Scaffolding HIRAC

Appendix (1) - OHS2-401 (Rev.
3)
Sheet 1 of 82
TOYO ENGINEERING & CONSTRUCTION Sendirian Berhad (152170-T)
Hazard Identification, Risk Assessment and Determining Control (HIRADC) for PROJECT SITE
Scale of Assessment
Description of Work Activity/
No Activities Identification of Hazards Effect Currrent OHS Control Recomendati
Use Of Equipments/ Safety Issues H R P HxRxP
1.0 OHS Information and Risk Control

1.1 Workers attending Project Foreign workers -unable understand Miscommunication Personal injury / injury to others To ensure foreign workers able 5 1 2 10 L
OHS Induction english or local language. understand english or local
language.Improve training modules.
1.2 OHS Information to workers OHS information/ communication to Miscommunication/ Personnel injury/ non compliance Project OHS Induction - new workers 5 1 1 5 L
workers/ site personnel Misunderstanding to procedure/ legal requirements JSA Briefing conducted by Supervisor
Daily/ Weekly Toolbox Talk
Project OHS Bulletin Board
Project OHS Notice Board
Chemical Safety Data Sheet (CSDS)
Specific OHS Training
1.3 Hazard / Risk information and Hazard identified, Risk assessed and Unidentified hazard/ insufficinet Personnel injury/ property damage Obtain PTW for all work activities. 5 1 5 25 M
control control measure plan and implemented. control. Job Safety Analysis(JSA), Job Method
Statement (JMS) and HIRADC for
specific work activity.
1.4 Work Activity monitoring and Work activity monitored by Supervisor, Work activity executed without Personnel injury/ property damage Pre-Job Start Safety Inspection 5 1 5 25 M
audit Inspection and Audit conducted by Supervisor monitoring / lack Spot Inspection
regular basis/ schedule. inspection & audit Management Audit
Individual Safety Audit
1.5 Permit To Work Application Working without obtain Permit To Work Not informed/ obtain approval Mishandling/ property damage/ Obtain PTW for all relevant work 5 3 5 75 VH No workers allowe
OWNER personnel injury. activities. until informed by
that PTW was app
file:///conversion/tmp/scratch/432961283.xlsx
Appendix (1) - OHS2-401 (Rev.3)
Sheet 2 of 82
Scale of Assessment
1.6 Permit To Work Application Working after working hours/ shift as Not informed OWNER/ Personnel injury Any work required to be extent after 5 3 2 30 M
per state in permit. No proper communication (no working hours to obtain approval
walkie talkie) from Toyo-M Construction Manager
and OWNER person in charge.
Obtain night shift permit.
Use standard channel of walkie talkie
for communication for each discipline
supervisor group.
Supervisor to brief the workers prior
to start of work.
Safety personnel shall be last person
exit from site area.
Supervisor/ Applicant to inform
OWNER person in charge before
start and completed work at end of
day.
Work Supervisor/ Applicant to inform
OWNER person in charge and safety
personnel if require to extent time
work.
1.7 Permit To Work Application Enter non-designated area for work Expose to plant OWNER operation Personnel injury Obtain Permit To Work and approval 5 3 2 30 M
activity without obtain permit to work hazard from OWNER if required to enter non
and approval from OWNER designated work area/ critical
hazardous work area.
1.8 Permit To Work Application Work activity/ scope not cover under Skip safety check - such as Personnel injury Ensure work scope/ activity to be 5 3 3 45 M
work permit working in an unsafe condition , clearly identify into work permit.
no pallet grouting provided. Supervisor to brief the workers prior
to start of work.
To practice safe method for lifting.
Sheet 3 of 82
Scale of Assessment
1.9 Permit To Work Application Work activity/ scope not cover under Work permit alteration without Personnel injury To discuss with PTW Coordinator 5 3 4 60 H Daily check on Pe
work permit informed/ acknowledgement from regarding description and attachment safety personnel i
OWNER. on PTW. alteration made to
Applicant to initial on PTW
Use PTW Attachment Checklist to
ensure related documents compile to
the PTW such drawing plot plan, etc.
Ensure proper handover to
replacement Work Leader using 'PTW
Additional Work Leader' Form.
Work Leader/ Applicant to ensure no
alteration was made to the PTW.
Display plot plan showing critical
work area for frequent and close
monitoring by management.
2.0 Emergency Response & Preparedness

2.1 Emergency Response Plan Exit/egress obstructions Trapped during emergency Delay to emergency response HOD/ Secretary at respective floor to 5 1 5 25 M
(ERP) location ensure proper arrangement office
layout - exits not obstructed.
2.2 Emergency Response Plan Inadequate / improper location of Trapped during emergency Delay to emergency response/ To provide sufficient 'KELUAR' 5 1 5 25 M
(ERP) "KELUAR" signage during emergency evacuation team. signage at proper location.
2.3 Emergency Response Plan Not updated the Emergency Layout Staff not updated with the actual Delay to emergency response HSE Department/ SHO to update 5 1 5 25 M
(ERP) Plan emergency layout plan. location Emergency Layout Plan and display
at every exit door.
2.4 Emergency Response Plan Staff not aware location of assembly Emergency office layout plan, Personnel injury/ property HSE Department/ SHO to display 5 1 5 25 M
(ERP) point, emergency equipment and emergency equipment location damage/ delay to action on emergency Layout Plan and display
person in charge. and emergency contact number emergency at every exit door.
not available.
2.5 Emergency Response Plan ERP Plan, ERP Team, Emergency Insufficient ERP Program/ Training Personnel injury/ property To conduct First Aid Training, 5 1 5 25 M
(ERP) Contact Person, Emergency Evacuation damage/ delay to action on Emergency Drill every year, Fire
Plan emergency Extinguisher Drill Training, and
others relevant emergency response
training to ERP Team and workers.
2.6 Emergency Response Plan Emergency equipment availability Insufficient emergency equipment Delay to action for emergency HSE Department/ SHO to advise 5 1 5 25 M
(ERP) response. management for any emergency
equipment required at workplace.
