply a thin bead of silicone to the inside # 151174-117) to transmission mount to
face of the transmission mount (Part # achieve the correct pinion sprocket end
162829-0) and install steel gasket (Part # play.
151174-117). Apply a thin bead of silicone
THIS END PLAY IS CRITICAL, PINION
to the face of the steel gasket, and install
SPROCKET BEARINGS WILL FAIL IF IT'S
plastic transmission mount gasket (part #
NOT RIGHT.
151174-122). Apply a thin coat of Hylomar
gasket maker to the face of the plastic #46 Install key (part # 090796-3) in shaft of
transmission mount gasket and the mating lubrication pump
surface on the housing. NOTE: APPLY
HYLOMAR GASKET MAKER SPARINGLY
SO IT WONT GET INTO THE HOUSING
AND CONTAMINATE THE LUBRICATION
SYSTEM. CAUTION
#42 Install transmission mount on housing
with 6 each 5/8'' 11 x 1 ¾'' bolts (part # LUBRICATION OIL FLOW IS
090214-173) 6 each 5/8'' lock washers (Part ABSOLUTELY NECESSARY
# 090343-8) and 6 each 5/8'' flat washers
(part # 090347-23) Snug these bolts up AT ALL TIMES WHEN THE
hand tight so the transmission mount can HEAD IS ROTATING.
slide for chain adjustment.
FAILURE TO MAINTAIN LUBE
#43 Adjust the chain. Tighten 1''8 NC self OIL FLOW WILL CAUSE
locking nut (1 ½'' socket) until the
chain has 1" of deflection from front to CATASTROPHIC DAMAGE TO
back . (see chain adjusting procedure THE HEAD AND OR THE
drawing # 163963-8)
TRANSMISSION.
DO NOT OVER TIGHTEN CHAIN. THE LIFE
OF THE ROTATION HEAD DEPENDS ON
THIS ADJUSTMENT BEING CORRECT.
97
Rotation Unit ”P head”
(Part # 025014-107) Put a thin layer of
silicone on lubrication pump gasket (part
#151174-115) and install gasket to face of
lubrication pump. Apply a thin layer of
silicone on mating surface of lubrication
pump mount (part # 162830-0) Install
lubrication pump into mount with 3 each
¼'' 20 x ¾'' bolts (part # 090214-85) with
¼'' lock washers (part # 090343-4)
Tighten bolts to 7 foot pounds of torque.
Lubrication pump relief valve adjustment
procedure. Remove the acorn nut (5/8''
wrench) from the relief valve, loosen the
lock nut (7/16'' wrench) and turn the
adjusting screw clockwise until three
threads are showing above the lock nut .
Tighten lock nut and reinstall acorn nut.
This adjustment will assure lubrication oil
flow during warm up. The lube system
depends more on oil volume, than oil
pressure to lubricate the bearings.
#47 Install lower spindle oil seal (part # 090363-
424) lip up as shown in drawing (# 025161-
105) Apply a thin layer of silicone to the
inside mating surfaces of the seal. Install
seal with special tool (part # 163692-1)
#48 Install oil tube (part # 364286-0) in the ¼''
NPT hole in the center bottom of the
housing. Make sure the oil spray holes in
the tube face the rear side of the pinion
sprocket.
#49 Reposition housing upright on bench with
chain opening facing forward.
#50 Install the spindle top seal (part # 090363-
424) in the top cap with the lip up. (view A
of drawing # 025161-105) Apply a thin layer
of silicone in the inside mating surfaces of
the seal. Install seal with special tool (part
# 163296-1) This seal is installed up side
down to prevent contaminates from
entering the housing from the top of the
spindle.
#51 Install seal excluder (part # 155971-9) (wide
side down) over spindle and on top of top
seal.
#52 Install speedy sleeve (part # 162839-2) on
top section of pinion shaft. (splined end)
Coat mating surfaces with red loctite (Part
# 262) Tap speedy sleeve into place with
the installation tool provided in the speedy
sleeve kit. Leave the installation lip in
place, there is no need to remove it.
98
#53 Install oil seal (part # 090365-203) Apply a
thin layer of silicone on the mating
surfaces of the seal, install seal with the lip
up, in the transmission mount plate. Install
seal with special tool (part # 163692-4)
MAKE SURE THE SEAL IS INSTALLED LIP
UP, AS SHOWN IN (DRAWING # 025161-
