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Power Xpert CX® - Power distribution switchgear

IEC Low Voltage Power Distribution Center and Motor Control Center

Power Xpert CX®


Flexible switchgear solutions
maximizing Safety & Uptime
Energizing a world
that demands more.
We deliver:
• Electrical solutions that use less energy, improve power reliability
and make the places we live and work safer and more comfortable
• Hydraulic and electrical solutions that enable machines to deliver
more productivity without wasting power
• Aerospace solutions that make aircraft lighter, safer and less costly
to operate, and help airports operate more efficiently
• Vehicle drivetrain and powertrain solutions that deliver more power
to cars, trucks and buses, while reducing fuel consumption and emissions

Discover today’s Eaton.

Powering business worldwide


As a global power management company, we help We provide integrated solutions that help make energy,
customers worldwide manage the power needed for in all its forms, more practical and accessible.
buildings, aircraft, trucks, cars, machinery and businesses. With 2013 sales of $22 billion, Eaton has approximately
Eaton’s innovative technologies help customers manage 100,000 employees around the world and sells products
electrical, hydraulic and mechanical power more reliably, in more than 175 countries.
efficiently, safely and sustainably. Eaton.com

2
Eaton’s global platforms for
Motor Control and Power Distribution
Power Xpert CX® and CXH make up a product family that both cover the entire range of
applications, but with focus on Power Distribution and Motor Control respectively.
Both the CX and CXH platforms are fully scalable and complementary, enabling you to
create a fit-for-purpose low voltage system comprising entirely Eaton components.

Power Xpert CX® Power Xpert CXH™


Power Distribution and Motor Control Motor Control Center and Power Distribution
The Power Xpert CX® is Eaton's IEC low voltage power Power Xpert CXH™ is Eaton’s IEC high-performance
assembly up to 5500 A. The system provides reliable Motor Control and distribution center up to 6300 A.
power distribution and motor control functionality for The system provides reliable motor control and power
all commercial and industrial applications. distribution functionality for applications that have
the highest requirement for reliability and safety.
CXH is a reliable solution for applications where the
motor control is vital.

The innovative design combined with Eaton's expertise in the Power Xpert CXH™ meets the high end requirements of
area of low voltage applications delivers a platform that is at customers in the Oil & Gas, Mining and heavy industry market
the heart of any power distribution and motor control segments. CXH has been tested to the highest standards.
application. CX is a flexible system which maximizes safety CXH meets the certification for seismic and marine testing.
and uptime. CXH is rated and tested for 415 V /100 kA, 480 V / 85 kA,
CX is a reliable solution for applications where the supply of 525 V / 65 kA and 690 V / 65 kA.
energy is vital for your business process. Providing Form of
Separation to form 2, 3b and 4b, the withdrawable units can
be exchanged without having to disconnect power and / or
control cabling.

Complete power solutions Global solution


In conjunction with Eaton’s comprehensive MV switchgear range, The standardised platform of the CX and CXH allows global sourcing
UPS, busbar trunking, panel and distribution boards, project of a consistently reliable low-voltage solution, with no regional
management, service and support, the CX and CXH platforms are variation. This helps to reduce delivery times, enhance support and
part of a complete turnkey solution for your motor control and your service, and reduce your operating costs – to increase your overall
power distribution needs. efficiency.

3
CX A flexible solution for Low Voltage Power Distribution
The Power Xpert CX® is Eaton's latest IEC low voltage power
assembly up to 5500 A. The system provides reliable
power distribution and motor control functionality for all
commercial and industrial applications.

The innovative design combined Systems with product families


with Eaton's expertise in the like Capitole, Tabula, Gemini,
area of low voltage applications A300, xEnergy, MEMForm and
delivers a platform that is at the Modan.
heart of any power distribution The CX comes from more than
and motor control application. a century of experience in the
CX is a flexible system which design and manufacturing of
maximizes safety and uptime. Low Voltage systems. This
CX offers maximum flexibility experience and expertise came
with multiple possibilities for together in the development of
fixed, plug-in, removable or fully this latest generation of Power
withdrawable sections, with Distribution Centers: CX. To
accessibility for front and/or rear provide a fully integrated and
access. Eaton innovations tested solution, Eaton has used
maximize uptime by preventing their state of the art switching
unscheduled process interrup- and distribution components
tions and minimizing downtime. within the CX platform. Eaton's
Replacing devices can be reputation in the industry is built
accomplished within seconds or on the legacy of brands like
depending on the configuration Cooper, Cutler-Hammer,
a few minutes, even under live Bussmann, Crouse-Hinds,
conditions. CX provides the Westinghouse, Holec, MEM
maximum level of protection for and Moeller.
personnel and equipment. CX is manufactured in Eaton
CX is verified by testing facilities all across the world.
according to IEC EN 61439-2 With the local application
guaranteeing maximum knowledge backed up with a
reliability. Moreover, the system multinational diversified
has been designed and tested industrial organisation and
in accordance with IEC/TR experience, Eaton can offer a
61641: the guide for testing comprehensive service tailored
under conditions of arcing due to customer requirements,
to internal fault. Tests were ranging from consultancy,
performed with regards to the engineering to total project
criteria for personal and management.
assembly protection under CX offers a state of the art
arcing conditions. solution for Power Distribution
Power Xpert CX® Power section with four ACB's, Eaton has an enviable reputation and Motor Control in a single
in IP42 configuration. for safe, reliable Low Voltage low voltage platform.

Complete range up to 5500 A


Power Xpert CX® is a complete range for power distribution and
motor control up to 5500 A. In combination with Eaton's medium
voltage switchgear, UPS (Uninterruptible Power Supplies), Busbar
Trunking, Panelboards, Distribution Boards, project management and
service capabilities, CX is part of any complete turn-key solution for
all power distribution and control applications.

Data centers

Process industry Hospitals Water treatment plants Infrastructure

4
Features and Benefits
Power Xpert CX® is a broad platform with multiple possibilities.

Reliable in Operation Safe in Operation System Flexibility Total Cost of Ownership


• Complete product design • Plug-in and Withdrawable • Modular design. • Up to 24 feeders (160 A
third party certified in compartments can be • Small footprint. frame MCCB or FCS) or 25
accordance with IEC 61439-2 modified without the need motor starters (15 kW DOL)
(Verification by testing). for complete system • Fixed, removable and can be installed in one single
shutdown. withdrawable units. section to reduce footprint
• Designed and tested
according to IEC / TR 61641 • Automatic door interlocking • Variable widths for and achieve maximum
criteria 1-7. of withdrawable and cableways. density.