Sheet 4 of 82
Scale of Assessment
2.7 Emergency equipment.e.g. Emergency equipment obstructed by Trapped during emergency Delay to emergency response Emergency equipment inspected by 5 1 5 25 M
Fire Hose Reel, Fire temporary material storage location ERP Team by quareterly basis in
Extinguisher, Fire Break order to ensure there is no
Glass, telephones obstructions.
2.8 Emergency equipment.e.g. Poor maintenance/ service / lack The equipment is not function/ Delay to emergency response Emergency equipment inspected by 5 1 5 25 M
Fire Hose Reel, Fire monitoring of emergency equipment available during emergency ERP Team by quareterly basis.
Extinguisher, Fire Break Any broken/ poor equipment to be
Glass, telephones reported and get repaired / replaced.
3.0 Workplace Environment

3.1 Overheat/ work under sun Work too long under sunlight Insufficient drink water / lack rest Heat stress Supervisor shall make arrangement 4 1 3 12 L
schedule for their subordinate
especially for workers who work
direct under sunlight.
Sheet 5 of 82
Scale of Assessment
4.0 General Work

**4.1 Road safety of staff/ workers Staff/ workers commuting to work / site Transport failure/ collide with Personnel injury/ property damage Encourage staff/ workers always 5 1 5 25 M To implement roa
visit other transport/ vehicle fasten seat belt ( driver/ passenger). to staff/ workers.
Encourage staff/ w
liminous vest (cy
4.2 Mobilize equipment/ Material and equipment transfer into Machinery/ Equipment failure Property damage / personnel Machinery/ Equipment inspection. 5 1 3 15 L
construction material site by lorry, trailers, cement truck, injury
forklift or any others transport.
4.3 Mobilize equipment/ Material and equipment transfer into Usage of wrong/ unsuitable Effect to environment/ damage to Machinery/ Equipment inspection. 3 1 1 3 L
construction material site by lorry, trailers, cement truck, transportation property
4.4 Mobilize equipment/ Material and equipment transfer into Work activity at blind corner Collide with other vehicle / Assign traffic controller. 4 1 1 4 L
construction material site by lorry, trailers, cement truck, personal injury
4.5 Mobilize equipment/ Material and equipment transfer into Mist/ heavy rain Improver vision No work activity allowed when heavy 2 1 1 2 L
construction material site by lorry, trailers, cement truck, rain.
4.6 Mobilize equipment/ Material and equipment transfer into Workers sit / stand on tail of Fall from transport Workers are not allowed sit on tail of 5 1 1 5 L
construction material site by lorry, trailers, cement truck, transport during movement. transport during transport movement
forklift or any others transport. except that transport designed for
those purpose.
4.7 General construction activity Poor arrangement of construction Poor housekeeping at workplace Tripping, falling, slippery hazard To arrange construction material at 3 1 2 6 L
material. designated are in neat and order.
4.8 General construction activity Poor arrangement of construction The emergency exit obstructed Delay to emergency response. To arrange construction material at 2 1 2 4 L
material. designated areas.
4.9 General construction activity The site location nearby bush/ Snake bites, insect Poisonous To clear bush/ undergrowth nearby 4 1 1 4 L
undergrowth or poor workplace attract site area and maintain it.
snake bites, insect.
4.10 General construction activity Worker bring drinking water to site. Contaminated drinking water due Poisonous To designate the drinking station 4 1 5 20 L
to exposure to other solvents / area in order to control potential
chemicals contamination of drinking water.
4.11 Welding set/ Generator set/ Static Electricity - no bonding system Filling diesel - diesel spillage / sol Fire To provide bonding system or stop 4 1 5 20 L
Compressor set operation provided and/or filling diesel area contamination machine/ stop hotwork activity
nearby hotwork activity. nearby before filling diesel.
Sheet 6 of 82
Scale of Assessment
4.12 Welding set/ Generator set/ Poor condition of machines/ tools Equipment failure/ not function Fire Tool/ Machinery/ Equipment 5 1 5 25 M
Compressor set operation/ smoothly inspection.
Power tools
4.13 Welding set/ Generator set/ Poor/ damaged cable connection from Electrocution / electrical Short circuit / fire Tool/ Machinery/ Equipment 5 1 4 20 L
Compressor set operation/ machines/ tools / electrical distribution distribution board failure inspection.
Power tools board Replace any damage tool/
machinery/ equipment.
4.14 Welding set/ Generator set/ Noise/ uneasy sound generated from Noise Deafness Workers affected surrounding 5 1 2 10 L
Compressor set operation/ machines/ tools machines/ tools shall wear ear
Power tools protection.
Sheet 7 of 82
Scale of Assessment
4.15 Chemical management. Chemical delivery/ transport Non compliance to the Chemical Personnel injury. Obtain approval from OWNER before 5 1 1 5 L
Management Procedure delivery of chemicals material to
plant.
Use an approved container (carboy)
with label.
All chemicals are not allowed kept at
plant area unless OWNER approved.
All chemical broght into plants must
be registered.
4.16 Chemical management. Chemical loading/unloading Chemical spillage due to container Personnel injury. Workers must check either container 5 1 2 10 L
seal not properly closed. seal is close properly or not before
loading and unloading activity.
No workers allowed work underneath
chemical loading/ unloading area.
Workers must wear chemical
handglove when handling of
chemical.
4.17 Chemical management. Petrol was keep inside mineral bottle Missunderstanding petrol as Fatal Obtain approval from OWNER before 5 1 1 5 L
drinking water. delivery of chemicals material to
plant.
Use an approved container (carboy)
with label.
All chemicals are not allowed kept at
plant area unless get OWNER
approval.
All chemical bring to plants must be
registered.
One focal person to responsible
either at approved storage area or
during working period.
Highlight to workers in daily Toolbox
Meeting on dangerous chemicals.
All fuel (petrol/diesel) and other
related chemicals for construction
work must not be kept at temporary
Laydown area in plant.
