Computer Integrated Manufacturing

SCHEME AND SYLLABUS FOR M.
TECH (FULL TIME) DEGREE COURSE
in
MECHANICAL ENGINEERING (2015 Scheme)
(Specialization: Computer Integrated manufacturing)
(Faculty of Engineering)
At
ALAPPUZHA/PATHANAMTHITTA CLUSTER
of the
APJ ABDUL KALAM TECHNOLOGICAL UNIVERSITY
1
M.Tech (Full Time) Degree Course in
MECHANICAL ENGINEERING
(Specialization: Computer Integrated manufacturing)
SCHEME
Semester I
Exam Course Code Course Title L-T-P Intern End Semester Exam Credits
al
Slot Marks Mark Duration
(Hrs)
A 03ME 6401 Advanced Engineering 40 60 3 4

4-0-0
Materials and Processing
B 03ME 6411 Finite Element Analysis in 40 60 3 4

3-1-0
Manufacturing
C 03ME 6421 Computer Aided Design in 40 60 3 4

3-1-0
Manufacturing
D 03ME 6431 Computer Aided Process 40 60 3 3

3-0-0
Planning and control
E Elective I 3-0-0 40 60 3 3
S 03 RM 6001 Research Methodology 1-1-0 100 2
U 03ME 6821 CIM Lab 1 0-0-2 100 1
T 03ME 6901 Seminar I 0-0-2 100 2
TOTAL
17-3-4 500 300 15 23
2
ELECTIVE I
1. 03ME 6441Computer Aided Inspection

2. 03ME 6451CNC Machines and Controls
3. 03ME 6461Quality Engineering and Management
4. 03ME 6471/7013 Reliability Engineering
SEMESTER II
Exam Course Course Title L-T-P Internal End Semester Exam Credits
Code Marks
Slot Mark Duration
(Hrs)
A 03ME 6402 Computer Integrated 3-1-0 40 60 3 4

Manufacturing System
B 03ME 6412 Instrumentation and 3-0-0 40 60 3 3

Control System
C Elective II 3-0-0 40 60 3 3
D Elective III 3-0-0 40 60 3 3
E Elective IV 3-0-0 40 60 3 3
V 03ME 6902 Mini Project 0-0-4 100 2
U 03ME 6822 CIM Lab 2 0-0-2 100 1
TOTAL
15-1-6 400 300 15 19
3
ELECTIVE II
1. 03ME 6422 Advanced Material Removal Process

2. 03ME 6432 Computer Aided Manufacturing
3. 03ME 6442 Artificial Intelligence in CIM
4. 03ME 6452 Enterprise Resource Planning
ELECTIVE III
1. 03ME 6462 Machine Vision and its Application

. 03ME 6472 Modeling and Simulation of Manufacturing System
3. 03ME 6482 Principles of Robotics and Application
4. 03ME 6492 Hydraulics and Pneumatics
ELECTIVE IV
1. 03ME 6502 Rapid Prototyping, Tooling and Manufacture

2. 03ME 6512 Design for Manufacture and Assembly
3. 03ME 6522 Supply Chain Management
4. 03ME 6532 Composite Materials Technology
SEMESTER III
Exam Course Code Course Title L-T-P Internal End Semester Exam Credits
Marks
Slot Mark Duration
(Hrs)
A Elective V 3-0-0 40 60 3 3
B Elective VI 3-0-0 40 60 3 3
03ME 7903 Seminar II 0-0-2 100 2
03ME 7913 Project Phase I 0-0-8 50 6
TOTAL 6-0-10 230 120 6 14
4
ELECTIVE V
1. 03ME 7403 Mechatronics System Design

2. 03ME 7413 Sustainable Manufacturing
3. 03ME 7423 Statistical Process Control and NDT
4. 03ME 7433 Six Sigma
ELECTIVE VI
1. 03ME 7443 Nanomaterials and Nanotechnology

2. 03ME 7453 Lean Manufacturing
3. 03ME 7463 Micromachining and Precision Engineering
4. 03ME 7473 Manufacturing Information Systems
Semester IV
End Semester
Examination Slot
Examination
Course Number
Internal Marks
Name L-T-P
Duration
(hours)
Marks
Credit
W 02 ME 7914 Project Phase II 0-0-21 70 30 12
TOTAL 0-0-21 70 30 - 12
Credits
Grand total credits ( Semester I to IV) 68
5
Syllabus
SEMESTER I
Course No Course Name: L-T-P- Year of

03ME 6401 Advanced Engineering Materials and Credits: Introduction:
4-0-0-4 2015
Processing
Course Objectives:
 This course provides knowledge in the areas Of Metallurgy, chemical Properties, heat
treatment, advanced materials and selection of materials for important applications
Syllabus: Crystallography, Classification, metallurgy, properties and applications of Ceramics,

Metal glasses, super hard materials and Bearing alloys, Preparation, heat treatment, metallurgy,
properties and applications of Dual phase steels, High Strength Low Alloy (HSLA) steels,
Transformation Induced Plastic (TRIP) Steels and Maraging Steels, Types, properties and
applications of bio materials, super alloys and smart materials.
Expected outcome:
 To impart knowledge at an advanced level in advanced materials and their processing.
References
1. Anderson J. C. et. al., “Material science for engineers”, Chapman & Hall.
American Society for Metals, “Source book of Maraging Steels”.
2. Callister William. D., “Material science and engineering”, John Wiley.
3. Dieter George E., “Mechanical metallurgy”, McGraw Hill.
4. Raghavan V., “Material science and engineering”, Prentice Hall.
5. Flinn. P, Trojan. P. K., “Engineering Materials and Applications”, MIR Publications
6. Bhargava, A.K.,” Engineering Materials: Polymers, Ceramics and Composites” Prentice

Hall of India
7. Kalpakjian.,”Manufacturing processes for Engineering Materials”, Wesley Publishing

Co.
6
8. Bandyopadhyay ,A,K., “Nano Materials”, New Age International.
9. Rama Rao,P., “Advances in Materials and Their Applications”, Wiley Eastern
10. Hodzic and R. Shanks Natural Fibre Composites Materials, Processes and Applications.
Course Plan
Module Contents Hours Sem. Exam
Marks
I Crystallography: Applications of miller indices,
slip system, brittleness of BCC, HCP and ductility
12 20%
of FCC- Schmid’s law applications, problems.
Classification, metallurgy, properties and
applications of Ceramics,Metal glasses, super
hard materials and Bearing alloys.
FIRST SERIES TEST

II Importance of alloying elements for the
development of Al and Ti alloys. Structure,
composition, heat treatment, properties and 15 30%
applications of Ti and its alloys, Synthesis of Ti
sponge. Al and its alloys.
Mechanical and chemical alloying techniques,
Importance of alloying elements for the
development of Al alloys.
III Preparation, heat treatment, metallurgy, properties 20%
12
and applications of Dual phase steels, High
Strength Low Alloy (HSLA) steels,
Transformation Induced Plastic (TRIP) Steels and
Maraging Steels. History of maraging steel
development - reaction in austenite - reaction in
martensite - austenite to martensite transformation
SECOND SERIES TEST
IV Types, properties and applications of bio 30%
materials, super alloys and smart materials. Shape
13
memory alloys- synthesis, heat treatment,
7
metallurgy, properties and applications.
Powder metallurgy techniques.Synthesis,
properties and applications of SiC, Alumina and
Nano crystalline materials.
GFRP, CFRP and NFRP – properties and
applications.
END OF SEMESTER EXAM (Modules I to IV)

03ME 6411 Finite Element Analysis in Manufacturing Credits: Introduction:
3-1-0-4 2015
Course Objectives:
 Develop comprehensive knowledge in the fundamental mathematical and physical basis
of FEM. Know how to do build FEM models of physical problems and apply
appropriate constraints and boundary conditions along with external loads followed by
an analysis. Develop a complete FEM solution strategy for analysis of mechanical
systems
Syllabus:Basic concepts of FEM, The Raleigh Ritz method, Flexure, Introduction to finite
element packages
Expected outcome:
Students will be able to:

 Explain the basic theoretical principles of the Finite Element method. Employ industry-
standard software for interactive FE model generation, analysis and the post-processing
of results Formulate the boundary conditions of a problem in a suitable form for correct
analysis Assess alternative strategies (of element type, mesh design, boundary condition
definition etc.) for economical and accurate FE modeling of specific 2D, 3D and axi
symmetric structural problems.
References:
1. Rao, S. S., The Finite Element Method in Engineering, 5th Edition, Elsevier 2011
2. Reddy, J.N. " An Introduction to the Finite Element Method ", McGraw-Hill
3. L. J. Segerlind, “Applied finite element analysis”, John Wily & Sons, New York.
4. Bathe, K.J., " Finite Element Procedures in Engineering Analysis, PHI,2010.
5. David V Hutton, “Fundamentals of finite element analysis”, McGraw Hill.
Course Plan
8
Marks
I Basic concepts of FEM ,Comparison with other
methods of analysis, a general procedure for finite
12 20%
element analysis, Discretization of domain, types
of elements, interpolation polynomials, basic
equations of solid mechanics. Linear spring as a
finite element, elastic bar, spar/link/truss element
finite element equations, solution, Castigliano’s
first theorem, Strain energy principle of minimum
potential energy, Saint – Venant’s principle
FIRST SERIES TEST

II The Raleigh Ritz method, Method of weighted
residuals – Introduction, method of weighted
residuals, the Galerikin finite element method, 15 30%
application of Galerikin’s method to structural
elements - spar element, beam
element.Interpolation function, Stiffness Matrix
and finite element modeling of 1-D elements.
Boundary conditions, penalty and elimination
approach, Multipoint constraints, Truss Analysis,
transformation matrices, assembly procedure.
Global equations, load vector, properties of
stiffness matrices. Temperature effects.
III Flexure - elements – elementary beam theory,

12
flexure element, flexure element stiffness matrix
and element load vector, work equivalence for
distributed loads, flexure element with axial
loading. 2D problems with CST, Axi-symmetric
20%
solid subjected to axi-symmetric loading. Two –
dimensional isoparametric elements. Numerical
Integration using Guass quadrant. Plain stress,
plain strain and Axisymmetric problems.
9
SECOND SERIES TEST
IV Introduction to finite element packages,
capabilities and limitations. 2D and 3D finite
13
element modelling, Mesh generation, triangular,
quadrilateral, tetrahedral, hexahedron elements.
Finite element modelling, mesh preparation, node
30%
and element numbering, applying boundary
conditions and load. Specifying contact
conditions. Plane strain, axi-symmetric and three
dimensional analyses. Postprocessing.

03ME 6421 Computer Aided Design in Manufacturing Credits: Introduction:
3-1-0-4 2015
Course Objectives:
 To produce knowledgeable users of CAD systems. Understand the various CAD/CAM
and CNC processes.
 To study advanced features of CAM.
 To understand the associability between design and manufacturing
Syllabus: Fundamentals of Computer Aided Design, Computer graphics, Virtual Reality,

Fundamentals of CAM, CAD/CAM Data Exchange.
Expected outcome:
Students will be able to:

 To synthesize and apply the concepts learnt. To understand the various concepts of
CAD/CAM system. To familiarise the modern manufacturing techniques. To understand
the basic concepts of computer graphics and drawing algorithms.
References:
1. Mikell P Groover, CAD/CAM, Prentice Hall
2. Ibrahim Zeid Mastering CAD/CAM – McGraw Hill, International Edition, 2007.
3. D.F. Rogers and J.A.Adams, " Mathematical Elements in Computer Graphics ",
McGraw-Hill Book Company, New York
4. William M Neumann and Robert F.Sproul “Principles of Computer Graphics”, Mc
Graw Hill Book Co. Singapore, 1989.
10
5. Donald Hearn and M. Pauline Baker “Computer Graphics”, Prentice Hall, Inc., 1992.
6. Foley, Wan Dam, Feiner and Hughes – Computer graphics principles & practices,
Pearson Education – 2003.
7. P.Radhakrishnan and S.Subramanyan, " CAD / CAM / CIM ", New Age Int. Ltd
8. Sadhu Singh, “Computer Aided Design and Manufacturing ", KhannaPublishers, New
Delhi, 1998.
Course Plan
Marks
I Fundamentals of CAD: Computer Aided Design –
Definition, Functional areas-Necessity for CAD-
12
CAD methodology Design process – Application
of computers in Design- Geometric modeling,
Engineering analysis, design review and
evaluation, Automated drafting- geometric 20%
modelling- wireframe and solid, modelling, Role

of computers in design, design data base,
softwares used in CAD.
FIRST SERIES TEST
II Computer graphics definition-Computer
graphics software, functions of CG packages-
Origin of computer graphics – interactive
graphics display – display devices– pixels–
algorithms for line and circle – Bresenham’s
algorithm 2D and 3D Transformations–
translation, scaling, rotation, mirroring,
concatenation of transformations-problems
15 30%
related to transformations- techniques for visual
realism- Windowing and Clipping, Projections
parametric representation of Ellipse, Parabola,
Hyperbola.
Virtual Reality: Introduction, Hardware and
software for Virtual Reality environment.
11
III Fundamentals of CAM: Definition of automation,
levels of automation, high volume discrete parts
production, Detroit type of automation, transfer
machines, analysis of automated flow lines,
assembly machines, flow line balancing, line
balancing. Types of manufacturing systems-
20%
Computers in manufacturing- needs of CIM- 12
CAM software, Advanced concepts in
automation: direct numerical control, CAE, CIM,
FMS, computer integrated manufacturing – basic
concepts of AI and expert systems for
manufacturing automation
SECOND SERIES TEST
IV CAD/CAM Data Exchange: Evolution of data-
exchange formats, IGES data representations and
structure, Solid Representation - Boundary
Representation (B-rep), Constructive Solid
Geometry (CSG) and other methods, Design
30%
Applications: Mechanical tolerances, Mass
13
property calculations, CAD database structure.
Features of SoildModeling Packages-Feature
Based Modeling, Assembly Modeling,
Conceptual Design and Top-down Design.

