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ABSTRACT: We introduce the application of hen egg shell waste to improve the adsorption capacities of heavy-metal ions using
commercial carbons via the modification of their surface chemistry. Specifically, a calcium solution extracted from egg shell waste has
been used as a low-cost activation agent to improve the adsorption properties of three commercial carbons. An orthogonal array of
the Taguchi method has been applied to identify the optimal conditions for the adsorbent modification process using the Zn2+ batch
adsorption, at 30 °C and pH 5, as the response variable. Our results show that maximum adsorption capacities of Cd2+, Ni2+, and Zn2+
ions, at 30 °C and pH 5, may increase up to 15 times, with respect to the results obtained using the commercial adsorbent without
modification. The improvement of adsorbent performance may be related to the formation of calcium phosphate on the carbon
surface. Finally, adsorption studies in binary metal solutions were performed to identify the competitive effects in multicomponent
adsorption, using calcium-modified carbons.
r 2011 American Chemical Society 9354 dx.doi.org/10.1021/ie2006627 | Ind. Eng. Chem. Res. 2011, 50, 9354–9362
Industrial & Engineering Chemistry Research ARTICLE
Table 1. Chemical and Physical Properties of the Commercial Carbons Used in This Study
Adsorbent
composition (%)
carbon 93.45 87.3 77.71
hydrogen 1.22 0.84 1.40
nitrogen 1.43 0.56 0.78
sulfur 0.08 0.29 0.39
oxygen 4.15 3.48 6.10
BET surface area, SBET (m2 g1) 399 961 658
total pore volume, Vtotal (cm3 g1) 0.172 0.529 0.697
micropore volume, Vmic (cm3 g1) 0.160 0.369 0.250
pore diameter, Dp (nm) 1.726 2.203 4.238
Table 2. Experimental Layout Using the L9 Taguchi Orthogonal Array for the Chemical Modification of Commercial Carbons
Using Egg Shell Wastes
2.2. Modification of Surface Chemistry of Commercial of the activation agent (Factor C), and temperature of thermal
Carbons by Using Egg Shell Wastes. Commercial carbons treatment (Factor D). For all factors, we have considered three
were modified using a calcium solution extracted from HES. levels in the experimental design (see Table 2). Note that the
Specifically, HES wastes were washed with deionized water and different concentrations of activation agent (expressed as a
dried at 35 °C. HES particles were milled and sieved to retain the volume percentage) were obtained by dilution of the original
3540 mesh fractions. The calcium solution was obtained after calcium solution extracted from HES. The response variable of
soaking these particles with acetic acid (25 vol %). This mixture this experimental design was the adsorbed amount of Zn2+ ions
(i.e., HES and acetic acid) was shaken using a temperature- at 30 °C and batch conditions employing an adsorbent dosage
controlled shaker operated at 150 rpm for 5 h. A ratio of 0.05 g of of 4 g L1. It is convenient to remark that Zn2+ has been
HES per 1 mL of acetic acid (25 vol %) was used in this stage. selected as the case study, because the literature indicates that
This solution was filtered to separate the membrane of HES, the removal of this metal is usually difficult and traditional
because it is insoluble in acetic acid. Finally, this calcium solution commercial carbons may show a low Zn2+ adsorption
was used for the impregnation of the commercial adsorbents. capacity.34,35 Herein, we assume that optimization of the
The chemical modification of commercial carbons was operating conditions of the carbon modification process, using
performed using a three-step procedure: (1) pretreatment of Zn2+ removal as the response variable, will also imply an
adsorbents using an acid solution, (2) calcium impregnation of improvement of adsorption properties for other metallic spe-
carbons using the solution extracted from HES, and (3) cies not considered in our experimental design. Finally, we have
thermal treatment of calcium-impregnated carbons. Figure 1 selected the adsorption capacity (expressed in units of mg g1)
provides a schematic diagram for the different stages of this instead of the adsorption capacity normalized by the adsorbent
modification process. For the acid pretreatment of the com- surface area (expressed in units of mg g1 m2) as the response
mercial adsorbents, a ratio of 0.2 g of carbon per mL of acid variable of the experimental design, because the adsorbent
solution was used. This pretreatment was performed at 30 °C surface chemistry plays a major role in the removal of heavy
for 2 h and under constant stirring (150 rpm). Later, the acid metals. In the following sections, we will provide results to
solution was evaporated at 55 °C and, finally, carbon samples support this fact.