Sheet 8 of 82
Scale of Assessment
4.18 LOTO Application LOTO Application by designated Non compliance to the LOTO Miscommunication/ Mishandling/ LOTO system must be applied when 5 1 1 5 L
Supervisor/ Work Leader/ Foreman Procedure property damage/ personnel work at substation area.
injury. Toyo-M and OWNER must have their
individual pad lock and key for the
LOTO system.
Physical checks and communications
must be established between work
crew and substation.
To ensure the substation area are
restricted from any unauthorized
entry/ work.
4.19 Housekeeping Workers carry out daily/ weekly Edge object/ wire Hand injury Workers who carried out 2 1 1 2 L
housekeeping housekeeping shall wear hand glove
and work in safe manner.
Sheet 9 of 82
Scale of Assessment
5.0 Scaffolding Works

5.1 Erection, Dismantle and Hand tools/ratchet/ clamps/ scaffolding Falling object from height Personnel injury Competent scaffolding inspector shall 4 4 3 48 M Ensure no worker
Modification of scaffolding tube loose during erection and properly inspect scaffolding condition underneath area b
dismantle of scaffodling. before place green tag.
Workers not allowed to carry any
hand tools/ scaffolding material
during climbs ladders.
All clamps shall be keep in proper
sack and removed from container
only when need to be install.
Workers shall apply concept " Take
Two" - get time to think risk before
start work.
5.2 Erection, Dismantle and Insufficient and non competent Scaffolding topple Personnel injury/ property Ensure scaffolding inspector/ 5 1 4 20 L
Modification of scaffolding scaffolding inspector/ supervisor at damaded. supervisor assigned have valid DOSH
site./ certificate (level II)
Lack monitoring by supervisor All scaffolding work shall be close
supervised by scaffolding supervisor.
5.3 Erection, Dismantle and Working at height - Workers not wear Fall from height Personnel injury Workers must wear full body harness 4 2 3 24 L
Modification of scaffolding full body harness and/or securing hook and hook anchor lanyard at secured
lanyard at secured point. point.
5.4 Erection, Dismantle and Poor condition of scaffolding materials Scaffolding topple Personnel injury Competent scaffolding inspector shall 5 1 4 20 L
Modification of scaffolding ensure all scaffolding material to be
used at site in good working order.
5.5 Erection, Dismantle and Insufficient access/access obstructed Fall from height Personnel injury Competent scaffolding supervisor 4 2 3 24 L
Modification of scaffolding caused workers using short cut access shall ensure sufficient access
provided.
5.6 Erection, Dismantle and Scaffolding material / others Scaffolding material/ object falling Personnel injury/ instrument Ensure good housekeeping above 5 4 3 60 H Ensure any scaffo
Modification of scaffolding construction material kept above from height accesories damaged. working platform. material that allow
working platform. No scaffolding/construction material platform is fully se
allowed kept above platform unless
obtain OWNER approval and safety
precautions taken.
5.7 Erection, Dismantle and Soft/ uneven ground. / Scaffolding collapse Personnel injury/ property Ensure proper base plate (support) 5 1 3 15 L
Modification of scaffolding Inssufient base plate/support / poor damaded. and proper bracing. Type of scaffold
erection design / sequence design to be checked.
Sheet 10 of 82
Scale of Assessment
5.8 Erection, Dismantle and Strong wind Fall from height Personnel injury. No scaffolding work allowed in strong 5 2 1 10 L
Modification of scaffolding wind / rain conditions.
5.9 Erection, Dismantle and Wrong design of scaffolding by Unsafe scaffolding/ scaffolding Personnel injury/ property Ensure scaffolding inspector have 5 1 4 20 L
Modification of scaffolding incompetent supervisor. collapse damaded. valid DOSH certificate (level II)
5.10 Erection, Dismantle and Scaffolding materials kept on light duty Scaffolding collapse due to Personnel injury/ property Trained scaffolder/ workers the 5 1 3 15 L
Modification of scaffolding scaffolding category. unstable platform damaded. differentiate purpose light duty/
medium duty and heavy duty.
5.11 Erection, Dismantle and Scaffolding erection/ dismantle/ Scaffolding collapse due to Personnel injury/ property Only competent person authorized 5 1 3 15 L
Modification of scaffolding modified by unauthorized/ unstable/ unsafe platform damaded. allowed to erect, dismantle, and
incompetence person. modified scaffolding.
5.12 Erection, Dismantle and Metal deck/ planks not properly tied. Unsecured metal deck/ planks fall Personnel injury/ property Competent scaffolding inspector shall 4 4 2 32 M
Modification of scaffolding from height. damaded. properly inspected scaffolding
condition before place green tag.
Workers to report any unsecured
metal desk to safety personnel for
follow up with scaffolding supervisor.
Sheet 11 of 82
Scale of Assessment
5.13 Manual lifting scaffolding Lifting scaffolding material by hand Scaffolding material drop - loose Personnel injury Scaffolder must wear leather hand 5 4 1 20 L
material. balling (or chaining) - raised or lowered from hand glove when raised or lowered
between scaffolders by passing from scaffolding.
hand to hand. Place barricade and signage
underneath work area.
5.14 Manual lifting scaffolding Lifting scaffolding material by hand line Scaffolding material drop - loose Personnel injury Use suitable size fibre rope for lifting 5 4 1 20 L
material. (or light line) - May be used to haul up from hand scaffolding materials. (18mm and
materials hand over hand. 12mm diameter).
Rope shall be inspected by the user
prior to every occasional use.
Place barricade and signage
5.15 Manual lifting scaffolding Lifting scaffolding material by gin wheel Scaffolding material drop - exceed Personnel injury The gin wheel shall be certified for 5 1 1 5 L
material. - The gin wheel is fixed to a horizontal load limit. use with the SWL clearly visible -
cantilevered tube and is used in load shall not exceed this limit.
conjunction with an 18mm diameter Rope and gin wheel shall be
fibre rope (typically). inspected by the user prior to every
occasional use.
Place barricade and signage
5.16 Use mobile crane/ crane for No signalman/ signalman without vest/ Miscommunication/ mishandling Property damage/ crane topple Site assessment prior erection or 5 1 1 5 L
loading/ unloading bulk of wrong signal. dismantling job such as ensure
scaffolding material. sufficient space and assign
competent signalman.