105.) THIS SEAL HOLDS THE LUBRICATING
OIL IN THE TRANSMISSION. IF IT IS NOT
INSTALLED CORRECTLY, THE
LUBRICATION OIL WILL DRAIN FROM THE
TRANSMISSION INTO THE CHAIN CASE,
CAUSING PREMATURE TRANSMISSION
FAILURE AND CHAIN CASE
OVERHEATING.
#55 Recheck pinion sprocket run out one last
time at this point. Install spline plug (part #
163692-5) into female spline in pinion
sprocket. Check the run out on the side of
the spline plug with a dial indicator. It
should be .003'' to .005'' or less.
#56 Apply a thin film of silicone to both sides
of side cover gasket (part # 151174-112)
install gasket and side cover (part #
162833-0) with 6 each (part # 090214-59)
3/8'' 16 x ¾'' bolt and 6 each (part #
090343-6) 3/8'' lock washers. Tighten bolts
to 36 foot pounds of torque.
#57 Apply a thin bead of silicone to both sides
of transmission gasket (part # 151174-122).
#58 Transmission installation procedure. Make
sure the transmission has been reworked
from a (part # 025001-43) into a (part #
025001-65) Rework consists of:
Transmission adapter modified as shown
on (drawing # 160303-5.)
Transmission to motor coupler modified as
shown on (drawing # 164356-0.)
Transmission input shaft bearing (part #
90017-210) shown in (drawing # 025001-
65.) The input shaft must be removed from
the transmission and the oil shields
removed from both sides of the input
bearing. THIS IS DONE TO ALLOW FOR
LUBRICATION OIL FLOW THROUGH THE
TRANSMISSION.
Transmission out put shaft, (part # 15896-6)
shown in (drawing # 025001-65) must be
removed and reworked as shown in
(drawing # 163692-9.) THE SNAP RING IS
ADDED TO THE OUT PUT SHAFT TO
MAINTAIN CLEARANCE BETWEEN THE
INPUT AND OUT PUT SHAFT TO PROVIDE
LUBRICATION OIL FLOW TO
 Rotation Unit ”P head”
THE POCKET BEARING BETWEEN THE #66 Install lubrication system. There are
TWO SHAFTS. basically two types of lubrication systems
used on this head assembly. One with an
#59 Apply a liberal coating of Optimol grease # oil cooler (drawing # 025282-13) and one
08464-215 to transmission out put shaft. without an oil cooler (drawing # 025283-
Install transmission into pinion sprocket. 11). Refer to the drawing that applies to
Attach transmission to transmission mount your application.
with 4 each (part # 090214-154) 9/16'' 12 x
1 ½'' bolts and 4 each (part # 090343-19) ALWAYS PRIME THE FILTER AND THE
9/16'' lock washers. Tighten bolts to 125 ENTIRE LUBRICATION SYSTEM BEFORE
foot pounds of torque. START UP. THE LOWER TRANSMISSION TO
CHAIN CASE DRAIN LINE (CLEAR PLASTIC
#60 Apply a liberal coating of Optimol grease LINE) WILL SHOW OIL FLOW AFTER THE
on the splines of motor to transmission HEAD HAS BEEN ROTATED FOE A MINUTE
coupling (part # 164356-0) and install on OR SO. IF NO OIL FLOW IS ESTABLISHED,
transmission input shaft. Make sure the CHECK THE LUBE SYSTEM TO DETERMINE
coupling has been reworked as shown on THE CAUSE. THE UPPER DRAIN LINE WILL
(drawing # 164356-0) The top of the ONLY SHOW LUBRICATION OIL FLOW IN
coupling has a recess cut in to it, to create COLD WEATHER START UP.
an oil dam to cut down on coupler and
shaft fretting.
#61 Install oil tube (part # 364335-0) in top left
side hole in transmission adapter (part #
160303-5) as shown in view B-B (drawing #
025282-13.)
#62 Install O ring (part # 090108-104) with a
little assembly lube on mating flange of
hydraulic motor (part # 025052-104).
#63 Install hydraulic motor onto transmission
adapter with 2 each (part # 090214-215)
5/8'' 11 x 2 bolts and 2 each (part # 090343-
8) 5/8'' lock washers. Tighten bolts to 175
foot pounds of torque.
#64 Check the length of the minimum
displacement screw on the hydraulic
motor. See (drawing # 025161-105) . The
screw should be 3 ¼'' long overall. IF IT IS
NOT THE CORRECT LENGTH, MODIFY IT,
REASON BEING, THAT THERE IS A
POSSIBILITY OF MOTOR OVER SPEED
WITH THE FACTORY LENGTH BOLT THAT
COMES IN THE MOTOR.