• Quality assurance in removable feeders to • Easy to upgrade and extend • Possibility of 4 Air Circuit
accordance with DIN EN prevent access to devices the switchboard. Breakers in a single 800 mm
9001 / ISO 9001. when the disconnect switch wide section.
is in the ON position. • Suitable for universal use as
• Routine tested in ISO the dimensions are in • Compartments or devices
certified manufacturing • CX assemblies are built in accordance with the main can be quickly and easily
locations. Eaton factories with Eaton industrial standards (DIN changed to ensure maximum
devices with a proven track VDE, CEI, UNE, NF and uptime for the business
• External degree of protection record. BSEN). processes.
is third party tested for IP31,
IP42 and IP55 according to • Padlock facilities available • Cable connection from top • The use of high-grade
the IEC 60529. for all operating and interlock and/or bottom (front and materials and components,
mechanisms. rear) optimised for Eaton's reduces maintenance to a
• Full internal separation of all IEC 61439-6 compliant minimum.
functional units designed in • 3-point-lock system is
available on all cableway Power Xpert™ Busbar
accordance with Forms 2b, Trunking System.
3b, 4a and 4b (up to BS-EN doors to ensure maximum
forms of separation types 6 safety. • Corner cubicles for flexible
and 7). line-ups optimising space-
usage in the switch room.
• Multiple main busbar
positions allowing front and
rear access, multiple stacked
ACB’s and footprint
reduction.

Power Xpert CX® is able to combine


multiple functionalities into one configuration.

5
Basic design
Power Xpert CX® is The CX panels have three major 2. The cabling section The system is designed for
sections: Located in a separate fully 'front cable access' for
modular in construction. segregated cable chamber at applications where the panels
1. The busbar section
It is a self-supporting The fully segregated main the rear or besides the must be located adjacent to a
sheetsteel structure, busbar chamber can be equipment section. rear wall.
consisting of profiles and located in the back (top/ 3. The equipment section Alternatively the system can be
bottom position) of the Located at the front where arranged for rear access, a
sheet-steel side walls and structure or available as a the functional units are ‘single line of structures’ giving
covers. top configuration (top/ fitted. all around access to panels for
middle/ bottom position). operation and cabling.
Arrangements for 'back to back'
configurations are possible.

Busbar Back configuration Busbar Top configuration

5 2

3
4
1 6

7 5

2
3 6

4
7

Distribution Panel (example) Distribution Panel (example)


Busbar Back Design Busbar Top Design

1. Main Incoming Feeder Unit 1. Main Busbars at top position


2. Flushed key lockable door handles 2. Incoming or Outgoing Feeder Unit
3. Ventilation 3. Outgoing Feeder
4. Mounting Plinth 4. Main Busbars at middle position
5. Outgoing Cable Connection Compartment 5. Riser panel
6. Outgoing Feeder 6. Main Busbars at bottom position
7. Empty Compartment 7. Mounting Plinth

Open Frame structure


An essential feature of the Busbar
Top configurations is the patented
Open Frame structure with a freely
Current transformers selectable rail position.
The incoming cubicles provide space Using the newly developed modular
for special versions with up to 4 busbar carrier, currents up to 4500 A
current transformers per phase. are possible.

6
Main Busbar System
The Power Xpert CX® main The main busbar system is On site extension of the main The material specification of
maintenance free and fully busbar system can be easily the busbars is Copper:
busbars are arranged in a separated from the equipment and quickly accomplished with EN 13601-Cu-ETP-R250.
separate compartment to and cable compartments. the appropriate busbar coupling
ensure the right form of The busbars are rated up to clamps; no drilling is required.
5500 A - 100 kA / 1 s.
separation and internal
degree of protection. All Main Busbar Systems
main and distribution Busbar Type Positions Current Short circuit capacity
busbars are maintenance In Icw (1s) Icw (3s) Ipk
free. Two busbar designs Busbar Back (BBB) Top / Bottom 800 A - 5500 A up to 100 kA up to 50 kA up to 220 kA
are available, Busbar Back Busbar Top (BBT) Top / Middle / Bottom 800 A - 4500 A up to 105 kA up to 66 kA up to 231 kA
and Busbar Top.
Main Busbar Systems

Busbar Type Frame rating Depth


Busbar Back (BBB) up to 3200 A 600 mm
Busbar Back (BBB) up to 4000 A 800 mm
Busbar Back (BBB) up to 5500 A 1000 mm
Busbar Top (BBT) up to 4500 A 800 mm

Busbar Back configuration (BBB)


Front view busbar section Side view busbar section

PE

L1

L2

L3
Two positions:
top and/or bottom
L1

L2

L3

PE

Depth 600 mm Depth 800 mm Depth 1000 mm


up to 3200 A up to 4000 A up to 5500 A

Busbar Top configuration (BBT)


Front view busbar section Side view busbar section

Feeder section Power sections with Power sections with


Depth 800 mm two busbars three busbars
up to 4500 A Depth 800 mm Depth 800 mm
up to 4500 A up to 4500 A 7
Flexible Power Distribution Solutions

NZM2 circuit breaker with


removable neutral link.
NRX RF Air Circuit breaker
up to 4000 A.

Plug-in adapter.
NRX NF Air Circuit breaker
up to 1600 A.

Power Sections Fixed Outgoing Sections


• Incoming, outgoing and bus coupling solutions • Power distribution feeders with NZM circuit breakers
• Air Circuit Breakers, Moulded Case Circuit Breakers and up to 630 A
Switch Disconnectors • Internal separation ranging from Form 2b up to
• Safety due to internal separation up to Form 4 Form 4b (type 6 and 7)

• Flexibility by choice of cable and busbar trunking • Toggle and rotary operation
connection from the top or bottom • Available with Plug-in adapter
• Custom colours are available upon request

MCCB’s plug-in adapters, Withdrawable unit with


form 4a compartment. openable hinged doors.

Fused switch-disconnector, Standard withdrawable unit


form 3b compartment. with 15 kW DOL Motor
Starter.