Signalman must standby with green
vest and kept good communication
with crane operator through
standard hand signal/ walkie talkie.
6.0 Insulation Works

6.1 Insulation Work Removing existing hot and cold Remaining hazardous chemical/ Expose to hazardous chemical - To make gas test before start work. 5 1 2 10 L
insulation at tie-in point. gas/ chemical cancer ( long term)
Sheet 12 of 82
Scale of Assessment
6.2 Insulation Work Working at height - Install Insulation Fall from height Personnel injury Work Supervisor to ensure working 5 2 3 30 M
Foamglass, Woolglass & Insulation platform/ scaffolding is secured and
Cladding - Unstable working platform / safe before start work.
Grating opening Workers must wear full body harness
and hook anchor lanyard at secured
point.
Signage and barricade in place.
Obtain grating opening permit/
certificate when required.
6.3 Insulation Work Installing Insulation Foamglass, Dust from foamglass and wool Long term illness Workers must wear long sleeve, not 5 1 4 20 L
Woolglass & Insulation Cladding. glass Develop allergies fold long sleeve, wearing glove and
dust mask.
The dust must be controlled to avoid
spread by wind - use of blanket /
canvas to contain dust.
6.4 Insulation Work Install Insulation Foamglass, Woolglass Inhalation of gasous fumes Breathing difficuilties Workers must wear dust mask 4 1 2 8 L
& Insulation Cladding.
6.5 Insulation Work Install Insulation Foamglass, Woolglass Aluminium jacketing sharp edges Finger injury Workers must wear hand glove 2 1 4 8 L
& Insulation Cladding.
Sheet 13 of 82
Scale of Assessment
6.6 Insulation Work Install Insulation Foamglass, Woolglass Hot surface / steam (piping/ Hand injury Workers must wear hand glove 2 1 2 4 L
& Insulation Cladding. copper tubing/ equipment)
6.7 Insulation Work Fireproofing work for equipment skirt Sharp edges during formwork Finger injury Workers must wear hand glove 2 1 3 6 L
and steel structure preparation
6.8 Insulation Work Fireproofing work for equipment skirt Pointed edges from wire mesh Finger injury Workers must wear hand glove 2 1 2 4 L
and steel structure
6.9 Insulation Work Fireproofing work for equipment skirt Dust from concrete Eye irritantation Workers must wear dust mask 2 1 2 4 L
and steel structure
7.0 Confined Space Entry Works

7.1 Confined space entry work. Work in confined space without any No hole watch/ safety watch Personnel injury/ fatal Subcontractor management has to 5 1 2 10 L
confined space permit/ certificate standby. ensure Work Supervisor and
No communication between Work Foreman attends Daily Toolbox
Supervisor and Foreman about Meeting so that they will aware the
work to be done. requirement of work in confined
space brief by safety personnel.
7.2 Confined space entry work. No skill/ competence workers carry out Miscommunication Injury All CSE personnel shall have CSE 5 1 2 10 L
work in CSE card. CSE Entry Supervisor briefing
before start work.
7.3 Confined space entry work. Bachoe case / excavator working to Bachoe case / excavator Operator Injury All CSE personnel included 5 1 2 10 L
leveling the hard core in the confine does not have any confined space backhoe/excavator operator attend
space. card/ attend training. CSE training and have valid CSE
card.
7.4 Confined space entry work. Workers enter confined space. Lack ventilation/ Lighting Heat stress / To continous ventilation in confined 5 1 2 10 L
e.g. vessel, tank, pit>1.5m, Hazardous working environment space.
column. - general work Ensure sufficient lighting.
7.5 Confined space entry Workers enter excavated pit/trench Excavated Soil Collapse Personnel injury/ fatal Proper shoring. 4 1 1 4 L
work.e.g. pits > 1.5m with depth exceed 2meter.
7.6 Confined space entry work. Lack of Oxygen or Toxic Gas Suffocation Fatal Ensure isolate all hazard. 5 1 2 10 L
e.g. vessel, tank, pit>1.5m, AGT to make gas test before start
column.- catalyst loading work./ continous ventilation/ wear
SCBA when required.
7.7 Confined space entry work. No emergency equipment standby.e.g. Delay to emergency response Personnel injury Ensure emergency equipment ready/ 5 1 2 10 L
e.g. vessel, tank, pit>1.5m, SCBA, fire extinguisher stand by at confined space area.
column. - hotwork (welding)
7.8 Confined space entry work Chemical spillage - direct exposed to Inhalation of harmful gasses Personnel injury To quick emergency response- clear 5 1 1 5 L
.e.g. vessel, tank, column. - chemical the chemical spillage with care.
chemical cleaning using acid
Sheet 14 of 82
Scale of Assessment
7.9 Confined space entry No supervision. Lack supervise from person in Personnel injury Entry supervisor/ standby person 4 1 2 8 L
work.e.g. vessel, tank, charge/ no safety watch must at confined space area while
pit>1.5m, column. authorized entrant enter CSE.
7.10 Confined space entry Grinding/ cutting/ welding work inside No ventilation provided inside Suffocated by smoke/ carbon All welding and cutting operations in 5 1 2 10 L
work.e.g. vessel, tank, confined space. confined space monoxide, ozone, and nitrogen confined spaces shall be adequately
pit>1.5m, column. - hotwork oxides produce from welding work. ventilated to prevent the
(welding, cutting, grinding) accumulation of toxic materials -or
possible oxygen deficiency.
To continous ventilation in confined
space.
Welders shall be provided with
respirator.
Sheet 15 of 82
Scale of Assessment
8.0 Crane Lifting, Skylift/ MEWP Operation

8.1 Crane lifting/ skylift/MEWP Lack monitoring by supervisor Unsafe distance between crane Electric short Lifting Supervisor to ensure safe 5 1 1 5 L
near to power lines and power line distance between crane and
powerline. To get approval from local
authority/ OWNER when required to
work near power lines.
