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Aeon8300A Service Manual

Aeon8300A
Service Manual

Beijing Aeonmed Co., Ltd.

I
Recommendations
Because of the sophisticated nature of Aeon8300A Anesthetic Machine and its critical importance
in the operating room, it is highly recommended that only appropriately trained and experienced
professionals, using authentic spare parts, be permitted to service and maintain this machine.
Please contact Aeonmed Service at service@aeonmed.com.

Warranty
Beijing Aeonmed Corp., Ltd. warrants that components within the anesthetic machine will be free
from defects in workmanship and materials. Under this extended warranty, Aeonmed will repair or
replace any defective component at no charge for labor and/or materials from the date of
purchase or the date of its first use, whichever is sooner. This extended warranty does not cover
consumable items such as (but not limited to) batteries and external cables.
If don’t comply with the preventive measures described in this manual and lead to machine failure,
that is not in the scope of free maintenance.
Except the information provided in this manual, the terms, conditions, and limitations of
Aeonmed’s standard warranty will remain in effect.
Damage to any product or parts through misuse, neglect, accident, or by affixing any
non-standard accessory attachments or by any customer modification voids this warranty.
Aeonmed retains the right to modify the machine and/or service manual without prior notification.

Manufacturer’s Responsibility
The effects on safety, reliability, and performance of the equipment are the manufacturer’s
responsibility only if:
1. Assembly operations, extensions, readjustments, modification or repairs are carried out by
authorized personnel;

2. The electrical installation of the relevant room complies with the appropriate requirements;

3. The equipment is used in accordance with the user manual.

Manufacture: Beijing Aeonmed Co., Ltd.


Address: 11B2, Fengtai Science Park, Beijing, China
P.C.: 100070
Tel: 010–83681616
Fax: 010–63718989
Service Hotline: 800-810-8333
Website: http://www.aeonmed.com
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Aeon8300A Service Manual
Table of Contents

1. PRODUCT DESCRIPTION ........................................................................................................................... 1

1.1. GENERAL INFORMATION ............................................................................................................................... 1


1.2. ANESTHESIA MACHINE COMPONENTS .............................................................................................................. 1
1.2.1. Front View ...................................................................................................................................... 2
1.2.2. Side view ........................................................................................................................................ 4
1.2.3. Back View ....................................................................................................................................... 7
1.2.4. Explosive Veiw ................................................................................................................................ 8
1.2.5. Breathing system components ....................................................................................................... 9
1.3. SYMBOLS ................................................................................................................................................. 10
1.4. ABBREVIATIONS ........................................................................................................................................ 12

2. OPERATION THEORY .............................................................................................................................. 15

2.1. PNEUMATIC SYSTEM .................................................................................................................................. 15


2.1.1. Pneumatic Diagram ..................................................................................................................... 16
2.1.2. Gas tube connection diagram ...................................................................................................... 18
2.1.3. Pipeline gas inlet module assembly ............................................................................................. 21
2.1.4. Cylinder gas inlet assembly (Optional) ......................................................................................... 23
2.1.5. Vaporizer Manifold ...................................................................................................................... 24
2.1.6. O2 Flush Valve .............................................................................................................................. 24
2.1.7. Auxiliary O2 output device ............................................................................................................ 25
2.1.8. Breathing System ......................................................................................................................... 26
2.1.8.1. Partial structure of breathing system ...................................................................................................... 28

2.1.8.2. Detail Structure of Inspiratory/Expiratory Valve ...................................................................................... 29

2.1.8.3. Bellows assembly ..................................................................................................................................... 30

2.1.8.4. Interior structure of bellows .................................................................................................................... 31

2.1.8.5. Absorber Canister .................................................................................................................................... 32

2.2. ELECTRICAL SYSTEM ................................................................................................................................... 33


2.2.1. Electrical components overview ................................................................................................... 34
2.2.2. Cable connection diagram ........................................................................................................... 35
2.2.3. Power supply board (PSB) ............................................................................................................ 40
2.2.4. Main control board (MCB) ........................................................................................................... 45
2.2.5. Interface Board ............................................................................................................................ 53
2.2.6. Communication Board ................................................................................................................. 61
2.2.7. Ambient Pressure Board (APB) ..................................................................................................... 67

III
2.2.8. Gas Supply Pressure Signal Board ................................................................................................ 68
2.2.9. Breathing System Heating Board ................................................................................................. 69
2.3. ELECTRIC BOX ........................................................................................................................................... 70
2.3.1. Gas module assembly................................................................................................................... 71
2.3.2. IP valve ......................................................................................................................................... 72
2.3.3. Battery Assembly ......................................................................................................................... 72
2.4. AC POWER SUPPLY ASSEMBLY ...................................................................................................................... 73
2.5. SCREEN ASSEMBLY ..................................................................................................................................... 74

3. CHECKOUT ............................................................................................................................................. 75

3.1. INSPECT THE SYSTEM .................................................................................................................................. 75


3.2. ELECTRICAL SAFETY TESTS ............................................................................................................................ 75
3.3. SYSTEM TEST AND USER CALIBRATION............................................................................................................ 76
3.3.1. Set-up test .................................................................................................................................... 76
3.3.1.1. System Self–test ....................................................................................................................................... 77

3.3.1.2. Automatic Leak Test................................................................................................................................. 79

3.3.1.3. Manual Test ............................................................................................................................................. 83

3.3.2. User calibration ............................................................................................................................ 86


3.3.2.1. O2 sensor calibration ................................................................................................................................ 86

3.3.2.2. CO2 sensor calibration .............................................................................................................................. 89

3.3.2.3. Agents calibration .................................................................................................................................... 91

3.3.2.4. Leak Test .................................................................................................................................................. 93

3.3.2.5. Compliance Test ....................................................................................................................................... 96

3.4. GAS DELIVERY SYSTEM TESTS ...................................................................................................................... 99


3.4.1. O2 Flush Verification ..................................................................................................................... 99
3.4.2. O2:N2O Ratio System .................................................................................................................... 99
3.5. PNEUMATIC LEAK TESTS ............................................................................................................................. 99
3.5.1. N2O Cylinder Leak Test ................................................................................................................. 99
3.5.2. O2 Cylinder Leak Test .................................................................................................................... 99
3.5.3. Line Supply Check Valve Test...................................................................................................... 100
3.5.4. N2O Line Pressure Leak Test ....................................................................................................... 100
3.5.5. O2 Line Pressure Leak Test.......................................................................................................... 100
3.5.6. AIR Line Pressure Leak Test ........................................................................................................ 100
3.5.7. Cylinder Supply Check Valve Test ............................................................................................... 101
3.6. BREATHING SYSTEM CHECKS...................................................................................................................... 101
3.6.1. Internal Gas Connections Test .................................................................................................... 101

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Aeon8300A Service Manual
3.6.2. Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test .............................................................. 101
3.7. VAPORIZERS ........................................................................................................................................... 102
3.7.1. Vaporizer Interlock Test ............................................................................................................. 102
3.7.2. Vaporizer Leak Test .................................................................................................................... 102
3.8. PERFORMANCE VERIFICATION .................................................................................................................... 102
3.8.1. STANDBY Mode Ventilation Test ................................................................................................ 103
3.8.2. Manual Mode Ventilation Test .................................................................................................. 103
3.8.3. APNEA Alarm Test ...................................................................................................................... 103
3.8.4. Alarm MUTE Test ....................................................................................................................... 104
3.8.5. IPPV Ventilation Mode Test........................................................................................................ 104
3.8.5.1. IPPV Adult Ventilation Mode Test .......................................................................................................... 104

3.8.5.2. IPPV Child Ventilation Mode Test .......................................................................................................... 106

3.8.6. Airway Disconnect Alarm Test ................................................................................................... 107


3.8.7. PCV Adult Ventilation Mode Test ............................................................................................... 107
3.8.8. Pressure Support (PS) Ventilation Mode Test............................................................................. 108
3.9. ALARMS AND FAILSAFE FUNCTIONS ............................................................................................................. 109
3.9.1. Set Up ......................................................................................................................................... 109
3.9.2. Low FiO2 Alarm Test ................................................................................................................... 109
3.9.3. High FiO2 Alarm Test .................................................................................................................. 110
3.9.3.1. Peak Pressure Alarms Test ..................................................................................................................... 111

3.9.3.2. Minute Volume Alarm Test .................................................................................................................... 111

3.10. MISCELLANEOUS TESTS ............................................................................................................................ 112


3.10.1. Test the Line Voltage Alarm ....................................................................................................... 112
3.10.2. Wheel Brakes Test ...................................................................................................................... 112
3.10.3. Work Light Test .......................................................................................................................... 112
3.10.4. Auxiliary Flow Meter(Optional) ............................................................................................ 112

4. SERVICE MODE ..................................................................................................................................... 113

4.1. CALIBRATION .......................................................................................................................................... 114


4.1.1. Cal Data...................................................................................................................................... 115
4.1.2. Flow Valve .................................................................................................................................. 116
4.1.3. Flow Sensor ................................................................................................................................ 119
4.1.3.1. Inspiration Sensor Calibration ................................................................................................................ 121

4.1.3.2. Expiratory flow sensor calibration ......................................................................................................... 125

4.1.4. PEEP Valve.................................................................................................................................. 129


4.1.5. PAW Sensor ................................................................................................................................ 132

V
4.2. AD MONITOR......................................................................................................................................... 134
4.3. RS232 COMM. ...................................................................................................................................... 135
4.4. TIMER ................................................................................................................................................... 135
4.5. SW VERSION .......................................................................................................................................... 136
4.6. MODE ACTIVATION.................................................................................................................................. 136
4.7. GAS ACTIVATION ..................................................................................................................................... 138
4.8. VENT REAL DATA .................................................................................................................................... 140

5. TROUBLESHOOTING ............................................................................................................................. 141

5.1. GENERAL TROUBLESHOOTING .................................................................................................................... 141


5.2. GENERAL TROUBLESHOOTING GUIDE .......................................................................................................... 170

6. MAINTENANCE INFORMATION ............................................................................................................ 181

6.1. MAINTENANCE INTRODUCTION .................................................................................................................. 181


6.2. MAINTENANCE GUIDELINES....................................................................................................................... 181
6.3. REPAIR BACKUP PARTS LIST ........................................................................................................................ 182
6.4. SPECIAL TOOLS REQUIRED ......................................................................................................................... 189
6.5. MAINTENANCE OF MACHINE ...................................................................................................................... 191
6.5.1. Bleed gas pressure from the machine ........................................................................................ 191
6.5.2. Disassembly the rear panels....................................................................................................... 191
6.5.3. Anesthesia Machine Upper Parts Repairing ............................................................................... 193
6.5.3.1. Power supply panel repairing ................................................................................................................ 194

6.5.3.2. Gas inlet integration module panel repairing ........................................................................................ 195

6.5.3.3. Replacement of filter in gas inlet integration module ........................................................................... 196

6.5.3.4. Drive Gas Pressure Regulator Replacement........................................................................................... 198

6.5.4. Maintenance of electrical box .................................................................................................... 200


6.5.4.1. Replacement of MCB ............................................................................................................................. 200

6.5.4.2. Replacement of Power Supply Board (PSB) ........................................................................................... 201

6.5.4.3. Replacement of Gas Module .................................................................................................................. 204

6.5.4.4. Replacement of proportion valve .......................................................................................................... 206

6.5.4.5. Replacement of solenoid valve .............................................................................................................. 207

6.5.4.6. Replacement of safety valve .................................................................................................................. 209

6.5.4.7. Replacement of Ambient Pressure Board (APB) .................................................................................... 210

6.5.4.8. Replacement of PEEP Valve ................................................................................................................... 211

6.5.4.9. Replacement of battery ......................................................................................................................... 212

6.5.5. Screen Assembly ......................................................................................................................... 214

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Aeon8300A Service Manual
6.5.6. Panel and Encoder assembly ...................................................................................................... 216
6.5.7. Top light ..................................................................................................................................... 218
6.5.8. Vaporizer Manifold .................................................................................................................... 219

7. HOW TO GET HELP ............................................................................................................................... 220

VII
Aeon8300A Service Manual

1. Product Description

1.1. General Information


The Aeon8300A Anesthesia Machine is a continuous flow anesthesia system which offers manual
or automatic ventilation, easily adjustable fresh gas delivery, anesthetic agent delivery, ventilation
monitoring, convenient ergonomics, and state-of-the-art safety systems.
In terms of theory of operation, the Aeon8300A Anesthesia Machine, driven by pneumatics and
controlled by electricity, is a device used to administer to a patient, continuously or intermittently, a
general inhalation anesthetic and to maintain a patient’s ventilation. The integrated breathing
system delivers the mixture of O2, N2O, AIR and anesthetic agents for patient breathing control,
while electrical control system functions as monitoring patient parameters.
The Aeon8300A Anesthesia Machine is intended for use by licensed clinicians, for patients
requiring anesthesia within a hospital, and can be used in both adults and pediatric populations
weighing above 5kg.

1.2. Anesthesia machine components

Aeon8300A Anesthesia Machine consists of mainframe, anesthetic ventilator, breathing system,


flowmeter and battery.
The optional parts consist of CO2 module,O2 concentration monitor module, anesthetic agent
module, auxiliary inspiration O2 device, air drive, anesthetic gas scavenging system(AGSS) and
vaporizer,Suction device,VP300(enflurane,isoflurane,sevoflurane,interface type:seleca-tec,
using double metal sheet to make temperature compensation, Pour-fill infusion).

1
1.2.1. Front View

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Aeon8300A Service Manual

No. Name No. Name

1 User Interface 10 Auxiliary work table

2 User interface panel 11 Gas supply gauge

3 Knob 12 Handle

4 Top shelf assembly 13 Built-in Work Table

5 Vaporizer mounting manifold 14 Drawers assembly

6 Flowmeter 15 AGSS(Optional)

7 Auxiliary O2 flowmeter(Optional) 16 O2 flush

8 Flow Rotary Knob 17 Cylinder gauge

9 Power switch 18 Breathing system

3
1.2.2. Side view

Side view

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Aeon8300A Service Manual

5
No. Name No. Name

19 Support Arm 25 Lower Mainframe Assembly

20 Upper Mainframe Assembly 26 Caster (without brake)

21 Upper Outlet module 27 Caster (with brake)

22 Rail, Left Side 28 Rail, Right Side

23 C·G·O(Common gas outlet) 29 Gas inlet

24 Down Outlet module

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Aeon8300A Service Manual

1.2.3. Back View

NO. Name NO. Name

30 Fuse 34 Power cable

31 Auxiliary mains outlet socket 35 Down Board Assy

32 Potential equalization connector 36 YOKE bracket

33 YOKE 37

7
1.2.4. Explosive Veiw

No. Name No. Name

1 Electrical Box Assy 3 batteries Assy

2 Gas Drive Assy

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Aeon8300A Service Manual

1.2.5. Breathing system components

NO. Name NO. Name


1 Bellows Assembly 8 Inspiratory Port
2 APL(adjust pressure limitation) 9 Test Plug
Valve
3 Breathing Bag Arm 10 Expiratory Port
4 Inspiratory Valve 11 Hook
5 Water drain valve 12 O2 Cell Plug
6 Expiratory Valve 13 Canister
7 Airway Pressure Gauge 14 Canister Release Handle

9
1.3. Symbols
The following table provides descriptions of symbols that are used on the device and/or within this
manual.
Symbol Description Symbol
CAUTION! Attention, consult accompanying documents./
Refer to user manual.
Turn on power switch ON

Turn off power switch OFF


"ON" for a part of equipment

"OFF" for a part of equipment

Alternating current (AC)


Direct current (DC)

Dangerous voltage

Earth (ground)

Protective earth (ground)

Equipotentiality

Date of manufacture

Manufacturer

Catalogue number

Serial number

Rotation in two directions

Rotate to adjust(increase counter-clockwise)

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Aeon8300A Service Manual
Lock

Unlock

Insp. Flow

Exp. Flow

O2 flush O2+
Breathing bag/manual ventilation

Fuse

Read the reading of the top floating-point

Draining valve operation guide

Outer power supply has been connected

Recycle

This mark means that pneumatic and electric device rubbish is


not allowed to be dealt as unclassified city rubbish and should be
collected separately.
Battery charging condition

Alarm mute icon

Alarm icon

11
Interference many occur in the vicinity of equipment marked with
this symbol

Authorized representative in the European community

This device complies with the requirements of Medical Device


Directive, 93/42/EEC.

1.4. Abbreviations
Abbreviation Definition
A
AGSS anesthetic gas scavenging system
APL adjustable pressure limiting
B
BDU basic data unit
C
C compliance
C·G·O common gas outlet
cmH2O Centimeters of Water
CO2 carbon oxide
D
Des. Desflurane
E
EEPROM electrically erasable programmable read only memory

Enf. Enflurane
ETCO2 End-expiratory CO2 concentration
F
FiO2 Fraction of Inspired Oxygen
Flow-t flow-time wave
Flow flow
Freq Frequency
FreqMIN Minimum Frequency in PS mode
G
GUI Graphic user interface

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Aeon8300A Service Manual
H
Hal. Halothane
I
I:E Inspiratory to Expiratory Ratio
INSCO2 Inspiratory CO2 concentration
Iso. Isoflurane
IPPV Intermittent positive pressure ventilation
L
L/min liter per minute
L iter

M
MAC Minimum Alveolar Concentration
Manual manual ventilation
PMEAN mean pressure
mL Mill Liter
MRI Magnetic resonance imaging
MV minute volume
N
N2O nitro oxide
O
O2 oxygen
P
Paw airway pressure
Paw-t pressure-time wave
Pb plumbum
PLAT plat pressure
PCV Pressure Control Ventilation
PEEP Positive End Expiratory Pressure
Pmax Maximum pressure
PMEAN mean pressure
PPEAK Peak pressure
PS Pressure Support Ventilation
PTARGET Target Pressure

13
S
SIMV Synchronized Intermittent Mandatory Ventilation
Sev. Sevoflurane
T
TINSP Inspiratory Time
TP Inspiratory Pause Time
Trigger flow trigger
TSLOPE Inspiratory Slope Time
V
VT tidal volume
W
WDT watch dog timer
ΔP Differential Pressure

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Aeon8300A Service Manual

2. Operation Theory

2.1. Pneumatic system

Pneumatic system plays the role of supplying O2, N2O, AIR and anesthetic agent to breathing
system, ensuring their pressures are within normal range respectively, so that normal operation of
anesthesia machine and patient’s safety can be guaranteed.