Removable Outgoing Sections Withdrawable Outgoing Sections


Busbar Back configuration only
• Power distribution feeders with NZM circuit breakers
• Power distribution feeders with removable NZM circuit up to 630 A
breakers and fused switch-disconnectors up to 630 A • Motor starters up to 250 KW
• Internal separation up to Form 4 • Drawers can be replaced under live-line working
• Easy maintenance and reduced down times conditions ensuring minimum down times
• Internal separation up to Form 4
• Remote monitoring and control with SmartWire-DT and
C440 overload relay based communication solutions
• Up to 25 motor starters (15 kW) in one section

8
Flexible by design
Modular design and small footprint

Power Xpert CX® offers a Fused and breaker solutions Variable widths for cable Add safety, measuring and
compartments Power Factor Correction
switchgear solution flexibly Power distribution applications
equipment
tailored to the needs of with Fused Combination Generous sized cableways are
Switches and Moulded Case available for top and bottom Maximum flexibility in one
project demands. Whether Circuit Breakers are available cable entry. Depending on the switchgear system.
this requires front access or in CX. application the cable compart- • Eaton's patented Arcflash
ments for wiring range from
rear access with a busbar at CX is offering the best of two
175 up to 600 mm wide.
Reduction Maintenance
the top or in the back, CX worlds in component System™
integration for overcurrent and • Zone Selective Interlocking
has the answer. With the short-circuit protection. Both Easy to upgrade and extend
the switchgear (ZSI)
increasing focus on cost Breaker and Fused techno-
logies are key competencies The switchgear can be • Seismic qualifications
and space the CX provides of Eaton. according IEC, IEEE and IBC
extended at either end
many features and many Fused solutions offer high whenever this is required. So • BreakerVisu – Visualization
possibilities to maximise breaking capacity and current when the demands for the and Logging System
performance while limiting properties and make switchgear changes it can be • Mechanical interlocking for
coordination and selectivity of upgraded and panels can be restricted access
optimising footprint. multiple switching devices added with minimal process
connected in series possible. interruptions. • Automatic transfer switching

Examples are the quad stacked MCCB’s offer ease in operation • Arc proof assembly
like simple resetting and easy Suitable for cable and busbar according IEC/TR 61641
Air Circuit Breaker sections or
adjustable settings. MCCB’s connections criteria 1 to 7
the dual compartment high
density outgoing units with don’t require spare parts and CX is designed for flexible • Plug-and-play metering
either Moulded Case Circuit several functions (other than customer connection methods: options
Breakers or Fused Combination switching and protection) can whether cables or Eaton's • Surge Protection Devices
Switches enabling up to 24 be combined in a single device: Power Xpert™ Busbar Trunking
feeders (160 A frame MCCB or earth-fault protection, remote Systems. Both the CX and the • Power Factor Correction
FCS) or 25 motor starters operation and communication. Busbar Trunking Systems are
(15 kW) in a single cubicle. verified by testing according
Remote operation or plug-in the IEC 61439-2 and
adapters for MCCBs will drama- IEC 61439-6.
tically increase the functionality
and flexibility with little effort. Corner cubicles to allow for
flexible line-ups to suit the
Distribution and motor control switch room
Distribution and Motor Control Switch rooms come in many
units can be included in the dimensions and that is why the
same panel. A MCCB feeder CX is able to be manufactured
unit and withdrawable motor in various flexible shapes with
starter can be placed in the the help of corner cubicles. L-
same structure. shape, U-shape or back-to-back
configurations are available to
Front and Rear Access fit the switch room lay-out.
CX features front and rear cable
Direct cable connection to
access possibilities The rear
feeder units
cable connection space is com-
pletely insulated from the equip- For components above 630 A
ment space, main busbar space the system allows direct cable
and distribution busbar space. connection to feeder units for
the top and bottom feeder
Different position of main and compartments.
distributions busbars
With the two main busbar
designs, Busbar Back and
Busbar Top, 5 busbar positions
Rear access cable Power Xpert CX® equipped
are possible. Distribution connection. with Power Factor Correction.
busbars are placed behind and
adjacent to the functional units.

CX Solutions (see page 8) Power Sections Fixed Outgoing Removable Outgoing Withdrawable Outgoing
Form of Separation up to Form 4b up to Form 4b up to Form 4b up to Form 4b
Operation Toggle / Rotary Toggle / Rotary Toggle / Rotary Toggle / Rotary
Busbar Top - positions Top / Middle / Bottom Top - Top
Busbar Back - positions Top / Bottom Top / Bottom Top / Bottom Top / Bottom
Cable Access Front / Rear Front / Rear Front Front / Rear

9
Reliable and Safe in Operation
sophy of the system. CX is Quality assurance in
designed and tested to the accordance with DIN EN 9001/
criteria for personnel ISO9001 with routine tests
protection as described in carried out in ISO 9001
IEC/TR 61641. The CX certified Eaton manufacturing
assemblies have been locations
tested with optional arc
Various routine tests are carried
mitigation features to
out during the production of
improve safety performance
the system. To assure quality,
under arcing conditions.
all processes are in accordance
In addition to the stringent type with DIN EN 9001. This
test requirements laid down in means that at every stage of
the IEC 61439 standard, CX is manufacture and production,
subjected to a full range of the cubicles and the
routine tests and a thorough components; circuit-breakers,
Standards and technology quality control regime. control components, current
transformers and logic
As standards evolve, and clients demand higher levels Compartments for outgoing components are all inspected
units can be modified and tested in accordance with
of reliability and safety, Eaton meets these market without process interruption their own specific IEC standard.
requirements with the latest technology. When the entire installation
The design of the plug-in,
removable and withdrawable has been assembled, a
Whether it is meeting the System feature will increase units offers optimum personnel thorough visual inspection is
latest requirements of the safety of your operating protection and rapid inter- carried out, together with
IEC 61439 for low voltage and maintenance personnel. changeability of the functional mechanical, functional, and
switchgear, personal safety units without having to isolate electrical checks. As a
under arc fault conditions Complete design certified in the entire system, in minimum the routine tests
according IEC/TR 61641, accordance with IEC 61439-2. compliance with appropriate required by IEC 61439 are
addressing safety concerns local regulations. This means carried out on each panel.
while working near equipment, Eaton's proven technologies
have been integrated in the that module replacements and
you can rely on Eaton’s 100 additions to the system Safety due to use of
year heritage and leadership in design and development of
the latest generation CX requires minimum downtime. standardised components
switchgear design. This enables safe and which have a proven track
switchgear in order to ensure
When it comes to system and the complete system flexibility, convenient modification and record of distribution and
process integrity, additional safety and uptime: exchange under energised control
safety and uptime improve- conditions.
• IEC 61439-1/2 verification CX uses standard Eaton
ment features are included in components, offering a wide
the Power Xpert CX® designs. by test. Increased Robustness to range of distribution and motor
Full compliance and arc fault • Components meet the meet Seismic conditions starter ranges and applications.
third party certification requirements of IEC 60947 The experience and proven
For increased robustness, the
according to IEC / TR 61641 and related series of specific track record of these
CX is available in a seismic
criteria 1-7 or the inclusion of component standards. components like NRX, NZM,
compliant version to level AG5
Eaton’s patented Arcflash PKZ, PKE and DIL make CX
• Operator safety has been of the IEC 60068-3-3 and
Reduction Maintenance the system you can rely on.
central in the design philo- IEEE 344.