8.2 Skylift / MEWP operation Incompetent Operator Malfunction of electrical switch for Property damage The electrical switch for hydraulic 5 1 2 10 L
hydraulic control (upper/ lower) shall be clearly identified and only
trained workers allowed to operate it.
8.3 Crane lifting near to fire Heavy crane and soft soil - Insufficient Fire hydrant broken Property damage Lifting Supervisor to ensure crane in 5 1 1 5 L
hydrant base plate proper position and consider the fire
equipment nearby.
8.4 Crane lifting work - assemble Unstable/ soft soils. Crane may topple Property damage/ personnel injury To place the steel padding for the 5 2 2 20 L
pipe / steel structure member soft soil.
/ other construction materials
8.5 Crane lifting work - assemble Unsecured rigging - to lift pipe Improper rigging installation / Load swing/ drop during lifting Ensure competent rigger execute the 5 2 2 20 L Ensure Lifting Sup
pipe / steel structure member members/ steel structure member/ Poor condition of rigging tools / assembly pipe/ steel structure Lifting Checklist b
/ other construction materials other construction materials Use of sling belt that does not installation. work.
have the testing certificate. Use direct sling wire to hooked at
lifting lug.
Lifting Supervisor to ensure the sling
wire/ belt and others rigging
accessories inspected and in good
condition before use.
8.6 Crane lifting work - assemble Lifting pipe sloops/ steel structure in Lightning / wet conditions Personnel injury/ fatal No work activity allowed when heavy 5 2 2 20 L
pipe / steel structure member bad weather rain/ bad weather.
/ other construction materials
8.7 Crane lifting work - assemble Defective lifting gears & accessories or Load/ equipment falling during Personnel injury/ fatal Lifting gear check must be inspected 5 2 2 20 L
pipe / steel structure member insufficient SWL capacity used. lifting for any damaged/ poor condition, if
/ other construction materials found, it must be removed from site.
8.8 Crane lifting work- assemble Misuse chain block as part of lifting Load drop Personnel injury/ property damage Do not misuse chain block as lifting 4 2 3 24 L
pipe /steel structure gear gear.
member /other construction
materials
Sheet 16 of 82
Scale of Assessment
8.9 Crane lifting work- assemble Insufficient boom height/ overweight Crane topple Personnel injury/ property damage The lifting work/ crane used must 5 2 4 40 M
pipe /steel structure adhered to job method statement.
member /other construction
materials
8.10 Crane lifting work- assemble Incompetent Crane Operator/ Rigger/ Lifting failure Personnel injury/ property damage Ensure Crane Operator have valid 5 2 3 30 M
pipe /steel structure Signalman DOSH certificate.
member /other construction Ensure Rigger/ signal man assigned
materials is trained/ skills.
8.11 Heavy lifting work for No inspection carried out by crane Mobile crane hydraulic/ Property damage / personnel Crane Operator must daily check 5 2 3 30 M
equipments using Mobile operator before used. mechanical fail/ no inspection. injury condition of crane and report for any
Crane repairs needs.
8.12 Heavy lifting work for Working at height - Grating opening / Fall from height Personnel injury Workers must wear full body harness 5 2 2 20 L
equipments using Mobile Workers not wear full body harness and hook anchor lanyard at secured
Crane and/or hook lanyard at secured point. point.
Obtain grating opening permit/
certificate when required to open
grating./ The gratings shall fully
secure before handover to others
discipline.
Sheet 17 of 82
Scale of Assessment
8.13 Heavy lifting work for Poor planning/ work preparation/ lack Crane topple Personnel injury/ property damage To make proper lifting plan, get 5 2 4 40 M
equipments using Mobile monitoring and supervise approval from OWNERs, adhered to
Crane job method statement and close
supervision needs.
8.14 Heavy lifting work for Collision with structure during slew load Structure may topple. Personnel injury/ property damage To make proper lifting plan, get 5 2 4 40 M
equipments using Mobile into position. approval from OWNERs, adhered to
supervision needs.
8.15 Heavy lifting work for Unsuitable mobile crane used for load/ Crane boom hydrautics failure Personnel injury/ property damage To make proper lifting plan, get 5 2 2 20 L
equipments using Mobile overload approval from OWNER, adhered to
supervision needs.
8.16 Heavy lifting work for No signalman/ signalman without vest/ Crane topple/ hit nearby facility Personnel injury/ property damage Lifting supervisor to prepare lifting 5 2 4 40 M
equipments using Mobile wrong signal. checklist in order to ensure the
Crane safety precautions taken.
8.17 Crane lifting operation Boom was operated at it maximum No comply to the Permit To Work Crane topple Safety factor for crane position such 5 2 4 40 M
limit. instructions. working radius and boom level shall
comply as per work permit
instruction.
8.18 Crane lifting operation Unstable padding and not fully Crane topple Personnel injury/ property damage To ensure outrigger is fully extended 5 2 4 40 M
outrigger and press down.
All tires must be off the ground.
lifting Supervisor shall complete
lifting Checklist before lifting work.
Brief Crane Operator/ Work Leader/
lifting Supervisor for Crane lifting
Procedure/ Rules
8.19 Crane lifting operation Lifting activity carried out without Crane topple Personnel injury/ property damage Brief Crane operator and Work 5 2 4 40 M
outrigger padding and load was lift Leader to follow all basic rules for
directly using a crane hook without lifting such as usage of padding,
lifting gear (lifting belt). lifting gear and fully extended
outrigger.
Sheet 18 of 82
Scale of Assessment
8.20 Crane lifting operation Boom extension (free load) operations The main wire slipped from crane Personnel injury/ property damage Every crane must be have inspection 5 2 2 20 L
conducted by incompetent Crane cable drum coil due to and record of all maintenance in a
Operator missoperation by crane operator. crane log book.
Crane Operator must visually check
crane condition everyday./ Crane
operator to be more alert when
performing the free load operation
during boom extension or retrieving
and with crane attendant to monitor
that the slings is neatly retrieved into
the winch drum. / Crane Operator
has to know the lifting load, radius
and boom of crane for the safe lifting
operation as per load chart of crane.
Crane representatives for project
team have to discuss with crane
operator before actual lifting to start.