THE INITIAL SETTING OF THIS SCREW IS 3

THREADS SHOWING ABOVE THE LOCK
NUT. THE FINAL SPEED WILL HAVE TO BE
FINE TUNED TO EACH INDIVIDUAL DRILL
DURING START UP.
#65 Apply a thin bead if silicone to both sides
of front cover gasket (Part # 151174-111)
and install on mating surface of front cover
(part # 162847-0) Install front cover on
housing with 12 each (part # 090214-87)
3/8'' 16 x 1'' bolts and 12 each (part #
090343-6) 3/8'' lock washer . Tighten bolts
to 36 foot pounds of torque.

99
Flow meter
1. Design
The flow rate controller 8032 is made up of an
electronic module SE32 and a fitting S030 with
integrated paddle-wheel. It may switch a
solenoid valve, activate an alarm or establish a
control loop.
The switching point can be adjusted by means of
the three keys located under the display. The
adjustment can optionally be carried out by
means of a 4-20 mA loop via an external
controller.
The electrical connection is carried out via an
EN175301-803 connector and/or an M12 multipin
connector.
2. Measuring principle
The controller 8032 detects the rotation of the
paddle-wheel S030. The latter produces pulses
whose frequency is proportional to the flow rate
(f = K.Q, where f is the frequency in Hz, K the K
factor specific to each fitting in pulses/l and Q the
flow rate in l/s).
100
Optional equipment
Fig.1 Flow meter S030, 8032
3. Functionalities
The device has three operating modes :
Normal Mode
Display of the measured flow rate and the
switching thresholds programmed.
From the Normal mode, you can access the
Calibration and Simulation modes.
Calibration Mode
Access to the programming of all the parameters
(unit, K-factor, calibration through the „Teach-in“
feature, output, filtre, bargraph and, if available
in your controller version extension board
parameters). From the Calibration Mode, you
can go back to the Normal Mode.
Simulation Mode
Entering a theoretical flow rate value to test the
configuration programmed in the Calibration
Mode. Depending on your controller 8032
version, you may also calibrate the extension
board. From the Simulation Mode, you can go
back to the Normal Mode.
 Optional equipment
Flow meter

Fig.2 Flow meter display 8032 Fig.3 Display, placed in the control panel
(102)

103,104 101

105,104

Fig. 4 Flow meter kit, 3719 0031 39, Maximum allowed pressure 64 bar.
101. Flow meter
102. Flow meter display mounted in the control panel (see fig 3.)
103. Nipple
104. Seal washer
105. Nipple

101
Flow meter Optional equipment

3.1 Operating principle

The paddle-wheel is set in rotation by the fluid. The rotation frequency f of the paddle-wheel is
proportional to the flow rate.