15
2.1.1. Pneumatic Diagram

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Aeon8300A Service Manual
1 Inlet filter 22 Safety valve
2 Pressure gauge 23 PEEP valve
3 Check valve 24 Ambient pressure
4 N2O Pressure regulator 25 Flow sensor
5 26 Airway pressure
6 O2 Pressure regulator 27 Sensor board
7 Pressure sensor 28 AGSS
8 Pressure regulator 29 Exhaust valve
9 Pressure regulator 30 Bellows check valve
10 Auxiliary breathing O2 31 Bellows
11 Auxiliary supply O2 32 Reversing valve
12 ORC valve 33 APL valve
13 Flowmeter 34 Breathing bag
14 E-flowmeter 35 Flow sampling
15 O2 flush valve 36 Absorber container
16 Suction 37 O2 sensor
17 Check valve 38 Insp.
18 Vaporizer 39 Exp.
19 Proportional solenoid valve 40 Ventilator
20 Solenoid valve 41 Breathing system
21 Throttle

17
2.1.2. Gas tube connection diagram

Tube connection diagram

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Aeon8300A Service Manual
Technical requirement:
1. Connect the tube connectors marked a same number with a correspond tube.
2. Use a proper force when connecting gas tube to connectors.
3. To ensure the tube depth of the inserted tube.
4. Before connecting 15# and 16# tube, insert the spring (13004100) into the tube.

No. Part Number Part Name Label


1 230000668 PU tube 8/5.5(green) 1
2 230000668 PU tube 8/5.5(green) 2
3 230000582 PU tube 4/2.5(green) 3
4 230000674 PU tube 6/4(yellow) 4
5 230000581 PU tube 4/2.5(yellow) 5
6 230000673 PU tube 6/4(blue) 6
7 230000580 PU tube 4/2.5(blue) 7
8 230000668 PU tube 8/5.5(green) 8

9 230000668 PU tube 8/5.5(green) 9

10 230000668 PU tube 8/5.5(green) 10

11 230000668 PU tube 8/5.5(green) 11

12 230000673 PU tube 6/4 (blue) 12

13 230000580 PU tube 4/2.5(blue) 13

14 230000674 PU tube 6/4(yellow) 14

15 230000581 PU tube 4/2.5(yellow) 15

16 230000668 PU tube 8/5.5(green) 16

17 230000582 PU tube 4/2.5(green) 17

18 230000582 PU tube 4/2.5(green) 18

19 230000582 PU tube 4/2.5(green) 19

20 230000034 Silica gel tube Ø15×2(inside 190mm 20


spring130004100 )
21 230000034 Silica gel tube Ø15×2(inside 290mm spring 21
130004100)
22 230000616 Sampling silica tube Ø3×1.75 22

23 230000616 Sampling silica tube Ø3×1.75 23

19
24 230000616 Sampling silica tube Ø3×1.75 24

25 230000616 Sampling silica tube Ø3×1.75 25

26 230000616 Sampling silica tube Ø3×1.75 26

27 230000582 PU tube 4/2.5(green) 27

28 230000668 PU tube 8/5.5(green) 28

29 230000356 PU tube 8/5.5(transparent) 29

30 230000356 PU tube 8/5.5(transparent) 30

31 230000356 PU tube 8/5.5(transparent) 31

32 230000039 Silica gel tube Ø 1.5×1.5

33 230000712 Double direction, different diameter connector 32

34 230000616 Sampling silica gel tube Ø3X1.75 33

35 230000033 Sampling silica gel tube5/2 34

36 230000616 Sampling silica gel tube Ø3X1.75 35

37 230000616 Sampling silica gel tube Ø3X1.75 36

38 230000033 Sampling silica gel tube5/2 37

39 230000033 Sampling silica gel tube5/2 38

40 230000616 Sampling silica gel tube Ø3X1.75 39

NOTE: Between tube38 and tube39, there is a gas resistance which is shaded by arrow.

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Aeon8300A Service Manual

2.1.3. Pipeline gas inlet module assembly

Pipeline gas supply system consists of gas inlet module and pressure relief valve. Gas inlet
module has three inlet ports for O2、Air and N2O 。The pressure regulator can decrease the
inlet gas pressure to meet the need of patients.

21
No. Part Number Part Name
1 130007976 Gas Input Assembly Fixing Plate
2 122003752 O2 Input Assembly
3 122003753 AIR Input Assembly
4 122003754 N2O Input Assembly
5 122003757 Driver Pressure-Relief Valve Assembly
6 122003756 N2O Pressure-Relief Valve Assembly
7 122003756 AIR Pressure-Relief Valve Assembly
8 122003755 O2 Pressure-Relief Valve Assembly

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Aeon8300A Service Manual

2.1.4. Cylinder gas inlet assembly (Optional)

Cylinder gas inlet assembly consists of YOKE assembly and pressure regulators. The pressure
regulator can decrease the high pressure gas from cylinder, and then the release gas goes into
pressure relief valve

Fig. YOKE Assembly Explosive diagram

23
No. Part Number Part Name
1 240000542 N2O pressure regulator Assembly
2 240000543 Air pressure regulator Assembly
3 240000541 O2 pressure regulator Assembly
4 130011892 YOKE bracket

NOTE:N2O pressure regulator Assembly includes the two nuts and the subpart marked with (1).
Air and O2 pressure regulator Assembly are the same as N2O pressure regulator Assembly.

2.1.5. Vaporizer Manifold

As shown in figure, vaporizer manifold can be used to support anesthetic vaporizer. When
vaporizer manifold is installed with anesthetic vaporizer, the anaesthetic gas in it can be input to
anesthesia system through vaporizer manifold. When anesthetic vaporizer is unloaded, vaporizer
manifold can be used as gas flow channel.
Part Number:122005534

Fig. Back View

1. Gas inlet port, through which gas goes into the vaporizer.
2. Gas outlet port, through which the fresh gas flow to the breathing system.

2.1.6. O2 Flush Valve

As shown follow figure, by pressing the button, high flow of 35L/min~50L/min can be provided to
fresh gas outlet. When connected to Central Gas Supply System or Back-up Cylinder, even if the
machine is power off, press the “O2+” button, the high flow O2 could be sent to breathing system
or breathing bag.

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Aeon8300A Service Manual

O2 flush valve

1 Tube connector connected to the oxygen pressure regulator, when O2 flush button is pressed,
O2 flows into the connector (1) from oxygen pressure regulator
2 Tube connector connected to C.G.O; when O2 flush button is pressed, O2 flows from
connector (1) to connector (2),and finally to the patient.

2.1.7. Auxiliary O2 output device

Fig. Auxiliary O2 output device


1. Auxiliary O2 output port

25
Auxiliary O2 flow-meter
Auxiliary O2 flow-meter is fixed on the machine with 2screws.there is rotary knob, with which user
can adjust the flow of O2.

2. Auxiliary drive gas output port


When the range of inlet gas pressure is 280—600kpa,the flow of drive gas output is more than
90L/min。

WARNING :The requirement flow of the device connected to the auxiliary drive gas outlet

interface cannot exceed 90L/min

2.1.8. Breathing System

The breathing system is integrated into a compact aluminum block, directly connecting with
patient’s respiratory tract to help complete breathing process. The main function is to store
anesthesia gas, oxygen and air, discharge waste gas, absorbed carbon dioxide. Also, this block is
heated to body temperature to prevent condensing of humidified gases within the breathing
system, thus improving airway climatization for the patient's re-breathing of respiratory gases.

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Aeon8300A Service Manual

Fig. Breathing system assembly

NO. Part Name NO. Part Name


1 Bellows Assembly 8 Inspiratory Port
2 APL Valve 9 Test Plug
3 Breathing Bag Arm 10 Expiratory Port
4 Inspiratory Valve 11 Hook
5 Water drain valve 12 O2 Cell Plug
6 Expiratory Valve 13 Canister
7 Airway Pressure Gauge 14 Canister Release Handle

27
2.1.8.1. Partial structure of breathing system

NO. Part Number Part Name


1 130010341 AC200 Assembly
2 122005511 Airway Pressure Gauge
3 122005512 Inspiratory Valve Assembly
4 122001761 APL Valve
5 122005513 Exspiratory Valve Assembly
6 301000098 Cross recessed pan head screw M3×12

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Aeon8300A Service Manual

2.1.8.2. Detail Structure of Inspiratory/Expiratory Valve

122005513
Expiratory
valve

122005512
Inspiratory
valve

Fig Inspiratory/Expiratory Valve

NO. Part Number Part Name


1 130006265 Valve nut
2 130007763 Expiratory valve cover
3 130002188 Valve support arm
4 130004102 Valve film
5 130004147 Valve gasket
6 130010350 Valve base
7 304000108 O-type latex gasket Ø42X1.8
8 304000102 O-type latex gasket Ø22X1.8
9 130007762 Inspiratory valve cover

29
2.1.8.3. Bellows assembly

NO. Part Number Part Name

1 130004086 Bellows dome

2 122005548 Bellows assembly

3 130004091 U-type gasket

4 130010369 Bellows fixing base

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Aeon8300A Service Manual

2.1.8.4. Interior structure of bellows

NO. Part Number Part Name


1 130010369 Bellows fixing base
2 130010341 AC200 integration
3 130010379 AC200 below cover
4 122005518 Valve assembly
5 122001737 Switch assembly
6 122005519 Bellows check valve assembly
7 130010378 O-type sealing gasket Ø62.5X1.8

31
8 304000096 O-type silicon gel sealing gasket Ø9X1.8
9 304000068 O-type latex gasket 28×1.8
10 304000101 O-type silica gel sealing gasket Ø20×1.8
11 301000333 Hexagon lobular socket head cap screw M4×10

2.1.8.5. Absorber Canister

NO. Part Number Part Name


1 130004092 Absorber hose
2 130006429 Absorber mount assembly
3 130006258 Elastic gasket(1)

4 130003231 Canister soda lime

5 130004098 Absorber screen, metal

6 130006417 Elastic gasket(2)

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Aeon8300A Service Manual

2.2. Electrical system


Aeon8700 machine is divided into two parts, the upper part and down part. The upper parts of
machine provide the operation, alarm and system management functions. The down parts of
machine realize the functions of signal collection, signal process and critical controlling(mode
algorithm) to improve the system integration and stabilization grade, and realize the function of
power management and flowmeter electrical displayed through using MCU.
First, the gas flow and pressure signal convert to electric signal via the flow and pressure sensor.
After the magnification and regulation circuit, the electronic signal converts to digital signal
through the AD conversion circuit. The controller manages the electrical element to realize the
ventilation function. Aeon8600A anesthesia machine is a multi-processor system, the down part
of machine can complete the controlling function while the upper part of machine can realize the
operator-machine intercommunication function; the controller on the communication board can
deal with the keyboard input data and manage the power supply, also can monitor the working
state of host through the communicating data.

33
2.2.1. Electrical components overview

Outlet with Fuse Battery 24V

Line Power
Power Cord AC Fuse
filter Supply
Power Board

Power 5V PC104 5V

Single

Power
COM1 COM1 with me

COM2 with Main


COM2
controller Board

COM3 with
UI PC104 COM3 Information
systems
LCD LCD1
COM4 COM4 with CO2
Communication Flowmeter
Board Connect Board Board
USB USB Reservation
Communication
with Power Board
Internet
Internet
Reservation

Alarm driver
Invert POWER 12V
Invert

Single
and Controller

Power
Information
systems
interface
CO2
Insulation Insulation
Interface
interface Board
Speaker
interface Main controller Board O2
O2 Sensor
Sensor

WoodWard PEEP Manual


Control Control Control

WoodWard PEEP Manual


Valve Valve Valve

34
Aeon8300A Service Manual

2.2.2. Cable connection diagram

35
Input AC

LCD

Key Board W33 W27


W27
Connect W27
J1 W7
Gas Supply W17 W27
Check Board Invert
W8 PC104

J4 J3

J5 JJ1
W5
Switcher
W32
LJ3 Encode
Fuse 250V/10A Breathing W34 W6 J6 W35
W25 W29
System
W23
AC Indicate Top Light W26 W30

J2

J3
Socket- LED
Isolate Board Speaker
Fuse 250V/2A J4 W22 Top Light
outlet W16 J11 J1P6 J7 Switch
LED Switcher LED
J13J12 J14 J6 J8 W21
Socket- ConnectB
Fuse 250V/2A
outlet Flow Sensor
W11

J3
ConnectA

J9
Socket- J2 J5
Fuse 250V/2A
outlet
W10 W12 LJ4
Socket- W20 W24 O2

J12
Fuse 250V/2A

J4
Sensor
outlet

J2
J4
Power Supply Main Control Board
W18

J13
Filter Ambient

J5
W9 Board
Pressure
P2

J1
Board

J1
J3 J2 J1
W4
W15 W14
LJ2 W13
LJ1 W2 W3
W1 Switcher Battery Solenoid Woodward
PEEP
Power Group Valve Valve

36
Aeon8300A Service Manual

Aeon8300A Anesthesia Machine Cables

Part
NO. Part Name Connector Ⅰ Connector Ⅱ
Number
Switching Power Supply input Switching Power
W1 122006831 LJ1
cable Supply
Power supply Switching Power
Switching Power Supply output
W2 122006832 board Supply output
cable
(PSB) J2 connector

W3 122005710 Battery assembly SLA-5AH24V-3 LJ2 Battery

W4 122005711 3-Power supply cable of PSB J1 on PSB LJ2

J12 on B side of
W5 122006825 Host switch cable Host switch SW1
Interface Board
Interface Board –Breathing
J13 on B side of
W6 122006835 system heating cable LJ3
Interface Board

PC104
W7 210003473 LCD

J4 on
Inverter
W8 210003474 Inverter TPI-02-0426-A cable Communication
TPI-02-0426-A
Board
J3 on Interface
W9 122006821 PSB-Interface Board cable P2 on PSB
Board
PSB- Interface Board J2 Interface
W10 122006822 J4 on PSB
communication cable Board
Main control
J9 on A side of
W11 122006823 board(MCB)-Interface board J4 on MCB
Interface Board
power supply cable
MCB-Interface board
W12 122006824 J5 on MCB J3 on Interface
communication cable
Solenoid Valve assembly J8 on MCB
W13 122001791 Solenoid Valve
(AMISCO24V) PE to valve
J1 on MCB
W14 240000129 Proportional valve 1350-5083 Inspiratory valve

37
Aeon8300A Anesthesia Machine Cables

W15 122002026 IP valve assembly J2 on MCB Expiratory valve

J11 on B side of
W16 122006826 LED indicator assembly LED signal light
Interface Board
J14 on B side of
W17 122006828 GSPB cable GSPB J1
Interface Board

W18 122006827 APB cable MCB J13 APB J1

EFM board power supply and


W19 122006830 Interface board J1 EMF board J1
communication board
5-core shield cable
W20 210003052 MCB J12 LJ4
LE.BA105.ABE
Interface –light power supply Interface board
W21 122005731 Light switch
cable J7、1W/LED
J8 on Interface
W22 122006829 Top light switch assembly Boat switch
board B side
J6 on Interface
W23 122005733 Back light assembly of top light top light board
board B side
5-core shield cable LEMO 5-core O2 sensor 、
W24 210003053
LE.BA106.AAW socket Shield layer
Communication board- interface J4 on Interface Communication
W25 122006820
board cable board B side board J6
Communication
W26 122006819 Communication board- ISB cable ISB J2
board JJ1
Communication
W27 PC104
board

27-1 COM1 COM1


122006818 OM1-COM4 cable
27-2 COM2 COM2

27-3 COM3 COM3

27-4 COM4 COM4

Speaker
W30 122006833 speaker assembly ISB J3
(8ohm/0.5W)
Communication
W32 122002061 Encoder assembly Encoder
board J3

38
Aeon8300A Service Manual

Aeon8300A Anesthesia Machine Cables

W33 130007932 English Panel J4 on Panel

Breathing system
W34 122001624 Host- breathing system cable LJ3
heating LJ6
Communication board -PC104 Communication
W35 122002194 PC104 J5
power supply cable board J5

NOTE:
GSPB Gas Supply Pressure Board

MCB Main Control Board

EFM Electronic Flowmeter Board

APB Ambient Pressure Board

ISB Isolation Board

TLB Top Light Board

39
2.2.3. Power supply board (PSB)

Connectors Quick Reference

2 1

J1

P2

J4

J2

Top View of PSB


3 4

40
Aeon8300A Service Manual

Bottom View of PSB


J1: Battery Connector
Connector type: 3.96mm pitch 1×3 pin header

Pin Name Function


1 BAT Battery Supply Input+
2 GND Power Ground
3 BATV+ Battery Test Input

J2: Power output Connector


Connector type: 3.96mm pitch 1×4 pin header

Pin Name Function


1 +24V 24V DC Input
2 +24V 24V DC Input
3 GND Power Ground
4 GND Power Ground

41
J4: Communication Connector
Connector type: D-SUB,DCH-9P

Pin Name Function


1 /PWON Power On Enable, Low active
2 RS232 TXD RS232A Transmit Data
3 P3.6V_Enable Power 3.6V Enable, High active
4 GND Ground
5 TSN Temperature Data Sample
6 RS232 RXD RS232A Receive Data
7 GND Ground
8 P12V_Enable Power 12V Enable, High active
9 PRESSURE_AD2 No Function

P2: Power Supply Connector


Connector type: 4.20mm pitch 2×7 pin header

Pin Name Function


1 P3.6V Power 3.6V
2 GND Power Ground
3 P12V Power 12V
4 GND Power Ground
5 A12V Analog Power 12V
6 GND Power Ground
7 +5V Analog Power 5V
8 GND Power Ground
9 RETURN Heating Sample Signal
10 POUT Heating Power Output
11 +24V 24V DC Input
12 PWBUS Power Bus
13 GND Power Ground
14 GND Power Ground

42
Aeon8300A Service Manual
LED Indicating Definition
NO. Designator Status Function
1 DS1 GREEN AC Power Input is active
2 DS2 GREEN Power Bus Output is active
3 DS6 RED Heating Power Output is active
4 DS7 GREEN PSB is OK
5 DS8 GREEN Battery charging is progress

T19 T7 T16

T26

T3
T8

T1 T5

T10
T4

T2
T6

T18

T21
T22
T14

T24
T12

T25 T11 T13 T9 T15

43
Test Point Definition
Pin Name Function
T1 30V 30V for charge
T2 24V 24V DC Input
T3 PWBUS Power Bus
T4 A12V Analog Power 12V
T5 P12V Power 12V
T6 +5V Analog Power 5V
T7 P3.6V Power 3.6V
T8 BAT Battery Supply Input+
T9 VDD Analog Power 5V
T10 POWER 24V
T11 5VAUX 5V Auxiliary
T12 POUT Heating Power Output
T13 BAT_M Battery Monitor Signal
T14 DQ Temperature Data Sample
T15 DQ1 Ambient Temperature Data Sample
T16 GND Power Ground
T17 GND Power Ground
T18 PWEN Power On Enable, High active
T19 ___ voltage of charge
T20 GND Power Ground
T21 GND Power Ground
T22 GND Power Ground
T24 GND Power Ground
T25 PWM Heating Control Signal
T26 BAT Battery Supply Input+