were dried at 100 °C for 15 h. With respect to the carbon The statistical analysis of experimental design included a
impregnation, a ratio of 0.02 g of adsorbent per mL of calcium discussion of the statistical weight of each factor in the modifica-
solution was used. The contact time of adsorbent-impregna- tion process of commercial adsorbents and a variance analysis.
tion solution was 4 h, and all experiments were performed at Calculations were performed according with the basic concepts
30 °C using a temperature-controller stirrer operated at of the Taguchi method.32,33 In particular, Taguchi methodology
150 rpm. The solution was evaporated at 55 °C and the analyzes both the mean response for each run in the inner array
calcium-impregnated carbons were dried at 110 °C for 15 h. and the variance using a proper function for the signal-to-noise
Finally, the impregnated carbons were heated at desired ratio (S/N):
temperature for 3 h. The modified adsorbents were washed 2 3
with deionized water at 50 °C until pH was constant and finally
6
∑
ð1=Yi 2 Þ
7
dried at 100 °C for 24 h. These modified carbons were used in S=N ¼ 10 log4 i 5 ð1Þ
the adsorption experiments. n
The application of experimental designs is a robust approach
to optimize the experimental conditions for the preparation and where Yi are the values of the response variable obtained in each
modification of activated carbons.5,6,31 In this study, the Taguchi of the different replicates n performed under given experimental
method was used to optimize the carbon surface modification conditions. An analysis of variance (ANOVA) was used to
process.32,33 A L9 orthogonal array was applied in our experi- perform a systematic analysis of the relative importance of each
ments (see Table 2). The selected factors were as follows: carbon factor, with respect to the adsorption capacity of modified
type (Factor A), acid treatment (Factor B), calcium concentration carbons using HES wastes. This analysis is based on the following
9356 dx.doi.org/10.1021/ie2006627 |Ind. Eng. Chem. Res. 2011, 50, 9354–9362
Industrial & Engineering Chemistry Research ARTICLE
Figure 2. Graphs of S/N response for the chemical modification of onto the adsorption capacities of the adsorbents tested. Note that
commercial carbons using egg shell wastes. this experimental design includes different binary solutions with
the same concentration of co-ions. Therefore, we consider that
equations: this experimental design is proper to obtain a general overview of
" # the adsorbent performance for the removal of heavy metals under
N T2
SST ¼ ∑
i¼1
Yi2
N
ð2Þ competitive conditions. Standard procedures were also applied
to perform these adsorption experiments using an adsorbent
dosage of 2 g L1 at 30 °C and pH 5.
" !# 2.3.4. Metal Quantification. For metal quantification, a Perkin
kF
Fi2 T2
SSF ¼ ∑
i¼1 nFi
N
ð3Þ
Elmer AAnalyst 100 atomic absorption spectrophotometer
equipped with an airacetylene burner was used. The reprodu-
cibility of the experiments was generally within 5% of the average
results. The adsorption capacities of carbons (q) were calculated
SSF
σF ¼ ð4Þ by a mass balance
vF
ðC0 Cf ÞV
where T is the sum of all observations, N the total number of q¼ ð5Þ
observations, Fi the sum of observations under the level i, nFi the W
number of observations under the level i, kF the number of levels where C0 and Cf is the initial and final metal concentration
of factor F, SST the total sum of squares, SSF the sum of squares (mg L1), V is the volume of metal solution used for adsorption
for factor F, vT the total degrees of freedom (i.e., N 1), vF the experiments (in liters), and W is the amount of carbon mass
degrees of freedom of factor F (i.e., kF 1), and σF is the variance (in grams).
for factor F, respectively.