Sheet 19 of 82
Scale of Assessment
9.0 Civil and Structure Works

9.1 Piling Work - mobilization of Using mobile crane to unite partition of Machinery/ Equipment failure Property damage Machinery/ Equipment inspection. 5 1 3 15 L
piling machine pile machine
9.2 Piling Work -Jack in pile Hydraulic system leakage/ fail. Pile machine topling Property damage Machinery/ Equipment inspection. 5 1 3 15 L
machine movement and
jacking
9.3 Piling Work - Mobile crane Mobile crane operation with boom Crane topple Personnel injury/ property Crane Operator is not allowed to 5 1 4 20 L
lifting and pitching of piling radius below 45º damaded. operate crane at boom radius below
material. 45O
9.4 Piling Work - Mobile crane Unsecured pile during pitching/ Loosened pile fall Personnel injury Piling machine operator shall ensure 4 2 2 16 L
lifting and pitching of piling installation the pile pitching is secure before
material. start hammering the pile.
9.5 Piling Work - Pile load test. Normally workers sit under piling Hydraulic test pump for load test Personnel injury The testing equipment such as 4 1 1 4 L
machine to monitor and record the failure hydraulic jack, pump, couplings and
pressure gauge reading regularly. etc must in good condition/
calibrated and capable of
withstanding test pressure.
9.6 Piling Work -Cutting of piles Use cutting machine for removed the Hand injury / Cut by cutting Permanent disability Ensure cutting machine in good 5 1 2 10 L
extension of piles. machine condition with guard.
9.7 Piling Work -Cutting of piles Dust produce from cement ( pile). Dust pollution Long term illness Workers shall wear dust mask. 5 1 1 5 L
9.8 Piling Work -Cutting of piles Use cutting machine for removed the Spark Eye/ Face injury/ Fire Worker to wear face shields. 5 2 2 20 L
extension of piles. To provide fire blanket.
9.9 Piling Work -Cutting of piles Noise/ uneasy sound generated from Noise Deafness Worker involved shall wear ear 5 2 3 30 M
machines proection.
9.10 Piling Work -Extension of The extension pile placed in alignment Welding spark Eye/ Face injury/ Fire Worker to wear welding shields. 5 2 2 20 L
piles and jointed (welding). To provide fire blanket.
9.11 Piling Work -Extension of Workers alignment the extension pile Entangle/ trap between two piles Hand injury Always alert with hand position when 4 1 1 4 L
piles before joint with current pile. adjust position of pile.
Sheet 20 of 82
Scale of Assessment
9.12 Piling Work - Work Working at height - Unstable platform Fall from height Personnel injury Work Supervisor to ensure working 5 2 1 10 L
preparation above piling above piling machine due to piling platform/ scaffolding is secured and
machine machine moving using four hydraulic safe before start work.
feet/ base support. Workers must wear full body harness
point.
9.13 Piling Work - Work Piling machine moving using four Piling machine hydraulic failure Piling machine topple Machinery/ Equipment inspection. 5 1 2 10 L
preparation under piling hydraulic feet/ base support. Ground conditions / mobility.
machine
9.14 Piling Work - Work Uncompetent piling machine operator The feet/base support piling Personnel injury due to trap To kept good communication 4 1 2 8 L
preparation under piling machine may hit workers who between hydraulic foot/ base between workers and piling machine
machine work under piling machine. support. operator.
9.15 Manual excavation work Digging may cause damage to the Exposing of buried services such Electrical short/ personnel injury. Location of underground services 5 1 1 5 L
unknown underground bared as power cable/ gas pipelines. shall refer to site maps, get
wire/cables. confirmation& permit approval from
OWNER.
9.16 Manual excavation work Manual excavation using dig hoe. Hoe swing to nearby personnel Personnel injury To barricade excavation area. 4 1 1 4 L
Sheet 21 of 82
Scale of Assessment
9.17 Manual excavation work Manual excavation using dig hoe. Ergonomic Musculosketal disorder - pain back Advice/ trained good position when 3 1 2 6 L
perform manual excavation.
9.18 Manual excavation work The excavated soil / construction Soil collapse or slide may affected Personnel injury To provide proper timber shoring 2 1 1 2 L
material place nearby excavated area. existing nearby foundation / Trip with vertical strut surrounding
to nearby workers. excavated pit.
The distance for keep material
storage shall be more than 1 meter
from excavation edge.
9.19 Excavation work Excavation work executed at populated The workers surrounding may hit Personnel injury To barricade excavation area. 4 1 2 8 L
( Excavator) area. by swinging arm of excavator.
9.20 Excavation work Excavation work executed at populated Others workers falling into Personnel injury To barricade excavation area. 2 1 1 2 L
( Excavator) area. excavation pit
9.21 Excavation work Position of excavator / attitude of Excavator not fully outrigger/ Excavator collapse Excavator shall place at least 1 meter 5 1 1 5 L
( Excavator) excavator operator. imbalance. away from excavated area.
9.22 Excavation work The excavated soil place nearby Collapsing of excavated sidewalls Personnel inury ( temporary / Excavated soils/ any construction 4 1 1 4 L
( Excavator) excavated area. due to weight of excavator. permanent disability) materials shall be place at least
1meter away from excated area.
9.23 Formwork pre-fabrication, Carpentry tools - measuring Poor condition of hand tools/ Personnel injury Hand tools/ power tools inpection 2 1 3 6 L
installation and removal tape,chalking lines.carpenter pencils, power tools. before start work.
works hand saw/ power saw, ood glues,
clamps, pliers and vices, hammers,
nails, screws, screwdriver, staples,
staple guns, mallets and tacks,
sandpaper, files, chisels and electronic
9.24 Formwork pre-fabrication, sanding dri
Poor arrangement stock pile of Workers may fall due to improper Personnel injury To ensure good housekeeping. 3 1 3 9 L
installation and removal formwork. stock pile of formwork or during
works removal of formwork.
9.25 Formwork pre-fabrication, Prefabrication formwork work using saw Timber dust spreading may cause Eye injury Mandatory wearing of safety 2 1 3 6 L
installation and removal eyes injuries due to saw cut of spectacle at site.
works timber / plywood.