03ME 6431 Computer Aided Process Planning and Credits: Introduction:
Control 3-0-0-3 2015
Course Objectives:
 To develop an understanding of the underlying knowledge and related methods of
Computer Aided Process Planning.
 To equip the students with the skills required in carrying out the process planning (PP)
function in a computer integrated manufacturing environment .
Syllabus: Introduction to Process planning, Process engineering and process planning,

Computer aided process planning systems, Integrated process planning systems.
12
Expected outcome:
Students will be able to :
 Implement Manual and Computer Aided Process Planning systems based on process
planning criteria and economic considerations. Describe the process planning functions,
the role of process planning in manufacturing, the characteristics of traditional and
Computer Aided Process Planning (CAPP) systems, and the structure of typical CAPP
systems
References:
1. Gideon Halevi and Roland D. Weill, “Principles of process planning - a logical approach”,
Chapman & Hall, 1995 .
2. Tien-Chien Chang, Richard A.Wysk, “An introduction to automated process planning
systems”, Prentice Hall, 1985
3. Chang, T. C., “An expert process planning system”, Prentice Hall, 1985
4. Nanua Singh, “Systems approach to computer integrated design and manufacturing”, John
Wiley and Sons, 1996
5. Rao, “Computer aided manufacturing”, Tata McGraw Hill, 2000
Course Plan
Marks
I Introduction: The place of process planning in the
manufacturing cycle - process planning and
12 20%
production planning – process planning and
concurrent engineering, CAPP.Design drafting -
dimensioning - conventional tolerance -
geometric tolerance - geometric modeling for
process planning.
FIRST SERIES TEST

II Process engineering and process planning: Group
Technology-GT coding - the Optiz system - the
MICLASS system. Experienced, based planning - 15 30%
decision table and decision trees - process
capability analysis - process planning - variant
process planning - generative approach – forward
and backward planning input format, Artificial
Intelligence.
13
III Computer aided process planning systems: 20%
12
Logical design of a process planning -
implementation considerations – manufacturing
system components, production volume, Number
of production families,Process Planning softwares
-CAM-I, CAPP, MIPLAN, APPAS, AUTOPLAN
and PRO, CPPP.
SECOND SERIES TEST
IV Integrated process planning systems: Totally

integrated process planning systems - an overview
30%
- modulus structure – data structure, operation -
13
report generation, expert process planning.

03ME 6441 Computer Aided Inspection Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To teach the basic concepts in various methods of engineering measurement techniques
and applications, understand the importance of measurement and inspection in
manufacturing industries. Expose to various modern metrological instruments and the
procedure used to operate these instruments.
Syllabus: Fundamentals of Inspection, Laser Metrology, Co-ordinate measuring machine

(CMM), Machine Vision Technology.
Expected outcome:
students will be able to:
 Realise the increasing importance of measurement and instrumentation in industry. The

student will be knowledgeable in various standards and proliferation of computerized
and automated inspecting techniques.
References:
1. Thomas. G. G., “Engineering Metrology”, Butterworth Pub.1974.

2. R.K. Jain,” Engineering Metrology”, Khanna Publications, New Delhi 1975.
14
3.Saeed B. Niku, Introduction to Robotics-analysis systems and applications, Prentice Hall
India
4. John A Bosch., “Co-ordinate Measuring Machines and Systems”, Marcel Dekker, Inc.1995
5. R.K. Jain,” Mechanical and Industrial Measurements”, Khanna Publishers, New Delhi 1988
6. Fu S., Gonzalez R.C., Lee C.S.G., Robotics: Control, Sensing, Vision, and Intelligence. Tata
MGH, New Delhi 1987
Course Plan
Marks
I Need of Industrial inspection, standards of
measurement, Interchangeability and selective
12 20%
assembly, Matched machining, Measurement of
Geometric shapes-straightness, Flatness,
Parallelism, Squareness, Roundness testing.
Linear measurement, Angular measurement
Comparators, Screw thread measurement, Gear
measurements.
FIRST SERIES TEST
II Laser Metrology-Types of lasers and features,
Errors in laser measurements. Acceptance tests
for machine tools, Interferometry and 15 30%
Interferometers Optical flat, Tool maker’s
microscope, profile projector, UMM, Electronic
inspection and Measuring – Multi dimension and
auto gauging.
III Co-ordinate measuring machine (CMM) - Contact 20%
12
type CMM- Configurations, parts and its features,
types of probes. Non-Contact type CMM.Errors
in CMM measurement, Calibration of CMM,
Applications of CMM for dimensional and form
measurements.
SECOND SERIES TEST
IV Machine Vision Technology: Machine vision 30%
15
system – Methods for sensing objects, Image
13
processing, Acquisition of Images - Vidicon
camera, Digital camera. Segmentation, Object
recognition by features.Binary Morphology
operations, Applications in metrology.

03ME 6451 CNC Machines and Controls Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 This course makes students understand the emergence and development of numerical
control machine, characteristics and application areas, master basic knowledge of
transmission of machine, numerical control machine tool working principle and
composition, master CNC machinery structure and NC machining system technology
and equipment, understand all kinds of typical numericallycontrolled machine tool, in
order to adapt to the needs of the development of the modern industry.
Syllabus:Introduction to machine tools, structure of CNC machine tool,drives and tooling

system,feedback systems and adaptive control,CNC programming.
Expected outcome:
 The students will be able to: Learn NC Programming (Manual and Computerised),
Design and machine using CAD/CAM packages, Toolpaths Creations,
ToolpathVerifications,Understand advanced features of CAD/CAM
References:
1. Radhakrishnan P “Computer Numerical Control Machines”, New Central Book Agency,
2002.
2. Rao P.N., CAD/CAM, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2002.
3. Pabla, B.S. &Adithan, M. “CNC Machines”, New Age Publishers, New Delhi 2005. 11 CIM-
2013 SRM(E&T)
4. “Mechatronics”, HMT, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2008.
5. Warren.S .Seames, Computer Numerical Control: Concepts and Programming, 4th edition,
Delmar Thomson Learning Inc., 2002.
6. James Madison, “CNC Machining Hand Book”, Industrial Press Inc., 1996.
16
7. Peter Smid, “CNC Programming Hand book”, Industrial Press Inc., 2000
8. YoramKoren, Computer control of manufacturing systems, McGraw Hill Book Co, 2005.
Course Plan
Marks
I INTRODUCTION TO CNC MACHINE TOOLS
.Evolution of CNC Technology, principles,
12 20%
features, advantages, applications, CNC and DNC
concept, classification of CNC Machines –
turning centre, machining centre-features and
applications, Automatic tool changers and
Multiple pallet system, types of control systems,
CNC controllers, characteristics, interpolators.
FIRST SERIES TEST

II STRUCTURE OF CNC MACHINE TOOL .
CNC Machine building, structural details,
configuration and design, guide ways –Friction,
Anti friction and other types of guide ways,
elements used to convert the rotary motion to a
linear motion – Screw and nut, recirculating ball
screw, rack and pinion, spindle assembly, torque 15 30%
transmission elements gears, timing belts, flexible
couplings, Bearings. Swarf removal and safety
considerations.
III DRIVES AND TOOLING SYSTEMS .Spindle

drives – DC shunt motor, 3 phase AC induction
motor, feed drives – stepper motor, servo
principle, DC and AC servomotors, Open loop
20%
and closed loop control, Tooling requirements for 12
turning and machining centres, Introduction to
cutting tool materials – Carbides, Ceramics, CBN,
PCD–inserts, classification- qualified, semi
17
qualified and preset tooling, coolant fed tooling
system, work holding devices for rotating and
fixed work parts, modular fixtures.
SECOND SERIES TEST

IV FEEDBACK SYSTEMS AND ADAPTIVE
CONTROL .Feed back systems: Axis measuring
system – synchro, synchro-resolver, gratings,
moiré fringe gratings,encoders, inductosyn, laser
interferometer. Adaptive Control – Adaptive
control with constraints (ACC), Adaptive control
with optimization (ACO), Geometric adaptive
control (GAC)-basic concepts, Examples for
ACC, ACO and GAC, Variable gain AC systems
stability problem, estimator algorithm, variable 30%
13
gain algorithm, Adaptive control of grinding
process- grinding model, optimization strategy,
design of adaptive control for grinding, sensors
for adaptive control of CNC machine tools. CNC
Programming,structure of a part program, G & M
Codes. Generation of CNC codes from CAM
packages. Basics of APT.

03ME 6461 Quality Engineering and Management Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To introduce to quality management philosophies, tools, and approaches. Understand
basic quality management principles. Analyze the relationship of statistics to a
process.
 Understand process capability and use statistical process control to monitor a process.
 Incorporate quality technology in design, customer-supplier relationships, Reliability,
Availability, and Maintainability (RAM), materials control, measurement, auditing,
quality costs and document control within a quality system.
18
 Apply problem-solving tools and basic statistical concepts, process control and
process capability plans, acceptance sampling, and attribute controls.
Syllabus: Quality, Statistical process control, Acceptance sampling, System reliability, Quality
tools, Quality standards, Total quality management (TQM), Six sigma
Expected outcome:
 This course will enable Learning relevant and up to date Methodologies and
management Tools impacting the Organization, development of People, Strategy
Management and work systems.
References:
1. Dale H. Besterfield, “Quality control”, Person Education, New Delhi, 2006.

2. Dale H. Besterfield, Carol Besterfield, Glen H. Besterfield& Mary Besterfield, “Total
quality management”, Person Education, New Delhi, 2008.
3. R. Subburaj, “ISO 9000: Path to TQM”, Allied Publishers Limited, New Delhi, 1997
4. Dale B. G., “Managing quality”, Prentice Hall
5. A.V. Feigenbaum, “Total quality control”, McGraw Hill
6. G. L. Taguchi and Syed et. al., “Quality engineering production systems”, McGraw Hill
7. John bank ,”Essence of TQM “Prentice Hall,1992
8. Eugene Lodewick Grant, Richard S. Leavenworth, “Statistical Quality Control”, McGraw-
Hill, 1988
9. Industrial Engineering Handbook – Maynard
10. A. Zaidi ,”SPC - Concepts, Methodologies, and Tools” –– PHI
11. De Feo J A and Barnard W ,”Six Sigma- Breaktrough and Beyond-”, Tata McGraw-Hill,
NewDelhi, 2005.
12. Dale H.Besterfiled, et al., “Total Quality Management”, Pearson Education, Inc. 2003.
(Indian reprint 2004). ISBN 81-297-0260-6.Feigenbaum.A.V. “Total Quality Management”,
McGraw-Hill, 1991.
Course Plan
Marks
I QUALITY: Defining quality – philosophies of
quality ‘gurus’- History of Quality – Walter
Shewhart, W Edwards Deming etc. Dimensions
of quality - Measures of quality – Cost of quality
– direct costs and indirect costs – ‘Defectives’ and 12 20%
its significance - traditional model and emerging

model of ‘cost-of-quality.’, Quality objectives –
19
Quality control –Quality Assurance – Quality
value and engineering-Quality systems- quality
engineering in product design - quality
engineering in design of production processes -
quality engineering in production - quality
engineering in service. Continuous Process
Improvement: PDSA cycle – problem solving
methodology Deming wheel-Zero defect concept.
FIRST SERIES TEST
II STATISTICAL PROCESS CONTROL:

Statistical tools - control charts and use of
probability distributions, process capability.
Control charts for X and R. ACCEPTANCE
SAMPLING: Lot-by-lot acceptance sampling by
attributes – fundamental concepts, statistical
aspects: operating characteristic curve, producer’s
risk and consumer’s risk, Lot-by-lot acceptance 15 30%
sampling plan for attributes – acceptance
sampling plans for continuous production –
acceptance sampling plans for variables.
SYSTEM RELIABILITY- life testing-Bath tub
curve and their features.
III QUALITY TOOLS–fault tree analysis, event tree
analysis, failure mode and effect analysis,
QUALITY STANDARDS-ISO series An
overview of ISO 9000 and ISO 14000 series of
standards, Quality Function Deployment, Quality
Circles, Quality Audit, Cost of Quality, KAIZEN, 20%
12
5S,Process Quality Management (PQM)-Online
Quality Control. TAGUCHI METHODS: Loss
functions – signal-to-noise ratio - process
optimization and robust product design using
orthogonal arrays, parametric and tolerance
20
design. Quality function deployment: Concept -
house of quality – QFD process.
SECOND SERIES TEST
IV TOTAL QUALITY MANAGEMENT (TQM):
Definition -basic concepts-strategies. Customer
satisfaction – Customer Perception of Quality,
Customer Complaints, Service Quality, Customer
Retention, Employee Involvement-SWOT
analysis. SIX SIGMA: Introduction- definition-
30%
methodology- impact of implementation of six
13
sigma-DMAIC method-roles and responsibilities
–leaders, champion, black belt, green belts-
management role-six sigma tools – sustaining six
sigma. Quality circles.Management of Software
Quality, CMM, Quality in R&D.