Power Xpert™ XP - Busbar Trunking Systems


The CX is designed and standardised to be used with Eaton’s Power Xpert™ XP busbar trunking program.

The sandwich-type design of XP busbars can be supplied in


XP makes it suitable for a wide varying bar configurations from
variety of applications up to 3 to 6 bars. The system can be
6300 A. The Power Xpert™ XP adapted to any building type
program ensures a significantly with the wide variation of
reduced power loss compared accessories available. An easily
to using cables, saves energy assembled cassette type joint is
and reduces emissions. provided for 800 - 6300 A
The XP system is available in ratings.
ratings from 800 - 6300 A. A wide variety of angles and
The XP low impedance range intersections are available,
has been newly tested to IEC tap-off outlets up to three per
61439-6 and comes complete 3 meter length, and tap-off units
with IP55 as standard with short are simply plugged into position
circuit capacities up to 100 kA. – a popular and well-proven
solution for industries where
• Aluminium range from
flexibility and adaptability are
800 - 4000 A
essential.
(tested to IEC 61439-6)
• Copper range from
800 - 6300 A
(tested to IEC 61439-6)
10
Flexibility and Safety - process changes under live conditions
Process changes, for In cubicles with a vertical Compartment separation plates
distribution busbar system, are secured at the front of the
example the up rating of screening plates provide cubicle. The separation plates
motor power or exchanging isolation from live parts allowing can be easily and quickly
of compartments, may for safe modification or removed and secured in a
exchange under live conditions. different location to create a
require on-site modification The distribution bars allow for new compartment layout and
of motor starter circuits or the connection of contacts size all safely under live
reconfiguration of along its entire length thus conditions.
allowing for the modification
compartments. The CX of outgoing compartment sizes
design is able to meet to be safely carried out under
live conditions.
these requirements under
live conditions.

Zone Selective Interlocking (ZSI)


Eaton Air Circuit Breakers
equipped with Zone
Eaton ACB
Selective Interlocking (ZSI) ACB 1
tsd = 300 ms ZSI Power supply influenced by
will significantly reduce short circuit within the zone
incident energy levels. ZSI connection terminals
With the ZSI technology an Zone 1 1 ZSI wiring and communication
unneeded shut down of a total
assembly is prevented in case
of short circuit. ZSI is the
ACB 2 ACB 3
controlling of the circuit tsd = 200 ms ZSI tsd = 200 ms ZSI
breakers to provide selectivity
with very short interruption
times for the breaker closest to M
Zone 2 2
the fault. With ZSI integrated in
your assembly additional
communication between the
ACB trip units is established. ACB 4 ACB 5
tsd = 100 ms ZSI tsd = 100 ms ZSI
This enables breakers, in case
of a short circuit, to trip faster
than the trip unit settings which 3
Zone 3
will reduce the incident energy
levels dramatically.

Arcflash Reduction Maintenance System™


Eaton Air Circuit Breakers equipped with Arcflash Reduction Maintenance System™

Personnel safety is of para- Benefits of Arcflash Reduction


mount importance in today’s Maintenance System™ are:
work environment. Of recent
• Increased personnel safety
concern is the potential for
by limiting the available arc
serious injury due to exposure
flash energy.
to electrical arcs. There has
been significant research • Simple to operate.
performed and recent standards
• Enabled with the circuit
have been written to address
breaker door closed by a
the risks of arc flash hazards for
door mounted lockable
personnel working on or near
switch or through
energized electrical equipment.
communication to the
An Eaton air circuit breaker breakers trip unit.
equipped with Arcflash Equipment downstream of a circuit
• Enabled only for the time
Reduction Maintenance breaker equipped with an Arcflash
required to perform the work.
System™ can improve safety by Reduction Maintenance System™
providing a simple and reliable • Preserves overcurrent can have a significantly lower
method to reduce fault clearing coordination under normal incident energy level, thus protecting
time. conditions. operators or maintenance.

11
Maximise the Uptime of your distribution system
Zone Selective Interlocking Power System Automation
(ZSI) (PSA)
Preventing unneeded With Eaton’s Power System
shutdown in case of short Automation solutions we
circuit (see page 11). maximise the uptime and
resilience of a power
Integrated metering distribution installation. Power
solutions System Automation is the act
of automatically controlling the
Integrated metering solutions power system via
for real-time monitoring, Instrumentation and Control
overload pre-warning and devices. The domain of Power
breaker health indication. System Automation can be
split in two typical functions:
Automatic Transfer
Switching systems (ATS) • Power System Control and
Power Monitoring. Power
Within CX the integration of System Control covers logic
Automatic Transfer Switching and relay control schemes
systems is playing an important with integrated
role when maximising the functionalities like Automatic
uptime of an installation. The Source Transfer, generator
solutions we offer vary from test, load shedding, load
Multiple critical business CX is offering a wide range of synchronised switching sharing and peak shaving
services are running within solutions: between two power sources and visualisation.
buildings, data centers or with Eaton’s ATS-PWR up to
industrial premises. These Multiple interlocking • Power Monitoring is the
controlling multiple transformer
services are vulnerable to possibilities collection of accurate data,
and generator feeds, switching
power problems, both in terms providing trend information,
Restricted access to avoid numerous breakers with the
of power availability and quality. including alarm and event
human mistakes. Otonet system.
To secure maximum uptime functions.