2.3. Adsorption Experiments. 2.3.1. Taguchi Design. For the 3. RESULTS
Taguchi experimental design, batch sorption experiments were
performed using Zn2+ solutions with an initial concentration of 3.1. Taguchi Experimental Design and Statistical Analysis
100 mg L1. These solutions were prepared from nitrate salt and of the Carbon Modification. Overall, nine carbons were
deionized water. Standard procedures were used to determine obtained from the orthogonal experimental design. Table 2
the adsorption capacity of modified carbons under static condi- shows the results of Zn2+ adsorption experiments using these
tions. Adsorption experiments were conducted in duplicate at carbon samples. In particular, Taguchi orthogonal design indi-
30 °C and pH 5. cates that the optimal conditions needed to obtain a modified
2.3.2. Adsorption Isotherms of Zn2+, Cd2+, and Ni2+ Ions. carbon with improved adsorption capacity for Zn2+ removal are
Adsorption isotherms of Zn2+, Cd2+, and Ni2+ ions were obtained those employed in experiment 3: a coconut shell carbon treated
at pH 5 and 30 °C. Note that preliminary results indicate that these with H3PO4, impregnated with a calcium solution (concen-
operating conditions (i.e., pH and temperature) have been tration of 100 vol %) and heated at 400 °C for 3 h. Interesting
identified as optimal for obtaining the maximum removal of trends were also identified in our results. Specifically, the Zn2+
these heavy metals. Therefore, adsorption isotherms at tested adsorption capacity was higher in the carbon samples treated
conditions are used to determine the maximum adsorption with H3PO4 (i.e., samples CC-3, BC-3, and LC-3), most likely
capacities of both raw and modified carbons. Metal solutions because of the formation of calcium phosphate on the carbon
were prepared from nitrate salts and deionized water. All the surface (see characterization results given below).
adsorption experiments were conducted in duplicate at batch Figure 2 shows the S/N response graphs for the modification
conditions and the average results are reported. All chemicals of commercial carbons using HES wastes, and Table 3 provides
were of analytical grade. the ANOVA. Statistical analysis shows that the most important
2.3.3. Adsorption Experiments in Binary Solutions of Zn2+, experimental design factors are the acid treatment and the
Cd2+, and Ni2+ Ions. Binary solutions of Zn2+Cd2+, Zn2+Ni2+, calcium concentration employed during the activation step.
and Ni2+Cd2+ were used in multicomponent adsorption Finally, based on these results, and considering both the adsor-
experiments. As stated, these solutions were also prepared from bent cost and its availability, it was possible to select the ideal
nitrate salts and deionized water. Batch experiments were carbon sample for additional experiments. Thus, the modified
performed using initial metal concentrations in the range of 0.3 carbon obtained in experiment 6 (i.e., sample BC-3) was selected
2 mmol L1. In particular, a full factorial experimental design was as the case study for performing removal experiments in both
applied to identify the competitive effects of these metal ions single and binary metal solutions.
9357 dx.doi.org/10.1021/ie2006627 |Ind. Eng. Chem. Res. 2011, 50, 9354–9362
Industrial & Engineering Chemistry Research ARTICLE
Elemental Composition
element content (%)
carbon 75.56
hydrogen 1.53
nitrogen 1.75
sulfur 0.20
oxygen 18.60
Figure 5. Adsorption isotherms of Zn2+, Ni2+, and Cd2+ ions on raw and modified bituminous carbons at 30 °C and pH 5.
Figure 6. Comparison of experimental and calculated adsorption capacities by raw and modified bituminous carbons using (a) the Langmuir model and
(b) the Freundlich model.
maximum adsorption capacity of 7 and 4 mg g1 for Ni2+ and reuse of egg shell wastes is attractive from the viewpoint of the
Cd2+ ions, respectively, using PES. It is clear that the adsorption waste recycle and minimization of pollutants.