03ME Reliability Engineering Credits: Introduction:
6471/7013 3-0-0-3 2015
Course Objectives:
 To empower with the skills to manage a manufacturing system to achieve continuous

system availability for production.
 To develop ability in formulating suitable maintenance strategies.
 To achieve a reliable manufacturing system .
 To equip with essential system diagnosis techniques so that they can identify and take
appropriate actions on error symptoms and causes of failures.
Syllabus:Concepts of reliability, Failure patterns and fitting curves, Design guidelines for
reliability, maintainability, and software quality, Reliability Testing.
Expected outcome:
Students will be able to

 Understand the relationship of key concepts in reliability engineering and application to
maintenance strategies in a manufacturing environment Establish maintenance strategies
according to system characteristics and design transition programs to implement these
strategies Manage the manufacturing organisation with highest possible availability.
References:
21
1. Donald W Benbow and Hugh W Broome, “The certified reliability engineer hand book”
new age international publishers
2. Alessandro Birolini, “Reliability Engineering Theory and Practice” Springer International
Edition
3. Rowland Caplan, “A practical approach to reliability”, 1982
4. Govil A. K., “Reliability engineering”, 1989
5. Carter A. D. S., “Mechanical reliability”, 1989
6. Singiresu S. Rao, “Reliability – based design”, McGraw-Hill Inc, New York, 1992
7. Kapur & Lamberson,”Reliability in Engineering Design”, Wiley
8. Lewis, E.,” Introduction to Reliability Engineering”, Wiley.
Course Plan
Marks
I Concepts of reliability: Definition of reliability -
definition of failure - classification of failures -
measures of reliability - failure rate, Mean Time
between Failures (MTBF), Mean Time to Failure
(MTTF) - derivation of the reliability function -
reliability specifications, Product life cycle and 12 20%
cost, Reliability training programs, product safety

and liability-Roles and Responsibilities, Ethical
Issues, System Safety Program.
FIRST SERIES TEST
II Failure patterns and fitting curves: The bath
tub curve - early failure period, constant failure
period, the wear out failure period -the Weibull
distribution - the Weibull distribution to describe
the bath tub curve - estimation of Weibull 15 30%
parameters, Weibull probability plot. Failure
analysis techniques, Case histories of failures
III Design guidelines for reliability,
maintainability, and software quality: Design
guidelines for reliability- Derating, cooling, 20%
12
Moisture, Electromagnetic Compatibility, ESD
Protection, Components and Assemblies, Design
22
Guidelines for Maintainability- General
Guidelines, Testability, Accessibility,
Exchangeability, Operation, Design Guidelines
for software quality- Guidelines for software
defect prevention, configuration Management,
Guidelines for software testing, Software quality
growth models.
SECOND SERIES TEST
IV Reliability Testing: Reliability test planning-

Elements of a reliability test plan, Types and
application of reliability testing, test environment
considerations, Development Testing-
Accelerated life tests, Step stress testing,
30%
Reliability growth testing, Software testing,
13
Product testing- Qualification/Demonstration
testing, Product reliability acceptance testing,
Stress screening, Attribute testing, Degradation
testing, Software testing.
Course No. Course Name L-T-P Credits Year of

Introduction
03RM6001 Research methodology 1-1-0 2 2015
Course Objectives:
 This course is designed to familiarize the student with the research process, problem identification
strategies and formulation of a research plan by doing case studies.
Syllabus
Introduction to Research Methodologies - Objectives -motivation in research- Significance of

research - interaction between industries and research units –research and innovation .Research
Formulation- - literature review–Ethics in research: – copy right – plagiarism – citation –
acknowledgement .Research Design – and Report writing
23
Case Studies : Department / stream specific case study and preparation of a research plan
or a review paper
Expected Outcomes:
 Students will be able to write a review paper after critically evaluating the state of the art
development in a topic of interest
 Students will acquire capability to write a research proposal in the form of a technical paper which
could lead the student towards his / her final thesis topic
 No formal end semester examination is intended – Evaluation is based on internal oral
presentations and a Technical Report or a Research Plan or a Review Paper
References
1. R. Paneersalvam, “Research Methodology”,Prentice Hall of India Pvt. Ltd.,2011

2. Mike Martin, Roland Schinzinger, “Ethics in Engineering” ,McGraw Hill Education, Fourth
Edition,.2014
3. Vinod V Sople,” Managing Intellectual Property-The Strategic Imperative, EDA”, Prentice of Hall
Pvt. Ltd.,2014
4. Kothari C R &Gaurav Garg – “Research Methodology- Methods and Techniques”,New Age
International(P) Ltd Publications,2006
5. Day A Robert,”How to write and publish a scientific paper”,Cambridge University,UK,2012
6. Leedy P D,”Practical Research-Planning and Design”, Prentice Hall of India Pvt. Ltd.
COURSE PLAN

Marks
Introduction –Need for research- objectives and

motivations in research- Significance of research - -need
for interaction between academic institutions, industrial
and research establishments – research and innovation.
I 4 25%
Research Formulation- Identifying a research problem- -
literature review– confirming to a research problem
based on literature review.
FIRST INTERNAL EXAM
Research Ethics – Environmental impacts – Ethical

issues - Intellectual Property Rights – Patents – legal 25%
II formalities in filing patent in India – Copy right– 3
plagiarism – citation and acknowledgement.
24
Research design –Prepare research plan.
Report writing – types of report – research report,

research proposal, funding agencies for research
concerned to the specialization, significance of peer 3
III
reviewed articles and technical paper- - simple exercises -
oral presentation
SECOND INTERNAL EXAM
Case Studies
The student is expected to prepare a research plan

relating to a topic of current interest in the concerned
specialization, which has appeared in a recent journal. A
minimum of 20 related referred articles should be
critically studied. On the basis of this, the student is
expected to prepare a review report/paper of publishable
6 50%
IV quality.
This paper has to be presented for open defence

before the departmental committee. (This would
carry 50% marks)
END SEMESTER EXAM
Course No Course Name: L-T-P- Year of Introduction:

03ME 6821 CIM Lab 1 Credits: 2015
0-0-2
1. 3D Solid modeling and assembly using softwares like Solidworks, CATIA, I-DEAS and
CREO
2. Static analysis( analysis for strength considering FOS,Design optimization using any FEA
softwares)
3. Thermal Analysis.
4. Non-linear analysis.
25
Course Name L-T-P Credits Year of
Introduction
03ME6901 SEMINAR-I 2 2015
Course Objectives
1. To develop thought process of their own liking subject
2. To learn to write technical reports.
3. To present and defend their work in front of technically qualified audience.
Syllabus
Students have to register for the seminar and select a topic in consultation with any faculty member
offering courses for the programme. They are required to choose a topic of their interest from
Computer Integrated Manufacturing related topics preferably from outside the M.Tech syllabus and
give a seminar on that topic. A detailed write-up on the topic of the seminar is to be prepared in the
prescribed format given by the Department. The seminar shall be of 30 minutes duration and a
committee with the Head of the department as the chairman,guide and two faculty members from
the department as members shall evaluate the seminar based on the coverage of the topic,
presentation and ability to answer the questions put forward by the committee.
Course Outcomes:
1. Student should develop thought process of their own liking subject .

2. Students will learn to write technical reports.
3. Students will develop skills to present and defend their work in front of technically qualified audience.
4. Through independent learning and collaborative study, attain, and develop knowledge in the engineering
sciences, , with disciplinary specialization and the ability to integrate information across disciplines.
5. Acquire, articulate, create and convey intended meaning using verbal and non-verbal method of
communication that demonstrates respect and understanding in a complex society.
26
SEMESTER II

03ME 6402 Computer Integrated Manufacturing Systems Credits: Introduction:
3-1-0-4 2015
Course Objectives:
 Emphasizes the integration of manufacturing enterprise using computer-integrated
manufacturing (CIM) technologies. It employs CAD/CAM interface and other CIM
subsystems, database management, facility layout, Group technology, teamwork, and
manufacturing operations.
Syllabus:Introduction to Manufacturing systems, Distributed numerical control, Automated

material handling, Automated storage, Tool Management system, Development and
implementation of FMS
Expected outcome:
 Develop an understanding of computer-integrated manufacturing (CIM) and its impact

on productivity, product cost, and quality.
 Obtain an overview of computer technologies including computers, database and data
collection, networks, machine control, etc, as they apply to factory management and
factory floor operations.
 Describe the integration of manufacturing activities into a complete system.
References:
1. Parrish D. J, “Flexible manufacturing”, Butterworth – Heinemann Ltd, 1990

2. Groover M. P, “Automation, production systems and computer integrated manufacturing”,
27
Prentice Hall India (P) Ltd., 2002
3. Shivanand H. K., Benal M. M and Koti V, “Flexible manufacturing system”, New
AgeInternational (P) Limited. Publishers, 2006
4. Kusiak A., “Intelligent manufacturing systems”, Prentice Hall, Englewood Cliffs,NJ,1990
5. Considine D. M. & Considine G. D, “Standard handbook of industrial automation”, Chapman
and Hall, London, 1986
6. Ranky P. G, “The design and operation of FMS”, IFS Pub, U. K, 1998
7. Joseph Talavage & Hannam, “Flexible Manufacturing Systems in Practice”, Marcel Dekker
Inc.
8. Kant Vajpayee, “Principles of Computer Integrated Manufacturing”, Prentice Hall of India.
Course Plan
Marks
I Introduction to Manufacturing systems: CIM
Technology, CIM models,FMS Concepts-
12 20%
Definition of FMS – types of FMS, types of
flexibility and performance measures, Different
FMS layouts, advantages, disadvantages,
components of FMS, manufacturing cell.
Group technology-classification and coding,
production flow analysis, machine cell design-
simple examples in design, Machining centers
and turning centers, handling systems, loading
and unloading-fixtures and pallets,head indexers
FIRST SERIES TEST
II Distributed numerical control: DNC system –
communication between DNC computer and
machine control unit – hierarchical processing of 15 30%
data in DNC system – features of DNC system.
Adaptive control in Machine control unit.
Networkingconcepts,LOSI,
MAP,TOP,LAN,WAN,Communication interface,
bus architecture, topologies, and protocols
.Manufacturing data base.
28
III Automated material handling: Function, types,
analysis of material handling equipments.
Design of AGV systems.
Automated storage: Storage system performance,
AS/RS, carousel storage system,WIP storage, 20%
12
Analysis of AS/RS, Industrial robots.
Tool Management system-tool strategies-tool
identification technologies and tool monitoring,
Inspection stations.
SECOND SERIES TEST
IV Development and implementation of FMS:
Planning phases, scheduling, integration, system
configuration, simulation, FMS project
development steps. Hardware and software
30%
development.
13
Installation and implementation.Application and
benefits of FMS, Quantitative analysis of FMS.
Typical Case studies.

03ME 6412 Instrumentation and Control Systems Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To provide knowledge on the fundamentals of measurement science and measuring

instruments .
 To provide a knowledge on the basics of control system theory.
Syllabus:
Instrument classification, sensors, transducers, Measurements, Electrical and Mechanical
Analogues systems, General theory of automatic control
Expected outcome:
 Students will be conversant with measurement techniques and the use of measuring
instruments
 Students will have working knowledge for dealing with problems involving control
system fundamentals
29
References:
1. B. C. Nakra, K.K.Chaudhry., Instrumentation, Measurement and analysis TATA McGraw
hill
2. Bechwit, Marangoni & Lienhard., Mechanical measurements , Pearson edu.
3. C S Rangan, G R Sarma, V S V Mani Instrumentation Devices and systems, TATA McGraw

HILL
4. Jones B.E Butterworths., Instrument technology –Vol1, Scientific Pub., London.
5. Katsuhiko Ogata.,Modern control engineering , Prentice Hall Of India Pvt Ltd
6. U. A. Bakshi, V. U. Bakshi., Control Systems, Technical Publications Pune.

Course Plan
Marks
I Instrument classification, characteristics of
instruments - static and dynamic characteristics,
12 20%
Standards and calibration of measurement,
Different types of sensors, Type of transducers-
resistance, inductance, capacitance, piezoelectric,
thermoelectric, photoelectric, Strain gauges.
FIRST SERIES TEST
II Measurement of velocity, acceleration, force,
torque, strain, vibration, pressure, temperature,
flow rate, humidity, acoustic measurement, Data 15 30%
acquisition systems, Virtual instrumentation,
Condition monitoring-Vibration and noise
monitoring, Temperature monitoring wear and
corrosion monitoring.
III Electrical and Mechanical Analogues systems,
First and second order systems with step, ramp
and impulse response. Transfer functions. Criteria 20%
12
for stability, Routh- Hurwitz Criteria, Bode Plot,
Root locus Plot, Nyquist plot.
SECOND SERIES TEST
IV General theory of automatic control- significance
of feedback effects in different physical systems- 30%
linear and non linear systems- lumped and 13
30
distributed parameter systems, use of random
input- output data in the determination of system
characteristics, Control systems in NC/CNC
Machines.