44
Aeon8300A Service Manual

2.2.4. Main control board (MCB)

Connectors Quick Reference

1
J5 J4

J1

2、3、4
J12

J2

J3
J13

J7

Top View of MCB

45
Bottom View of MCB

J1: Woodward valve Connector


Connector type: 2.54mm pitch 1×4 pin header

Pin Name Function


1 P12V Power 12V
2 NC NC
3 NC NC
4 Inhale Inspirarory valve

J2: IP valve Connector


Connector type: 3.96mm pitch 1×2 pin header

Pin Name Function


1 P3.6V Power 3.6V
2 Exhale Expiratory valve

J3: Solenoid valve Connector

46
Aeon8300A Service Manual
Connector type: 2.54mm pitch 1×2 pin header

Pin Name Function


1 PWBUS Power Bus
2 Manual Manual/AUTO Valve

J4: Power Supply Connector


Connector type: 4.20mm pitch 2×5 pin header

Pin Name Function


1 P3.6V Power 3.6V
2 GND Power Ground
3 GND Power Ground
4 PWBUS Power Bus
5 P12V Power 12V
6 GND Power Ground
7 GND Power Ground
8 GND Power Ground
9 A12V Analog Power 12V
10 +5V Analog Power 5V

47
J5: Communication Connector
Connector type: D-SUB,DCH-15P

Pin Description Function


1 GND Power
2 BDU_UI_RS232_RXD BDU Receive Data
3 EFM_RX EFM Receive Data
4 GND Power Ground
5 P3.6V_Enable Power 3.6V Enable, High active
6 Flower meter Flower meter Signal
7 NC NC
8 S_IN(No Function) NC
9 BDU_UI_RS232_TXD BDU Transmit Data
10 GND Power Ground
11 EFM_RX EFM Transmit Data
12 P12V_Enable Power 12V Enable, High active
13 GND Power Ground
14 GND Power Ground
15 PRESSURE1 Pressure of Gas Supply

J12: O2 Sensor Connector


Connector type: 2.54mm pitch 1×4 pin header

Pin Description Function


1 O2_N O2 Sensor signal Input-
2 O2_N O2 Sensor signal Input-
3 O2_P O2 Sensor signal Input+
4 GND Power Ground

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Aeon8300A Service Manual

J13: Ambient Pressure Signal Connector


Connector type: 2.54mm pitch 1×3 pin header

Pin Description Function


1 GND Power Ground
2 Pair Ambient Pressure Signal
3 +5V Analog Power 5V

J7: Turbine Connector (no function)


Connector type: 2.54mm pitch 1×3 pin header

Pin Description
1 +5V
2 GND
3 Turbine signal

LED Indicating Definition


Designator Status Function
1 D8 GREEN Analog Power 3.3V is active
2、3、4 D10、D11、D12 GREEN(Flash) MCB is OK

49
T4 T3 T10 T6 T9

T2

T8
T1

T5

T12

T11

T7

Test Point Definitions


Designator Name Function
T1 2.5V Reference Voltage of DAC
T2 AR10V Analog Power 10V
T3 Ex _En Power 3.6V Enable, High active
T4 In _En Power 12V Enable, High active
T5 DA _In DA Voltage of Inspire Valve
T6 A12V Analog Power 12V
T7 DA _Ex DA Voltage of Expire Valve
T8 Ex _AD AD Voltage of Expire Valve

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Aeon8300A Service Manual
T9 I _In DA Voltage of Inspire Valve
T10 E _In DA Voltage of Expire Valve
T11 M _Valve Manual/AUTO Valve Check
T12 M_EN Manual/AUTO Valve Enable, Low active
T13 NC NC
T14 NC NC
T15 Flower mete _AD Flower mete _AD Voltage
T16 CCP Not Use
T17 GND Power Ground
T18 3.3V Analog Power 3.3V
T19 1.8V Analog Power 1.8V
T20 In _AD AD Voltage of Inspire Valve
T21 CLK Clock Signal
T22 CPU_RST CPU RESET Signal
T23 TX_B BDU Transmit Data
T24 RX_B BDU Receive Data
T25 NC NC
T26 NC NC
T27 NC NC
T28 NC NC
T29 5V Analog Power 5V
T30 5.5V Analog Power 5.5V
T31 GND Power Ground
T32 REF Reference Voltage 5V
T33 INSP_AD Inspiration flow voltage
T34 S_INSP Inspiration Sensor Signal
T35 2.048V Reference Voltage 2.048V
T36 NC NC
T37 GND Power Ground
T38 PAIR Ambient Pressure Signal
T39 GND Power Ground
T41 GND Power Ground
T42 PAW Pressure inside airway
T43 S_IN Not Use

51
T44 SUP_AD Not Use
T45 S_PAW Airway Sensor Signal
T46 O2 O2 Sensor Signal
T47 NC NC
T48 O2 Sensor O2 Sensor Amplified Signal
T49 AAA Not Use
T50 AAA Not Use
T51 24V 24V
T52 GND Power Ground
T53 NC NC
T54 P3.6V Power 3.6V
T55 GND Power Ground
T56 P12V Power 12V
T57 GND Power Ground
T58 SUP1_AD AD voltage of Gas Supply
T59 GND Power Ground
T60 GND Power Ground
T61 GND Power Ground
T62 GND Power Ground
T63 PRESSURE1 Signal of Gas Supply
T64 GND Power Ground

52
Aeon8300A Service Manual

2.2.5. Interface Board

Connectors Quick Reference

J11

J13

J12

J1

P6

J14

J10

J7

J6

J8 J4

Top view of Interface Board

53
J3

J2

J5

J3

Bottom View of Interface Board

J11: AC Power LED Indicators Connector


Connector type: 2.55mm pitch 1×2 pin header

Pin Description
1 GND
2 LED voltage

54
Aeon8300A Service Manual

J13: Heating Connector


Connector type: 3.96mm pitch 1×3 pin header

Pin Description
1 RETURN
2 DQ
3 OUT

J12: Switcher Connector


Connector type: 2.54mm pitch 1×3 pin header

Pin Description
1 GND
2 NC
3 ON

J1: EFM Connector


Connector type: 2.54mm pitch 1×6 pin header

Pin Description
1 +12V
2 GND
3 +5V
4 GND
5 EFM_RX
6 EFM_TX

55
P6: Flow Sensor Connector
NOTE: Available for Aeon8600A and Aeon8300A, invalid for Aeon8600A
Connector type: 2.0mm pitch 1×4 pin header

Pin Description
1 Flow meter signal
2 +10V
3 GND
4 NC

J14: Gas supply Signal Connector


Connector type: 2.54mm pitch 1×5 pin header

Pin Description
1 PRESSURE1
2 +12V
3 GND
4 +12V
5 S_IN

J10: Flow Meter Backlight Connector


Connector type: 2.54mm pitch 1×2 pin header

Pin Description
1 +24V
2 GND

J7: LED Connector


Connector type: 3.96mm pitch 1×2 pin header

Pin Description
1 +24V
2 ON/OFF

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Aeon8300A Service Manual

J6: Top Light Connector


Connector type: 2.54mm pitch 1×2 pin header

Pin Description
1 +24V
2 Top light

J8: Top Light Switch Connector


Connector type: 2.54mm pitch 1×4 pin header

Pin Description
1 Top light
2 OFF
3 Low
4 High

J4: Power and communication Connector


Connector type: D-SUB, DCH-25P

Pin Description Pin Description


1 GND 2 BDU_UI_RS232_RXD
3 RS232 TXD 4 GND
5 NC 6 NC
7 NC 8 NC
9 NC 10 +24V
11 +24V 12 GND
13 GND 14 BDU_UI_RS232_TXD
15 GND 16 RS232 TXD
17 NC 18 NC
19 NC 20 NC
21 NC 22 +24V

57
23 +24V 24 GND
25 GND

J3: Power Supply Connector


Connector type: 4.20mm pitch 2×7 pin header

Pin Description
1 +3.6V
2 GND
3 P12V
4 GND
5 A12V
6 GND
7 +5V
8 GND
9 RETURN
10 POUT
11 +24V
12 PWBUS
13 GND
14 GND

J2: Communication Connector


Connector type: D-SUB, DCH-9P

Pin Description
1 /PWON
2 RS232 TXD
3 P3.6V_Enable
4 GND
5 TSN(temperature data sample)
6 RS232 RXD

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Aeon8300A Service Manual
7 GND
8 P12V_Enable
9 PRESSURE_AD2(No Function)

J5: Communication Connector


Connector type: D-SUB, DCH-15P

Pin Description
1 GND
2 BDU_UI_RS232_RXD
3 EFM_RX
4 GND
5 P3.6V_Enable
6 Flow meter signal
7 NC
8 S_IN(No Function)
9 BDU_UI_RS232_TXD
10 GND
11 EFM_RX
12 P12V_Enable
13 GND
14 GND
15 PRESSURE1

J9: Power Supply Connector


Connector type: 4.20mm pitch 2×5 pin header

Pin Description
1 +3.6V
2 GND
3 GND
4 PWBUS
5 P12V

59
6 GND
7 GND
8 GND
9 A12V
10 +5V

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Aeon8300A Service Manual

2.2.6. Communication Board

Connectors Quick Reference

J3 J4 1

J1

J6

COM1
COM2
COM3

J5 JJ1 COM4 J7

Top View of Communication Board

Bottom View of Communication Board

61
J4: Power and communication Connector
Connector type: D-SUB, DCH-25P

Pin Description Pin Description


1 GND 2 BDU_UI_RS232_RXD
3 RS232 TXD 4 GND
5 NC 6 NC
7 NC 8 NC
9 NC 10 +24V
11 +24V 12 GND
13 GND 14 BDU_UI_RS232_TXD
15 GND 16 RS232 TXD
17 NC 18 NC
19 NC 20 NC
21 NC 22 +24V
23 +24V 24 GND
25 GND

J5:PC104 Power Supply Connector


Connector type: 3.96mm pitch 1×4 pin header

Pin Description
1 +5V
2 GND
3 GND
4 +12V

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Aeon8300A Service Manual

JJ1: Isolation Board Connector


Connector type: D-SUB, DCH-15S

Pin Description
1 RX-
2 TX-
3 USB+5V
4 PC_D-1
5 OUTA
6 GND
7 COM4RXD
8 COM3RXD
9 RX+
10 TX+
11 PC_D+1
12 OUTB
13 +5V
14 COM4TXD
15 COM3TXD

COM1—COM2: Serial Port Connectors


Connector type: 2.00mm pitch 2×5 box header

Pin Description Pin Description


1 DCD# 2 RXD
3 TXD 4 DTR#
5 GND 6 DSR#
7 RST# 8 CTS#
9 R1# 10 N/C

63
J7:CO2 Connector (Optional)
Connector type: 3.96mm pitch 1×5pin header

Pin Description
1 TXD
2 RXD
3 GND
4 +5V
5 NC

J1: Keyboard Connector


Connector type: 2.54mm pitch 2×5 box header

Pin Description Pin Description


1 GND 2 K1
3 K2 4 K3
5 /PWON 6 GND
7 K5 8 K6
9 K7 10 N/C

J4: Inverter Connector


Connector type: 1.25mm pitch 1×6pin header

Pin Description
1 +12V
2 +12V
3 GND
4 GND
5 ON/OFF
6 DIM

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Aeon8300A Service Manual

J3: Encode Connector


Connector type: 2.54mm pitch 1×6pin header

Pin Description
1 GND
2 TSP
3 GND
4 TSB
5 TSA
6 ECV

LED Indicating Definition


NO. Designator Status Function
1 D8 GREEN(Flash) Communication Board is OK

65
T1 T4 T3

T2

Test Point Definitions


Designator Name Function
T1 +5V Analog Power 5V
T2 P12V Power 12V
T3 +3.3V Analog Power 3.3V
T4 GND Power Ground
T5 I2C1_SCL I2C1 Clock Signal
T6 I2C1_SDA I2C1 Data Signal
T7 OUTB Speaker -
T8 OUTA Speaker +

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Aeon8300A Service Manual

2.2.7. Ambient Pressure Board (APB)

Connectors Quick Reference

J1

Top View of APB

Bottom View of APB


J1: Ambient Pressure Signal Connector
Connector type: 2.54mm pitch 1×3 pin header

Pin Description
1 GND
2 Ambient Pressure Signal
3 +5V

67
2.2.8. Gas Supply Pressure Signal Board

Connectors Quick Reference

J1

Top View of Gas Supply Pressure Signal Board

Bottom View of Gas Supply Pressure Signal Board

J1: Gas Supply Pressure Signal Connector


Connector type: 2.54mm pitch 1×4 pin header

Pin Description
1 Gas Supply Pressure Signal
2 A12V
3 NC
4 NC

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Aeon8300A Service Manual

2.2.9. Breathing System Heating Board

Connectors Quick Reference

Top View of Breathing System Heating Board

Bottom View of Breathing System Heating Board

Connector type: LEMO4, PKG.NO.4SL.LG

Pin Description
1 RETURN
2 TSN
3 POUT
4 PE

69
2.3. Electric Box

Fig. Electric box of Aeon8600A

NO. Part Number Part Name


1 122006807 Pneumatic box
2 210003567 Switching power supply
3 122006836 Power supply board
4 122006843 Interface board
5 122006871 Gas module assembly
6 122007196 Battery assembly
7 122005725 IP valve assembly
8 122006838 Main control board

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Aeon8300A Service Manual

2.3.1. Gas module assembly

NO. Part Number Part Name


1 130003915 Gas Exhaust port
2 122000834 Safety valve
3 304000120 O-shape rubber sealing gasket 25 X 1.8
4 130003913 Position pointed ferrule
5 304000099 O-shape rubber sealing gasket 16×1.8
6 130003914 Inhalation gas port (Drive gas)
7 240000097 Solenoid Valve
8 220000426 Right angle gas connector
9 130003912 Gas integration module
10 130400096 O-shape rubber sealing gasket 9X1.8
11 240000129 Proportional Valve
12 122006848 Ambient Pressure Board

71
2.3.2. IP valve

IP valve fixed to the machine with 4 screws on it, shown as Fig. The main function is controlling
PEEP valve, peak pressure and plateau pressure. The PEEP valve regulates the pressure at
which the exhaust valve opens, therefore the exhaust valve opens only when the pressure
exceeds the set PEEP pressure.

Fig. IP Valve

2.3.3. Battery Assembly

Fig. Battery Assembly

72
Aeon8300A Service Manual
NO. Part Number Part Name
1 130007963 Battery Box
2 210002830 Battery
3 130007965 Battery Shield

2.4. AC power supply assembly

No. Part No. Part Name


1 210002134 Power cable
2 210000181 Mains socket
3 210001737 Fuse 250V/10A
4 210000208 Fuse 250V/2A
5 130011885 Power supply bracket
6 122001805 Speaker assembly
7 122006840 Isolation board
8 130007943 Socket fixing plate
9 210001746 European-type Terminal Assy
10 210001787 Power supply waveform filter
11 130011887 Power supply cover

73
2.5. Screen assembly

No. Part No. Part Name


1 Right Bracket 130007940
2 LED screen 210000138
3 Right Bracket 130007949
4 Isolation Plate 130007939
5 PC104 210002146
6 Communication Board 122006839
7 Inverter 210000139

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Aeon8300A Service Manual

3. Checkout

3.1. Inspect the system

WARNING:Make sure that the breathing system is in good connection and with no damage.

 Make sure the anesthesia machine has no damage.


 Make sure all parts are correctly connected.
 Make sure the breathing system is correctly connected and has no damage; the absorber
canister is fully filled with soda lime.
 Make sure the vaporizer is well locked and is filled with adequate anesthetic agent.
 Make sure the pipeline gas supply system is correctly connected and is at proper pressure.
 Make sure backup equipments are available and functioning.
 Make sure anesthetic agent and emergent medicine are available.
 Make sure the castors are not loose and the forefront two castors are locked.
 Make sure the anesthesia machine is connected to power socket and power indicator is light.
There is no power supply if power indicator does not light.

3.2. Electrical safety tests

CAUTION: Perform the electrical safety inspection as the last step after completing a repair

or after routine maintenance. Perform this inspection with all covers, panels, and screws installed.
1. Unplug the power cables from the convenience receptacles at the rear of Aeon8300A.
2. Plug Aeon8300A into a safety analyzer.
3. Connect the case ground lead of the analyzer to the U-blade ground of one of the
convenience receptacles. Perform the following tests with the case grounded:
 Normal polarity
 Normal polarity with open neutral
4. Perform the following tests with the case ungrounded:
 Normal polarity
 Normal polarity with open neutral
 Reverse polarity
5. Verify that the maximum leakage current does not exceed 300μA (0.3mA).

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Aeon8300A Service Manual

3.3. System test and User calibration

3.3.1. Set-up test

WARNING: Make sure the assembly of patient breathing tube and controlling setting is

correct before ventilating.


1. Plug the power cord to an electrical outlet.
2. Connect the pipeline gas resource or cylinder gas resource (open the cylinder valve).
3. Close O2, N2O, Air flow meter and the auxiliary O2 flow meter.
4. Turn the switch to “ON”.

The user interface is lighted ,


entering into the system self-test
interface.

Fig.3-1

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Aeon8300A Service Manual

3.3.1.1. System Self–test

Enter into the system self-test


interface after opening.

The software version 3.00 is


displayed.

Fig.3-2
After the system self-test:
1) Select and confirm “Continue”, the
Automatic Test begins.

Fig.3-3
2) Select and confirm “Bypass”, the
“Manual Test” interface appears.

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Fig.3-4

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3.3.1.2. Automatic Leak Test

After System Self Test, the


automatic Test begins.
Follow instructions on the user
interface.
Select “Continue” to perform
Automatic Test.
2) Select “Skip” to proceed to
Manual Test.

Fig.3-5
Select “Continue”, the system
enter into the Automatic Test
interface.
“Automatic Test…” appears in the
user interface.

Fig.3-6

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These situations may appear during the automatic test,
If these situations appear, please:
1. Do according to the prompt message on the user interface.
2. Select “Continue” and press the knob ,the system begins to re-test, The interface displays
shown as above picture.
1. If the E-flowmeter isn’t closed, the
message “Please close the flowmeter”
appears on the user interface.

Select “Continue” to perform


Automatic Test again.
2) Select “Bypass” to proceed to
Manual Test.

Fig.3-7
2. If the bellows is not full, the
message “Push “O2+” flush to
completely fill the Bellows” appears on
the user interface.
1) Select “Continue” to perform
Manual Test again.
2) Select “Bypass” to proceed to
Manual Test.

Fig.3-8

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Automatic Test results

1. Automatic Test failed


If the safety valve in the gas module is
disabled the automatic test will fail, and
the interface as the picture on the right
appears.
Select “Continue” to perform Manual
Test.

Fig.3-9
2. Automatic Test failed
If the pressure sensor (Ambient
pressure sensor and Airway pressure
sensor) is disabled, the automatic test
will fail and the prompt message will
appear on the user interface.
Please contact service representative
when the message appears.

Fig.3-10
3. If the safety valve is valid and the
leakage is less than 100ml/min, the
automatic test is passed and then the
system proceeds to the Manual Test.