BreakerVisu - Monitoring
Monitoring the energy innovative SmartWire-DT preventive maintenance can be
consumption is one of the key communication system. The performed before failure. With
elements for asset manage- information can be obtained on- the new NZM Moulded Case
ment. BreakerVisu supports site through the BreakerVisu Circuit Breakers the unique
this task by acting as an HMI or remotely when feature BreakerHealth provides
integrated visualisation and connected to your network or up-to-date status of the
logging system within control system. longevity of the installed base
Power Xpert CX® switchgear. BreakerVisu increases the to BreakerVisu. BreakerHealth
The BreakerVisu system uptime capabilities of the provides Contact Wear
collects data from devices like power distribution system by Information and is registering
Air Circuit Breakers, Moulded not only logging and displaying mechanical and electrical
Case Circuit Breakers and Fused energy consumption but also operations providing lifespan
Combination Switches and by providing predictive information and warning
displays the data on a panel maintenance information to messages when the lifespan is
mounted HMI. The operating reduce unexpected outages. low to support maintenance
data from the connected BreakerVisu provides pre- and budget requirements for
devices is communicated to the warnings of overload before replacement of breakers.
BreakerVisu panel via Modbus breakers will trip so that
RTU or Eaton's

SmartWire-DT - Connectivity
Eaton’s SmartWire-DT in BreakerVisu. Thanks to
communication system is used the use of intelligent
in CX to record information from SmartWire-DT switchgear,
motor starters, soft starters and this not only consists of
variable frequency drives. digital signals for switching
The retrieved information is or monitoring of positions
transferred via standard fieldbus or overload information but
protocols to the higher-level also analogue values such
PLC. In a power distribution as the actual current or the SmartWire-DT is also
assembly SmartWire-DT collects condition of a trip unit can be applicable in withdrawable
all relevant breaker information determined and evaluated. units with hinged openable doors.

12
Form of Internal Separation
Power Xpert CX® panels are IEC 61439-2 defines the solution these terminals are Form 4b solution is defined as:
designed around three different various forms of internal located in the same compart- the separation of the terminals
areas: separation. The form of internal ment as the functional unit. for external conductors
1. The main busbar and separation determines how The difference between Form associated with a functional
distribution busbar section busbars, functional units and 3b and Form 4b is based on unit from those of any other
segregated from the terminals are separated from how the terminals for outgoing functional unit and the busbars.
equipment section. each other. CX is designed to conductors are separated from i.e individual separation of each
provide separation in Form 2b, each other. functional units outgoing
2. The cabling section located 3b, 4a and 4b solutions. terminals from each other.
in a separate fully segregated Form 3b solution is defined as:
cable chamber for feeding Form 3b, 4a and 4b are defined the separation of terminals for
cables to the functional as: the separation of the external conductors from the
sections and/or housing busbars from each functional functional units, but not from
control and power cable unit and the separation of each those of other functional units,
terminations, depending on functional unit from each other. i.e. a common cable chamber
the form of separation. The difference between Form where all outgoing terminals
3. The equipment section at 4a and Form 3b/4b is the are grouped together. Internal
the front where the position of the terminals to the separation in accordance with
functional units are fitted. functional units. In a Form 4a IEC 61439-2.

Internal separation in accordance with IEC 61439-2

Form 1 Form 2b Form 3a Form 3b Form 4a* Form 4b*


Busbars (main + distribution) are
separated from functional units ✔ ✔ ✔ ✔ ✔
Functional units are separated
from other functional units ✔ ✔ ✔ ✔
Terminals are external
to functional units ✔ ✔ ✔
Terminations to functional units
are separated from each other ✔ ✔ ✔
Terminals are separated from
the busbars ✔ ✔ ✔ ✔
®
Power Xpert CX supported
forms of separation ✔ ✔ ✔ ✔

* BS-EN 61439 Compliance for Form 4a type 2 and Form 4b type 6 and 7. Form 4b type 6 is available as "compartmentalised" or "group-mounted".

Form 4a compartment with MCCB's on plug-in Form 3b compartment with fused switch-
adapters. disconnectors.

13
Design Withdrawable Technology

6 7 8

1
3

5
4

Motor Control Panels (example)

1. Withdrawable Unit 5. Outgoing Cable Connection 8. Main Power Terminal Block -


2. Main Incoming Feeder Unit Compartment can be shrouded to provide
6. Auxiliary Control Voltage Form 4b form of separation
3. Flushed key lockable door
handles Busbar

4. Mounting Plinth 7. Control Circuit Terminal


Block - can be shrouded to
provide Form 4b form of
separation

Distribution Busbar System


For cubicles with outgoing Switchgear and controlgear compartments for withdrawable units
withdrawable units, vertical
busbars are rated at 1000 A and
2000 A and up to 80 kA / 1 s
allowing a high density of
outgoing units to reduce the
total footprint of the installation.
A protective shield which
covers the entire height of the
bar system, guarantees a level 1 2 3
of protection IP2x against 4
accidental direct contact when
the drawer has been removed
and when the door is open. An
automatic shutter mechanism
can be fitted as an option to As an option the level of safety can be increased by
IP2x shielding of the vertical busbar 1 , the outgoing
increase this level of adding an automatic shutter 4 that totally shields the
contacts 2 , and auxiliary contacts 3 .
protection. empty functional unit from the busbar area.

14
Draw out units
The outgoing units are available located in an optimized way
in the following heights based because of the innovative use
on a 75 mm height pitch: of Eaton's patented DIN
Mounting Rail. This allows for
Height Motor maximum usage of the
of unit Starter Feeder
compartment space, enabling
75 mm 15 kW 32 A a very easy and flexible way
150 mm 45 kW 175 A to upgrade or make additions
225 mm 75 kW 200 A to the withdrawable units.
300 mm 90 kW 225 A The cable connections for
main and auxiliary circuits are Front view of a withdrawable motor starter unit
450 mm 160 kW 400 A up to 15 kW (75 mm).
accessible through the
600 mm 200 kW 630 A cableway in either a Form 3b
750 mm 250 kW NA or 4b separation solution.
All the withdrawable units are
The units connect directly to available for distribution and
the distribution bars and can be motor control functionality.
additionally protected by an Up to 25 drawers of 75 mm
optional automatic shutter. can be installed in one panel
The design of the unit enables to reduce footprint and
auxiliary components to be maximize density.