03ME 6422 Advanced Material Removal Processes Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To understand metal cutting and cutting tool materials, special machining processes,
unconventional machining processes, micro machining processes.
Syllabus: Mechanics of Machining, Cutting temperature , Machinability, Ultrasonic

machining, Abrasive Processes, Economics of Machining.
Expected outcome:
 To impart knowledge in various fields of advanced manufacturing technology
References: -
1. E.J.A. Armarego& R.H. Brown ,The Machining of Metals ,Prentice Hall Inc.
2. A. Bhattacharyya ,Metal Cutting Theory Practice New Central Book Agency (p) Ltd,
Calcutta.
3. M.C. Shaw ,Metal Cutting Principles ,CBS Publishers
4. GeoffryBoothroyd ,Fundamentals of Metal Machining and Machine Tools ,McGraw Hill
5. K.C. Jain & L.N. Agrawal ,Metal Cutting Science and Production Technology
6. V. Arshinov ,Metal Cutting Theory & Cutting Tool Design ,MIR Publishers.
7. Childs T.; Maekawa K.; Obikawa T.; Yamane Y., “Introduction in: Metal Machining”,
Theory and Applications; Arnold Publishers.
8. Rao S. Singiresu, “Mechanical Vibrations” Fourth edition, Pearson Education, 2007.
Course Plan
Marks
I Mechanics of Machining (Metal Cutting) -
Geometry of single point cutting tools -
12 20%
31
Conversion of tool angles from one system to
another – Orthogonal and Oblique cutting -
Mechanism of chip formation - Use of chip
breaker in machining
Machining forces and Merchant’s Circle Diagram
(MCD) - Analytical and Experimental
determination of cutting forces
FIRST SERIES TEST
II Cutting temperature – causes, effects, assessment
and control - Cutting temperature- Control of
cutting temperature Friction in metal cutting – 15 30%
cutting fluids.
Machinability - Concept of Machinability and its
Improvement – Tool wear - Failure of cutting
tools and tool life - Cutting Tool Materials of
common use - Advanced Cutting Tool Materials.
III Ultrasonic machining – Thermal Metal removal
process – ECM – Chemical machining, LBM,
EDM, Wire Cut EDM – Micro machining.
20%
Dynamometers for measuring cutting forces – 12
velocity, acceleration and vibration analysis in
metal cutting.
SECOND SERIES TEST
IV Abrasive Processes (Grinding) Basic principle,
purpose and application of grinding - Selection of
wheels and their conditioning - Classification of
grinding machines and their uses.
30%
Economics of Machining – Development of tool
13
Materials – tool / insert specifications –Diamond
Turning Honing –Lapping – super finishing –
High Quality surfaces.

03ME 6432 Computer Aided Manufacturing Credits: Introduction:
32
3-0-0-3 2015
Course Objectives:
 To impart knowledge on the control systems of CNC machines and various CNC
Programming methods
Syllabus: Introduction and design features of CNC machines, Control systems and
interfacing, Part programming of a CNC lathe, Manual part programming of a machining
centre.
Expected outcome:
 The students should be able to write detailed part programming of CNC machines
References:
1. James Madison, “CNC machining hand book”, Industrial Press Inc., 1996
2. Steve Krar, Arthur Gill, “CNC technology and programming”, McGraw-Hill, 1990
3. Berry Leathan - Jones, “Introduction to computer numerical control”, Pitman,
London, 1987
4. Hans B. Kief, T. Fredericx Waters, “Computer numerical control”, MacMillan /
McGraw-Hill, 1992
5. Bernard Hodgers, “CNC part programming work book”, City and Guilds /
Macmillan, 1994.
6. David Gribbs, “An introduction to CNC machining”, Cassell, 1987
7. Sadasivan, T. A. and Sarathy, D., “Cutting tools for productive machining”, Widia
(India) Ltd., 1999
8. Radhakrishnan, P., “Computer numerical control machines”, New Central Book
Agency, 1992
9. Peter Smid, “CNC programming hand book”, Industrial Press Inc., 2000
Course Plan
Marks
I Introduction and design features of CNC
machines: Working principles of typical CNC
12 20%
lathes, turning centre, machining centre, CNC
grinders, CNC gear cutting machines, wire cut
EDM, turret punch press, CNC press brakes etc.
Selection of CNC machine tools. Structure, drive
33
kinematics, gear box, main drive, feed drive,
selection of timing belts and pulleys, spindle
bearings arrangement and installation. Re-
circulating ball screws, linear motion guide ways,
tool magazines, ATC, APC, chip conveyors, tool
turrets, pneumatic and hydraulic control systems.
FIRST SERIES TEST
II Control systems and interfacing: Open loop and
closed loop systems, microprocessor based CNC
systems, block diagram of a typical CNC system,
description of hardware and software
interpolation systems, standard and optional
15 30%
features of a CNC control system, comparison of
different control systems. Feedback devices with
a CNC system, spindle encoder.
III Part programming of a CNC lathe: Process
planning, tooling - preset and qualified tools,
typical tools for turning and machining centers.
Axes definition, machine and work piece datum,
turret datum, absolute and incremental
programming, tape codes , ISO and EIA codes, G 20%
12
and M functions, tool offset information, soft
jaws, tool nose radius compensation, long turning
cycle, facing cycle, constant cutting velocity,
threading cycle, peck drilling cycle, part
programming examples.
SECOND SERIES TEST
IV Manual part programming of a machining
centre: Co-ordinate systems, cutter diameter
compensation, fixed cycles, drilling cycle, tapping
cycle, boring cycle, fine boring cycle, back boring
30%
cycle, area clearance programs, macros,
13
parametric programming, part programming
examples. CAD/CAM based NC programming,
features of typical CAM packages.
34

03ME 6442 Artificial Intelligence in CIM Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To provide an introduction to the basic principles and applications of Artificial

Intelligence in CIM environment. To provide hands-on experience in the design and
implementation of intelligent agent systems, employing a variety of AI techniques.
Syllabus:Introduction to AI, Introduction to fuzzy logic, Fuzzy logic applications, artificial

neural networks, Expert system development, Industrial application of AI and expert systems
Expected outcome:
 Students will have an understanding of the basic areas of artificial intelligence

including problem solving, knowledge representation, reasoning, decision making,
planning, perception and action, and learning and their applications.
References:
1. Robert Levine et al,“A comprehensive guide to AI and expert systems”, McGraw Hill Inc,
1986
2. Henry C. Mishkoff, “Understanding AI”, BPB Publication, New Delhi, 1986
3. Peter Jackson, “Introduction to expert systems”, First Indian Reprint, 2000, Addison Wesley
4. Stuart Russell and Peter Norvig, “Artificial intelligence: a modern approach”, Prentice Hall,
1995
5. Elaine Rich et al., “Artificial intelligence”, McGraw Hill, 1995
6. Winston P H, “Artificial intelligence”, Addison Wesley, Massachusetts, Third edition,1992
7.AndrewKusiak, Intelligent Manufacturing Systems, Prentice Hall Publications.2005
Course Plan
Marks
I Introduction: History, Definition of AI, Emulation
of human cognitive process, knowledge search
tradeoff, stored knowledge, semantic nets. An
abstract view of modeling, elementary
knowledge.Computational logic, analysis of
12 20%
compound statements using simple logic
connectives, predicate logic, knowledge
organization and manipulation, knowledge
35
acquisition. Concepts of fifth generation
computing, programming in AI environment,
develops artificial intelligence system, natural
language processing, neural networks.
FIRST SERIES TEST
II Introduction to fuzzy logic: Basic concepts in
fuzzy set theory – operations of fuzzy sets -fuzzy
relational equations – propositional, predicate 15 30%
logic – inference – fuzzy logic principles – fuzzy
inference – fuzzy rule based systems –
fuzzification and defuzzification – types
Fuzzy logic applications: Fuzzy logic controllers
– principles – various industrial applications of
fuzzy logic control – adaptive fuzzy systems –
fuzzy decision making – fuzzy classification –
fuzzy pattern recognition – image processing
applications – fuzzy optimization.
III Introduction to artificial neural networks:
Fundamentals of neural networks – neural
network architectures – learning methods –
taxonomy of neural network architectures –
standard back propagation algorithms – selection
20%
of various parameters – variations 12
Expert system development: Definition, choice of
domain, collection of knowledge base, selection
of inference mechanism, case studies of expert
system development in design and manufacturing.
SECOND SERIES TEST
IV Industrial application of AI and expert systems:
Robotic vision systems, image processing
techniques, application to object recognition and
inspection, automatic speech recognition. Recent 30%
advances: Fundamentals of genetic algorithms – 13
hybrid systems – meta heuristic techniques like

simulated annealing, tabu search, ant colony
36
optimization, perpetual self organizing, artificial
immune systems – applications in design and
manufacturing

03ME 6452 Enterprise Resource Planning Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To impart knowledge of various methods of planning the resources in an industry.
Syllabus:Enterprise Resource Planning, Material Requirement Planning , Facility Planning,

waste management, ERP-Implementation and methodologies
Expected outcome:
 The students will be able to gather good knowledge about the resource planning of
an enterprise and how the materials and equipments are used in the most systematic
manner
References:
1. O’Leary, D.E., Enterprise Resources Planning Systems: System, Life cycle, Electronic
Commerce and Risk, John Wiley & Sons, 2001.
2. ERP and beyond integrating your entire organization, Gang A. LangenWalter, The St.
Lucas Press/ Apics Series on resources management
3. Enterprise Resource Planning, Alexis Leon, Tata McGraw Hill Publishing Company Ltd
4. V.k. garg& N .K. Venkatkrishnan, Concepts and Practices, PM
5. Rahul V. Altekar, Enterprise wide Resource Planning-theory and practice, PHI
Course Plan
Marks
I Introduction to Enterprise Resource Planning
(ERP) – History of ERP - Conceptual overview,
12 20%
Critical components, Structure, Evolution and
Architecture of ERP, Best Practices and Business
process ,reengineering issues in ERP, ERP-
Overview of functional modules, Manufacturing
and Purchase Module, Finance Module, Sales and
37
Distribution Module.
FIRST SERIES TEST
II Need of computers in industrial engineering,
development of integrated systems, sharing of
data and information, advantages of integrated 15 30%
systems, principles of integrated system design.
Requirements generation to Material Requirement
Planning (MRP) – Closing the MRP loop,
Inventory Management: Definition, scope and
objectives, economics of inventory management,
deterministic models in inventory
management.Manufacturing Resources Planning
(MRP II) – Just – In – Time to Lean
manufacturing – ERP – Internet’s impact on ERP
– Supply chain management.
III Facility Planning: Objectives and scope, location
of facilities, types of layouts, layout design
techniques, assembly line balancing, and
computer packages for layout analysis. Statistical
Quality Control: Cost of quality, quality
specification, need of SQC, Concept of variation,
20%
central tendency theorem, acceptance sampling, 12
control charts for variables, control charts for
attributes, TQM. WASTE MANAGEMENT -
Definition and objectives, types of wastes, waste
and productivity, waste and environment, waste
reduction techniques, JIT for waste reduction.
SECOND SERIES TEST
IV ERP-Implementation methodologies, Success and
failure cases, ERP Audit, Future of ERP, ERP
systems in India, Introduction to ERP software.
SAP/3.0 : Technical module and functional 30%
module, ABAP and BASIS as technical module, 13
Production planning, material management, sales

and distribution, finance and controlling, plant
38
maintenance , quality management.

03ME 6462 Machine Vision and its application Credits: Introduction:
3-0-0-3 2015
Course Objectives:
To Make the student

 to understand Basic principle of machine vision concept and its role in industries
 to understand Fundamentals of image processing, image enhancement,
 to understand object recognition and texture detection
 to understand Dynamic and 3D vision
 to program to detect, localize and recognize image features.
Syllabus:Introduction to machine vision , Image enhancement, Object recognition and feature

extraction, 3d and dynamic vision, Machine vision application
Expected outcome:
 Students will have an understanding of machine vision technology.
References:
1. Ramesh Jain, RangacharKasturi, Brian G. Schunck,” Machine Vision”, Published by

McGraw-Hill, Inc., ISBN 0-07-032018-7, 1995
2 .E.R.Davies,”Computer and Machine Vision, Theory, Algorithms and Practicalities”,4th
edition, Academic Press
3 .RafelC.Gonzalez, Richard E.Woods,StevenL.Eddins,”Digital Image Processing using
MATLAB”,2nd edition, Tata McGrawHill,2010
5 .M.P.Groover,” Industrial robotics- Technology, programming and Applications”, McGraw-
Hill, 1986
6.K.S.Fu, R.C.Gonzalez, C.S.G.Lee,” Robotics: Sensing, Vision& Intelligence”, Tata Mcgraw-
Hill Publication, 1987.
7 .Richard D.Klafter, ThomasA.Chmielewski, Michael Negin, “Robotic Engineering- An
Integrated Approach” , Prentice Hall India,1989.
Course Plan

Marks
I INTRODUCTION TO MACHINE VISION .The
Nature of Vision- Advantages of Machine vision -
Applications of machine vision- image
12 20%
acquisition Principles and Devices-Various
39
lighting techniques-Key stages in Image
Processing Techniques
FIRST SERIES TEST
II IMAGE ENHANCEMENT .Discretization,
Neighbours of a pixel-connectivity- Distance
measures - pre-processing Neighbourhood
averaging, Median filtering. Smoothening of
binary Images- Image Enhancement- Histogram
Equalization-Histogram Specification –Local 15 30%
Enhancement-Edge detection- Gradient operator
Laplace operators-Thresholding-Morphological
image processing
III OBJECT RECOGNITION AND FEATURE
EXTRACTION .Image segmentation- Edge
linking-Boundary detection-Region growing
Region splitting and merging- Boundary 20%
12
Descriptors-Freeman chain code.Regional
Descriptors- recognition-structural methods-
Statistical and Model based analysis of Texture
SECOND SERIES TEST

IV 3D AND DYNAMIC VISION .Photometric
stereo. Dynamic Vision - Segmentation using
Motion and Moving camera Motion. MACHINE
VISION APPLICATION. The GM consight I
30%
system-National Bureau of standards vision
13
system- SRI industrial vision system- Image
Processing techniques implementation through
Image Processing software-MATLAB/OPENCV.