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Fig.3-11
4. If the leakage is at the range of
100—400ml/min, the interface shows as
the picture on the right.

1) Select “Retry” to perform the


Automatic Test again.
2) Select “Bypass” to proceed to the
Manual Test.

Fig.3-12
5. If the leakage is more than
400ml/min, the interface shows as the
picture on the right.

1) Select “Retry” to perform the


Automatic Test again.
2) Select “Bypass” to proceed to the
Manual Test.

Fig.3-13

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3.3.1.3. Manual Test

Before performing the manual test, if


partial or none of the automatic test is
done, the user interface will display as
the picture on the right.

Follow the instructions on the user


interface.

Select “Bypass”, the system will enter


into normal interface.

Fig.3-14
If the automatic test success, the
system proceed to manual test,

Follow the instructions on the user


interface.

Select “Bypass”, the system will enter


into normal interface.

Fig.3-15

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Manual test results

1. Manual test success

If the manual test success, the interface


displays as the picture on the right.
After 60s count time, the system will
change to Standby mode automatically.

Fig.3-16
2. If the PAW gauge value is bellow 20
cmH2O, the interface will display as the
picture on the right.

Follow the instructions on the user


interface.

Select “Bypass”, the system will enter


into normal interface.

Fig.3-17

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3. If APL Valve adjustment is improper

Follow the instructions on the user


interface.

Select “Bypass”, the system will enter


into normal interface.

4. If no operation is done during the two


60s count down after the Manual test
interface appears, the interface displays
shown as the picture on the right.

Select “Continue”,the interface will


change to the Standby mode.

Fig.3-18
5. Manual test fails
If the manual test fails, the interface
displays as the picture on the right.

During 60s count time, do according to


the interface message.

Select “Bypass”,the interface will


change to the Standby mode.

Fig.3-19

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6. If the manual test fails three times,
the interface displays as the picture on
the right.

Select “Continue”,the interface will


change to the Standby mode.

Fig.3-20

3.3.2. User calibration

3.3.2.1. O2 sensor calibration

Turn the knob to “Calibrate”.


Press the knob to enter into the
calibration menu.

Fig.3-21

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Turn the knob and the green cursor
falls on”O2 Sensor Calibration”.

Fig.3-22
Press the knob, the cursor turns
black.
The “O2 Sensor Calibration” window
appears in the right side of the
interface.
Follow the window notice to operate.

Fig.3-23
The window displays a
countdown of 180s.
Before the waiting time ends,
select “Continue”, a “Please
waiting” notice appears.
1) After the countdown ends,
turn the knob to “Continue”
and press the knob, the
calibration begins.
2) Turn the knob to “Cancel”,
Fig.3-24
press the knob and return to
the main interface.

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Select “Next” and A word
“Calibrating” appears in the
window.

Fig.3-25
1) The calibration of O2
sensor succeeds. The green
cursor falls on “Finish”, press
the knob and return to the main
interface.

Fig.3-26
2) The calibration of O2
sensor failures, the green
cursor falls on “Repeat Cal ”,
press the knob and the system
begins to renew calibration;
Turn the knob to “Cancel”,
press the knob and returns to
the main interface.

Fig.3-27

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3.3.2.2. CO2 sensor calibration

Turn the knob to “CO2 Sensor


Calibration”.
Press the knob and a “Please
activate CO2 function first!”notice
appears.

Fig.3-28
Enter into CO2 sensor calibration
interface, Module OFF appears
in the state area, indicating CO2
sensor is unopened.

Fig.3-29
Open the CO2 sensor.Please Wait
appears in the state area.
Follow the notice to operate:
1) Turn the knob to “Continue”,
press the knob and the calibration
begins;
2)Turn the knob to “Cancel”, press
the knob to return to the main
interface.

Fig.3-30

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The green cursor falls on
“Continue”, press the knob and a
“calibrating” notice appears in the
window.

Fig.3-31

The result of CO2 sensor calibration has two types:

1) CO2 sensor calibration succeeds.


Follow the window notice to operate, the
green cursor falls on “Finish”, press the
knob and return to the main interface.

Fig.3-32

2) CO2 sensor calibration failures.


Follow the window notice to examine
step by step.
Select ”Repeat Cal”, press the knob and
return to renew the calibration.

Fig.3-33

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3.3.2.3. Agents calibration

Turn the knob to “Anesthetic Gas


Calibration”.
Press the knob and a “Please activate
agents function first!”notice appears.
Activate the monitor function of the
anesthetic gas.

Fig.3-34
Enter into anesthetic gas calibration
interface, Module OFF appears in
the state area, indicating CO2 sensor is
unopened.

Fig.3-35
Open the anesthetic gas module.
Please in
appears Wait
the state area.
Follow the notice to operate:
1) Turn the knob to “Continue”, press
the knob and the calibration begins;
2)Turn the knob to “Cancel”, press the
knob to return to the main interface.

Fig.3-36

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Aeon8300A Service Manual
The green cursor falls on “Continue”,
press the knob and an “Anesthetic gas
is calibrating” notice appears in the
window.

Fig.3-37

The calibration of the anesthetic gas has two results:


1) Anesthetic gas calibration
succeeds.
Follow the window notice to operate, the
green cursor falls on “Finish”, press the
knob and return to the main interface.

Fig.3-38
2) Anesthetic gas calibration failures.
Follow the window notice to examine
the listed items step by step.
Select “Repeat Cal”, press the knob to
return and renew the calibration.
Turn the knob to “Cancel”, press the
knob to return to the main interface.

Fig.3-39

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3.3.2.4. Leak Test

Turn the knob to “Calibrate”.


Press the knob to enter into the
calibration menu.

Fig.3-40
Adjust the knob to make the green
cursor fall on “Leak Test”.

Fig.3-41
Press the knob, the cursor turns black.
The “Leak Test” window appears in the
right side of the interface.
If the “Leak Test” window shows as the
picture on the right select “Return” to
main interface and change the mode to
Standby, then perform Leak Test.

CAUTION: Leak Test is valid only

in Standby mode.
Fig.3-42

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If the “Leak Test” window shows as the
picture on the right:

Select “Next” to perform the leak test.

Select “Cancel” to enter into main


interface.

Fig.3-43
Select “Next” and a word “Testing”
appears in the window.

Fig.3-44
If the Leak Test succeeds. The green
cursor falls on “Finish”, press the knob
and return to the main interface.

Fig.3-45

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Aeon8300A Service Manual
If he Leak Test fails, the green cursor
falls on “Repeat Cal ”,press the knob
and the system begins to renew
calibration;
Turn the knob to “Cancel”, press the
knob and returns to the main interface.

Fig.3-46

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Aeon8300A Service Manual

3.3.2.5. Compliance Test

Turn the knob to “Calibrate”.


Press the knob to enter into the
calibration menu.

Fig.3-47
Adjust the knob to make the green
cursor fall on “Compliance Test”.

Fig.3-48

Press the knob, the cursor turns black. The “Compliance Test” window appears in the right side of
the interface.

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Aeon8300A Service Manual

If the “Compliance Test” window


shows as the picture on the right
Select “Next” to perform Leak Test

NOTE: In general, do the leak

test before performing the


compliance test

Fig.3-49
If the “Compliance Test” window
shows as the picture on the right
select “Return” to main interface and
change the mode to Standby, then
perform Compliance Test.

CAUTION: Leak Test is valid

only in Standby mode.

Fig.3-50
If the “Compliance Test” window
shows as the picture on the right:

Select “Next” to perform the


compliance test.

Select “Cancel” to enter into main


interface.

Fig.3-51

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Select “Next” and a word “Testing”
appears in the window.

Fig.3-52
If the Compliance Test succeeds.
The green cursor falls on “Finish”,
press the knob and return to the
main interface.

Fig.3-53
If the Compliance Test fails, the
green cursor falls on “Repeat Cal ”,
press the knob and the system
begins to renew calibration;
Turn the knob to “Cancel”, press the
knob and returns to the main
interface.

Fig.3-54

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3.4. Gas Delivery System Tests

3.4.1. O2 Flush Verification

1. Attach the digital flow meter to the common fresh gas outlet.
2. Verify that the O2 flush flow is between 35~50L/min when pressing the O2 flush valve.

3.4.2. O2:N2O Ratio System

1. Set the O2 and N2O flow control valves to minimum.


2. Rotate the N2O flow control valve until the top of the O2 flow meter’s floater rise to 1L/min.
3. Verify that the N2O flow is not higher than 3.7L/min.
4. Lower the N2O flow to minimum.

3.5. Pneumatic Leak Tests

3.5.1. N2O Cylinder Leak Test

1. Remove the N2O line pressure hose form the line pressure inlet on Aeon8300A.
2. Mount a full N2O cylinder to the rear panel yoke.
3. Open the N2O cylinder until its pressure gauge indicates cylinder pressure.
4. Close the N2O cylinder.
5. The N2O cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.

3.5.2. O2 Cylinder Leak Test

1. Remove the O2 line pressure hose form the line pressure inlet on Aeon8600A.
2. Mount a full O2 cylinder to the rear panel yoke.
3. Open the O2 cylinder until its pressure gauge indicates cylinder pressure.
4. Close the O2 cylinder.
5. The O2 cylinder pressure gauge should not drop more than 10% of its initial pressure over 1
minute.

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3.5.3. Line Supply Check Valve Test

1. Connect and open a full gas cylinder on each yoke.


2. Verify the cylinder gauges operate.
3. Remove each line pressure hose one at a time from the wall supply inlet.
4. Verify no gas is escaping from any of the three central supply high pressure hoses connected
to Aeon8300A using a digital flow meter.
5. Verify there is no external damage to the gas supply inlet coupling on Aeon8300A.
6. Reattach each central supply gas hose to the wall supply inlets.

3.5.4. N2O Line Pressure Leak Test

1. Remove the N2O cylinder from Aeon8600A.


2. Connect the N2O line pressure hose to the line pressure inlet on Aeon8600A.
3. Pinch the N2O line pressure hose to stop AIR line flow.
4. Remove the N2O line pressure hose from the N2O line source.
5. The N2O line pressure gauge should not fall more than 2psi in 20 seconds.
6. Reconnect the N2O line pressure and remove the pinch in the hose.

3.5.5. O2 Line Pressure Leak Test

1. Remove the O2 cylinder from Aeon8600A.


2. Connect the O2 line pressure hose to the line pressure inlet on Aeon8600A.
3. Pinch the O2 line pressure hose to stop AIR line flow.
4. Remove the O2 line pressure hose from the O2 line source.
5. The O2 line pressure gauge should not fall more than 2psi in 20 seconds.
6. Reconnect the O2 line pressure and remove the pinch in the hose.

3.5.6. AIR Line Pressure Leak Test

1. Remove the AIR cylinder from Aeon8600A.


2. Connect the AIR line pressure hose to the line pressure inlet on Aeon8600A.
3. Pinch the AIR line pressure hose to stop AIR line flow.
4. Remove the AIR line pressure hose from the AIR line source.
5. The AIR line pressure gauge should not fall more than 2psi in 20 seconds.

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6. Reconnect the AIR line pressure and remove the pinch in the hose.

3.5.7. Cylinder Supply Check Valve Test

1. Close and remove all gas cylinders from Aeon8300A.


2. Verify the cylinder gauges return to zero.
3. Using the digital flow meter, verify that no gas is escaping from any of the three yoke
connections on Aeon8300A.
4. Verify there is no external damage to the gas cylinder or yoke pins.
5. Reconnect the cylinders as necessary.

3.6. Breathing System Checks

3.6.1. Internal Gas Connections Test

1. Close and remove all gas cylinders from Aeon8300A.


2. Connect only the AIR line pressure hose to Aeon8300A from the wall supply. Leave all other
line pressure hoses disconnected.
3. With Aeon8300A powered OFF, rotate the AIR flow control knob to ensure a continuous flow
increase throughout its full range.
4. Disconnect the AIR line pressure hose form Aeon8300A, and connect the O2 line pressure
hose from the wall supply.
5. Fully rotate the N2O flow control knob and verify that there is not flow.
6. Fully rotate the AIR flow control knob and verify that there is no flow.

3.6.2. Drive Gas Pressure Loss Alarm, N2O Cut off Valve Test

1. Set the O2 flow to 2L/min using the flow control valve.


2. Set the N2O flow to 2L/min using the flow control valve.
3. Set the AIR flow to 2L/min using the flow control valve.
4. Interrupt the O2 supply to Aeon8300A.
5. Verify that the flow of N2O and O2 stops within 2 minutes and that the flow of AIR (if available)
continues to flow at 2L/min.
6. Verify the following alarms are activated:
 O2 Supply Failure appears on the screen

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 An alarm tone sounds

3.7. Vaporizers

3.7.1. Vaporizer Interlock Test

1. Attach two vaporizers to the vaporizer mounting manifold and lock them in place.
2. Rotate either of the vaporizer dial to 3%.
3. Verify that the other vaporizer dial cannot be rotated to a setting.
4. Set both vaporizer dials to 0.
5. Rotate the other vaporizer dial to 3%.
6. Verify that the first vaporizer dial cannot be rotated.
7. Rotate both vaporizer dials to T and remove both vaporizers.
8. Verify that the locking spring is intact.
9. Reconnect both vaporizers to the vaporizer mounting manifold.

3.7.2. Vaporizer Leak Test

CAUTION Verify the system has passed the leak test without the vaporizers prior to this

test.
1. Verify that vaporizers are mounted correctly.
2. Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
3. Power ON Aeon8300A.
4. Attach a reusable-silicone –rubber breathing circuit to the Breathing System.
5. Tightly connect the Y-fitting on the breathing circuit to the test port.
6. Attach a breathing bag to the bag arm.
7. Set the APL valve to the fully closed position (70cmH2O).
8. Rotate the O2 flow control valve until 50cmH2O pressure is observed on the airway pressure
gauge.
9. Verify that the necessary flow to stabilize the pressure is less than 300mL/min.

3.8. Performance Verification

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3.8.1. STANDBY Mode Ventilation Test

NOTE For testing purposes always use a reusable breathing circuit.

1. Ensure that the gas pressure for O2, N2O, and AIR are at 50±10psi.
2. Power ON Aeon8300A.
3. Perform the start up tests per the on-screen instructions. Ensure successful completion.
4. Attach a breathing circuit and test lung to the Y-fitting of the breathing circuit.
5. Set the AIR valve to approximately 15cmH2O.
6. Set the AIR flow to 5L/min using the flow control valve.
7. Squeeze the breathing bag once every 10 seconds to inflate and deflate the test lung to
approximately 20cmH2O of pressure.
8. Verify the inflation and deflation of test lung.

3.8.2. Manual Mode Ventilation Test

1. Set the ventilation mode to MANUAL.


2. Set the APL valve to approximately 25cmH2O. Push the O2 flush button to fill the breathing
bag.
3. Set the AIR flow to 1L/min using the flow control valve.
4. Squeeze the breathing bag once every 3 seconds.
5. Verify the inflation and deflation of the test lung.
6. Verify that an airway pressure waveform and all numeric values appear on screen during bag
compressions.
7. Stop squeezing the breathing bag and set the APL valve to the open position.

3.8.3. APNEA Alarm Test

1. While in the manual ventilation mode, stop ventilating the test lung.
2. Verify that the following APNEA alarm signals activates at approximately 60 seconds from the
last bag compression.
 APNEA appears on the screen.
 An alarm tone sounds.

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3.8.4. Alarm MUTE Test

1. While the APNEA alarm is sounding, press the MUTE key.


2. Verify the audio portion of the alarm stops and resumes after 2 minutes.

3.8.5. IPPV Ventilation Mode Test

3.8.5.1. IPPV Adult Ventilation Mode Test

CAUTION For testing purposes always use a reusable breathing circuit.

1. Attach a breathing circuit and breathing bag.


2. Attach an adult test lung to the Y-fitting of the breathing circuit.
3. Attach a vent tester between the expiratory port and the expiratory hose.
4. Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
5. Set the ventilation controls to:

Ventilator Controls Ventilator Settings


Patient Type Adult
Ventilation Mode IPPV
Tidal Volume-VT 600
Breath Rate-freq 8
I:E Ratio-I:E 1:2
Plateau -Tp 10
PEEP OFF
Pmax 40

6. Select IPPV again to begin ventilation.


7. Verify that the pressure waveform、Tidal Volume、Mean or Plateau Pressure、 Resp. rate and
minute volume vales appear on the screen.
8. Verify the Tidal Volume display is within 15% of the set value within approximately 1 minute
from the start of ventilation.
9. Verify the Tidal Volume display is within 15% of the delivered volume measured with the vent
tester within approximately 1 minute from the start of ventilation.
10. Verify the measured O2 concentration is at least 97% after 5 minutes.

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11. Set the AIR flow to 3L/min and set the N2O and O2 flow rates to minimum flow.
12. Verify the measured O2 concentration is 21% ±3% vol.% after 5 minutes.

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3.8.5.2. IPPV Child Ventilation Mode Test

CAUTION Limit the volume in the test lung to provide sufficient airway pressure to satisfy

the Low Peak Pressure alarm. Or reduce the Peak Pressure alarm limit to a lower valve to prevent
the alarm when using an adult test lung.
1. Attach a breathing circuit and breathing bag.
2. Attach an adult test lung to the Y-fitting of the breathing circuit.
3. Attach a vent tester between the expiratory port and expiratory hose.
4. Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
5. Set the ventilation controls to:

Ventilator Controls Ventilator Settings


Patient Type Child
Ventilation Mode IPPV
Tidal Volume-VT 120
Breath Rate-freq 20
I:E Ratio-I:E 1:2
Plateau-Tp 10
PEEP OFF
Pmax 40

6. Select IPPV to begin ventilation.


7. Verify that the pressure waveform、Tidal Volume、Mean Pressure、Resp. rate and minute
volume values appear on the screen.
8. Verify the Tidal Volume display is within 25mL or±15% of the delivered volume (whichever is
greater) measured with the vent tester within approximately 1 minute from the start of
ventilation.
9. Verify the delivered volume as measured by a vent tester at the expiratory port, is within 17%
of the Tidal Volume set value within approximately 1 minute from the start of ventilation.

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3.8.6. Airway Disconnect Alarm Test

1. While the ventilator is running, disconnect the expiratory limb from the expiratory port on the
Breathing System.
2. Verify the following airway pressure disconnect alarm signals activate:
 APNEA message appears on the screen.
 Low Airway Pressure message appears on the screen.
 An alarm tone sounds.

3.8.7. PCV Adult Ventilation Mode Test

CAUTION For testing purposes always use a reusable breathing circuit.