Rear view of a withdrawable motor starter unit


up to 15 kW (75 mm).

Unique Mechanical Test Position of MCC Withdrawable Units

Connected position - ON Test position Disconnected position


Test button is illuminated and colour blue visible. Colours green and blue are visible.

The withdrawable units in The following positions are • Disconnected position All positions are also clearly
available for each unit: The unit is partially marked on the drawer position
CX are designed around withdrawn and is separated indicator strip with the blue
• Connected position
safety, ease of operation 45 mm from the distribution (test) and green (disconnect)
- Connected - ON bars, main disconnect is colours for extra visual aid.
using Eaton's patented The unit is inserted, main open, main and control The units are fully withdrawable
mechanical test position, disconnect is closed, main circuits are disconnected, without using tools and the
ergonomic design and and control circuit is padlocking is possible different positions of with-
connected.
flexibility. These units can • Removed unit drawable parts (connected,
- Connected - OFF The unit is completely test, isolated and removed) will
be easily exchanged The unit is inserted, main withdrawn from the motor be achieved in accordance with
without having to disconnect is open, main control center and the table 103 of IEC 61439-2.
disconnect any power or and control circuits are optional dummy unit can be
connected, padlocking is The degree of protection in the
control cabling. inserted. test and isolation position shall
possible.
When the unit is in the "ON" be at least IP3X. This allows
• Test position position, the mechanical test the operator to leave the
The unit is partially with- position mechanism is compartments in the panel
drawn and is separated interlocked with the operating when in the various positions
30 mm from the distribution shaft of the main disconnect without impacting the integrity
bars, main disconnect is device (MCP) to ensure that of the complete system.
open, main circuit is the compartment can not be
disconnected, control circuit withdrawn.
is connected, the test button
is illuminated, padlocking is
possible.

15
Design philosophy of MCC Withdrawable units
Type 2 Coordination
The International Electro- controller after a short circuit Type 2 coordination protection
technical Commission (IEC) fault on the outgoing side of the provides confidence that the
developed short circuit controller. The combination of a motor control components will
performance criteria for motor controller (contactor or be operable following a short
contactors and motor starters starter) and short circuit protec- circuit fault. This reusability
called Type 1 and Type 2 tive device (manual motor translates into huge savings due
coordination. This standard protector, circuit breaker or fuse) to reduced downtime and
defines motor controller must meet the following criteria replacement costs.
protection levels following a as specified by IEC 60947-4-1. CX motor control units are
short circuit fault. Motor controllers with Type 1 designed and tested to provide
coordination protection level are Type 2 protection in the entire
Performance levels allowed to have significant system thus ensuring the
Either Type 1 or Type 2 damage after a short circuit and highest uptime during its
coordination are determined by may not be suitable for further lifetime.
the level of damage to service without repair and
components within a motor replacement of parts.

Coding to prevent accidental interchange


A coding system prevents the underside of the body in
accidental interchanging of the appropriate positions or
withdrawable units by combinations. After applying
assigning each withdrawable the coding system it is thus
unit to a particular shelf. Coding impossible to position equal-
is performed using 5 fixable height withdrawabel units
metal rollers which are tightly incorrectly.
screwed on the shelf and on Metal rollers assembled on the Metal rollers inside the cabinet.
withdrawable unit.

M2L Integrated Power Distribution System


Compact, integrated solution for medium voltage connection, transformer and low voltage distribution
Eaton has power distribution connection and the low voltage • Minimise expensive low • Save on building costs for
products from medium voltage distribution, including voltage cables the technical room
down to low voltage level. transformer. A turnkey solution • Limit power losses in the • Very short assembly time
The M2L electrical distribution which offers significant cables
system integrates these benefits, in terms of • Factory tested
products into a complete investment and usage, for • Limit assembly costs
factory build solution, which installers and end customers:
combines the medium voltage

M2L-configuration with 24 kV Xiria medium voltage switchgear, 1600 kVA dry-type transformer and Power Xpert CX®.

16
Intelligent Motor Control Center
with Eaton’s C400 series electronic overload relays

To provide reliable, accurate, and intelligent motor Motor failure has the potential to cause production downtime,
costly repair bills and numerous safety concerns for plant
protection, CX utilizes Eaton’s C400 series of advanced personnel. For these reasons, motor protection is a key element
motor protection. Eaton’s C400 series provides varying in protecting an organization’s most valuable assets. Selecting
levels of electronic overload devices to enhance energy accurate and reliable motor overload protection is the best way
to manage costs and maintain system integrity.
awareness, improve diagnostic capability, increase
operator safety, and maximize uptime through superior
monitoring and protection.

C440 Electronic Overload relays Power Xpert™ C445 Electronic Overload relays
predictive indication via an LED • By separating the monitoring
indicator. At a glance, you can and control functionality into
determine the status of the separate modules, users can
overload as well as an easily customize the Power
impending trip to provide Xpert™ C445 mounting
enhanced protection of your configuration to match their
most important assets. individual application.
• Extends the life of plant • The Power Xpert™ C445
assets with selectable motor global motor management
protection features such as relay enables users to
Eaton’s C440 electronic The Power Xpert™ C445 global
trip class, phase imbalance access, monitor, and
overload relays provide reliable, motor management relay is
and ground fault eliminating configure data parameters
accurate and value-driven Eaton’s newest addition to the
the need for separate within the device without
protection – including C400 series of advanced motor
Current Transformers and opening the panel door via
communications capabilities in protection. The Power Xpert™
specialty modules a standard USB port on the
a single compact device. The C445 is fully configurable,
• Status LED provides added front of the user interface.
electronic design of Eaton’s providing the highest level of
C440 electronic overload relay assurance that valuable monitoring accuracy and • This module also offers local
delivers enhanced motor assets are protected by protection for the entire power status indication, control, and
protection based on the ability indicating the overload system – from the incoming fault diagnostics, thus
to directly monitor motor operational status power source feeding the motor providing greater system
current in each phase. Thermal • Improves return on all the way to the individual awareness with a variety of
modeling is performed investment by reducing pump or load. By utilizing fixed and customizable LED
electronically with precision inventory carrying costs with integrated power quality and indicators.
solid-state components. The wide FLA adjustment (5:1) energy usage analytics along • To configure the Power
electronics accurately identify and selectable trip class with built-in efficiency and Xpert™ C445, users can utilize
excessive current or phase loss deviation algorithms, users can Eaton’s Power Xpert™
and react to the condition with • Flexible communication save significant energy costs
(PROFIBUS, Modbus RTU, inControl programming
greater speed, reliability and through simple indication of software.
repeatability than a traditional Modbus TCP, EtherNet/IP, unwanted changes in energy
electromechanical device. and DeviceNet) with optional usage. With advanced • In addition to this software
I/O enables easy integration diagnostics like performance tool, the Power Xpert™ C445
The C440 overload relay is into plant management can be easily integrated into a
designed to provide enhanced trending, fault
systems for remote variety of PLC and DCS
protection over competitive monitoring and control analysis, and high-accuracy data systems through integrated
models. The C440 provides monitoring, users can prioritize communication protocols
their maintenance schedules to including Modbus RTU,
address the most critical PROFIBUS, Modbus TCP, and
pending issues in their system EtherNet/IP.
first - before a catastrophic
failure occurs.