Fig.5 Operating principle

102
 Optional equipment
Flow meter

To the electrical cabinet To flow meter on Trido.

Fig. 6 Connect the display according to this electrical wiring diagram 3719 0029 63.
103
Flow meter Optional equipment

Programming, Flow rate Controller 8032

To display the measured value

and the configuration (8
characters: To indicate the status of
4 numeric and 4 alphanumeric the switching output
charact.) (red LED)

Modifies the displayed value To validate a function;

(0…9) ; To validate the entered
data.
To go to the previous function.
To select the character;
To go to the next
function.

4. Programming keys

4.1 Default Configuration

At the first powering up, the configuration of the controller 8032 is as follows:

Flow rate unit: l/s

K factor 1
Output: hysteresis, inverted
OLO: 0
OHI: 0
DEL: 0s
Filtre: 2
BGLO: 0
BGHI: 0
Extension board: no

104
 Optional equipment Flow meter
4.2 Programming Flow rate Controller 8032

1 Normal mode

Display of the measured flow rate.

Unit of the measured flow rate.

To go back to the
previous function.

To display the high threshold

value (O HI).

To go to the next function.

To display the low threshold

value (O LO).

1 Normal mode

2 Calibration mode

3 Simulation mode

Error messages
Displayed Signification What to do
message
ERR 0 Calibration data is lost. Press the ENTER key to go back to the Normal
Reading error: the process is mode. The device has returned to its default
stopped. configuration: the device must be calibrated again.
If the message appears frequently, contact Atlas
Copco.
ERR 1 Calibration data cannot be saved. Press the ENTER key to go back to the Normal
Write error: the process is mode. The device displays the configured data; BUT
stopped. this data has not been saved: the device must be
calibrated again.
If the message appears frequently, contact Atlas
Copco.
ERR 2 The calibration parameters Press the UP and DOWN keys under the display to
cannot be accessed. scroll through the menus.
Menu reading error:the process If the message appears frequently, contact Atlas
goes on operating. Copco.
105
Flow meter Optional equipment

2 Calibration mode

Settings for flow meter S030 with display 8032.

4.2.1 Calibration mode

1. Press the keys simultaneously

2. UNIT will be displayed

3. Press ENTER

4. Choose “l/min” by up/down

arrows and end with ENTER

5. K-factor is displayed.
(K is the multiplication coefficient
between the rotational
frequency of the paddlewheel
S030 and the fluid to
be measured).

6. Press ENTER

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 Optional equipment
Flow meter
2 Calibration mode

7. Choose “NO/TEAC” by up/down

arrows and end with ENTER

8. 66.48 KFAC will be displayed.

Use the up/down arrows to
change the value.

Set the new value to 57.00

end with ENTER

9. The K-factor is now set and the

display shows “OUT”

10. Press down/back arrow

11. The display will show “FILT”

12. Press ENTER

107
Flow meter Optional equipment

2 Calibration mode

13. Choose “6/FILT” by up/down

arrows and end with ENTER

14. The display shows “BRGR”

15. Press down/back arrow

16. The display shows “EXT”

17. Press ENTER

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 Optional equipment
Flow meter
2 Calibration mode

18. Choose “YES/EXT” by up/down

arrows and end with ENTER

19. “IN” will be displayed.

20. Press ENTER

21. “NO/OK” will be displayed

22. Choose “NO/OK” by up/down

arrows and end with ENTER

23. “OUT” will be displayed

109
Flow meter Optional equipment

2 Calibration mode

24. Choose “0.0/4mA” by up/down

arrows and end with ENTER

25. Choose “140.0/20mA” by

up/down arrows and end with
ENTER

26. “END” will be displayed

27. Press ENTER

28. “00.00/l/min” will be displayed,

the calibration is finnished.