1. Attach a breathing circuit and breathing bag.


2. Attach an adult test lung to the Y-fitting of the breathing circuit.
3. Attach a vent tester between the expiratory port and the expiratory hose.
4. Set the O2 flow to 3L/min and set the N2O and AIR flow rates to minimum flow.
5. Set the ventilator controls to:

Ventilator Controls Ventilator Setting


Patient Type Adult
Ventilation Mode PCV
Target Pressure -PTARGET 20
Breath Rate -freq 8
I:E Ratio-I:E 1:2
PEEP OFF
Inspiratory Slope-Tslope 0.5

6. Select PCV to begin ventilation.


7. Verify the Peak Pressure reading of the display is within ±4cmH2O of the Peak Pressure
measured with the vent tester.
8. Verify that the pressure waveform Tidal Volume, Resp. Rate and minute volume values
appear on the screen.
9. Verify that the Peak Value reaches 20±4cmH2O within five breaths from the start of
ventilation.

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3.8.8. Pressure Support (PS) Ventilation Mode Test

CAUTION For testing purposes always use a reusable breathing circuit.

1. Attach a breathing circuit and breathing bag.


2. Attach an adult test lung to the Y-fitting of the breathing circuit.
3. Attach a vent tester between the expiratory port and the expiratory hose.
4. Set the O2 flow to 1L/min and set the N2O and AIR flow rates to minimum flow.
5. Set the ventilator controls to:

Ventilator Controls Ventilator Setting


Patient Type Adult
Ventilation Mode PS
Differential Pressure -ΔP 5
PEEP OFF
Flow Trigger -Trigger 3
Inspiratory Slope-Tslope 0.5
Minimum frequency -freqMIN 2

6. Set PS to begin ventilation.


7. Begin triggering breath by slightly squeezing the test lung and releasing. Maintain a
continuous breath rate.
8. Verify that a pressure waveform and all ventilation parameters appear on the screen.
9. Verify that the Peak Pressure reading on the display is ±4 the value of ΔP+PEEP.
10. Stop triggering breaths.
11. Verify that after 30 the ventilator delivers a breath and displays the message APNEA
BACKUP.
12. Verify the system ventilates with a frequency of 2bpm.

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3.9. Alarms and Failsafe Functions

3.9.1. Set Up

CAUTION For testing purposes always use a reusable breathing circuit.

1. Ensure that the gas pressure for O2, N2O and AIR are at 50±10psi.
2. Power ON
3. Perform the Startup Tests per the on-screen instructions. Ensure successful completion.
4. Attach a breathing circuit and breathing bag.
5. Attach an adult test lung to the Y-fitting of the breathing circuit.
6. Set the O2 flow to 2L/min and set the N2O and AIR flow rates to minimum flow.
7. Set the ventilator controls to:

Ventilator Controls Ventilator Setting


Patient Type Adult
Ventilation Mode IPPV
Tidal Volume -VT 600
Breath Rate -freq 8
I:E Ratio -I:E 1:2
Plateau -Tp 10
PEEP OFF
Pmax 40

8. Select IPPV to begin ventilation.

3.9.2. Low FiO2 Alarm Test

1. Set the flow FiO2 Alarm limit to 50% O2.


2. Set the AIR flow control valve to 5L/min.
3. Set the FiO2 flow controller to minimum flow.
4. Verify the following Low FiO2 alarm signals activate, within three ventilation cycles:
 Low FiO2 message appears on the screen.
 An alarm tone sounds.
5. Set the Low FiO2 alarm limit to 18%.

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6. Verify the alarm signals cease.

3.9.3. High FiO2 Alarm Test

1. Set the high FiO2 Alarm limit to 49% O2.


2. Set the FiO2 flow control valve to 5L/min.
3. Set the AIR flow controller to minimum.
4. Verify the following High FiO2 alarm signals activate:
 High FiO2 message appears on the screen.
 An alarm tone sounds.
5. Set the high FiO2 alarm limit to the max setting.
6. Verify the alarm signals cease.

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3.9.3.1. Peak Pressure Alarms Test

1. Set the PAW Low alarm to the lowest setting.


2. Set the PAW High alarm limit set point about 5 to 8 digits below the Peak Pressure displayed
on the upper left of the screen.
3. Verify the following (high) peak pressure alarms activate:
 High Airway Pressure message appears on the screen.
 An alarm tone sounds.
 Inspiration ends and expiration begins as the pressure meets the high alarm limit.
4. Set the PAW High alarm limit set point to 65cmH2O.
5. Verify the alarms signals cease.
6. Set the PAW Low alarm limit set point to 50cmH2O.
7. Verify the following (low) peak pressure alarms activate:
 Low Airway Pressure message appears on the screen.
 An alarm tone sounds.
8. Set the PAW Low alarm limit to 12cmH2O.
9. Verify the alarm signals cease.

3.9.3.2. Minute Volume Alarm Test

1. Set the MV Low alarm limit set point to the highest value.
2. Verify the following alarms activate:
 Low MV message appears on the screen.
 An alarm tone sounds.
3. Set the MV Low alarm limit to minimum setting.
4. Verify the alarm signals cease.
5. Set the MV High alarm set point to the lowest value.
6. Verify the following alarms activate:
 High MV message appears on the screen.
 An alarm tone sounds.
7. Set the MV High alarm limit set point to the highest value.
Verify that the alarm signals cease.

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3.10. Miscellaneous Tests

3.10.1. Test the Line Voltage Alarm

1. Before starting this test, verify that the battery is fully charged. The battery icon in the upper
right corner of the screen is solid when the battery is fully charged.
2. Interrupt AC line voltage.
3. Verify that the following alarms activate:
 An alarm tone sounds.
 AC Power Failure message appears on the screen.
4. Verify that a fully charged battery operates the ventilator for a minimum of 45 minutes.
5. Plug Aeon8600A into AC line voltage.
6. Verify that the alarm signals cease.
7. Verify the presence of the battery charging icon in the upper right corner of the screen (status
bar moving from right to left).

3.10.2. Wheel Brakes Test

1. Verify that each from wheel brake operates.

3.10.3. Work Light Test

1. Turn on the work light located on the bottom side of the top panel.
2. Verify that it lights in both on positions.

3.10.4. Auxiliary Flow Meter(Optional)

1. Verify an O2 flow of 15L/min can be obtained by connecting the auxiliary O2 hose to the
pressure source an opening the flow meter.

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4. Service Mode
Service Mode submenu is only for the service engineer.
Use the service-level password “2010” to access the Service menu, which including “Calibration”,
“AD monitor”, “RS232 Comm.”, “Timer” , “Alarm Log”, “SW version”, “Mode Activation”, “Gas
Activation” and “Vent Real Data”

Select the Service Mode sub-menu, the


interface shown as the picture on the
right appears.

Push the knob and the password


background turns to black, rotate the
password to 2010 .Push the knob to
make the background turns to green.
Fig.4-7

Rotate the knob to “Done”, the interface


shown as the picture on the right
appears

Fig.4-8

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4.1. Calibration
The calibration submenu including Cal Data, Flow Valve, Flow Sensor, PEEP Valve and PAW
Sensor, Select “Calibration” submenu, the screen displays as bellow picture.

Fig.4-9

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4.1.1. Cal Data

Cal Data is used for checking the calibration data,


Select “Cal Data”, the Cal Data screen shown as the above picture appears.
The screen has five items; each item has some corresponding monitoring values which are just
for reference.
Select “Done” to return to Calibration menu.

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4.1.2. Flow Valve

Remove Bellows,
Set flowmeters to 0
Restore the cover

Remove I and E valve disks,


reinstall valve covers
Disconnect hose from
Insp. port

Seal Exp. ports

Fig.4-10 Flow valve calibration Diagram

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Select “Calibration” -- “Flow valve” to
enter the flow valve calibration screen.

There are two buttons in flow valve


calibration interface:“Cancel” and
“Next”. Select “Next” to begin flow valve
calibration, and select “Cancel” to return
to Calibration menu.

Do the procedure according to the


screen displayed message and “Flow
Fig.4-11
valve calibration Diagram”.
There are two buttons in flow valve
calibration interface: “Cancel” and
“Next”. Select “Next” to go on flow valve
calibration, and select “Cancel” to return
to Calibration menu.

Fig.4-12
Select “Next” to begin flow valve
calibration, the system calibrating
screen shows as the picture on the right.

Fig.4-13

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When flow valve calibration is finished, flow valve calibration successful interface or flow valve
calibration failure interface is displayed.

If calibration success, the screen shown


as the picture on the right appears
Select “Finish” back to Calibration
menu.

Fig.4-14
If calibration failure, the screen shown
as the picture on the right appears

Select “Repeat” to do the flow valve


calibration again

Select “Cancel” to go back to


Calibration menu.

Fig.4-15

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4.1.3. Flow Sensor

Flow sensor (Leak Test) is used to calibrate flow sensors, including Inspiration Sensor and
Expiration Sensor.

Fig.4-17 Flow sensor calibration diagram

Select “Calibration” -- “Flow Sensor”


to enter the flow sensor calibration
screen.

There are two buttons in flow sensor


calibration interface: “Cancel” and
“Next”. Select “Next” to go on flow
sensor calibration, and select “Cancel”
to return to Calibration menu.

Fig.4-18

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Select “Next”, the screen shown as the
picture on the right appears.

There are two bars on the screen, one


for inspiration sensor and the other for
expiration sensor

Select one sensor to perform the


calibration.

Fig.4-19
Select “Cancel” to return to Calibration
menu.

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4.1.3.1. Inspiration Sensor Calibration

Close flow meter

Remove Bellows,
Remove I and E valve Restore the cover
disks, reinstall valve covers

Seal Exp. ports

Connect gas supply


and drive gas tube
to the throttle valve Connect flow monitor
(TSI) Inp. Port

Fig.4-16 I Pipeline connection of inspiratory flow sensor calibration


NOTE: Connect Inp. Port to one connector of flow monitor (TSI) with a tube, connect one tube to
the other connector to make sure the gas flow stable.
NOTE: Before connecting TSI to anesthesia machine, please set “Gas” of TSI to “Oxygen”, and
set “Flow Units” of TSI to “Volumetric L/min”. The TSI window have been set is shown as
following picture.

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TSI Window

Select “Inspiration Sensor” button to


open the inspiratory flow sensor
calibration interface as shown on the
right:

There are two buttons in inspiratory flow


sensor calibration interface: “Cancel”
and “Next”; Select “Cancel” to return to
Calibration menu.

Do the procedure according to the


screen displayed message and
“Pipeline connection of inspiratory flow
sensor calibration”.

Pipeline connection of inspiratory flow


sensor calibration as above:

Fig.4-20

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Select “Next”, the screen shown as the
picture on the right appears.

Adjust the flow speed of flow meter to


the calibration point, and then select
“Done” to calibrate point.

When the calibration is successful, the


display frame of this point is yellow;
when the calibration fails, the display
Fig.4-21
frame of this point is red.

Select “0”, then regulate the throttle


valve to make the flow to 0L/min and
then press “Done” button.

If the 0 L/min calibration success, select


“3” and regulate the throttle valve to
3L/min and then select “Done” to do
calibration.

NOTE: Calibration must be undertaken


point by point, otherwise, calibration will
fail.
If all the calibrations of 0,3,12,
30L/min success, the total calibration is
successful and the interface shown as
the picture on the right will appear.

Select “Finish” return to flow sensor


select menu.

Fig.4-25

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If one of 0,3,12,30 calibration
failure, the total calibration will fail and
the interface shown as the picture on
the right will appear.

Select “Repeat Cal” the system goes


back to leak test interface.

Select “Cancel” to return to Calibration


menu.

Fig.4-26

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4.1.3.2. Expiratory flow sensor calibration

Close flow meter

Remove Bellows,
Restore the cover

Remove I and E valve


disks, reinstall valve Seal Exp. ports
covers

Connect gas supply


and drive gas tube to
the throttle valve

Connect a tube
longer than 1m to the Connect flow monitor to
Insp. Port
drive gas port

Fig.4-27 Pipeline connection of expiratory flow sensor calibration

NOTE: Connect a tube longer than 1m to the drive gas port on the breathing system bottom,
and make the other end of the tube open fully to air.

NOTE: Before connecting TSI to anesthesia machine, please set “Gas” of TSI to “Oxygen”, and
set “Flow Units” of TSI to “Volumetric L/min”. The TSI window have been set is shown as
following picture.

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TSI Window

Select “Expiration Sensor” button to


open the expiratory flow sensor
calibration interface as shown on the
right:

There are two buttons in inspiratory flow


sensor calibration interface: “Cancel”
and “Next”; Select “Cancel” to return to
Calibration menu.

Do the procedure according to the


screen displayed message and
“Pipeline connection of expiratory flow
sensor calibration”.

Pipeline connection of expiratory flow


sensor calibration as above:

Fig.4-20

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Select “Next”, the screen shown as the
picture on the right appears.

Adjust the flow speed of flow meter to


the calibration point, and then select
“Done” to calibrate point.

When the calibration is successful, the


display frame of this point is yellow;
when the calibration fails, the display
Fig.4-21
frame of this point is red.

Select “0”, then regulate the throttle


valve to make the flow to 0L/min and
then press “Done” button.

If the 0 L/min calibration success, select


“3” and regulate the throttle valve to
3L/min and then select “Done” to do
calibration.

NOTE: Calibration must be undertaken


point by point, otherwise, calibration will
fail.
If all the calibrations of 0,3,12,
30L/min success, the total calibration is
successful and the interface shown as
the picture on the right will appear.

Select “Finish” return to flow sensor


select menu.

Fig.4-25

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If one of 0,3,12,30 calibration
failure, the total calibration will fail and
the interface shown as the picture on
the right will appear.

Select “Repeat Cal” the system goes


back to leak test interface.

Select “Cancel” to return to Calibration


menu.

Fig.4-26

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4.1.4. PEEP Valve

Set Fresh Gas


Flow to 1.0L/min

Push “O2+” to full fill


Connect the breathing
circuit and connect a the Bellows
1L bag to Y-piece

Fig.4-45 PEEP valve calibration Diagram

Select “Calibration” -- “PEEP valve” to


enter the PEEP valve calibration screen.

There are two buttons in PEEP Valve


calibration interface :“Cancel”
and“ Next”, the default option is “Next”.
Select “Next” to begin flow valve
calibration; select “Cancel” to return to
Calibration menu in engineer mode.

Fig.4-46

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Do the procedure according to the


screen displayed message and “PEEP
valve calibration Diagram”.

Then select “Next” to perform PEEP


valve calibration.

Fig.4-47
Select “Next”, PEEP Valve calibration
progress interface appears.

Fig.4-48
If calibration success, the screen shown
as the picture on the right appears

There is a button in PEEP Valve


calibration successful interface:
“Finish”. Select “Finish” returning to
calibration submenu in engineer mode.

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If calibration failure, the screen shown
as the picture on the right appears

There are two buttons in PEEP Valve


calibration failure interface: “Cancel”
and “Repeat Cal”.
Select “Repeat Cal”, return to PEEP
Valve calibration interface.

Select “Cancel” back to Calibration


submenu.
Fig.4-49

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4.1.5. PAW Sensor

Close flow meter

Set APL valve to 0

Disconnect any hoses


from the inspiratory and
expiratory ports

Fig.4-40 Pressure sensor calibration Diagram

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Select “Calibration” -- “Pressure
Sensor” to enter the pressure sensor
calibration screen.

There are two buttons in PAW Sensor


0cmH2O calibration notice interface:
“Cancel” and “Next”.

Select “Next” to begin flow valve


calibration;
Select “Cancel”,return to calibration
Fig.4-41
submenu in engineer mode.

Do the procedure according to the


screen displayed message and
“Pressure sensor calibration Diagram”.

Then select “Next”, the screen shown


as the picture on the right appears.

Fig.4-42
If calibration success, the screen shown
as the picture on the right appears

There is a button in PAW Sensor


calibration successful interface:
“Finish”.

Select “Finish” returning to calibration


submenu in engineer mode.

Fig.4-43

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If calibration failure, the screen shown
as the picture on the right appears

There are two buttons in PAW Sensor


calibration failure interface: “Cancel”
and “Repeat Cal”.
Select “Repeat Cal”, return to PAW
Sensor calibration interface.

Select “Cancel” back to Calibration


submenu.
Fig.4-44

4.2. AD Monitor
AD Monitor item shows sensors’ voltage, through which we can check the working voltage of
sensors, including Flow Sensor, PAW Pressure Sensor, Flow Meter, Environment Pressure
Sensor and O2 Sensor.

When selecting “AD Monitor” button, the interface shown as above picture appears, select “Done”
to go back to the “Service” sub-menu.

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4.3. RS232 Comm.

RS232 Comm. Is used to open or close the communication function of RS232. Select “RS232
Comm.” the interface shown as the above picture appears, select “Disabled” to close
communication function, select “Enabled” to open the communication function.
Select “Cancel” to give up the operation, and select “Done” to conform the operation.

4.4. Timer

Timer is used to check machine operating time, including machine power cycles (booting times),
run time and last run time.
Select “Timer” the interface shown as the above picture appears, select “Done” to back to
“Service” sub-menu.

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4.5. SW Version

SW Version is used to check software versions, including GUI, BDU, KBD and HEAT.
Select “SW Version” the interface shown as the above picture appears, select “Done” to back to
“Service” sub-menu.

4.6. Mode Activation

Mode Activation is used to activate ventilation mode, including PCV, PS and SMIV.
Select “Mode Activation” button the interface shown as the above picture appears. If the
ventilation mode is disabled, the ventilation is valid. Select “Return” the interface goes back to
“Service” sub-menu

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Select the needed ventilation mode, for example PCV mode, the interface shown as the above
picture appears, there is an activation ID on the interface, send the ID to the manufacturer to ask
for the pass word.
Input the right password respectively to Key1 and Key2, then select “Done” to activate the
ventilation mode.

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4.7. Gas Activation


Mode Activation is used to activate CO2 and Agent function.
If the gas module is disconnected to the machine, the interface shown as the following picture
appears when pressing “Gas Activation” button.

If the gas module is connected to the machine, the interface shown as the following picture
appears when pressing “Gas Activation” button.

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When CO2 and Agent function is disabled select “Disabled” button of CO2, then the interface
shown as the following picture appears. There is an activation ID on the interface, send the ID to
the manufacturer to ask for the password.
Input the right password respectively to Key1 and Key2, then select “Done” to activate CO2
function.

NOTE: Activating procedure of Agent function is the same to CO2 procedure, activate Agent
function as needed.
NOTE: Before activating Agent function CO2 function must be activated or the following interface
will appear.

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4.8. Vent Real Data

Vent Real Data is used for checking the ventilating status, including values of flow, Vinsp (gas
volume of inspiration), Vexp (gas volume of exspiration), Rsys, Csys and Ctube.
Select “Vent Real Data” the interface shown as the above picture appears, select “Done” to back
to “Service” sub-menu.

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5. Troubleshooting

5.1. General Troubleshooting


The following table shows symptoms and corrective actions for problems when troubleshooting Aeon8600A. The information given indicates failures
during startup and runtime.