9.26 Formwork pre-fabrication, Prefabrication formwork work using Electrical shock during usage of Personnel injury Hand tools/ power tools inpection 2 1 3 6 L
installation and removal power (electric) tools. electric saw or electric drill. before start work.
works
Sheet 22 of 82
Scale of Assessment
9.27 Formwork pre-fabrication, Formwork installation work using May cause fingers and foot injuries Finger/ Hand injury Workers must wear hand glove when 2 1 2 4 L
installation and removal hammer, nails, etc. by protrusion nail, wood splinter, executed carpentry work.
works sharp point object/ hit by hammer.
9.28 Formwork pre-fabrication, Prefabrication formwork work using Electrical cutter wheel sharp / no Hand / body injury Ensure electrical cutter in good 4 1 2 8 L
installation and removal electrical cutter guards condition with guards.
works
9.29 Rebar fabrication and fixing Use of rebar bending/ cutting machine . Poor condition of rebar bending/ Personnel injury. Machinery/ Equipment inspection. 4 1 2 8 L
cutting machine
9.30 Installation wedges to rebar Use of timber wedges Broken timber Personnel injury. Workers to use steel wedges instead 2 1 2 4 L
of timber.
9.31 Installation the rebar to Arrangement rebar/ tied rebar use wire Sharp edge - from wire and edge Finger injury Workers must wear hand glove when 2 1 2 4 L
formwork of rebar install rebar.
9.32 Installation the rebar to To operate hydrojet to clean rebar rust. High pressure water discharge Personnel injury - potential Workers must wear face shield / 5 1 1 5 L
formwork permanent disability Barricade the work area when
hydrojet activities is on going.
Sheet 23 of 82
Scale of Assessment
9.33 Concreting work - site Proportion concrete is a mixture of Expose to cement dust Eye irritant / prolonged illness Workers to wear dust mask when 2 1 2 4 L
concrete mixing (manually) cement, water, coarse, fine aggregates carry out cement mix works.
and admixtures using concrete mix.
9.34 Concreting work - site Concrete mixing by cement mixing Rotating machinery/ concrete mix Personnel injury Workers shall always alert with hand 4 1 1 4 L
concrete mixing truck position when execute concrete
( concrete mixture truck) mixing works.
9.35 Concreting work - concrete Mobile crane boom radius below 45º Overturn truck mixer/ crane Property damage/ personnel injury The position of crane, truck mixture 5 1 2 10 L
casting due to far distance from cement truck. during lifting concrete and concrete to be place must be
reacheble and safe.
9.36 Concreting work - concrete Wet conditions surrounding concrete Slippery/ Wet surface Personnel injury Workers to wear safety boot. 2 1 1 2 L
casting areas
9.37 Concreting work - concrete Vibration is done with a mechanical Vibration Personnel injury. (Long term effect Workers to wear handglove. 2 1 1 2 L
vibration vibrator or poker vibrator. due to vibration)
9.38 Concreting work - concrete Chipping/ Grinding - for concrete Cement dust/ bit splash to eye/ Eye/ face injury Workers to wear face shield. 2 1 1 2 L
chipping, hacking and finishing. Hacking - for concrete face.
grinding. modification/ removal.
9.39 Manual lifting/ handling The pre-assembly for steel structure Ergonomic Pain back Workers shall be trained to lifting in 2 1 3 6 L
material for steel structure members such as column, beam, proper posture.
work preparation. joist,etc.
9.40 Civil and structure work Working at height - Without proper Fall from height Personnel injury Alll material and all preparation must 5 2 3 30 M
platform/ access. be done before start work.
Supervisor and safety personnel
must be check the activity before
start work
9.41 Grinding/ Cutting/ Welding Spark produce from grinding/ cutting/ Spark Face/ eye injury Workers to wear safety glass and 3 1 2 6 L
work to join the steel welding work. face shield.
structure
9.42 Grinding/ Cutting/ Welding Incompetent Welder/ fire watch Welding low quality / spark not Personnel injury/ property Ensure Authorized Welder executed 5 1 4 20 L
work to join the steel control accordingly damage/ fire Welding Work
structure Ensure trained fire watch standby
with fire extinguisher.
Sheet 24 of 82
Scale of Assessment
9.43 Grinding/ Cutting/ Welding Spark produce from grinding/ cutting/ Insufficient fire blanket used/ Fire To ensure sufficient fire blanket is 5 1 5 25 M
work to join the steel welding work. No gas test check./ installed before carry our hotwork.
structure Deplition oxygen Monitoring gas test shall be
conducted by Authorized Gas
Test(AGT).
Hot Work Checklist to be completed
prior to start any hotwork.
Ensure sufficient ventilation to avoid
deplition of oxygen.
9.44 Grinding/ Cutting/ Welding Use of grinder/ high speed cutter for High speed rotating disc. Body part, hand injury To ensure proper guard. 3 1 3 9 L
work to join the steel cutting work.
structure
9.45 Alightment, bolt tightening Working at height - Unsecured ladder Fall from height Personnel injury Workers must wear full body harness 5 2 3 30 M
and fixing work for steel used/ no lifeline installed/ workers not and hook anchor lanyard at secured
structure wear full body harness and/or not hook point.
lanyard to secured point. Lifeline to be install for hook lanyard
if there is no anchored point
available.
Work supervisor/ Work Leader to
ensure ladder is secured before
workers used.
Sheet 25 of 82
Scale of Assessment
9.46 Alightment, bolt tightening Poor condition of tools - such head of Tools tightening fall Personnel injury To use a safety pin for the box 4 4 2 32 M
and fixing work for steel socket for torque wrench loose socket
structure
9.47 Alightment, bolt tightening Unsecured/ insufficient support for Steel structure members topple Personnel injury. To ensure temporary steel structure 5 1 3 15 L
and fixing work for steel temporary steel structure member. members assembly secure before
structure lifting off.