110
 Optional equipment
Flow meter
2 Calibration mode Complete programming sequence for S030 and 8032

111
Flow meter Optional equipment

Programming of flow meter display

1. Press the keys simultaneously

and turn the ignition key (1) on
the control panel to “ON”
postition.

Programming mode: general

When you set the values for the

the display it always toggles
between the name of setting and
the value.

If the value is right press the two

buttons simultaneously (2) when 2
the name of setting is visible.

If the value is wrong change the

value to the right one by
pressing the gray button when
the value is visible until the right
value appers.

Thereafter press the two buttons

simultaneously to confirm (3). 3
This will take you to the next
name of setting/value.

112
 Optional equipment
Flow meter
The programming loop of the display:

Program start 1. RANGE 2. MAX 3. MIN 4. DP 5. LO

Program end 9. ENDPRO 8. HIDIS 7. HIGH 6. LODIS

Here follows the different settings:

" Range
Will toggle between Range and its value. The value should be 4-20 mA.
If the value is different change by pressing the gray button according to the general
instructions above.

" MAX
Will toggle between MAX and its value. The value should be NO.
If the value is different change by pressing the gray button according to the general
instructions above.

" MIN
Will toggle between MIN and its value. The value should be NO.
If the value is different change by pressing the gray button according to the general
instructions above.

" Dp
Will toggle between Dp and its value. The value should be 0.00.
If the value is different change by pressing the gray button according to the general
instructions above.

" Lo 02,860
Will toggle between Lo and its value. The value should be 2.860.
If the value is different change by pressing the gray button according to the general
instructions above.

" Lodis
Will toggle between Lodis and its value. The value should be -10.00.
If the value is different change by pressing the gray button according to the general
instructions above.

" High
Will toggle between High and its value. The value should be 20.00.
If the value is different change by pressing the gray button according to the general
instructions above.

" Hidis
Will toggle between Hidis and its value. The value should be 140.00.
If the value is different change by pressing the gray button according to the general
instructions above.

" Endpro
Will toggle between Endpro and its value. The value should be Yes if you want to exit the
programming loop.
If the value is different change by pressing the gray button according to the general
instructions above.

113
Tachometer
General
The DITAK 9 is a self-powered rate indicator
designed to operate in medium/high speed
applications. It is ideal for use with magnetic
pick-ups or other bi-polar sensors operating at a
minimum of 30 Hz*. The unit features
selectable timebase, rate multiplier, and decimal
points via two front panel pushbuttons. It has a
5-digit LCD Display with 0.46" high digits that
are available in positive image reflective (black
digits, reflective background) or negative image
transmissive red or yellow/green (illuminated
digits, dark background). Backlight version units
require power from an external 9 to 28
VDC supply.
The unit is constructed of a lightweight, high
impact plastic case with a clear viewing window.
The sealed front panel meets NEMA 4X/IP65
specifications for wash-down and/or dusty
environments, when properly installed. A Ditak 9
unit can be mounted in the same panel cut-out
as the earlier Ditak 7 units.
The optional Micro Line/Sensor Power Supply
(MLPS0000) is designed to attach to the rear of
an installed backlight version Ditak 9. The
optional supply can be powered from either a
115 or 230 VAC source, and can provide power
for the backlighting of a unit and a sensor. The
maximum current draw for the sensor is 45 mA.
114
Optional equipment
Specifications
1. DISPLAY: 5-Digit LCD, 0.46" (11.68 mm)
high digits.
2. POWER SOURCE:
Internal 3.0 V lithium
battery provides over 7 years of
continuous service (battery life is
dependent upon usage).
3. BACKLIGHT POWER REQUIREMENTS:
9 to 28 VDC @ 35 mA.
Above 26 VDC, derate operating
temperature to 50°C.
Must use the MLPS or a Class 2
or SELV rated power supply.
4. SIGNAL INPUT:
0 to 10 KHz from a magnetic or
bi-polar output (with a
50% duty cycle). Min. input
sensitivity is 0.9 V. Max. input =
28 V.
5. TIMEBASE:
Adjustable in 1 sec increments
via front panel. Timebase
ranges from 1 second to 7
seconds; 0.05% accuracy.
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature: 0 to 75°C
(Above 50°C derate backlight
operating voltage to 26 VDC
max.)
Storage Temperature: -30 to 80°C
Operating and Storage Humidity:
85% max. relative humidity
(noncondensing) from 0°C to
75°C.
Altitude: Up to 2000 meters
 Optional equipment Tachometer
INSTALLATION ENVIRONMENT