03ME 6472 Modeling and Simulation of Manufacturing Credits: Introduction:
Systems 3-0-0-3 2015
Course Objectives:
 To understand the nature of discrete-event simulation and the types of simulation models.
 To understand the broad applicability of discrete-event simulation to solve complex
manufacturing systems problems
 To learn the essential steps of the simulation methodology
 To gain insight into system behavior by measuring the performance characteristics of
proposed new manufacturing system or the impact of proposed changes for existing
manufacturing system
40
Syllabus:System concept, System simulation, Random number generation, Random variate
generation, Input modeling for simulation, Verification and validation of simulation models,
Output analysis for a single model, Simulation modeling and analysis of manufacturing systems
Expected outcome:
The students will be able to
 Explain various methods of evaluating manufacturing system designs based on key
performance measures.
 Evaluate and interpret alternative system designs
 Apply simulation modeling to an industrial problem, utilizing experimental design
techniques.
References:
1.Banks, J., Carson, J. S., Nelson, B. L., and Nicol, D. M., “Discrete-event system simulation”,
Third Edition, Pearson Education, Inc., 2001
2. Gordon G., “System simulation”, Prentice Hall Ltd. 1991
3. Deo, N., “System simulation with digital computer”, Prentice Hall of India, 1997
4. Askin R. G. and Standridge, C. R., “Modeling and analysis of manufacturing systems”, John
Wiley & Sons, 1993.
5. Ronald G Askin, “Modeling and Analysis of Manufacturing Systems”, John Wiley and Sons,
Inc, 1993.
6. Viswanatham N and Narahari Y “Performance Modeling of Automated Manufacturing

Systems”, Prentice Hall Inc., 1992.
7. Mengchu Zhou, “Modeling, Simulation, and Control of Flexible Manufacturing Systems: A

Petri Net Approach”, World Scientific Publishing Company Pvt Ltd., 2000.
8. Jean Marie Proth and XiaolanXie, “Petri Nets: A Tool for Design and Management of
Manufacturing Systems”, John Wiley and Sons, New York, 1996.
9. Brandimarte P and Villa A, “Modeling Manufacturing Systems” Springer Verlag, Berlin,

1999.
Course Plan

Marks
I System concept: Systems and system
environment, components of a system, discrete
and continuous systems, systems approach to
12 20%
problem solving, types of system study, system
41
analysis, system design and system postulation,
system modeling, types of models.
System simulation: Technique of simulation,
comparison of simulation and analytical methods,
types of system simulation, steps in simulation
study, Monte Carlo simulation.
Concepts in discrete event simulation: Event
scheduling/time advance algorithm, modeling
world views, simulation programming tasks,
comparison and selection of simulation
languages.
FIRST SERIES TEST
II Random number generation: Techniques for
generating random numbers, linear congruential
method, test for random numbers, frequency tests,
run tests, tests for autocorrelation, gap test, and
Poker test.
Random variate generation: Inverse
transformation technique, exponential, uniform,
weibull, triangular, empirical-discrete and
continuous distributions. Convolution method, 15 30%
acceptance-rejection technique.
Input modeling for simulation: Data collection,
identifying the distribution with data, parameter
estimation, goodness of fit test, Chi square,
Klomogrov and Smirnov tests, selecting input
model when data are not available.
III Verification and validation of simulation models:
Verification of simulation models, calibration and
validation of models, face validity, validation of
model assumption, validating input-output 20%
12
transformation, input-output validation using
historical input data.
Output analysis for a single model: Measures of
42
performance and their estimation, point
estimation, interval estimation, output analysis for
terminating simulations and steady state
simulations.
SECOND SERIES TEST
IV Simulation modeling and analysis of
manufacturing systems: Objectives, performance
measures, issues in simulation of manufacturing
systems, simulation software for manufacturing
30%
applications, simulation of job shop
13
manufacturing systems, simulation modeling and
analysis of single server and single queue
systems, inventory systems and pert networks.

03ME 6482 Principles of Robotics and Applications Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To give the knowledge in Robot anatomy, end effectors, sensors, vision systems,
kinematics, programming and the application of Artificial Intelligence in Robotics
Syllabus: Automation and Robotics, End Effectors, Robot Programming, Robot Application,
Application.RoboticTechnology
Expected outcome:
 To provide advanced knowledge in the field of Industrial Robotics and the associated
artificial intelligence
References:
1. Saeed B Niku.,”Introduction to Robotics Analysis, Systems, Applications”, PHI.

2. MoshenShahinpoor., “A robot engineering textbook”,, Harper and Row Publishers, NY.
3. Robert J Schilling.,” Fundamentals of Robotics – Analysis and Control”, PHI.
4. Werner G Holzbook.,”Robotic technology, Principles and practice”, Van NostrandReinholdCo

NY.
43
5.Mikel P Groover,”Industrial Robotics ,Technology programming and applications”,2012,
Mcgraw hill education.
Course Plan
Module Contents Hours Sem. Exam Marks
I Introduction: Automation and Robotics, Robot
anatomy, robot configuration, motionsjoint
notation work volume, robot drive system, control 12 20%
system and dynamicperformance, precision of
movement.Control System and Components:
basic concept and modals, controllers control
system analysis, robot activation and feedback
components. Positions sensors,velocity sensors,
actuators sensors, power transmission system and
its elements
FIRST SERIES TEST
II End Effectors: Grippers-types, operation,
mechanism, force analysis, tools as end effectors
consideration in gripper selection and design.
15 30%
Sensors: Desirable features, tactile, proximity and
range sensors, slip sensors in Robotics. Machine
Vision, Functions, Sensing and Digitizing-
imaging Devices
III Robot Programming: Lead through programming,
Robot programming as a path in space, Motion
interpolation, WAIT, SIGNAL AND DELAY
commands, Branching capabilities and 20%
12
Limitations
Robot Languages: Textual robot languages,
Generation, Robot language structures.
SECOND SERIES TEST
IV Robot Application: Material transfer, Machine
loading/unloading. Processing operation,
Assembly and Inspection, Feature
Application.RoboticTechnology : Robot
30%
Intelligence, Advanced Sensor Capabilities,
13
Navigation Economic Analysis of robots :
Elements of cost, Methods of Economic analysis,
Payback period.

03ME 6492 Hydraulic and Pneumatics Credits: Introduction:
3-0-0-3 2015
Course Objectives:
44
 To understand the basic components and functions of hydraulic and pneumatic systems,
compare hydraulics and pneumatics to each other in terms of technical performance
Syllabus:Fluid power fundamentals, Design of Hydraulic circuits, Pneumatic systems and

components, Design of Pneumatic circuits
Expected outcome:
 Upon completion, the students will demonstrate an understanding of Hydraulic and
Pneumatic principles, equipment, Seals and industries, will be able to identify and
describe the basic operation of Hydraulic / Pneumatic systems, the various equipment
used in their operation, Hydraulic / Pneumatic terms as well as actuator Sealing Device
design / material strengths and weaknesses,will be able to troubleshoot Hydraulic /
Pneumatic equipment and Seals
References.
1. Srinivasan.R, “Hydraulic and Pneumatic controls”, Vijay Nicole, 2006.
2. Shanmugasundaram.K, “Hydraulic and Pneumatic controls”, Chand & Co, 2006.
3. Majumdar S.R., “Pneumatic systems – Principles and maintenance”, Tata McGraw Hill, 1995
4. Anthony Lal, “Oil hydraulics in the service of industry”, Allied publishers, 1982.
5. Harry L. Stevart D.B, “Practical guide to fluid power”, Taraoeala sons and Port Ltd. Broadey,
1976.
7. Michael J, Prinches and Ashby J. G, “Power Hydraulics”, Prentice Hall, 1989.
8. Dudelyt, A. Pease and John T. Pippenger, “Basic Fluid Power”, Prentice Hall, 1987.
Course Plan
I Fluid power fundamentals: definitions, units,
standards and symbols advantages and
disadvantages –Hydraulic system components: 12 20%
Sources of Hydraulic Power: Pumping theory –
Pump classifications construction and working of
pumps – pump performance –Variable
displacement pumps. Fluid Power Actuators:
Linear hydraulic actuators, Types of hydraulic
cylinders, Construction of double acting cylinder,
Rotary actuators – Fluid motors, Gear, Vane and
Piston motors.
FIRST SERIES TEST
II Design of Hydraulic circuits: Construction of
control components Directional control valves–
Shuttle valve – check valve – pressure control
valve – pressure reducing valve, sequence valve, 15 30%
Flow control valve – Fixed and adjustable,
45
electrical control solenoid valves, Relays.
Accumulators and Intensifiers: Types of
accumulators – Accumulators circuits, sizing of
accumulators, intensifier – Applications of
Intensifier – Intensifier circuit.
III Pneumatic systems and components: Pneumatic
Components: Properties of air – Compressors –
Filter, Regulator, Lubricator Unit: Air control
valves, Quick exhaust valves, pneumatic
20%
actuators. Fluid Power Circuit Design, Speed 12
control circuits, synchronizing circuit,
Sequential circuit design for simple applications
using cascade method.
SECOND SERIES TEST
IV Design of Pneumatic circuits: Servo systems –
Hydro Mechanical servo systems, Electro
hydraulic servo systems and proportional valves.
Fluidics – Introduction to fluidic devices, simple
30%
circuits, Introduction to Electro Hydraulic
13
Pneumatic logic circuits, ladder diagrams, PLC
applications in fluid power control. Fluid power
circuits; failure and troubleshooting.

03ME 6502 Rapid Prototyping Tooling and Manufacture Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 Generating a good understanding of RP history, its development and applications. Expose

the students to different types of Rapid prototyping processes, materials used in RP
systems and reverse engineering.
Syllabus: Rapid Prototyping, Liquid- based Rapid Prototyping Systems, Powder Based Rapid
Prototyping Systems, Shape Deposition Manufacturing
Expected outcome:
Student should be able to:

Develop an understanding of the emerging technologies of rapid prototyping, rapid
manufacturing and rapid tooling. Develop a degree of competency in the evaluation of
various rapid manufacturing and rapid tooling technologies and their application in
modern manufacturing processes
46
References.
1. Chua C.K., Leong K.F. and Lim C.S.”Rapid prototyping: Principles and Applications “,
World Scientific Publications, Third Edition, 2010.
2. Liou W., Frank W. Liou ,”Rapid Prototyping and Engineering applications: A tool box for
prototype development”, CRC Press, 2007.
3. Pham D.T., Dimov S.S ,“Rapid Manufacturing “., Springer, 2001.
4. Paul F. Jacobs, “Stereo Lithography and other Rapid Prototyping and Manufacturing
Technologies”, SME, 1996.
5. Andreas Gebhardt,” Rapid prototyping”, Hanser Gardener Publications, 2003.
6. Paul F. Jacobs, “Rapid Prototyping and Manufacturing”, ASME Press, 1996. Whalers
Report 2000 – Terry Wohlers, Wohlers Associates
7. Ali K. Kamrani., EmadAbouel Nasr “Rapid Prototyping: Theory and practice”, Springer,
2006.
8. RafiqNoorani, “Rapid Prototyping, Principles and Applications”, John Wiley and Sons
Publications, 2005.
9. Todd Grimm “Rapid Prototyping, User’s Guide “, Society of Manufacturing Engineers,
2004.
10. Patri K. Venuvinod “Rapid Prototyping, laser based and other technologies”, Weiyin Ma,
Springer ,2004.
Course Plan
I Introduction: Need, Fundamentals of Rapid
Prototyping, Advantages and Limitations of rapid
Prototyping, Commonly used Terms, 12 20%
Classification of RP process, Development of RP
systems – RP process chain - Impact of Rapid
Prototyping on Product Development –Digital
prototyping – Virtual prototyping- Rapid Tooling
– Benefits - Applications.
FIRST SERIES TEST
II Liquid- based Rapid Prototyping Systems:
Stereolithography (SLA): Models and
specifications, process, Apparatus: Principle -
15 30%
per-build process, part-building, post build
47
processes, photo polymerization of SL resins,
Layering technology, laser and laser scanning,
advantages, limitations and applications. Case
studies: Solid Ground Curing (SGC): working
principle, process, advantages, disadvantages and
applications. Fused deposition Modeling (FDM):
Principle, details of process, process variables,
types, products, materials and applications.
Laminated object manufacturing (LOM):
Working Principles, details of processes,
products, materials, advantages, limitations and
applications.
III Powder Based Rapid Prototyping Systems:

Selective Laser Sintering(SLS): Specifications,
principle, process, Indirect and direct SLS-
powder structures, modeling of SLS, materials,
post processing, post curing, surface deviation
and accuracy, advantages and disadvantages,
Applications. Laser Engineered Net Shaping
20%
(LENS): Processes, materials, products, 12
advantages, limitations and applications. Three
Dimensional Printing (3DP): Principle, basic
process, Physics of 3DP, types of printing,
process capabilities, material system. Solid based,
Liquid based and powder based 3DP systems,
strength and weakness, Applications.
SECOND SERIES TEST
IV Shape Deposition Manufacturing (SDM):
Introduction, basic process, shape decomposition,
mold SDM and applications. Selective Laser
Melting, Electron Beam Melting – Rapid
manufacturing. RP Applications: Application –
Material relationship, Application in Design,
Application in Engineering, Analysis and
Planning, Aerospace Industry, Automotive 30%
Industry, Jewellery Industry, Coin Industry, GIS 13
application, Arts and architecture. RP Medical
and Bioengineering Applications: Planning and
simulation of complex surgery, customized
implants and prosthesis, Forensic Science and
Anthropology, Visualization of Bio-molecules,
Design and production of Medical Devices
48
03ME 6512 Design for Manufacture and Assembly Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To provide students with the knowledge, methodologies, and practice to optimize the
design of mechanical products for ease of assembly in manufacturing. To analyze designs
in terms of DFA and redesign to improve assembly. To quantify and compare
improvements in assembly resulting from design revisions.
Syllabus: Introduction to DFMA, Design for Assembly, Statistical tolerance indication in

mechanical drawings, Compound assembly Automatic assembly.
Expected outcome:
The student will be able :
 To characterize and describe assembly, understand different assembly systems that are in
use today. Utilize effective analysis, brainstorming, and trade-off techniques for
redesigning assemblies and subassemblies.
 To apply DFA principles to mechanical product design.
 To design parts to facilitate assembly and to estimate rates of feeling and orientation of
small parts.
References.
1. J. Lesko, Industrial Design, “Materials and Manufacture Guide”, John Willy and Sons, Inc
(1999).
2. George E. Dieter and Linda C. Schmidt, “Engineering Design, Fourth edition”, McGraw-Hill
companies, New York, USA (2009).
3. Geoffrey Boothroyd, Peter Dewhurst and Winston Knight, “Product Design for Manufacture
and Assembly”, Second Edition, CRC press, Taylor & Francis, Florida, USA (2002).
4. O. Molloy, S. Tilley and E.A. Warman, “Design for Manufacturing and assembly, First
Edition”, Chapman &Hall, London, UK (1998).
5. D. E. Whitney, “Mechanical Assemblies: Their Design, Manufacture, and Role in Product
Development”, Oxford University Press, New York (2004).
6. A.K. Chitale and R.C. Gupta, “Product design and Manufacturing”, Prentice Hall of India,
New Delhi (1999).
7. James G. Bralla “Design for Manufacturability Handbook, Second Edition”, McGraw-Hill
companies, New York, USA (1998).
8. Geoffrey Boothroyd “Assembly Automation and Product Design, Second Edition”, CRC
press, Taylor & Francis, Florida, USA (2005).
9. G. Q. Huang Design for X, “Concurrent Engineering Imperatives, First Edition”, Chapman
&Hall, London, UK (1996).
10.
Course Plan
49
I Introduction to DFMA, History of DFMA, Steps
for applying DFMA during product design,
Advantages of applying DFMA during product
design, Reasons for not implementing DFMA,
Introduction and Classification of Manufacturing
Process, Mechanical properties of material.
Introduction to materials and material selection:
Classification, Material selection for product 12 20%
design.
Introduction to Assembly: The assembly process,
Characteristics and applications, Economic
significance and General taxonomies of assembly
operation and systems. Assembling a product.
FIRST SERIES TEST
II Design for Assembly: Introduction, Design
consideration. High speed automatic assembly:
Part feeding and orienting. Part design for
automated assembly- general principles and
guidelines for mechanical assembly. Guidelines
for robotic assembly. Case study: Assembly of
printed circuit board. Tolerance: Geometric
tolerances for manufacture as per Indian 15 30%
Standards and ASME Y 14.5 standard,
representation of surface finish. Limits and fits
tolerance chains and identification of functionally
important dimensions for applications.
III Statistical tolerance indication in mechanical
drawings, population parameter zone in the µ, σ
plane defined using Cp, Cpk. Tolerance stack up
analysis: Dimensional chain analysis-equivalent
tolerances method, equivalent standard tolerance
grade method, equivalent influence method.
Selective assembly: Interchangeable part
manufacture and selective assembly, deciding the 20%
12
number of groups, group tolerances of mating
parts. True position theory: Comparison between
co-ordinate and convention method of feature
location, tolerancing and true position
tolerancing, virtual size concept, floating and
fixed fasteners, projected tolerance zone, zero true
position tolerance.
SECOND SERIES TEST
IV Compound assembly Automatic assembly:
Transfer systems – Continuous and intermittent – 30%
Indexing mechanisms. Methods for feeding, 13
50
orienting and escapement for various forms of
parts. Case study: Vibratory feeder. Design for
Manufacture and Assembly (DFMA): DFMA as
the tool for concurrent engineering, DFMA
criteria for retaining components for redesign of a
product. Tools for total design: Quality function
deployment (QFD), failure modes and effects
analysis (FMEA). Computer-aided design for
assembly using software.

03ME 6522 Supply Chain Management Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 Concept of SCM, its logistics, basic tasks and various processes

 Strategy resource management, manufacturing strategy and linking supply chain with
customer
 Structuring the supply chain
 Organise supply chain with ERP, CRM, etc.,
Syllabus: Introduction to supply chain management, Planning Demand and Supply in a Supply
Chain, Planning and Managing Inventories in a Supply Chain, Managing Cross-Functional
Drivers in A Supply Chain, Logistics and Supply Chain Management.
Expected outcome:
 The student will be able to frame supply chain systems and can able to forecast, estimate
and calculate various parameters related to supply chain. Students will get idea about
inventory control, various logistics system, transportation networks etc.
References.
1. Jeremy F. Shapiro, “Modeling the Supply Chain”. Duxbury Thomson Learning.
2. N. Viswanadham and Y. Narahari, “Performance Modeling of Automated manufacturing
Systems”. Prentice Hall of India.
3. N. Viswanadham, “Analysis of Manufacturing Enterprises”. Kluwer Academic
Publishers.
4. R.B. Handfield and E.L. Nochols, Jr., “Introduction to Supply Chain Management”.
Prentice Hall.
5. Sridhar Tayur, Ram Ganeshan, Michael Magazine (editors), “Quantitative Models for
Supply Chain Management”. Kluwer Academic Publishers.
6. Raghuram R. and Rangaraj N., “Logistics and supply chain management”, Macmillan.
7. Agarwal D. K., “A text book of logistics and supply chain management”, Macmillan.
51
8. Sunil Chopra and Peter Meindel, “Supply Chain Management: Strategy, Planning, and
Operation”, Pearson Education.
9. Martin Christopher, “Logistics and Supply Chain Management: Strategies for Reducing
cost and Improving Services”, Pearson Education.
10. David Simchi Levi, Philip kaminsky, and Edith Simchi Levi, “Designing and Managing
the Supply Chain: Concepts, Strategies, and Case Studies”, Irwin McGrawHill.
11. Srinivasan, G., “Quantitative models in operations and supply chain management”, PHI
Course Plan
I Introduction to supply chain management: Supply
chain basics, decision phases in supply chain,
supply chain flows, supply chain efficiency and 12 20%
responsiveness, supply chain integration, process
view of a supply chain, uncertainties in supply
chain, key issues in supply chain management,
and drivers of supply chain performance. Supply
chain coordination, bullwhip effect, developing
relationships in the supply chain, resolving
conflicts in supply chain relationships, role of
information technology in supply chain.
FIRST SERIES TEST
II Planning Demand and Supply in a Supply Chain:

Demand forecasting in supply chain: Role of
forecasting in supply chain, components of a
15 30%
forecast, forecasting methods, estimating level,
trend and seasonal factors, Holt’s model, Winter’s
model, measures of forecast error.
Role of aggregate planning in supply chain:
Aggregate planning strategies, managing supply
and demand in supply chain. MRP, ERP, DRP-
Managing predictable variability.
III Planning and Managing Inventories in a Supply
Chain: Managing economies of scale in a supply
chain: cycle inventory, managing uncertainty in a
supply chain, lot sizing for a single product, lot
sizing for multiple products, quantity discounts, 20%
12
trade promotions, price discrimination. Safety
inventory, determining the optimal level of
product availability, inventory replenishment
policies, measures of product availability.
SECOND SERIES TEST
IV Managing Cross-Functional Drivers in A Supply
30%
52
Chain: Sourcing decisions in supply chain, 13
Supplier selection and contracts, design
collaboration, making sourcing decisions in
practice. pricing and revenue management in a
supply chain, coordination in a supply chain
Designing and Planning Transportation Networks:
Role of transportation in supply chain, factors
affecting transportation decisions. Transportation
strategy in a Supply Chain, Routing and
scheduling in transportation.
Logistics and Supply Chain Management:
Definition, logistics and SCM, international
considerations, inbound logistics, internal
logistics and outbound logistics. Reverse
logistics, Total logistics cost, Logistics to supply
chain Management, green supply chain

03ME 6532 Composite Material Technology Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To develop an understanding of the linear elastic analysis of composite materials. To

predict/interpret the behaviour and properties of composites as a function of their
composition and manufacturing conditions To provide an understanding of many
important design, manufacture and performance issues of concern in current applications
of composite materials
Syllabus: Introduction to Composite Material Technology, Macro Mechanical Behaviour of a

Lamina, Manufacture of fibres and resins, Characterisation of Composites
Expected outcome:
 Students will be able to suggest solutions for a wide variety of simple composite
design/manufacture performance issues. Analyze a laminated plate in bending, including
finding laminate properties from lamina properties and find residual stresses from curing
and moisture. Predict the failure strength of a laminated composite plate.
53
References.
1. R M Jones, “Mechanics of Composite Materials”, CRC Press, 1998

2. BD Agarwal, L J Broutman and K Chandrashekhara “Analysis and Performance of Fiber
Composites”, John Wiley and Sons Publications, 2006.
3. Sanjay K Mazumdar, “Composites Manufacturing”, CRC Press, 2003.
4. Autar K Kaw, "Mechanics of Composite Materials", CRC Press, 1997.
5. Matthews F L and Rawlings R D, “Composite Materials: Engineering and Science”,
Chapman and Hall, 1994.
6. Ronald F Gibson, ”Principles of Composite Material Mechanics", McGraw Hill Book
Co,1994.
Course Plan
I Introduction: Characteristics of composite
materials, classification of composites,
advantages, applications. Fibres: Glass, Carbon, 12 20%
Ceramic and Aramid fibres; Matrices: Polymer,
Graphite, Ceramic and Metal Matrices. Micro
Mechanical Behaviour of a lamina: Volume and
mass fractions, evaluation of elastic moduli,
strength of unidirectional lamina, multi-axial
strength criteria, analysis of discontinuous fibre
lamina.
FIRST SERIES TEST
II Macro Mechanical Behaviour of a Lamina:
Hooke's law for different types of materials,
engineering constants for orthotropic materials.
15 30%
Stress, strain relations for plane stress in an
orthotropic materials and in a lamina of arbitrary
orientation, strength of an orthotropic lamina,
basic strength theories, determinations of
engineering constants, mechanics of materials
approach.Macro mechanical Behaviour of a
Laminate: Classical lamination theory, lamina
stress, strain behaviour, resultant forces and
moments in a laminate,types of laminates,
strength and stiffness of laminates, interlaminar
stresses in laminates.
III Manufacture of fibers and resins: Glass, Carbon,
Ceramic and Aramid fibers; Epoxy and Phenolic
resins. Manufacturing of Composites : Polymer
20%
Matrix Composites, Metal Matrix Composites, 12
Ceramic Matrix Composites, Carbon-Carbon and
Nano-Composites. Basic design concepts of
54
sandwich construction, Materials used for
sandwich construction.
SECOND SERIES TEST
IV Characterisation of Composites: Testing of
composite materials and laminates- physical,
chemical and mechanical testing. Fracture
behaviour of composites: Griffith theory of brittle 30%
fracture. Basic fracture mechanics of composites: 13
Fracture toughness testing - COD and J-integral

approaches.

03ME 6902 Mini Project (0-0-4) Credits: Introduction:
0-0-4-2 2015
Each student is expected to do a project work independently in any area related to their field of
study in Mechanical Engineering under the guidance of a faculty member. The student has to
submit a report of the work completed in soft bonded form and to make a multimedia presentation
before the evaluation committee at the end of the semester.

03ME 6822 CIM Lab 2 Credits: Introduction:
0-0-2-1 2015
1. Manual and Computer assisted part programming and Component manufacture in
machining centre/CNC Lathe
2. Simulation of Machining using CAM software.
3. Automated component inspection using vision system.
4. Practice on Computer Aided Measuring Instruments.
5. Practice on Rapid Prototyping
55
6. Exposure to advanced CAM Packages
7. Study on robotics, programming
SEMESTER III

03ME 7403 Mechatronics System Design Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 Introduce the students the main components of mechatronics system design and
principles, namely modelling of physical system, sensing components, actuating devices,
signal and control, real-time interface.
 Provide the knowledge of basic system elements and actuation, various system models,
basic digital principles and system design. It gives a framework of knowledge that allows
engineers and technicians to develop an interdisciplinary understanding and integrated
approach to engineering.
Syllabus:
 Introduction to mechatronic system, system modelling, advanced application in

mechatronics, design and development of mechatronic system, case studies.
Expected outcome:
 Apply mechatronic concepts to actual problems encountered in engineering practice.
56
Reference.
1. Devdas shetty, Richard A. Kolk, “Mechatronics System Design”, Thomson Learning
Publishing Company, Vikas publishing house, 2001.
2. Bolton, “Mechatronics - Electronic Control systems in Mechanical and Electrical
Engineering, 2nd Edition”, Addison Wesley Longman Ltd., 1999.
3. Bishop, “Robert H, Mechatronics Hand book”, CRC Press, 2002.
4. Bradley, D. Dawson, N.C. Burd and A.J. Loader, “Mechatronics: Electronics in Products
and Processes”, Chapman and Hall, London, 1991.
5. Georgpelz, “Mechatronic Systems: Modeling and simulation with HDL’s”, John wiley
and sons Ltd, 2003.
Course Plan
I Introduction to Mechatronics system – Key
elements, mechatronics in manufacturing,
Mechatronic System Design –control architecture, 12 20%
sensors, transducers ,actuators, fault tolerant
components, electromechanical systems-
MEMS,NEMS, Design and selection of
Mechatronics system elements, Integrated design
issues in mechatronics and design process.
FIRST SERIES TEST
II System modelling, Process controllers, PLC,