capacities of BC-3 are higher than those reported for raw PES and On the other hand, we have considered both the Langmuir and
BC. Therefore, the procedure proposed in this study for the Freundlich models for correlating the adsorption isotherms
modification of adsorption properties of commercial carbons is reported in Figure 5. Specifically, the Langmuir isotherm as-
an alternative strategy for developing new and effective adsor- sumes that adsorption occurs in a monolayer, where the actives
bents for the removal of heavy metals from water. Moreover, the sites are identical and energetically equivalent.39,40 This isotherm
9359 dx.doi.org/10.1021/ie2006627 |Ind. Eng. Chem. Res. 2011, 50, 9354–9362
Industrial & Engineering Chemistry Research ARTICLE
Table 5. Parameters of Langmuir and Freundlich Isotherm Results of data fitting for both isotherms are given in Figure 6
Models for Adsorption of Heavy Metals from Aqueous and Table 5. Overall, it is clear that our adsorption data are best
Solution described by the Langmuir model. Specifically, this isotherm
model showed a mean absolute percentage deviation (E) of 3.7%
Freundlich Model 14.9% and correlation coefficients (R2) of 0.850.99. Based on
these results, we have calculated the dimensionless separation
carbon sample metal ion Kf nF R2 Fobj E (%)
factor (RL) for the Langmuir isotherm. This separation factor is
BC Zn 2+
0.0171 1.4877 0.7004 0.2941 20.72 ( 8.55 given by
Cd2+ 0.0165 1.5211 0.9549 0.0712 7.99 ( 4.16
1
Ni2+ 0.0406 1.6574 0.7248 0.5055 20.08 ( 10.67 RL ¼ ð10Þ
BC-3 Zn 2+
0.4034 1.7742 0.9779 0.0370 5.24 ( 2.62
1 þ KC0
Cd2+ 0.1956 1.6148 0.9476 0.0895 8.37 ( 4.64 This separation factor indicates the type of the isotherm to be
Ni2+ 1.3597 1.7742 0.9519 0.0730 7.32 ( 4.64 either unfavorable (RL > 1), linear (RL = 1), favorable (0 < RL < 1),
or irreversible (RL = 0). We have calculated the values of RL
Langmuir Model for the modified carbon BC-3 using different initial metal con-
carbon sample metal ion qmax K R2 Fobj E (%) centrations. Our results indicate that RL < 1 for all tested
conditions, confirming thereby the favorable adsorption of
BC Zn 2+
1.1649 0.0057 0.8537 0.1620 14.86 ( 7.67 heavy-metal ions onto the modified bituminous carbon BC-3.
Cd2+ 0.8535 0.0081 0.9950 0.0170 3.73 ( 2.23 3.3. Adsorption Experiments in Binary Solutions of Zn2+,
Ni2+ 1.4161 0.0116 0.9237 0.1950 11.42 ( 8.47 Cd2+, and Ni2+ Using the Modified Bituminous Carbon BC-3.
BC-3 Zn2+ 12.2449 0.0097 0.9511 0.2768 13.55 ( 8.66 The sorption studies of metal ions from solutions containing two
Cd2+ 7.6649 0.0099 0.9917 0.0279 4.83 ( 2.27 or more metallic species are useful to assess the degree of
Ni2+ 9.8083 0.0470 0.9621 0.0394 5.76 ( 2.70
interference between metal ions during the removal process.
When two or more metal ions are present in solution, they may
increase, decrease, or have no effect on the metal-ion adsorption
is given by capacity of the adsorbent.43,44 Thus, adsorption data from multi-
component solutions play an important role to design treatment
qm KCe
qe ¼ ð6Þ processes for wastewater. Experimental data for competitive
1 þ KCe adsorption in binary mixtures of Zn2+, Cd2+, and Ni2+ ions onto
where qe is the metal adsorption capacity (expressed in units of BC-3 are shown in Figure 7. In this figure, the metal adsorption
mg g1) at equilibrium, Ce the concentration (expressed in units capacity of each co-ion is plotted as a function of the initial
of mg L1) at equilibrium, qm the theoretical maximum adsorp- concentration of the binary solution. For comparison purposes,
tion capacity (expressed in units of mg g1), and K represents the the monocomponent adsorption capacity of each metal is also
Langmuir equilibrium constant (expressed in units of L mg1). reported. Note that the performance of raw BC in binary metal
The Freundlich model is an empirical expression used to solutions is not reported, because its adsorption capacities under
describe a heterogeneous system39,40 and is defined as competitive conditions are practically negligible.