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1. The power supply switch is turned to ON, 1.Turn the power supply switch to OFF and power on again
immediately after be turned to OFF, which after waiting for 1~2seconds.
makes the time too short for the BDU control
board power to reboot.
BDU 2. The data wire is disconnected or 2. Check whether the data wire (signal wire at backside of
Communication Startup test damaged. display) is disconnected or is damaged.
FAIL 3. The MCB is defective. 3. Check whether D10, D11 and D12 on MCB are flashing and
D8 is lighting, if not, there is something wrong with MCB.
Replace the MCB and perform each item of calibration and
startup test again.
4. MCB crashes or resets. 4. Turn off the power supply and power on again.

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1. The power supply switch was turned ON, 1. Turn the power supply switch to OFF, wait 1~2 seconds,
and OFF quickly. then power on again.
2.GUI、BDU and Keyboard are incompatible. 2. Update software version. Enter SERVICE manual to check
out the real software version. If the version is 00.00, turn the
power supply switch to OFF, and power on again.
3. The data wire is disconnected or 3. Check whether the data wire (signal wire at backside of
damaged. display) is disconnected or is damaged.

4. MCB is defective. 4. Check whether D10, D11 and D12 on MCB are flashing and
Software
Startup test D8 is lighting, if not, there is something wrong with MCB.
Version FAIL
Replace the MCB and perform each item of calibration and
startup test again.
5. The keyboard board is defective. 5. Check whether keyboard indicator is flashing when
keyboard software is not suited to machine, There is
something wrong with keyboard if indicator is not flashing.
Replace the user interface assembly.
6. PC104 board is defective. 6. If all the software communication fail while keyboard and
MCB works well; Replace PC104 board with the compatible
software version.

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1. Data stored in EEPROM on MCB is lost 1. Startup, and then perform each item of the calibration and
BDU EEPROM
Startup test (checksum error). startup test again.
Data FAIL
2. MCB is defective. 2. Replace MCB.
1. The wire that connects to the vent/manual 1. Check whether the connection wire of the vent/manual valve
valve is disconnected or is damaged. is disconnected or is damaged.
2. The vent/manual solenoid valve is 2. Measure the resistance of solenoid valve, if the resistance is
damaged. not within the range of 200~400Ω, the solenoid valve is fail.
Replace the vent/manual solenoid valve.
Vent/Manual 3. MCB, interface board power supply cable 3. Check whether the connection of cable is correct with a
Startup test
Valve Failure failure multimeter. Or measure the voltage of MCB yellow cable to
earth. If the voltage is not beyond 22-25V, the cable is
defective.
4. MCB is defective 4. Check the connection cable and replace MCB. Then
perform each item of the calibration and startup tests again.

Keyboard 1. The data wire is disconnected or is


1. Check whether keyboard COM1 is correctly connected.
Communication Startup test damaged.

FAIL 2. The keyboard board is defective. 2. Replace keyboard.

Pressure 1. The connection wire of the MCB is 1. Check whether the connection wire of the MCB is
Startup test
Sensor FAIL disconnected or is damaged. disconnected or damaged.

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2. The connection of the MCB is defective. 2. Check the power supply. Replace the MCB.

3. The tubing kinked or occluded. 3. Check the tubing for kinks and remove any occlusions.

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1. The O2 concentration is below 16%. 1. Increase O2 concentration.
2. The O2 sensor is out of range. 2. Replace the O2 sensor.
3. The main unit O2 sensor cable is 3. Check whether the main unit O2 sensor cable id
disconnected or damaged. disconnected or damaged.
O2 Sensor FAIL Startup test 4. The MCB is defective. 4. Replace the MCB, and then perform each item of the
calibration and startup test again.
5. Weeping occurs on O2 sensor. 5. Replace the O2 sensor.
6. The O2 sensor is not compatible with the 6. Replace the MCB. And then perform each item of the
MCB. calibration and startup test again.
1. The connection wire of the inspiration 1. Check whether the PEEP valve is disconnected or
valve is disconnected or damaged. damaged.
2. The PEEP valve is defective. 2. Replace the PEEP valve.

3. The MCB is defective. 3. Replace the MCB and then perform each item of the
PEEP Valve
Startup test calibration and startup test again.
FAIL
4. The PEEP valve calibration fails. 4. Clean the check valves inside the Breathing System, and
then perform the flow sensor calibration and flow valve
calibration.
5. The PEEP valve is blocked. 5. Clean or replace the PEEP valve.

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1. The connection wire of the inspiration valve 1. Check whether the inspiration valve s disconnected or
is disconnected or damaged. damaged.
Inspiration
Startup test 2. The inspiration valve is defective. 2. Replace the inspiration valve.
Valve FAIL
3. The MCB is defective. 3. Replace the MCB and then perform each item of the
calibration and startup test again.
1. The flow sensor does not reach the 1. Reinstall the absorber canister.
minimum value.
2. The AD value of flow sensor is incorrect. 2. Check whether the flow sensor is correctly connected.
Flow Sensor
Startup test
FAIL 3 The flow meter leaks. 3. Replace the flow meter.

4. MCB is defective 4. Replace MCB and then perform each item of the calibration
and startup test again.

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1. The connection wire to the speaker is 1. Check whether the connection wire of the speaker is
disconnected or damaged. disconnected or damaged.
2. The speaker assembly is not connected. 2. The communication board is not pretty welded, weld the
Alarm Speaker
Startup test communication board again.
FAIL
4. The loop of the speaker is turned off. 4. Replace the speaker.
5. The communication board is defective. 5. Replace the communication board, and confirm the software
version is compatible with the new one.
1. The pneumatic tube is disconnected. 1. Check whether the pneumatic tube is connected or
damaged.
2. Gas cannot flow fluently in the Breathing 2. Adjust or replace the Breathing System.
During manual System.
leak test, the 3. The bellows moves downward. There are 3. Reduce the pressure on some ports, such as CGO port and
bellows moves Startup test leaks happened on some ports in the 1.75 pressure regulator.
when it Breathing System. The pressure of 1.75bar
shouldn’t. pressure regulator is so high that leaks
occur.
4. The bellows moves upward, the safety 4. Replace the safety valve.
valve leaks.
1. The pressure gauge is defective. 1. Replace the pressure gauge.
In leakage
Startup test
detection, the

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APL valve 2. The Breathing System leaks in manual 2. Replace the APL valve or replace the Breathing System.
detection mode.
pressure
displayed on
the pressure
gauge does not
stay within
25~35cmH2O.

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1. The proportional valve on the airway 1. Calibrate the inspiration valve again.
In leakage module fails.
detection, 2. The safety valve in the airway module 2. Replace the safety valve or the airway module.
Startup test
safety valve fails.
detection fails. 3. The local altitude is above 4000 meters. 3. Replace the application software and pressure sensor board
to adapt to the local altitude.
1. The tubing connection is not tight. 1. Check the connection on the tubing.
2. The absorber canister is not correctly 2. Check the installation of the absorber canister.
In leakage
connected.
detection, the
3. The pressure gauge or oxygen sensor on 3. Check the installation of the pressure gauge or oxygen
leakage Startup test
the circuit is not installed tightly. sensor on circuit.
volume is
4. There is a leakage in the fresh gas supply. 4. Check the fresh gas supply for leakage.
400mL~1L.
5. The bellows moves upward or downward. 5. Reduce the output pressure on circuit, or replace the safety
valve.
1. The tubing connection is not tight. 1. Check the connection on the tubing.
In leakage
2. The absorber canister is not correctly 2. Check the installation of the absorber canister.
detection, the
connected.。
leakage Startup test
3. The pressure gauge or oxygen sensor on 3. Check the installation of the pressure gauge or oxygen
volume is
the circuit is not installed tightly. sensor on circuit.
larger than 1L.
4. There is a leakage in the fresh gas supply. 4. Check the fresh gas supply for leakage.

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5. The gate valve on vaporizer mounting 5. Replace the gate valve.
manifold is defective.
1. The Y-fitting is not sealed or the Breathing 1. Check the connection and leakage of respiration tubes.
System has leakage.
2. The flow meter is set incorrectly. 2. Calibrate the flow meter again.
In compliance
3. The respiration tubes are too long. 3. The respiration tubes cannot be too long, replace the long
test,
Startup test tubes.
compliance test
4. The calibration of pressure sensor is 4. Calibrate the pressure sensor again.
fails.
inaccurate
5. The airway module is defective. 5. Replace the airway module.
6. The gas module is defective. 6. Replace the gas module.
1. Gas supply is not connected. 1. Check whether gas supply is connected or is switched on.
Observe the gas supply pressure gauge to find whether the
pressure is higher than 0.28Kpa.
2. The gas supply sensor connection cable is 2. Replace the gas supply cable.
Startup test
O2 supply fails. damaged.
/Runtime
3. The MCB is defective. 3. Connect gas supply and make the pressure is higher than
28Kpa. Then test the voltage of T63 and T58, if the valve are
lower than 0.83V, MCB is defective. Replace the MCB, and
perform each item of calibration and startup.

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1. AC outlets are not connected.
AC Outlets are Startup test 1. Check whether AC outlets are connected correctly.
non functional /Runtime
2. A fuse is tripped. 2. Replace the fuse.

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1. Battery capacity is low. 1. Connect the battery to AC power. Make sure the battery
is fully discharged and charged every 3 months.

Low Battery Runtime 2. The battery is not functional. 2. Replace the battery.
3. The connection cables or power board are 3. Check the connection cables or replace the power
defective. board.
1. Battery capacity is low. 1. Connect the battery to AC power. Make sure the battery
is fully discharged and charged every 3 months.
The battery
2. The connection cable of battery is not 2. Check whether the battery connection cable is not
icon always
connected or damaged. connected or damaged.
shows Runtime
3. The battery is not functional. 3. Replace the battery.
charging
4. The power board is defective or the 4. Replace the power board.
status.
surrounding environment is too high.
5. The cables on the power board are defective.。 5. Reconnect the cables correctly.

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1. Mains outlet is not connected correctly. 1. Check whether mains outlet is connected correctly.
2. The connection cables of the Breathing 2. Replace the connection cables of the Breathing System.
System are defective.
The heating of
3. The heating control board is defective. 3. Replace the heating control board or the output cable.
the Breathing Runtime
System fails. 4. The circuit inside the breathing system is 4. Replace the breathing system.
defective.
5. The light on the heating control board 5. Replace the heating control board.
cannot be lighted or is always light.
The O2 reading
1. The O2 sensor calibration is incorrect, or
is out of Runtime 1. Calibrate the O2 sensor again or replace the O2 sensor.
the O2 sensor is defective.
tolerance.
The pressure
1. The pressure sensor calibration is
reading is out Runtime 1. Calibrate the pressure sensor again.
incorrect.
of tolerance.
1. PEEP valve calibration is incorrect. 1. Calibrate PEEP valve again.
PEEP reading
2. Pressure sensor calibration is incorrect. 2. Calibrate the pressure sensor again.
is out of Runtime
3. PEEP value is above the normal level. 3. Calibrate the PEEP valve again.
tolerance.
4. PEEP valve is not tightly connected. 4. Tighten the screw at the bottom of PEEP valve.

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1. The compliance test isn't accurate after 1. Perform the compliance test again.
start-up.
2. The supply gas pressure is too low, so the 2. Advance the supply gas pressure.
VT is inaccurate.
3. The inspiratory VT is too large or the 3. Examine the check valve for one direction character, clean
expiratory VT is too small; The disk in check the check valve disk.
becomes sticky, cleaning is needed.
4. The bellows does not move steadily. 3. Heating the bellows or replace the bellows.
5. The inspiratory VT is too small or the 5. Replace or reconnect the pneumatic hose, settle the
The Vt reading
expiratory VT is too large; When the airway pipeline to avoid it blocked; replacing O-ring of the connector to
is out of Runtime
pressure is 0 and 30cmH2O, the value of avoid the leakage.
tolerance.
Insp. /Exp. sensors in engineer mode AD
monitoring is far away from 0.27V.
6. The Expiratory wave on screen is smaller 6. If the water in the circuit, use MANUAL Mode, block the
or disappeared; it means there is some water outlets of circuit, disconnect the mainframe port of pneumatic
in the circuit sensor part or in the mainframe hose. Press the O2 flush valve to blow the water out; If the
pipeline. water is in the pipeline, use injector assembly to fix this.
7. The VT is inaccurate. 7. Clean the block in the Insp. /Exp. Airway.
8. The calibration of flow sensor is 8. Recalibrate the flow sensor again.
inaccurate.

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9. The calibration of pressure sensor is 9. Recalibrate the flow sensor again.
inaccurate.
10. The calibration of inspiratory valve is 10. Recalibrate the inspiratory valve again.
inaccurate.
11. MCB is defective.(No flow rate wave) 11. Replace MCB.

1. The flow of O2 flush is below the maximum


1. Replace CGO assembly.
O2 flush is value, CGO assembly is inaccurate.
Runtime
defective. 2. The O2 flush button cannot return to the
2. Replace the O2 flush button.
normal position.

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Trouble Occurrence Phase Cause Analysis Solutions


The power switch 1. The power switch or the connection cable is 1. Replace the power switch or the connection
on the main unit is All defective. cable.
non-functional. 2. The communication board is defective. 2. Replace the communication board.

All or some of the 1. The key board is defective. 1. Replace the key board.
keys are All 2. The communication board or COM 1 connection
2. Check and replace the communication board.
non-functional. cable is defective.
1. The encoder is defective. 1. Replace the encoder.
The encoder is
All 2. The communication board or COM 1 connection
non-responsive. 2. Check and replace the communication board.
cable is defective.
1. The work light circuit board or the cable is 1. Replace the work light circuit board or check
All or some of the defective. the wire connection.
work lights are All 2. The flow meter drive backlight is overloaded, which
2. Decrease the flow meter backlight overload.
non-functional. leads to trigger protection.
3. The work light switch is defective. 3. Replace the work light switch.
1. The power supply to the light is defective. 1. Replace the power supply to the light.
The flow meter 2. The foil of light is defective. 2. Replace the foil of light.
light is All 3. The inverter is defective. 3. Replace the inverter.
non-functional. 4. Replace the power board or replace the
4. The flow meter light is still light after power off.
communication board.

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Trouble Occurrence Phase Cause Analysis Solutions


1. The maximum value of flow meter is far too low. 1. Adjust the throttle.
2. The flow meter leaks. 2. Replace the flow meter.
3. Adjust the proportional gear, adjust pin valve or
3. The ratio of O2 and N2O is inaccurate.
The flow meter is replace the flow meter.
All
defective. 4. The color of the flow meter back light is reversed. 4. Rotate the back light board.
5. The label of the rotation knob is damaged. 5. Replace the knob label.
6. Replace the O2 gas inlet, or adjust the O2 flow to
6. There is basic flow in the flow meter.
0.
The Aux. AC outlet
All 1. The fuse is damaged. 1. Replace the fuse.
is non-functional.
1. The GUI program has crashed. 1. Reboot the system.
2. The signal cable is disconnected. 2. Check the signal cable.
3.PC104、back light power、communication board or 3.Check and replace PC104、back light power、
inverter is defective. communication board or inverter.
The display screen All
4. The display screen is damaged. 4. Replace the display screen.
is a solid color.
5. The missing or incorrect of CMOS setting data 5. Recover CMOS default setting by short-circuit
leads to main board inactivated. jumper JBAT1.
6. The connection cable of display screen is 6. Replace the connection cable of the display
defective. screen.

Calibration fails. All 1. The flow valve calibration does not pass. 1. Power off and power on, and then calibrate again,

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Trouble Occurrence Phase Cause Analysis Solutions


or replace the gas module.

2. Prolong the silicone tube connecting to Insp.


2. AD difference is too large.
/Exp. ports.
3. The flow valve cannot be calibrated. 3. Replace MCB.
Ventilation Mode
All 1. Ventilation test under IPPV adult mode fails. 1. Clean the check valve.
test fails.

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Trouble Occurrence Phase Cause Analysis Solutions


1. Noise arises as increasing AIR flow under IPPV 1. Adjust the spring on the AIR port of the gas
mode. inlet.
2. Noise arises as starting up the machine. 2. Replace the PEEP valve or flow valve.
There is noise
3. Noise of high pressure gas supply leads to low 3. Replace the reducing valve of high-pressure
coming out of the All
pressure alarm. O2.
machine.
4. Noise arises at the N2O gas inlet. 4. Replace the N2O cutoff-valve.
5. Noise arises as the bellows moving downside
5. Replace the PEEP valve.
under PCM mode.
Other setting
parameters are All 1. PTARGET is inaccurate in PCV mode. 1. Adjust the upper limit of pressure alarm.
incorrect.

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Trouble Occurrence Phase Cause Analysis Solutions


1. .Rotate the knob, if the screen works normally,
1. Panel is defective
the panel is defective; Replace the panel.
Panel is defective, 2. Rotate the knob, and there is no action on the
including MUTE screen; Check whether PC104-Communication
and All 2. Communication Board is defective. cable is connected well with a multimeter, if the
MANUAL/AUTO cable works well, the communication board is
key defective. Replace communication board.
3. Cable connected to PC104 and communication
3. Replace communication cable
Board is defective
Speaker is
invalid.(when 1. Remove the speaker assembly from Isolation
alarm appears, the Board, measure the resistance between two
alarm icon connectors of speaker assembly, if the resistance
1. Speaker is defective
displayed on the value is not within the range of 6-10Ω,the
screen while alarm All speaker assembly is defective. Replace speaker
sound can’t be assembly,
heard)
2. Do the above operation, if the resistance value
2. Communication Board- Isolation Board cable is
is within the range of 6-10Ω,power off machine
disconnected or damaged.
and connect speaker assembly to Isolation Board,

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Test the connectivity of T7 and T8 on
communication board with multimeter, if there is
no connectivity between T7 and T8, the
Communication Board- Isolation Board cable is
defective.
Replace Communication Board- Isolation Board
cable

3. Do the above operation if there is connectivity


3. Communication Board is defective between T7 and T8, Communication Board is
defective and replace it.

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Trouble Occurrence Phase Cause Analysis Solutions


1. .Rotate the knob, if the screen works normally,
1. Panel is defective
the panel is defective; Replace the panel.
Panel is defective, 2. Rotate the knob, and there is no action on the
including MUTE screen; Check whether PC104-Communication
and All 2. Communication Board is defective. cable is connected well with a multimeter, if the
MANUAL/AUTO cable works well, the communication board is
key defective. Replace communication board.
3. Cable connected to PC104 and communication
3. Replace communication cable
Board is defective
1. Check whether the breathing system heating
cable is disconnected or damaged with a
multimeter.
2. Remove breathing system cable from machine,
1. The breathing system heating cable is connect AC power, and power on, check whether
Breathing system
disconnected from heater cable socket. DS7 indicator of PSB is flashing or not. If not, the
heating function is All
2. PSB is defective. PSB is defective.
invalid
3. Breathing system heating assembly is defective. 3. The breathing system heating cable and PSB
work normally, connect heating cable to machine,
if DS7 indicator of PSB is still flashing or no longer
alight, breathing system heating assembly is
defective.