Microcontrollers and its programming, Real-time
interfacing and hardware – Elements of data
15 30%
acquisition and control system; input and output
process; installation of I/O card and software.
III Advanced applications in Mechatronics-
Mechatronics Control in Automated
Manufacturing, Artificial intelligence in 20%
12
Mechatronics – Fuzzy Logic Applications in
Mechatronics, Microsensors in Mechatronics.
SECOND SERIES TEST
IV Design and development of a fully functional
mechatronic system, Case studies of intelligent
systems such as automated handling; CNC 30%
machine tools and CMMs, consumer mechatronic 13
products, Aesthetics and ergonomics.
57
03ME 7413 Sustainable Manufacturing Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 Imparting social, economic and environmental concerns over the modern
manufacturing techniques, introducing the concepts of tools of sustainability like
EMS and Life Cycle Assessment, introducing the importance of environmental
foot prints.
Syllabus:
 Sustainable manufacturing and EMS, green manufacturing, recycling & life cycle
assessment, environmental attributes of manufacturing.
Expected outcome:
 Socially and environmentally committed planning and implementation in the field
of manufacturing.
References
1. Madu, C.N., “Handbook of Environmentally Conscious Manufacturing”, Kluwer Academic
Publisher, 2001.
2. Gupta, S.M. and Lambert, A.J.D., “Environment Conscious Manufacturing”, CRC Press,
2008.
3. Swamidass, P.M., “Encyclopedia of Production and Manufacturing Management”, Kluwer
Academic Publisher, 2000.
4. Kutz, M.,” Environmentally Conscious Mechanical Design”, John Wiley & Sons, 2007.
5. Davim, J.P., “Sustainable Manufacturing”, John Wiley & Sons, 2010.
6. Green manufacturing fundamentals and application, edited by David A. Dornfeld, springer
publication, (2012)
7. Liker, Jeffrey. "The Toyota Way: 14 Management Principles from the World's Greatest
Manufacturer". McGraw-Hill, 2004
Course Plan
I SUSTAINABLE MANUFACTURING AND
EMS: Sustainable Manufacturing –Evolution of
Sustainable Manufacturing - Product Design for 12 20%
Sustainability – introduction to ISO 14000 series
standards - Concepts of ISO 14001 - requirements
of ISO 14001 – Environmental Management
System – frame work and benefits -
Environmentally Conscious Manufacturing. -
Basic concepts on strategic planning of
manufacturing and supply chain operations
58
FIRST SERIES TEST
II GREEN MANUFACTURING: Drivers of green
production within business - Role of green
production in competitive strategy - Motivations
15 30%
and Barriers to Green Manufacturing - Strategies
for Green Manufacturing -Zero Emission Strategy
- Environmental Impact of Manufacturing - The
Development of Eco Labelling Schemes –
guiding principles
III RECYCLING AND LIFE CYCLE
ASSESSMENT: Industrial Ecology - key
concepts - System Tools to Support Industrial
Ecology - Life Cycle Assessment - Reclamation
and Recycling of steel - postconsumer and
preconsumer recycled material - life cycle of an
Aluminium product - Bio degradable material 20%
12
(coir, bamboo) converted into wood substitutes.
Types of production systems and their
relationship to capital expenditures and
sustainability. Relationship between workplace
organization, inventory levels and sustainability
SECOND SERIES TEST

IV ENVIRONMENTAL ATTRIBUTES OF
MANUFACTURING: Chronology on the
manufacturing and supply chain landscape in the
past 2 decades and how this relates to job creation
and sustainability. Environmental Footprint
Analysis - Carbon and water footprint analysis -
need to reduce the carbon footprint of 30%
manufacturing operations - adoption of low 13
carbon technologies -Application of Value Stream
Mapping to Eliminate Waste - Methods for
Valuing Environmental Goods - Taxonomy of
Valuation Methods - Techniques for non-market
valuation

03ME 7423 Statistical Process Control And NDT Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 The students are expected to understand the general issues and applications of Statistical
Process Control and Non Destructive Testing.
59
Syllabus: Statistical quality control, Acceptance sampling, Sampling and sampling distributions,
Central limit theorem, Probability distributions, Liquid penetrant and magnetic particle tests,
Radiography, Ultrasonic and acoustic emission techniques
Expected outcome:
The students will be able
 To appreciate the background, applications and current status of Statistical Process
Control and Non Destructive Testing.
References:
1. Douglus C. Montgomery, “Introduction to Statistical Quality Control ", 2 nd Edition, John

Wileyand Sons, 1991.
2. HarvidNoori and Russel, “Production and Operations management – Total Quality and
Responsiveness ", McGraw-Hill Inc, 1995
3. D.C.Montgomery, D.M.Goldsman, C M.Borror,” Probability and Statistics in
Engineering”,Wiley
4. John Bank, "The Essence of Total Quality Management", Prentice Hall of India Pvt.Ltd.
1995.
5. Grant E.L and Leavensworth, "Statistical Quality Control", McGraw-Hill, 1984.
6. Paul.E.Green, D.S.Tull and Gerald Albaum,”Research for Marketing Decisions”, Prentice
Hall
7. Amitava Mitra,” Fundamentals of Quality Control and Improvement”, Pearson Education
8. Irwin Miller and M.Miller ,”Mathematical Statistics “,Prentice Hall India
9. Barry Hull and Vernon John, " Non Destructive Testing ", MacMillan, 1988
10. Baldev Raj, Jeyakumar,T., Thavasimuthu,M., ―Practical Non Destructive Testing‖
Narosa publishing house, New Delhi, 2002
11. Peter J. Shull ―Non Destructive Evaluation: Theory, Techniques and Application‖ Marcel
Dekker, Inc., New York, 2002
12. Richard I. Levin and David.S.Rubin ,”Statistics for Management “, Pearson Education
Course Plan
Marks
I STATISTICAL QUALITY CONTROL: Methods
and Philosophy of Statistical Process Control -
Control Charts for Variables and Attributes - 12 20%
Cumulative sum and Exponentially weighted
moving average control charts - Process -
Capability Analysis - Six sigma accuracy.
ACCEPTANCE SAMPLING: Acceptance
Sampling Problem - Single Sampling Plans for
attributes - double, multiple and sequential
sampling
60
FIRST SERIES TEST
II SAMPLING AND SAMPLING
DISTRIBUTIONS:- Introduction, Sampling
process, Non-probability and Probability
15 30%
sampling- different types, Determination of
sample size, Introduction to sampling
distributions, CENTRAL LIMIT THEOREM,
Estimators and their properties, Confidence
Intervals.
PROBABILITY DISTRIBUTIONS:- Random
variables-discrete and continuous, Cumulative
Distribution Function, Introduction to Bernoulli,
Binomial, Geometric, Poisson, Triangular,
Weibull, Uniform, Normal, Gamma and
Exponential distributions.
III LIQUID PENETRANT AND MAGNETIC
PARTICLE TESTS: Characteristics of liquid
penetrates - different washable systems -
Developers - applications - Methods of
production of magnetic fields - Principles of
operation of magnetic particle test - Applications 20%
12
- Advantages and limitations. RADIOGRAPHY:
Sources of ray-x-ray production - properties of d
and x rays - film characteristics -exposure charts -
contrasts - operational characteristics of x ray
equipment - applications.
SECOND SERIES TEST
IV ULTRASONIC AND ACOUSTIC EMISSION
TECHNIQUES: Production of ultrasonic waves -
different types of waves - general characteristics
of waves – pulse echo method - A, B, C scans -
Principles of acoustic emission techniques - 30%
Advantages and limitations - Instrumentation – 13
applications – scanning electron microscope
(SEM) – Transmission electron microscopy
(TEM).

03ME 7433 Six Sigma Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To demonstrate a good understanding of the numerous techniques, tools and

methodologies used in Six Sigma.
61
 To apply the principles of Six Sigma as used in Engineering and Asset Management
 To appreciate the utilisation of Quality/Six Sigma /Lean throughout the total life cycle of
the Manufacturing or Asset Management processes .
 To use Sigma Tools to eliminate waste in Production
Syllabus: Historical Overview of six sigma , Tools for definition, Design For Six Sigma ,
Evaluation strategy
Expected outcome:
Students will be able
 Get knowledge and experience of the stages of Six Sigma - the structured DMAIC
methodology Lead and execute process-level improvement projects .
 Collect process data and develop process maps
 Develop statistical hypotheses using simple statistical tools
References:
1. Michael L.George, David Rownalds, Bill Kastle, What is Lean Six Sigma, McGraw – Hill
2010
2. Thomas Pyzdek, The Six Sigma Handbook, McGraw-Hill,2006 .
3. Fred Soleimannejed , Six Sigma, Basic Steps and Implementation, AuthorHouse, 2004
4. Forrest W. Breyfogle, III, James M. Cupello, Becki Meadows, Managing Six Sigma:A
Practical Guide to Understanding, Assessing, and Implementing the Strategy That Yields
Bottom-Line Success, John Wiley & Sons, 2007.
5. James P. Womack, Daniel T.Jones, Lean Thinking, Free Press Business, 2003.
Course Plan
Marks
I Historical Overview – Definition of quality –
What is six sigma -TQM and Six sigma - lean
manufacturing and six sigma- six sigma and 12 20%
process tolerance – Six sigma and cultural
changes – six sigma capability – six sigma need
assessments - implications of quality levels, Cost
of Poor Quality (COPQ), Cost of Doing Nothing
– assessment questions
FIRST SERIES TEST
II Tools for definition – IPO diagram, SIPOC

diagram, Flow diagram, CTQ Tree, Project
Charter – Tools for measurement – Check sheets,
15 30%
Histograms, Run Charts, Scatter Diagrams, Cause
and effect diagram, Pareto charts, Control charts,
62
Flow process charts, Process Capability
Measurement, Tools for analysis – Process
Mapping, Regression analysis, RU/CS analysis,
SWOT, PESTLE, Five Whys, interrelationship
diagram, overall equipment effectiveness, TRIZ
innovative problem solving – Tools for
improvement – Affinity diagram, Normal group
technique, SMED, 5S, mistake proofing, Value
stream Mapping, forced field analysis – Tools for
control – Gantt chart, Activity network diagram,
Radar chart, PDCA cycle, Milestone tracker
diagram, Earned value management.
III Design For Six Sigma (DFSS),Design For Six
Sigma Method - Failure Mode Effect Analysis
(FMEA), FMEA process - Risk Priority Number
(RPN)- Six Sigma and Leadership, committed
leadership – Change Acceleration Process (CAP)-
Developing communication plan – Stakeholder.
Tools for implementation – Supplier Input
Process Output Customer (SIPOC) – Quality
20%
Function Deployment or House of Quality (QFD) 12
– alternative approach –implementation –
leadership training, close communication system,
project selection – project management and team
– champion training – customer quality index –
challenges – program failure, CPQ vs six sigma,
structure the deployment of six sigma – cultural
challenge – customer/internal metrics
SECOND SERIES TEST

IV Evaluation strategy – the economics of six sigma
quality, Return on six Sigma (ROSS), ROI, poor
project estimates – continuous improvement –
lean manufacturing – value, customer focus,
30%
Perfection, focus on waste, overproduction –
13
waiting, inventory in process (IIP), processing
waste, transportation, motion, making defective
products, underutilizing people – Kaizen – 5S.

03ME 7443 Nano Materials and Nano Technology Credits: Introduction:
2015
Course Objectives:
63
 To understand the general issues relating to nanotechnology and nanofabrication,:
Methods for production of Nanoparticles, Characteristic techniques of nanomaterials
Syllabus:Introduction to Nano Materials and Nano Technology, Processing Characterization

techniques of nanomaterials, Applications of Nanotechnology in various fields
Expected outcome:
 To appreciate the students with the background, applications and current status of
nanotechnology and nanomaterials.
 To make them understand the relevant basic scientific principles underpinning
nanotechnology.
References:
1. Poole C.P, and Owens F.J., (2003) Introduction to Nanotechnology, John Wiley,2003
2. Nalwa H.S., Encyclopedia of Nanoscience and Nanotechnology, American Scientific

Publishers,2004
3. Koch C.C., Nanostructured Materials: Processing, Properties and Applications, William

Andrew ,2006
4. Zehetbauer M.J. and Zhu Y.T., Bulk Nanostructured Materials, Wiley ,2008
5. Wang Z.L.,Characterization of Nanophase Materials,Wiley,2005
Course Plan
Marks
I Nanomaterials:Introduction, Classification: 0D,
1D, 2D, 3D nanomaterials and nanocomposites,
their mechanical, electrical, optical, magnetic 12 20%
properties; Nanomaterials versus bulk materials
Thermodynamics and kinetics of nanostructured
materials: Size and interface/interphase effects,
interfacial thermodynamics, phase diagrams,
diffusivity, grain growth and thermal stability of
nanomaterials.
FIRST SERIES TEST
II Processing: Bottom-up and top-down approaches
for the synthesis of nanomaterials, mechanical
alloying, chemical routes, severe plastic
64
deformation, and electrical wire explosion 15 30%
technique Special Nanomaterials and
applications: Introduction, different strategies for
synthesis of special nanomaterials (e.g. carbon,
micro and mesoporous, zeolites, core-shell
structures, hybrid nanomaterials etc. and their
technological applications.
III Characterization techniques of nanomaterials :
Introduction, structural characterization, X-ray
diffraction (XRD-Powder/Single crystal), Small
angle X-ray scattering (SAXS), scanning electron
microscopy (SEM), transmission electron
microscopy (TEM), energy dispersive X-ray
analysis (EDAX), Low Energy Electron
20%
Diffraction (LEED), scanning probe microscopy 12
(SPM) -principle of operation, instrumentation
and probes, Atomic force microscopy (AFM),
Optical spectroscopy, luminescence spectroscopy,
UV-visspectroscopy (liquid and solid state), UV
Photo electron spectroscopy (UPS), Infrared
spectroscopy, Raman spectroscopy, XPS
SECOND SERIES TEST
IV
Applications of Nanotechnology in various fields:
Renewable energy, solar energy, fuel cells
etc.Materials manufacturing and automobile
industry.
Biomedical science, medicine, diagnostics, etc.
Computers, electronics and communication 30%
Analytical, Pharma and Environmental sciences 13
Biosciences- (Nano Biosciences -
iotechnology)Sportsector,printing,
optics,Agriculture, food, textile, cosmetics,
Defense, Aerospace and Marine Nanotechnology
MEMS, NEMS and structure nanotechnology .