Protection C440 C445 Monitoring C440 C445 Control C440 C445


Thermal Overload n n Thermal capacity n n Hard wire / local reset n n
Phase loss n n Phase currents n n Network/electronic reset n n
Selectable trip class n n Current unbalance n n Programmable alarms - n
Ground fault n n Ground fault current n n Programmable trips - n
Current unbalance - n Frequency - n Multiple Operating Modes - n
Voltage unbalance - n Voltage unbalance - n Control User Interface - n
Phase Reversal - n Phase voltages - n
Jam - n Real Power (kW) - n
Under/Overpower - n Under/Overpowe trip - n
Under/Overvoltage - n Under/Overvoltage trip - n
Under/Overcurrent - n Under/Overcurrent trip - n
Communications C440 C445
Under/Over Frequency - n Motor Start Time/Count - n
Voltage Loss Restart - n Motor Efficiency - n Modbus RTU n n
Stall - n Motor Speed - n PROFIBUS n n
Instantaneous Overcurrent - n Modbus TCP n n
PTC (Motor Temperature) - n Ethernet / IP n n
Energy Deviations - n DeviceNet n Future
Voltage Loss Restart - n USB - n

17
Main components for distribution and MCC
Power Xpert CX® uses only the best components in Eaton delivers CX with Eaton's reliable and efficient power
Air Circuit Breaker (ACB), distribution and motor control
the design of the structure and in the functional units. Moulded Case Circuit Breaker application. All the critical
Eaton power switching and protection components are (MCCB) and Fused Combination components used in CX are
among the best in the world. A system is only as Switch functionality. Eaton components. Ranging
Understanding the interaction from the Main Incoming
strong as its weakest link and so the quality of the Feeders to the pushbuttons
of each individual component
individual components used determines the and how they operate within a and indication lights all the
performance and quality of the system as a whole. complete system is essential to components come from Eaton.
delivering a fully type tested, Eaton components are:

Air Circuit Breakers


Eaton type Magnum and NRX Air Circuit Breakers
• Tested according the • Complete with extensive
IEC 60947-2 range of accessories
• Ranging up to • Zone Selective Interlocking
6300 A - 100 kA / 1 s • Arcflash Reduction
• Comprehensive and Maintenance System™
innovative electronic Digitrip
trip unit range (LSIG)
• Fixed and withdrawable
mounting

Moulded Case Circuit Breakers and Motor Circuit Protectors


Eaton type NZM Moulded Eaton type PKZ and PKE
Case Circuit Breakers Motor Protective Circuit
• Only 4 frame sizes cover up Breakers
to 1600 A - 100 kA
• Only 2 variants for PKZ to
• Up to 690 V - 80 kA cover the entire range from
• Innovative switching 0.1 to 65 A
technology with a double • PKE enables a wide range
break contact system speeds of electronically-controlled
up the switching process settings
• Universal and modular • Common range of accessories
accessories for PKE and PKZ including
• Eaton BreakerHealth SmartWire-DT
diagnostics available for • No need for additional current
accurate lifecycle status limiters
(wear indication)
• Plug-in adapter available up to
NZM plug-in adapter 500 A for flexible and safe
installation

18
Contactors and Fused Combination Switches
Eaton type DILM Contactors Plug In Fuse terminals
• Tested according IEC 60947-2 (PIFT)
for a complete range of motor
• Strip type switch-disconnector-
starter types like Direct-on-line
fuse, up to 630 A
(DOL), Forward-Reverse and
Star Delta • Strip type switch disconnector-
fuse can be replaced under
• Type 2 co-ordination motor
live-line working conditions
starter combination with PKZ,
PKE and NZM circuit breakers • Short-circuit ratings up to
120 kA with 500 Vac
• Optional fuse monitoring and
integrated switch-on lock

Soft Starters and Variable Frequency Drives


Eaton type DS7 Soft Starters Eaton type PowerXL™
• Soft starting: the modern Variable Frequency
alternative to star-delta starters Drives
• Designed for applications such
• DC1 Compact Drive for fans,
as pumps, fans and small
pumps, and conveyor systems
conveyors, the compact DS7
(ratings from 0.37 to 11 kW)
is ideal
• DA1 Advanced Machinery
• For kW ratings up to 110 kW
Drive (ratings from 0.75 to
• SmartWire-DT provides direct 250 kW)
access to all Soft Starter
• Compliant with IE2, IE3, and
parameters
future IE4 energy efficiency
standards
• SmartWire-DT provides direct
access to all Soft Starter
parameters

C400 Series Electronic Overload relays


C440 Electronic Power Xpert™ C445
Overload relays Electronic Overload
• 0.3 - 1500 A, Up to 690 Vac relays
(50/60 Hz)
• 0.3 - 820 A, Up to 690 Vac
• Selectable trip class (10 A, (20 - 80Hz)
10, 20, 30), earth fault, and
• Full line, load, and motor
phase imbalance protections
system coverage including
• Flexible communication advanced monitoring and
options for both monitoring protection algorithms
and control
• Multiple predefined operating
• PROFIBUS, Modbus RTU, modes with corresponding
Modbus TCP, EtherNet/IP, control station options
and DeviceNet reduces complexity
• Modbus RTU, PROFIBUS,
Modbus TCP, and EtherNet/IP

= Personal safety = Energy efficiency

= SmartWire-DT = Maintenance friendly

19
Global Customer Experience
Power Xpert CX® is Eaton’s global platform
Enables customers to standardise globally on their LV system solution