The unit should be installed in a

location that does not exceed the
maximum operating temperature
and provides good air circulation.
Placing the unit near devices that
generate excessive heat should be
avoided.

The bezel should be cleaned only

with a soft cloth and neutral soap
product.

Do NOT use solvents. Continuous

exposure to direct sunlight may
accelerate the aging process of the
bezel.

115
Tachometer
PROGRAMMING
From the factory, the Ditak 9 is programmed
with a fixed 1 second timebase to read directly
in HZ or RPM with a 60 tooth gear To enter the
programming mode, place a jumper between
the Push Button Enable (P. B. En.) Terminal and
the Common Terminal. Once the jumper is
connected the programming buttons
are now activated. The Programming Mode
consists of three selections; Rate Multiplier,
Decimal Point, and Timebase. There is a fourth
display which is the main display or run mode.
Once programming is complete, the unit must
be returned to the main display before exiting
the programming mode to obtain normal
operation.
Settings for CS/CT
Rate multiplier: Decimal point: Timebase:
1 0 5 This display follows the Timebase
1. RATE MULTIPLIER
The Ditak 9 has a Rate Multiplier (RM)
selection range from 0.0001 to
1.9999. See Programming Calculations to
determine the calculated value. After
entering the programming mode, the
least significant digit will be flashing. To
increment this digit, press the SEL
button. After the value 9, the digit will
start over at 0. To move to the next digit
press PAR and then that digit can be
changed by pressing SEL. When
reaching the most significant digit,
pressing PAR will advance the meter to
the Decimal Point selection.
116
Optional equipment
2. DECIMAL POINT SELECTION
The selection of the decimal point
position for the display (DDP) is
accomplished by repeatedly pressing
SEL. This selection will always default to
0.0000 when advancing to it from the
Rate Multiplier selection. By pressing
PAR, the shown decimal point selection
is entered and the Time base selection
is shown.
3. TIMEBASE SELECTION
The Ditak 9 has a Time Base selection
range from 1 second to 7 seconds. See
Programming Calculations to determine
the calculated Rounded Time Base
(RTB) value. The value is changed by
pressing SEL. The value is entered by
pressing PAR and the Main Display/Run
Mode is shown.
4. MAIN DISPLAY/RUN MODE
Selection. The unit must be in this mode
to exit the Programming Mode and have
the unit display properly. The push
button enable jumper can be removed
after the Ditak 9 is returned to the main
display.
 Tachometer
5. TO CALIBRATE:

A) Place a jumper between the P.B. EN. terminal and the

COMMON terminal at the back of the rpm indicator.

B) Press PAR.

Enter the RM value. The least significant digit will flash.

Use SEL to increment to correct digit 0,8 .

C) Press PAR
Enter Decimal Point Selection. You will see 0.0000

Press SEL unti you read 0

Press PAR to enter the Time Base Selection.

D) You should see 1.

Press SEL until you read 5
( On CS14 and CS 10 it should be 5).

E) Press PAR to enter the Run mode.

F) Check the setting by comparing with a portable RPM

meter, when running the drill.

If the reading deviates from the true value, adjust the RM

value up or down as under B).

G) Remove the jumper.

117