03ME 7453 Lean Manufacturing Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 Identify manufacturing system waste Understand the roles of employees and managers,
65
supply chain issues, pre-automation, autonomation and automation as they apply to lean
manufacturing
Syllabus:Lean manufacturing, Small-lot production, Setup-Time reduction, Pull production

systems, Workcells and cellular manufacturing, Scheduling for smooth flow Synchronising and
balancing process, Planning and control in pull production, Maintaining and improving
equipment.
Expected outcome:
 Understand workplace organization and visual manufacturing tools

 Understand and apply value stream mapping concepts
 Understand the idea about pull production and maintenance system
References:
1. Harold J. Steudel and Paul Desruelle, “Manufacturing in the nineties – how to become a
lean, world - class competitor”, Van Norstrand Reinhold, New York, 1992
2. John Nicholas, “Competitive manufacturing management - continuos improvement, lean
production, and customer-focused qualities”, McGraw Hill International Edition, 1998
3. Ronald G. Askin& Jeffrey B. Goldberg, “Design and analysis of lean production

systems”, John Wiley & Sons, 2003
4. Jeffrey Liker, The Toyota Way : Fourteen Management Principles from the World's
Greatest Manufacturer,McGraw Hill, 2004.
5. Michael L. George, Lean Six SIGMA: Combining Six SIGMA Quality with Lean
Production Speed,McGraw Hill, 2002.
6. Taiichi Ohno, Toyota Production System: Beyond Large-Scale Production,Taylor &
Francis, Inc., 1988.
Course Plan
Marks
I Lean manufacturing: Basics, principles and
elements
Small-lot production: Lot-size basics; lot sizing; 12 20%
lot-size reduction; facilitating small lot size.
Setup-Time reduction: Setup reduction
methodology; techniques for setup-reduction;
setup reduction projects.
FIRST SERIES TEST
II Pull production systems: Pull systems and push
systems; conditions for pull production systems;
how to achieve pull production; mechanisms for
15 30%
signal and control.
Workcells and cellular manufacturing: Cell
66
layout and capacity measures; design of
workcells; worker assignment; implementation
issues.
III Scheduling for smooth flow: Production
leveling; level scheduling in pull production;
master production scheduling.
20%
Synchronising and balancing process: 12
Synchronisation; bottleneck scheduling;
balancing; adapting to schedule changes.
SECOND SERIES TEST
IV Planning and control in pull production:
Centralised planning and control system;
decentralised planning and control system;
adapting MRP-based production planning and
30%
control system to pull production
13
Maintaining and improving equipment:
Equipment maintenance; equipment
effectiveness; total productive maintenance.

03ME 7563 Micromachining and Precision Engineering Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To expose the students about the concepts of micro and precision manufacturing, the
various processes involved in it and, the metrology of the micro and precision
manufactured components
Syllabus: Introduction to Micromachining, Diamond Turning, Micro milling, Micro grinding,

Mechanical Micromachining, Thermoelectric Advanced Micromachining Processes, Advanced
finishing processes
Expected outcome:
67
 Identify the distinguish elements of bulk micromachining and surface micromachining

 Describe the micromachining processes required to fabricate various MEMS devices.
References:
1. V.K Jain , “Micromanufacturing processes” CRC Press; 1 edition ,2012.

2. Manas das, V.K Jain and P.S Ghoshdastidar, Nano finishing using magnetorheological
finishing process, LAP LAMBERT Academic Publishing ,2012
3. Jain V. K., “Introduction to micromachining”, Narosa Publishers
4. G. Chryssolouris, “Laser machining – theory and practice”, Springer Verlag, New York.
5. Nadeem H. Rizvi, “Femtosecond Laser Micromachining: Current Status and Applications”,
Exitech Limited, Oxford Industrial Park, Yarnton, Oxford OX5 1QU, United Kingdom
6. Paulo Davim J, “Nontraditional machining processes”, ISBN 978-1-4471-5179-1, Springer-
Verlag, London, 2013.
7. Hong Hocheng and Hung-Yin Tsai, “Advanced analysis of nontraditional machining”,
Springer.
8. NitaigourPremchandMahalik, “Micromanufacturing and nanotechnology”
9. Joseph McGeough, “Micromachining of engineering materials mechanical engineering”,
ISBN: 0-8247-0644-7.
10. M. Kahrizi, “Micromachining techniques for fabrication of micro, nano structures”.
11. Mark J. Jackson, “Micro and Nanomanufacturing”
12. Kalpakjian, “Manufacturing engineering & technology”, Addison – Wesley, 4nd Edition
13. Debitson A., “Hand book of precision engineering”
14. M. Madou, “Fundamentals of micro fabrication”
15. Momber A. W. and Kovacevic R., “Principles of water jet machining”, Springer Verlag
16. R. L. Murthy., “Precision engineering manufacturing”, New Age International
Course Plan
Marks
I Introduction to Micromachining, Traditional
Micromachining Processes: Diamond Turning:
Types of diamond turn Machines, Components of 12 20%
Diamond Turn Machine, Material Removal
Mechanism in DTM. Micro milling: Mechanism
68
of material removal, Micro grinding. Introduction
to nano finishing processes
FIRST SERIES TEST
II Mechanical Micromachining
Ultrasonic Micromachining (USMM): Basic
elements of USMM, mechanism of material
removal in USMM, Process parameters in 15 30%
USMM, Process capabilities of USMM.
Abrasive Jet Micromachining (AJMM): Abrasive
Jet Micromachining System, masking
Technology, principle of operation of AJMM,
Abrasive Water Jet Machining (AWJMM), Water
Jet Micromachining (WJMM): The process and
its working principle, application and different
process parameters.
III Thermoelectric Advanced Micromachining
Processes
Electric Discharge Micromachining: Role of
EDM in micromachining, Principle of micro
EDM, effect of process parameters in Micro
EDM, Laser Beam Micromachining: Laser Beam
Characteristics, laser material interaction, Laser
micromachining system, nanosecond pulse micro
machining, picosecond Micro machining, femto
second micromachining. Electron Beam
20%
Micromachining: Mechanism of material removal 12
in EBMM, process parameters, process
capabilities. Focused Ion Beam Machining: FIB
Equipment Imaging with FIB system, Interaction
of Ion with substate, Applications of FIB
machining.
Electrochemical Micromachining Processes:
Electrochemical Micromachining: Mechanics of
machining, Electro chemical spark micro
machining equipment.
SECOND SERIES TEST
IV Advanced finishing processes (AFPs): Abrasive
flow machining (AFM), magnetic abrasive
finishing (MAF), magneto rheological finishing
(MRF), magneto rheological abrasive flow
finishing (MRAFF), magnetic float polishing 30%
(MFP), elastic emission machining (EEM), 13
Diamond turn machining (DTM): Types of DTM
– components of DTM: spindle system,
workpiece tool positioning system, machine
69
support system, tool measurement system,
machine control system, material removal
mechanism in DTM.Micromachining by photonic
beams- excimer laser- model construction of laser
dragging- numerical simulation of dragged profile
Micromanufacturing for document security:
Optically variable device - ODV foil
microstructures- generic OVD microstructures-
Nano CODES.

03ME 7473 Manufacturing Information System Credits: Introduction:
3-0-0-3 2015
Course Objectives:
 To learn about different information systems.

 To effectively use and manage information technology in today’s network enterprises
 To study inter connected networks of information systems for end user collaboration.
 To learn systems for making timely decisions based on organized information’s.
Syllabus:Introduction of Manufacturing Information System, Designing database,

Manufacturing consideration,Information system for manufacturing
Expected outcome:
 After the completion of the course the student is expected to widen his knowledge about
information technology that will enable him to solve management problems. Explore full
potential of computer as a problem solving tool.
References:
1. Luca G. Sartori, "Manufacturing Information Systems ", Addison-Wesley Publishing
Company, 1988.
2. Date.C.J., "An Introduction to Database systems ", Narosa Publishing House, 1997.
3. Orlicky.G., "Material Requirements Planning ", McGraw-Hill Publishing Co., 1975.
4. Kerr.R, "Knowledge based Manufacturing Management ", Addison-wesley, 1991. Web
Course Plan
Marks
I Introduction :The Evolution of order policies,
70
from MRP to MRP II, the role of Production
organization, Operations control. Database - 12 20%
Terminologies – Entities and attributes – Data
models, schema and subschema – Data
Independence – ER Diagram – Trends in
database.
FIRST SERIES TEST
II Designing database: Hierarchical model –
Network approach- Relational Data model
concepts, principles, keys, relational operations –
functional dependence – Normalization types –
15 30%
Query languages.
III Manufacturing consideration: Product and its
structure, inventory and process flow – Shop floor
control Data structure and procedure – various
20%
model – the order scheduling module Input/output 12
analysis module the stock status database – the
complete IOM database.
SECOND SERIES TEST
IV Information system for manufacturing: Parts
oriented production information system concepts
and structure –Computerized production
scheduling, online production control systems, 30%
Computer based production management system, 13
computerized manufacturing information system
– case study

03ME 7903 Seminar II Credits: Introduction:
0-0-2-2 2015
The student is expected to present a seminar in one of the current topics in Mechanical,
Computer Integrated Manufacturing and related areas. The student will undertake a detailed
study based on current published papers, journals, books on the chosen subject and submit
seminar report at the end of the semester.
71
03ME 7913 Project Phase I Credits: Introduction:
0-0-8-6 2015
For Project (Phase 01) the student is expected to start the preliminary background studies
towards the Project by conducting a literature survey in the relevant field. He/ she should
broadly identify the area of the project work, familiarize with the design and simulation
tools required for the project work and plan the experimental platform, if any, required for
the project work. The student should submit a detailed report of these activities at the end of
the semester
SEMESTER IV

03ME 7914 Project Phase II Credits: Introduction:
0-0-21-12 2015
The student has to continue the project work identified in the Third semester. There shall be
two seminars (a midterm evaluation on the progress of the work and the pre submission
seminar to assess the quality and quantum of the work). At least one technical paper is to be
prepared for possible publication in journals / conferences. The final evaluation of the
project shall be an external evaluation.
72

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SCHEME AND SYLLABUS FOR M.

TECH (FULL TIME) DEGREE COURSE

MECHANICAL ENGINEERING (2015 Scheme)

(Specialization: Computer Integrated manufacturing)

APJ ABDUL KALAM TECHNOLOGICAL UNIVERSITY

(Specialization: Computer Integrated manufacturing)

A 03ME 6401 Advanced Engineering 40 60 3 4

B 03ME 6411 Finite Element Analysis in 40 60 3 4

C 03ME 6421 Computer Aided Design in 40 60 3 4

D 03ME 6431 Computer Aided Process 40 60 3 3

S 03 RM 6001 Research Methodology 1-1-0 100 2

U 03ME 6821 CIM Lab 1 0-0-2 100 1

T 03ME 6901 Seminar I 0-0-2 100 2

1. 03ME 6441Computer Aided Inspection

A 03ME 6402 Computer Integrated 3-1-0 40 60 3 4

B 03ME 6412 Instrumentation and 3-0-0 40 60 3 3

D Elective III 3-0-0 40 60 3 3

V 03ME 6902 Mini Project 0-0-4 100 2

U 03ME 6822 CIM Lab 2 0-0-2 100 1

1. 03ME 6422 Advanced Material Removal Process

1. 03ME 6462 Machine Vision and its Application

1. 03ME 6502 Rapid Prototyping, Tooling and Manufacture

03ME 7903 Seminar II 0-0-2 100 2

03ME 7913 Project Phase I 0-0-8 50 6

TOTAL 6-0-10 230 120 6 14

1. 03ME 7403 Mechatronics System Design

1. 03ME 7443 Nanomaterials and Nanotechnology

Grand total credits ( Semester I to IV) 68

Course No Course Name: L-T-P- Year of

Syllabus: Crystallography, Classification, metallurgy, properties and applications of Ceramics,

 To impart knowledge at an advanced level in advanced materials and their processing.

American Society for Metals, “Source book of Maraging Steels”.

2. Callister William. D., “Material science and engineering”, John Wiley.

3. Dieter George E., “Mechanical metallurgy”, McGraw Hill.

4. Raghavan V., “Material science and engineering”, Prentice Hall.

5. Flinn. P, Trojan. P. K., “Engineering Materials and Applications”, MIR Publications

6. Bhargava, A.K.,” Engineering Materials: Polymers, Ceramics and Composites” Prentice

7. Kalpakjian.,”Manufacturing processes for Engineering Materials”, Wesley Publishing

9. Rama Rao,P., “Advances in Materials and Their Applications”, Wiley Eastern

FIRST SERIES TEST

END OF SEMESTER EXAM (Modules I to IV)

Course No Course Name: L-T-P- Year of

Students will be able to:

FIRST SERIES TEST

III Flexure - elements – elementary beam theory,

END OF SEMESTER EXAM (Modules I to IV)

Course No Course Name: L-T-P- Year of

Syllabus: Fundamentals of Computer Aided Design, Computer graphics, Virtual Reality,

Students will be able to:

modelling- wireframe and solid, modelling, Role

Course No Course Name: L-T-P- Year of

Syllabus: Introduction to Process planning, Process engineering and process planning,

Students will be able to :

FIRST SERIES TEST

IV Integrated process planning systems: Totally

Course No Course Name: L-T-P- Year of

Syllabus: Fundamentals of Inspection, Laser Metrology, Co-ordinate measuring machine

students will be able to:

 Realise the increasing importance of measurement and instrumentation in industry. The

1. Thomas. G. G., “Engineering Metrology”, Butterworth Pub.1974.

Course No Course Name: L-T-P- Year of

Syllabus:Introduction to machine tools, structure of CNC machine tool,drives and tooling

FIRST SERIES TEST