CX is offered globally by our Using Eaton’s standard confi-


local plants, providing local guration tools to reduce lead-
access to an internationally time and costs of engineering
recognised and standardised will help drive the total project
design CX. time and budget down.
We can offer customers the Personal contact plays a crucial
platform CX in the same role between people despite
standards worldwide. automated logistics and global
CX is part of Eaton’s global availability. This direct
offer for power distribution and connection with customers,
motor control switchgear. The their requirements and
production takes place in challenges, is indispensable.
multiple plants all over the That is why Eaton offers
world. Customers can benefit efficient service at a local level
from local presence and global throughout the world.
availability. Whether it is the main incomer,
A global product does not the contactor or the pushbutton
mean lack of focus on local in the compartments, every-
requirements. Items like local thing comes from the same
standards, wiring practices, source: Eaton. That is why CX
customer contact and utility is designed to meet the best
requirements are fulfilled while standards in product technology
maintaining the advantages of with local service and support.
a worldwide manufacturer.

Power Xpert CX®

Power Distribution
with focus on footprint
reduction to limit the
need for increased
non-revenue generating
floor space.

20
Customers of Eaton benefit
from a worldwide network of excellence

21
Power Breaker (ACB and MCCB) sections
Busbar Back configurations

Busbar Type BBB BBB BBB


Stacking Configuration Single Side-by-Side Stacked
Busbar Back position Top and/or Bottom Top and/or Bottom Top and/or Bottom
Devices Frame rating
NZM3 up to 630 A 4 4
NZM4 up to 1600 A 4 4
NRX NF up to 1600 A 4 4 4
NRX RF up to 4000 A 4 4
Magnum up to 6300 A 4
Standard dimensions (mm)
Height 2000 2000 2000
Width 425/600/800/1000/1100/1200/1350 600/800/1000 425/600/800
Depth 600 - 1000 600 - 1000 600 - 1000

Busbar Top configurations

Busbar Type BBT BBT BBT


Stacking Configuration Single Side-by-Side (stacked) Stacked
Busbar Top position Top and/or Bottom Middle and/or Top/Bottom Middle and/or Top/Bottom
Devices Frame rating
NRX NF up to 1600 A 4 4 4
NRX RF up to 4000 A 4 4
Standard dimensions (mm)
Height 2000 2000 2000
Width 425/600/800/1000/1100/1200/1350 800/1000 425/600/800
Depth 800 800 800

22
Electrical Data
System Power Xpert CX®

Rated operational voltage 380 - 690 Vac


Rated frequency 50 / 60 Hz

Main busbar data


Rated insulation voltage 1000 Vac
Rated impulse withstand voltage up to 12 kV
Rated current 800 - 5500 A
Rated short-time withstand current 50 - 100 kA / 1 s and 50 - 66 kA / 3 s
Rated peak withstand current 220 kA

Vertical distribution busbar data


Rated insulation voltage 1000 Vac
Rated impulse withstand voltage up to 12 kV
Application Fixed / Removable / Withdrawable
Rated current 800 - 2500 A
Rated short-time withstand current 35 - 80 / kA 1 s
Rated peak withstand current 176 kA

Enclosure data
Degree of protection IP31 / IP42 / IP55
Form of separation Form 2b / Form 3b / Form 4a & 4b
Form 4a type 2 / Form 4b type 6 & 7
Entry of cables Top and / or bottom
Access Front or rear
Standard Colour RAL 7035

General dimensions (mm)


Busbar Back configuration Busbar Top configuration

2000 mm 2000 mm

100/
200 mm 100/
200 mm

425 - 600 -1000 mm 425 - 1350 mm 800 mm


1350 mm 425 - 300 mm
175 - 600 mm
700 mm
600 mm

Standards
Power Xpert CX® complies with the following international standards
IEC 61439-1 General rules
IEC 61439-2 Power switchgear and controlgear assemblies
IEC/TR 61641 Ed 2.0 Enclosed low-voltage switchgear and controlgear assemblies - Guide for testing under
conditions of arcing due to internal fault
IEC 60529 Degrees of protection (IP Code)
IEC 60068-3-3 Environmental testing - Part 3: Guidance. Seismic test methods for equipment
IEEE 344 IEEE Recommended Practice for Seismic Qualification of Class 1E Equipment for
Nuclear Power Generating Stations
IEEE 693 IEEE Recommended Practice for Seismic Design of Substations
IBC International Building Code

23
At Eaton, we’re energized by We power businesses with
the challenge of powering a reliable, efficient and safe
world that demands more. With electrical power management
over 100 years experience in solutions. Combined with our
electrical power management, personal service, support and
we have the expertise to see bold thinking, we are answering
beyond today. From ground- tomorrow’s needs today.
breaking products to turnkey Follow the charge with Eaton.
design and engineering services, Visit eaton.com/electrical.
critical industries around the
globe count on Eaton.

Eaton Industries (Netherlands) B.V. Eaton FZE (Dubai Branch) Eaton Ltda
P.O. Box 23 P.O Box 261768 Rua Diácono Josias de Souza
7550 AA Hengelo Techno Park, Dubai 270 - Lotes 30 ao 36
The Netherlands United Arab Emirates Loteamento Multivias
Zip Code: 13212-171
Tel.: +31 (0)74 - 246 40 10 Tel.: +971 4 806 6100 Jundiaí - SP - Brazil
Fax: +31 (0)74 - 246 40 25 Fax: +971 4 889 4813
info.electric@eaton.com EEME-Sales@Eaton.com Tel.: +55 11 4525-7100
www.eaton.eu www.eaton.ae E-mail: eatonelectricalbrasil@eaton.com
www.eaton.com.br

Eaton Electric Limited


Grimshaw Lane
Middleton
Manchester M24 1GQ Eaton Electric (South Africa) (Pty) Ltd
United Kingdom Osborn Road,
Wadeville,1428 Gauteng,
Customer Support Centre South Africa © 2015 Eaton Corporation
Tel.: +44 (0)8700 545 333 All rights reserved.
Fax: +44 (0)8700 540 333 Tel.: +27 (0) 11 824-7400
ukcommorders@eaton.com Fax: +27 (0) 86 861 9302 Form No. BR043003EN / 6095821
www.eaton.uk.com/electrical InfoSouthAfrica@eaton.com January 2015

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