To perform the experimental data analysis, the effect of co-ions
qe ¼ Kf Ce 1=nF ð7Þ in multicomponent adsorption using BC-3 is determined by the
1(1/n) 1/n 1 ratio of adsorption capacities (Rq), which is defined as
where Kf (expressed in units of mg L g ) and nF are
parameters characteristic of the adsorbent-sorbate system. Data qi, mix
Rq, i ¼ ð11Þ
correlation of our experimental results was performed using a qi, 0
nonlinear regression approach,4042 based on the minimization
of the following objective function: where qi,mix is the adsorption capacity for metal ion i in the
!2 presence of the other metal ion and qi,0 is the adsorption capacity
e qe
qexp
ndat calc
∑
for the same metal when it is alone in the solution at the same
Fobj ¼ exp ð8Þ initial concentration of that set in the binary solution. According
i¼1 qe
i to the literature,45 if Rq,i > 1, the adsorption of metal i is promoted
where qexp
e and qexp
e are the experimental and predicted adsorption by the presence of other metal ions; if Rq,i = 1, there is no effect on
capacity and ndat is the overall number of experimental data, the adsorption capacity of metal i; and if Rq,i < 1, the adsorption of
respectively. In this study, the stochastic optimization method metal i is suppressed by other metal ions. Therefore, this analysis
Simulated Annealing41 was used for minimization of eq 10. The has been used to study the performance of BC-3 in the removal of
criterions used in this study to measure the fitting goodness of the Zn2+, Cd2+, and Ni2+ ions under competitive conditions. It is
adsorption isotherm models were the correlation coefficient (R2), convenient to remark that the adsorption capacities from Figure 7
the behavior of the relative residuals, the objective function value have been standardized and are reported on a molar basis for a
(Fobj), and the mean absolute percentage deviation (E) between direct comparison, because the analysis of adsorption behavior
calculated and experimental metal adsorption capacities, where may be misinterpreted when they are reported on a weight basis.
In general, our results indicate that there is an antagonistic
effect of all co-ions in the adsorption process of all binary
100 ndat qexp calc
e qe
systems. For all metallic ions, Rq.i is less than unity, indicating
E¼ ∑
ndat i ¼ 1 qe
exp
ð9Þ that the simultaneous presence of other ions reduced the metal
i removal, because of competition effects during the adsorption
9360 dx.doi.org/10.1021/ie2006627 |Ind. Eng. Chem. Res. 2011, 50, 9354–9362
Industrial & Engineering Chemistry Research ARTICLE
Figure 7. Results for competitive adsorption in binary mixtures of Zn2+, Cd2+, and Ni2+ ions onto modified bituminous carbon BC-3 at 30 °C and pH 5.
process. The increase of co-ion concentration may enhance the especially at high metal concentrations. Overall, the metal uptake
interaction between the metal ions in the aqueous phase and the reduction may range from 0.1% to 77%, depending on the binary
adsorbent and, as a consequence, the competitive adsorption system under study.
effect is dependent on the co-ion concentration; its magnitude is In summary, this study provides new insights to develop
also different for the different heavy metals (see Figure 7). In alternative adsorbents with selective properties for the removal
particular, the adsorption of Cd2+ ions is not affected significantly of metallic ions from wastewaters using low-cost reagents such as
by co-ion competition of Zn2+ and Ni2+ ions, especially at high egg shell wastes. Further studies will be focused on the applica-
Cd2+ initial concentrations. It is interesting to observe that Ni2+ tion of these calcium-modified adsorbents using packed-bed
adsorption using BC-3 decreases with Zn2+ concentration, while columns for the treatment of wastewater polluted by heavy-
Zn2+ uptake decreased significantly when Ni2+ ions are present. metal ions.
Overall, the metal uptake reduction ranged from 0.1% to 77% for
the Ni2+ ion, from 3% to 57% for the Zn2+ ion, and from 0.1% to ’ AUTHOR INFORMATION
43% for the Cd2+ ion in all experiments performed.
Corresponding Author
*Tel.: 52 449 9105002, ext. 127. E-mail: petriciolet@hotmail.com.
4. CONCLUSIONS
Our study shows that the adsorption properties of commercial ’ ACKNOWLEDGMENT
carbons can be significantly improved for the removal of heavy Authors acknowledge the financial support provided by
metals, using, as an activation agent, a calcium solution extracted CONACYT, DGEST, Instituto Tecnologico de Aguascalientes
from egg shell in combination with an acid treatment using (Mexico), and MICINN-Spain (CTM2008-06869-C02-01/
H3PO4. It appears that the improvement of adsorption proper- PPQ).
ties of these modified carbons relies on the formation of calcium
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