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Trouble Occurrence Phase Cause Analysis Solutions


1. Measure the resistance of MANUAL/AUTO
valve at its connector. If the resistance is not
within the range of 200-400Ω, the connector of
valve is disconnected or MANUAL/AUTO valve is
defective. Reconnect valve cable or replace
MANUAL/AUTO valve.
1. MANUAL/AUTO valve cable is loose.

MANUAL/AUTO 2. Power on, and measure the voltage between


Startup test 2. MCB-Interface Board cable is defective.
valve fails T51 and T52 of PSB.

3.MCB is defective,
If the voltage is not within the range of 22-25V,
MCB-Interface Board cable is defective, replace
MCB-Interface Board cable

If the voltage is within the range of 22-25V, MCB


is defective. Replace MCB.

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Trouble Occurrence Phase Cause Analysis Solutions


1. Measure the resistance of expiratory valve at its connector. If the
resistance is not within the range of 2-5Ω, the connector of valve is
disconnected or expiratory valve is defective. Reconnect valve cable
or replace expiratory valve.

2. Test the connectivity between connector and cover of expiratory

1. PSB is defective. valve with a multimeter. If there is a good connectivity, the expiratory
valve is defective, replace expiratory valve.

2. MCB is defective.
3. Remove MCB-Interface Board signal cable from the machine.

Expiratory valve Power on, and measure the voltage between T7 and T16 of PSB.
Startup test 3. Expiratory valve connector is
fails
loose. If the voltage is not within the range of 3-4.5V, PSB is defective,
replace PSB.
4. Expiratory valve is defective.
If the voltage is within the range of 3-4.5V, measure the voltage
between T54 and T55 of MCB, If the voltage is not within the range of
3-4.5V, MCB-Interface Board power supply cable is defective.
Replace MCB-Interface Board power supply cable

4. If all the above malfunctions are not existed, MCB is defective,


replace MCB.

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Trouble Occurrence Phase Cause Analysis Solutions


1. Measure the resistance of Inspiratory valve at its connector. If the
resistance is not within the range of 70-80Ω, the connector of valve
is disconnected. Reconnect valve cable.

2. Remove MCB-Interface Board signal cable from the machine.


Power on, and measure the voltage between T5 and T17 of PSB.
1. PSB is defective.

If the voltage is not within the range of 11-13V, PSB is defective,


Inspiratory valve 2. MCB is defective. replace PSB.
Startup test
fails
3. Inspiratory valve connector is If the voltage is within the range of 11-13V, measure the voltage

loose. between T56 and Ground of MCB, If the voltage is not within the
range of 11-13V, MCB-Interface Board power supply cable is
defective. Replace MCB-Interface Board power supply cable

3. If all the above malfunctions are not existed, MCB is defective,


replace MCB.

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Trouble Occurrence Phase Cause Analysis Solutions


1. Remove gas tube from pressure sensor, Measure the voltage
between T42 and AGND of MCB, if the voltage is not 0.5V, regulate
VR1 until T42 voltage gets to 0.5V. If the voltage can’t get to 0.5V or
has no changes when regulating VR1, MCB is defective and replace
MCB.

1. Ambient pressure board is


2. Skip startup test and enter into Manual Test interface, push “O2+”
defective.
Pressure sensor button to make the airway pressure up to 30cmH2O, measure the
Startup test
fails voltage between T42 and AGND of MCB with a multimeter.
2. MCB is defective.
If the voltage is not within the range of 1.2-1.4V, MCB is defective
and replace it.

If the voltage is within the range of 1.2-1.4V, power on the machine


again, and pressure sensor still fails after startup test, ambient
pressure board is defective. Replace ambient pressure board.

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Trouble Occurrence Phase Cause Analysis Solutions


1. Measure the voltage of pin of J4 to ground;

1 to Ground: 11-13V;
2 to Ground: 11-13V
3 and 4 have connectivity to ground.
5 to Ground: 4-5V;
1. LED is defective.
6 to Ground: 2-5V;

2. Backlight is defective. One of above condition can’t be satisfied, communication board is


defective, replace the communication board.
Black Screen All
3. PC104 is defective
2. All the above conditions can be satisfied, disconnect LED cable

4. Communication board is from PC104.

defective If the screen is black, backlight is defective, replace the backlight.


If the screen is white, the backlight is normal, LED or PC104 is
defective, replace the invalid part.
MCB.

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5.2. General Troubleshooting Guide


Problem 1 Something wrong with Startup
Phenomenon:
The display, top light and spotlight can’t light up while the E-flowmeter or flowmeter is normal.
Action:
The phenomenon above shows that there is something wrong with 24V power supply while other
power supplies are normal.
1. Connect the AC power supply, rotate the switch to “ON”.
2. Open the lower panel of machine.
3. Check the indicating light Z2 (PWBUS STATE) on the PSB. The position of Z2 is shown as
the picture bellow.

If Z2 (DS2) indicator doesn’t light up, the PSB is with malfunction

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If Z2 (DS2) indicator lights up, there is something wrong with the cable connected to interface
board, the cable is shown as the follow picture.

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Problem 2 Something wrong with Startup when using the battery supply only

Phenomenon
Disconnect AC power supply to use the battery only, and rotate the switch to “ON” to find that the
machine can’t startup.

Action:
1. Rotate main switch to “OFF”, Disconnect the AC power.
2. Remove the lower rear panel of the machine.
3. Disconnect the cable connected to the battery.
4. Test the voltage between the middle pin and upper pin; then the voltage between the lower
and the middle pin; Shown as the following picture.

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If both the two voltage are over 24V, that’s to say PSB is with a malfunction.
If one or two voltage is less than 24V, that’s to say cable connected to the battery is with a
malfunction.

Problem 3 Automatic Leak Test failure--- Startup Self-test

Phenomenon:
The automatic leak test fails during the startup self-test.

Action:
1. Observe the airway pressure gauge value during Automatic Leak Test.
The normal airway pressure values changing during Automatic Leak Test:
First, the airway pressure ascends to 80cmH2O, and then quickly descends to 50 cmH2O, and
then descends to 30 cmH2O slowly and stays at 30 cmH2O for a while.
2. If the airway pressure ascends slowly or even doesn’t ascend, the flow valve needs
calibration.
3. If the airway pressure descends from 30 cmH2O without staying, that to say the machine has
a leakage.

Problem 4 Flow valve calibration failure

Phenomenon:
The flow valve calibration in the Service Mode fails.

Action:
1. Make sure the gas supply pressure is normal.
2. Make sure flowmeter is fully closed; the drive gas tube, CGO, absorber canister O2 sensor
and airway pressure gauge are all well connected or installed.
3. Make sure the bellows and Insp./Exp. valve disks are removed and the bellows cover and
Insp./Exp. Valve covers are installed.
4. Seal the Expiratory port.

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If the flow valve calibration failure is displayed quickly after performing the calibration, at the same
time, the threshold voltage and the maximum flow are very small, recalibrate the flow sensor.

If the flow valve calibration failure is after a while, and the maximum flow rate is bellow 90L/min,
replace the pressure regulator.

Problem 5 Unsteady tidal volume (Vt)

Phenomenon:
It needs 5 periods to get to the set value after setting Vt value, and the Vt always changes in the
ventilating process.

Action:
Enter into Service Mode and recalibrate the flow valve.

Problem 6 High gas supply pressure

Phenomenon:
High O2 supply pressure over 0.5Mpa in hospital may lead to the unsteady tidal volume.

Action;
Recalibrate flow valve if the O2 supply pressure is over 0.5Mpa.

Problem 7 Detect the machine leakage

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Phenomenon:
The machine has one or some leakage, the leakage place should be found.

Action:
1. First do the manual leak test.
 Set to “STANDBY” mode.
 Seal Insp. /Exp. Ports and bag arm port.
 Rotate the flowmeter konb to make the airway pressure up to 30cmH2O.
 Close the flowmeter, observe the airway pressure value to find if the value descends or
not.
2. Second do the automatic leak test.
Set to “STANDBY” mode, open the “Check” sub-menu and to perform the automatic leak test.
 If leakage is found both in manual and automatic leak test progress:
Check absorber canister, O2 sensor interface, airway pressure gauge and Insp. /Exp.
Ports valve covers.
 If leakage is only found in manual leak test process
Check the APL valve and connector of the bag arm.
 If leakage is only found in automatic leak test process
Check the bellows, bellows cover, U-shape sealing ring and drive gas tube.

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Problem 8 Bellows move downwards abnormally

Phenomenon:
In the progress of automatic leak test during startup, the bellows falls rather than stays at the top
of bellows cover after the bellows is full filled with gas when pressing “O2+”.
The bellows falls abnormally by accident during normal ventilation, at the same time the leak test
result is normal.

Action:
The phenomenon above indicates that there is something wrong with the bellows check valve.

Replace the bellows check valve:


1. Remove the bellows cover, bellows and disconnect breathing system heating line, drive gas
tube and corrugated hose.
2. Remove four M4 screws of breathing system shown as the follow picture.

NOTE: The four screws are in the four deep holes. Don’t remove the breathing system from
machine when disassembly breathing system. First, loose the screws and then remove them
when disassembly.

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3. Open the bellows fixing plate shown as the following pictures.

4. Replace the bellows check valve.


NOTE: Insert the screwdriver into the check valve and then rotate to remove the check valve,
don’t pull it up directly, shown as the following pictures.

NOTE: Daub a little silica gel on the O-ring surface and push into the slot softly when installing
bellows check valve.
Install the bellows fixing plate
1. Put the expiratory valve into the bellows fixing board.
2. Make sure there are 5 O-rings and every surface of O-rings is glazed without any damage.
3. Put all the screws into the breathing system holes and the tighten them.

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Expiratory valve

4. Connect drive gas tube, breathing system heating cable and corrugated hose.
5. Install the bellows and bellows cover.
6. Perform the leak test.

Problem 9 Absorber canister ascend-descend assembly got stuck

Phenomenon:
Absorber canister ascend-descend assembly got stuck and can’t descend.

Action:
Absorber canister lock assembly needs to be replaced.
1. Open the lock assembly and remove absorber canister.
2. Disconnect corrugated hose and chain, and then remove ascend-descend assembly, shown
as the following pictures.

3. Loose and remove the two M4 screws shown as the following picture and replace the lock
assembly.

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4. Install ascend-descend assembly


5. Connect corrugate hose and chain
6. Install the absorber canister and perform the leak test.

Problem 10 Leakage from loose breathing system lock assembly

Phenomenon:
The loose breathing system lock assembly leads to the leakage from absorber canister.

Action:
Check the two screws on the suspender and two screws on the lock assembly to make sure
whether the screws are loose or not, if so, tighten the screws and check the leakage; if not
regulate the lock assembly again.
1. Remove the absorber canister, corrugated hose and ascend-descend assembly
2. Remove the two M4 screws on the lock assembly and then remove the lock assembly.
3. Loosen the screws on the suspender, rotate to regulate the suspender, make the length of the
suspender 284mm~284.5mm, and then tighten the screws.

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4. Reinstall the lock assembly, ascend-descend assembly, absorber canister and corrugated
hose.
5. Perform leakage test.

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6. Maintenance Information

6.1. Maintenance introduction


This chapter of the Service Manual provides the necessary technical information to perform
repairs to the system. The most important prerequisites for effective troubleshooting are a
thorough understanding of the system's functions, as well as understanding its principles of
operation.

Warning : Whenever using anesthetic gases, nitrous oxide, oxygen, or any hospital gas

always follow the appropriate agent evacuation/collection procedures. Use the hospital gas
evacuation system.

Caution This device uses high pressure compressed gas. When attaching or

disconnecting backup gas cylinders, the user should always turn the cylinder valves slowly. Use
Aeon8600A flow meters to bleed down the pressure, watching the cylinder gauge indicate the
depleting cylinder pressure, before disconnecting the cylinder from the yoke. Always open and
close cylinder valves fully.

Caution This device operates using compressed gas at high pressures from the hospital

central supply. When connecting gas supply lines attach the hose connection to the machine
before connecting the quick disconnect fitting to the hospital source. Disconnect the supply hose
from the hospital source connection prior to disconnecting it from gas connection fittings.

6.2. Maintenance Guidelines


Identify the problem—Due to the wide variety of potential symptoms, certain problems may be
more subtle than others. Following the guidelines of the tests will help determine the problem, if
one exists.
Avoid shorting component leads together—during repair procedures, it can be tempting to make a
quick series of measurements. Always turn the power off before connecting and disconnecting the
test leads and probes. The accidental shorting of leads can easily stress the components and
cause a second failure (aside from the safety risk).
Use the proper equipment—the equipment listed in "Special Tools Required" is suggested to fulfill
a wide range of troubleshooting requirements. It is imperative to use the designated equipment in
order to ensure proper results of any and all test procedures.
Clean up the repair area—after any repair, clean off the repair area.

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6.3. Repair backup parts list

Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair

Top light assembly

Top light backlight


1 122003763 1 Yes
Assy
Top Light Switch
2 122003764 1 Yes
Assy
Top Light
3 130007957 1 Yes
Penetrable Board

Screen assembly

4 210003874 LED screen 1 Yes


Controlled
5 210003875 PC104 1 As needed Yes
component
Communication Controlled
6 122007979 1 Yes
board component
Controlled
40 122006840 Isolation Board 1 Yes
component
41 122006833 Speaker Assy 1 Yes

Flowmeter Assy.
FM500 flowmeter Important
8 121000346 1 Yes
Assy. component
Board pervious to
9 130007958 1
light
Flowmeter
10 130009662 1
backplate

Gas inlet module

N2O Input
13 122003754 1 Yes
Integrated Assy
N2O Input
14 130007975 1 Yes
Connector

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Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair
AIR Input
15 122003753 1 Yes
Integrated Assy
AIR Input
16 130007974 1 Yes
Connector
O2 Input Integrated
17 122003752 1 Yes
Assy
18 130007973 O2 Input Connector 1 Yes
Gas Supply
19 122005527 1 Yes
Pressure Board
Drive Gas
20 122003757 Pressure-Relief 1 Yes
Valve Assy
Single-Output
21 122003756 Pressure-Relief 1 Yes
Valve Assy
Double-Output
22 122003755 Pressure-Relief 2 Yes
Valve Assy
23 130003930 Filter 3 3 years

Pressure Gauge assembly

High Pressure
24 122003071 N2O Gauge 1 Yes
Assembly
High Pressure O2
26 122003069 1 Yes
Gauge Assembly
Low Pressure N2O
28 122005495 1 Yes
Gauge Assy
Low Pressure AIR
29 122005496 1 Yes
Gauge Assy
Low Pressure O2
30 122005497 1 Yes
Gauge Assy

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Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair

Knob assembly

31 210001740 Encoder Assy 1 Yes

32 130003199 Knob 1 Yes

Switch Assembly

33 210001743 Switch 1 Yes


Switch End
34 210001744 1 Yes
Module,1NO

Outlet module

Upper Export
35 122007703 1 Yes
Module
Down Export
36 122007705 1 Yes
Module

Power supply assembly

AC Power Assy
37 122006797 1 Yes
(E)
AC Power Assy
38 122006798 1 Yes
(C)
42 210003583 Fuse 250V/10A 2 Yes

43 210003583 Fuse 250V/2A 8 Yes

O2 Sensor assembly

44 210001975 O2 Sensor 1 1 Year Yes


Five-Core Shield
Cable
45 210003053 1 Yes
LM.BA106.ABE-16
898
O2 Sensor
46 130008105 1 Year Yes
Connector
O-shape silica gel
47 304000101
sealing 20×1.8

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Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair

Cylinder gas inlet assembly

N2O pressure
48 240000542 regulator 1
Assembly
O2 pressure
50 240000541 regulator 1
Assembly

Pneumatic Box Assembly

Pneumatic Box
51 122006806 1 Yes
Assy
52 122005725 IP Valve Assy 1 Yes

53 122006871 Gas Module Assy 1 Yes

54 122000834 Safety Valve 1 Yes


Soneloid Valve Controlled
55 240000097 1 Yes
AMISCO 24V component
Ambient pressure Controlled
56 122006848 1 Yes
board component
Proportional valve Controlled
57 240000129 1 Yes
1350-5083 component
Main Control Controlled
58 122006838 1 Yes
board component
Pneumatic Box Assembly
Power supply Controlled
59 122006836 1 Yes
board component
Switching power Controlled
60 210003567 1 Yes
supply component
Battery Assy Controlled
61 122007196 1 3 Years Yes
SLA-4AH24V-3 component

Breathing System

62 122004128 AC200 Breathing 1 Yes Important

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Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair
System component

63 122005509 Bag arm Assy 1 Yes

64 122001761 APL Valve 1 Yes


Pressure Gauge
65 122005511 1 Yes
Assy
Inspiratory Valve
66 122005512 1 Yes
Assy
Inspiratory Valve
67 130007762 1 Yes
Cover
68 130004102 Valve Disk 1 Yes
Expiratory Valve
69 122005513 1 Yes
Assy
Expiratory Valve
70 130007763 1 Yes
Cover
71 122001737 Switch Assy 1 Yes
Expiratory Valve
72 122005518 1 Yes
Assy
Bellow Check
73 122005519 1 Yes
Valve Assy
74 130004091 U-Type Gasket 1 3 Years Yes

75 130004086 Bellows Cover 1 Yes

76 122005548 Bellows Assembly 1 3 Years Yes


O2 Concentration
77 122005521 1 Yes
Plug Assy
Ascend-descend
78 122003782 1 Yes
Assembly
79 122003068 Lock Assembly 1 Yes
Absorber Canister
80 122003216 1 Yes
Assy
81 130004092 Corrugated Tube 1 1 Year Yes

82 130006719 Elastic Gasket 2 1 1 Year Yes

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Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair

83 130004147 Valve Seal Gasket 1 1 Year Yes


Used in O2
O-shape silica gel concentrati
84 304000100 1 1 Year Yes
sealing 18×1.8 on plug
Assy
Used in
O-shape silica gel
85 304000096 1 1 Year Yes pressure
sealing 9×1.8
gauge Assy
Used in
O-shape silica gel inspiratory
86 304000102 sealing 22×1.8 1 Yes valve Assy、
expiratory
valve Assy
Used in
inspiratory
O- shape silica gel
87 304000108 1 Yes valve Assy、
sealing t 42X1.8
expiratory
valve Assy

Other components

Used in
O-shape silica gel
88 304000044 1 Year Yes vaporizer
sealing14×2.65
mount Assy
89 210003051 LED Signal Light 1 Yes

90 122003740 C·G·O Assy 1 Yes

91 122003739 O2 Flush 1 Yes


Auxiliary O2
92 122003738 1 Yes
Supply Assy
E-flowemter
93 122003742
aseembly
94 130007932 Panel(E)

95 130007933 Panel(C)

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Replacing Field Factory


No. Part No. Part Name Qty. Remark
Period Repair Repair
Controlled
96 122006843 Interface board
component
Auxiliary Work
98 122003761 1 Yes
Table Assy
O2 Sensor Output
99 122003741 1 Yes
Assy
Five core shielded
100 210003052 cable
LM.BA105.ABE
Integrated Silica
101 130010364 1 3 Years Yes
Tube
Host-breathing
102 122001624 1 Yes
system Cable
Vaporizer
103 122005534 1 Yes
Mount(two kettles)
Cylinder Bracket
104 130003864 3 Yes
Gasket
Silica gel screwed
105 230000318 1 3 Years Yes
conduitφ17

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6.4. Special Tools Required

No. Part No. Name of Tools Quantity

1 --- Slotted Screwdriver (large,medium, 1 for each


small)

2 --- Crisscross Screwdriver(large, 1 for each


medium, small)

3 --- Inner Hexagon Spanner 1

4 --- Open spanner 1

5 --- Meter Screw driver 1

6 --- TSI 4043E 1

7 --- Multimeter 1

8 130004396 R15 hook spanner 1

9 240000460 TSI sensor of quality and flow 1

10 240000461 SS20 handheld pressure gauge 1

11 230000193 Silica gel corrugated pipe Φ22 1


(1000mm,light Green, standard)

12 230000189 Silica gel corrugated pipe Φ22 2


(600mm,light Green, standard)

13 230000188 Test lung 1L(Sponge lung) 1

14 230000075 Breathing bag(3L,black,4-piece) 1

15 122003766 O2 concentration ,monitoring kits 1

16 122002003 Throttle Assembly 1

17 122002002 Prolong tube block component 2

18 130006181 Test connector of expiratory valve 1

19 130005546 Connector of service and repair kit-2 1

20 130005547 Connector of service and repair kit-3 1

21 130005700 Connector of service and repair kit-4 1

22 122002946 Pressure sampling frock 1

23 130006182 Frock adapter of pressure sampling 1


frock

24 130006183 Pressure sampling connector 1

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25 220000018 Straight-in flash-plug pipe tie-in 1

26 304000014 O- ring 10.6×1.8 1

27 301000347 Hexagon pattern countersunk nut 1


M4×6

28 220000080 German-style external angle hook 1

29 301000095 Plug Pan Head Screw M2×6 1

30 304000102 O- ring 22×1.8 1

31 122003112 Connect assembly of manual gas 1


seal test of integrated module

32 122003113 Two-connector assembly 1

33 304000097 O- ring 12×1.8 1

34 122003114 Four- connector assembly 1

35 122003115 Connector assembly-1 1

36 122003116 Connector assembly of expiratory 1


valve test

37 304000100 O- ring 18×1.8 1

38 304000125 O- ring 30×1.8 1

39 230000011 PU Tube 8/6(blue) 1 meter

40 230000273 High vacuum silica gel 1

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6.5. Maintenance of machine

WARNING : During installation, make sure the polarity and the plug-in connections are correct

to avoid the risk of damage due to reversed polarity

WARNING : Make sure not to kink or squeeze any hoses when reassembling units to avoid

the risk of malfunction due to kinked or squeezed hoses.

6.5.1. Bleed gas pressure from the machine

Before disconnecting pneumatic fittings, bleed all gas pressure from the machine.
1. Close all cylinder valves and disconnect all pipeline supplies from the source.
2. Set the main switch to On.
3. Ensure that all cylinder and pipeline pressures read zero.
4. Establish a flow for the affected gas to bleed down the pressure.
5. Set the system to Standby mode

6.5.2. Disassembly the rear panels

WARNINGS : Before removing rear panels

1. Bleed all gas pressure from the machine


2. Disconnect AC power cord and all electrical cables.
3. Disconnect all pipeline or cylinder gas source..

Disassembly the upper rear panel


1. Rotate and loosen the fixing screw anticlockwise with screwdriver, and then remove the six
screws from the rear panel.
2. Remove the upper rear panel from the machine with much care.
3. Remove the screws on the gas inlet module panel and power supply panel shown as the
following picture and open the two panels could repair the upper parts of anesthesia machine.

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Disassembly the lower rear panel


1. Remove the two fixing screws near battery box with screwdriver.
2. Then remove the other ten screws around the panel.
3. Remove the lower rear panel from the machine with care.

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Fig. Lower rear panel


Disassembly the lower YOKE panel
The YOKE panel has four screws on the each corner as shown in the bellow figure.

1. Rotate the screwdriver anticlockwise and then remove the fixing screws on the panel.
2. Open the YOKE panel.

6.5.3. Anesthesia Machine Upper Parts Repairing

WARNING : During installation, make sure the polarity and the plug-in connections are correct

to avoid the risk of damage due to reversed polarity

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WARNING : Make sure not to kink or squeeze any hoses when reassembling units to avoid

the risk of malfunction due to kinked or squeezed hoses.

6.5.3.1. Power supply panel repairing

1. Remove the screws on the power supply panel. (Right side of above picture)
2. Open the power supply panel Shown as the following picture.(Left side)
3. Loose four screws on the box and remove the cover. Shown as the following picture.(Right
side)
4. Repair or replace any parts in the box as need.

Note: It is only necessary to remove the AC Input Panel when replacing the flow sensor

assembly. As necessary, proceed to next step.

Fig. power supply box

1 ISB(Isolation Board) 3 AC power socket


2 Fuse 4 Switching power surpply

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6.5.3.2. Gas inlet integration module panel repairing

Gas inlet integration module includes O2 inlet integration module, AIR inlet integration module and
N2O inlet integration module.

Disassembly of O2 inlet integration module is an example of the replacement of gas inlet


integration module

Fig. O2 Inlet Integration Module

Fig. O2 Inlet Integration Module

O2 Inlet Integration Module Replacement


1. Disconnect all the gas tubes from the module.
2. Disconnect GSPB cable (W17) from J14 on Interface Board and GSPB.
3. Remove two screws securing GSPB to O2 Inlet Integration Module
4. Remove GSPB from the module.
5. Loosen and remove the two screws marked 1, 2 on the picture above.
6. Remove O2 Inlet Integration Module from the machine bracket.
7. Replace GSBP and O2 Inlet Integration Module as needed with a new one.

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8. Reassembly GSBP and O2 Inlet Integration Module in the reverse order of disassembly.

NOTE: The detail tubes connection and cables connection refer to chapter 2.1.2 and chapter
2.2.2.

6.5.3.3. Replacement of filter in gas inlet integration module

Warning: The filter replacing period is 3 years in normal use.

Warning: After replacing the filter, check and verify the sealing ability of gas inlet integration

module.

Warning: Daub proper glue to the screw when installing the filter to avoid the connector

loosing in long term of use.


Disassembly:

1. Remove two screws securing the gas


connector to the gas inlet integration module.

2. Remove the gas connector from the module


and put on a safe place.

1 O-ring sealing gasket


3. Pull out the O-ring sealing gasket (1) and 2 Filter
filter (2). Replace with a new filter. 3 Fixing screw

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Aeon8300A Service Manual
Reassembly:

1. Put O-ring sealing gasket and filter into the


module.

Caution: Be careful when installing the

filter to avoid O-ring and filter dropping out.

2. Daub proper glue to the screw surface.

3. Align the gas connector to other parts of the


module, and secure the gas connector with
two fixing screws.

4. Check the sealing ability of the gas inlet


integration module. Refer to chapter
3.5.4~3.5.7

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6.5.3.4. Drive Gas Pressure Regulator Replacement

Drive Gas Pressure Regulator Position

Pressure regulator
1. Disconnect all the gas tubes connected to the regulator.
2. Loose two screws securing the regulator bracket to panel.
3. Remove Regulator Assembly.
4. Remove nut securing bracket to Regulator.
5. Record the revision and serial number of the new regulator.
6. Reassembly the new regulator to bracket and secure with two nuts.
7. Secure Regulator Assembly with (2) screws to the panel.
8. Connect a gas tube to the upper side gas connector of regulator.
9. Attach a pressure meter to the other side of the regulator.

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10. Verify regulator is 1.75 +/- 0.5 bar (adjust regulator as necessary).
11. Remove Pressure Meter and reinstall tube to the bottom gas connector of regulator.

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6.5.4. Maintenance of electrical box

6.5.4.1. Replacement of MCB

W13
W18

W15

W20

W14

Fig.MCB
W11
W12
Disassembly and Reassembly:
1. Disconnect W13 from J3 connected to Solenoid valve
2. Disconnect W15 from J2 connected to IP valve
3. Disconnect W14 from J1 connected to Woodward valve
4. Disconnect W11 from J4 connected to Power Supply
5. Disconnect W12 from J5 connected to Interface board A side.
6. Disconnect W20 from J12 connected to LJ4
7. Disconnect W18 from J13 connected to Ambient Pressure Board.
8. Remove all the gas tube connected sensors.
9. Remove 4 screws fixing the MCB to machine
10. Replace new MCB and record the new version and serial number of new MCB.
11. Reassembly the new MCB in reverse order of disassembly procedure.

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6.5.4.2. Replacement of Power Supply Board (PSB)

Interface Board

PSB

Switching power supply

Fig. Power supply board position

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W2

W10

W4
W9

Fig. Power supply board

Disassembly and Assembly:


1. Disconnect W10 from J4 connected to Interface Board A side
2. Disconnect W9 from P2 connected to Interface Board A side.
3. Disconnect W2 from J2 connected to Switching Power Supply
4. Disconnect W4 from J1 connected to Battery
5. Remove four screws fixing PSB to machine and remove PSB.
6. Replace the new PSB and record the new version and serial number.
7. Reassembly the new PSB in reverse order of disassembly procedure.

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W1

Switching power supply

W2

Disassembly and Assembly:


1. Remove 2 screws fixing Switching Power Supply to machine frame.
2. Disconnect W2 connected to PSB
2. Disconnect W1 from connected to Interface Board A side.
3. Disconnect W2 from J2 connected to LJ1
6. Replace the new Switching Power Supply
7. Reassembly the new one in reverse order of disassembly procedure.

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6.5.4.3. Replacement of Gas Module

WARNING : During installation, make sure the polarity and the plug-in connections are correct

to avoid the risk of damage due to reversed polarity

WARNING : Make sure not to kink or squeeze any hoses when reassembling units to avoid

the risk of malfunction due to kinked or squeezed hoses.

WARNING : In case of the risk from the wrong connection of tube, pay more attention when

connecting the tubes.

Fig. Gas Module

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Inspiratory Valve W18

Solenoid Valve

W14

W13

Fig. Gas Module


Disassembly:
1. Remove the tubes on the right side of Gas Module
2. Remove two tubes which has bigger diameter from right side of Gas Module.
3. Remove four tubes from front side of Gas Module.
4. Disconnect one end of W15 from J6 on SBD ,disconnected another end from Ambient
Pressure Sensor Board;
5. Disconnect W12(Inp.-Valve)、W13(Solenoid Valve) cable from JJ1、JJ2 interface on MCB

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6. Remove two screws securing Gas Module to the machine.
7. Remove the Ambient Pressure Sensor Board secured to the Gas Module with two screw
8. Record the new version and serial number of new Gas Module
Assembly:
1. Fix the Ambient Pressure Sensor Board to the Gas Module with two screw
2. Fix Gas Module with two screws to the machine
3. Connect W12of Inp.-Valve、W13of Solenoid Valve cable to JJ1、JJ2 interface on MCB
4. Connect one end of W15 to J6 on SBD , connect another end of W15 to Ambient Pressure
Sensor Board
5. Connect two tubes to connectors on the left side of Gas Module
6. Connect two tubes which has bigger diameter to connectors on the right side of Gas Module.
7. Connect four tubes to connectors on the front side of Gas Module.

6.5.4.4. Replacement of proportion valve

CAUTION : The screws fixing proportion valve have plastic gasket, please pay more attention

when replacing the proportion valve to avoid the gasket missing.

CAUTION : Line up the proportion valve and holes in the module when reinstalling the

proportion valve to avoid the reverse installation.

Proportion Valve
Replacement:
1. Remove the gas module from machine. The detail disassembly procedure refers to the chapter
6.5.4.3
2. Remove the two fixing hexagon screws with hexagon screwdriver, see the figures as bellow.

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3. Replace and the new proportion valve


4. Record the version and serial number of the new proportion valve.
5. Put the hexagon screws into the proportion valve holes.
6. Put the plastic gasket on the screws.
7. Line up the proportion valve and the module.
8. Rotate the screws counterclockwise with screwdriver and fix proportion valve.
9. Check the gas module sealing ability, refer to chapter 6.5.4.8.

6.5.4.5. Replacement of solenoid valve

CAUTION : Do not forge the sealing gasket when reassembling the solenoid valve to insure

the sealing ability.

Solenoid valve

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Sealing gasket

Replacement:

1. Remove the gas module from machine. The


detail disassembly procedure refers to the
chapter 6.5.4.3

2. Rotate the fixing screws counterclockwise


with a screwdriver, and then remove the
solenoid valve from the module. See the
picture shown on the right.

3. Remove the fixing screws of the solenoid valve and the remove the valve from the module.
4. Replace the solenoid valve.
5. Install solenoid valve use the reverse procedure of disassembly
6. Check the gas module sealing ability, refer to chapter 6.5.4.8.

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6.5.4.6. Replacement of safety valve

CAUTION : Check the sealing gasket when replacing the safety valve. If the sealing gasket is

damaged on the surface or out of use, please replace it.

Safety valve
Disassembly
1. Remove the gas module from machine. The detail disassembly procedure refers to the chapter
6.5.4.3

2. Rotate the screws counterclockwise with the


screwdriver and remove the two fixing screw shown as
the picture on the right.

3. Remove the gas exhausted port

4. Pull out the old safety valve and replace it.

5. Install the new safety valve in the reverse order of


disassembly.

6. Check the gas module sealing ability, refer to chapter. 6.5.4.8

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6.5.4.7. Replacement of Ambient Pressure Board (APB)

WARNING : Disconnect W15 cable before replacing APB.

CAUTION : Replace APB directly when the ambient pressure sensor doesn’t work normally.

CAUTION : The screws fixing APB have plastic gasket, please pay more attention when

replacing APB to avoid the gasket missing.

APB
Disassembly and Installation

1. Remove the gas module from machine.


The detail disassembly procedure refers to
the chapter 6.5.4.3

2. Rotate the fixing screws counterclockwise


with a screwdriver, and remove APB. The
APB position seen the picture shown on the
right.
3. Replace APB, and record the .version and serial number of the new APB.

4 Install APB using the reverse procedure of disassembly

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6.5.4.8. Replacement of PEEP Valve

IP Valve
Disassembly:
1. Remove two tubes connected to left side of valve.
2. Remove one tube connected to front side of valve.
3. Remove one tube connected to right side of valve.
4. Disconnect W15 cable connected to J2 on MCB
5. Remove two screws (1) securing IP valve bracket to gas box.
6. Remove four screws (2) securing IP valve to bracket.
7. Replace the new IP valve and record its revision and serial number.
Assembly:
1. Secure bracket to IP valve with four screws.
2. Secure IP valve assembly to gas box with two screws.
3. Connect W15 of IP valve to J2 on MCB
4. Connect tube to rear connector on left side of the valve.
5. Connect tube to front connector on left side of the valve.
6. Connect tube to connector on front of the valve.
7. Connect tube to connector on right side of the valve.

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6.5.4.9. Replacement of battery

Warning: Disconnect AC power supply before replacing the battery.

Warning: Rotate main switch to “OFF” to close the anesthesia machine when replacing the

battery.

Caution: The disposal of used batteries must be conducted in accordance with local

regulation requirements.

Caution: The battery has the same specifications with Aeon8300A Anesthesia machine is

recommended

Step 1 Step 2

Step 3 Step 4

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Step 5

Replacement:
1. Disconnect the AC power supply;
2. Set the main switch to “OFF”
3. Remove four screws fixing the battery assembly to machine frame.
4. Pull the battery assembly out.
5. Disconnect battery cable connected to LJ2.
6. Remove the two screws on the securing plate and then remove the securing plate.
7. Pull out the old battery and disposal of it in accordance with local regulation requirements.
8. Replace the old battery with a new one.
9. Reinstall the new battery in the reverse order of disassembly.

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6.5.5. Screen Assembly

W35

W26

W32

W25

PC104

Inverter

Communication Board

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Aeon8300A Service Manual

Touch screen

Isolation Plate

Replacement:
1. Disconnect W26 from JJ1 connected to Isolation Board.
2. Disconnect W25 from J6 connected Interface Board.
3. Disconnect W32 from J3 connected to encoder assembly.
4. Disconnect keyboard cable from J1.
5. Loosen and remove the four fixing screws on the corner of the screen assembly, as shown on
the above picture.
6. Remove the screen assembly from the machine frame.
5. Replace communication board, PC104 and, LED as needed.
NOTE: Before replacing communication board, please disconnect all the cables connected to it
and remove all the fixing screws.
6. Record the version and serial number of the new communication board.
7. Reassembly and reinstall the screen assembly with the reverse procedure of disassembly.

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6.5.6. Panel and Encoder assembly

Step 1 Step 2

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Aeon8300A Service Manual

W32

Step 3 Step 4

1. Remove screen assembly from anesthesia machine, for the detailed disassembly procedure,
please refer to chapter 6.5.5.
2. Remove the knob from the panel assembly.
3. Loose and remove the three screws securing the panel to anesthesia machine frame.
4. Remove the panel assembly from anesthesia machine.
5. Loose and remove the nut securing encoder from the panel assembly with 11# spanner.
6. Replace encoder as needed and record its serial number.
7. Replace mask as needed and record its serial number.
8. Install the panel assembly to anesthesia machine with the reverse procedure of disassembly.

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6.5.7. Top light

Disassembly:
1. Disconnect the AC power supply;
2. Set the main switch to “OFF”;
3. Remove the screws (circled) around the coping and then remove the coping.
4. Remove the four screws (circled) which fix the top light board on the top plate.
5. Replace the top light backlight board.
6. Record the version and serial number of the new top light board.
7. Reassembly and reinstall the top light board with the reverse procedure of disassembly.

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6.5.8. Vaporizer Manifold

1. Remove the upper rear panel of machine.


2. Pull out the two pipelines as the direction the arrows marked.
3. Remove the four screws (circled) with the socket wrench.
4. Pull out the vaporizer mount.
5. Replace the vaporizer mount.
6. Reassembly the vaporizer manifold with the reverse procedure of disassembly.

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7. How to Get Help

Aeonmed maintains a network composed of professional maintenance personnel who have


received factory trainings. Perform all the operation inspections to check appropriate control
settings before requesting repair. If operation problem still exists, please contact Aeonmed
distributor or service department for help.

Manufacture: Beijing Aeonmed Co., Ltd.


Address: 11B2, Fengtai Science Park, Beijing, China
P.C.: 100070
Tel: 010–83681616
Fax: 010–63718989
Service Hotline: 800-810-8333
Service apartment service@aeonmed.com
e-mail address:
Website: http://www.aeonmed.com

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