9.48 Alightment, bolt tightening Alightment, bolt tightening and fixing Tightening tools/ bolt drop/ fall Personnel injury The tightening tools/ bolt must kept 4 1 2 8 L
and fixing work for steel work for steel structure in box/bag to avoid drops.
structure. Place barricade and signage at
vicinity underneath work area.
Tools must be attached to the strap
lanyard/ wrist lanyard (tag line).
Alightment, bolt tightening and fixing
work for steel structure must be
executed by competent/ skill
workers.
To cover the grating either with
canvas or gunny sack to prevent
loose item drop.
JSA Briefing/ short brief to be
conduct by supervisor before start
work.
9.49 Painting work for steel Paint fume/ vapor Smelly odor Headache, dizziness, eye sore Ensure tools with proper guarding. 2 1 2 4 L
structure
9.50 Drilling of pavement and Flying concrete debrises from existing Dust Sore throat Workers must wear dust mask 5 1 3 15 L
insert a rod by hammer to foundation Lung cancer (long term) To wet the surrounding work area to
check the depth of existing Allergic (short term) reduce dust.
foundation
9.51 Cutting concrete Slab using Flying concrete debrises Eye/ Face struck by flying concrete Eye/ face injury Workers must wear face shield. 2 1 1 2 L
Diamond Cutter (Diesel debris
Driven)
9.52 Laying and Compaction of Laying and compaction sub base using Soil tamping machine or Personnel injury Machinery/ Equipment inspection. 2 1 1 2 L
Sub-Base soil tamping and compactor. compactor failure.
9.53 Road and Gravel work Electrical diamond cutter machine Eye/ Face struck by flying wall/ Personnel injury Workers must wear face shield. 2 1 1 2 L
operate for cut wall/ existing road existing road debris
9.54 Road and Gravel work Electrical diamond cutter machine Noise Deafness (long term effect) Workers must wear ear protection. 5 1 1 5 L
operate for cut wall/ existing road
Sheet 26 of 82
Scale of Assessment
9.55 Road and Gravel work Electrical diamond cutter machine Dust Eye iritant Workers must wear dust mask 5 1 2 10 L
operate for cut wall/ existing road Long term illness To wet the surrounding work area to
Develop Allergies reduce dust.
9.56 Road and Gravel work Electrical diamond cutter machine Diamond cutter sharp Hand injury Workers must be careful/ aware of 4 1 1 4 L
operate for cut wall/ existing road hand protection when carry this task.
9.57 Road and Gravel work Electrical diamond cutter machine Electrocution Circuit break To esure the electrical cable in good 5 1 1 5 L
operate for cut wall/ existing road condition and no work when rain.
9.58 Excavation work Excavator/ Bachoe inside excavation Excavator/ backhoe operator not Personnel injury - hazard in All excavator/ bachoe operator who 4 1 1 4 L
( Excavator/ Backhoe) area deep than 1.5meter. have CSE pass. confined space. required to work inside excavation
area deep than 1.5meter must
undergo CSE training and have valid
CSE pass.
9.59 Excavation work Construction material was placed near Workers may fall/slip due to Personnel injury Excavation area shall be barricaded 5 1 1 5 L
( Excavator/ Backhoe) to excavated area. improper location of construction and construction material shall kept
material and excavation area not least 1 meter away from excavated
barricaded. area.
Sheet 27 of 82
Scale of Assessment
10.0 Piping and Mechanical Works

10.1 Manual lifting work - pipe Unsuitable hand glove provided Edge Hand injury Management to provide leather glove 5 1 2 10 L
spools, assemble pipe for workers who carried out manual
lifting for heavy pipe.
10.2 Cutting, grinding and welding Spark produce from grinding/ cutting/ Ignition source/ Spark Face/ eye injury Workers to wear safety glass and 3 3 2 18 L
work for piping work welding work. face shield.
10.3 Cutting, grinding and welding Spark produce from grinding/ cutting/ Insufficient spark containment/ Fire / Explosion Hot Work Checklist to be completed 5 1 5 25 M
work for piping work welding work. fire protection. prior to start any hotwork.
Work Supervisor shall make an
inspection of the work area before
giving instruction for a particular
work to be carried out.
To ensure sufficient fire blanket/
spark containment before start work.
10.4 Tighten / unbolt boltnut from Use incorrect tool / improper method Use of spanner to unbolt/ Spanner/ hammer / other tool fall Work supervisor to ensure correct 5 4 2 40 M
the equipment No loop provided - loose from hand grib tool for right job.
Use of hammer ring to knock/ Loop to be attached to handtool to
push spanner. avoid falling down.
To cover the grating either with
canvas or gunny sack to prevent any
loose item from falling down.
To use torque wrench as and when
required.
10.5 Alightment, bolt tightening Working at height - above the grating Unsecured grating Grating fall Steel structure group to ensure the 5 4 2 40 M
and fixing work for gratings have to fully secure before
equipment handover to others discipline.
10.6 Non Destructive Testing Working at height Workers not wear safety harness / Fall from height Safety personnel to be assigned to 5 1 3 15 L
(NDT) Lack monitoring from safety check and monitor NDT activity (one
personnel. or two time per week) - safety
preparation.
10.7 Non Destructive Testing NDT work carry out at populated area. Radiography source exposed Long term illness To do radiography testing at night or 5 1 5 25 M
(NDT) rest time.
Place barricade and signage at NDT
area.
Monitor source strength.
Sheet 28 of 82
Scale of Assessment
10.8 Non Destructive Testing NDT work carry out without proper Radiography source exposed Long term illness Refer to OWNER requirement/ JSA/ 5 1 5 25 M
(NDT) guidelines/ JSA / method statement guideline
10.9 Non Destructive Testing Insufficient lighting at main access Fall from height/ ladder. Personnel injury To ensure sufficient lighting provided 4 2 1 8 L
(NDT) at the area.
10.10 Pipe inspection - using Pipe leak inspection using Holiday Electrocution Short circuit Ensure Holiday Detection in good 5 1 1 5 L
Holiday Detection Detection. condition.
10.11 Pneumatic test The air hose connection from Loosen air hose during pneumatic Personnel injury To use antiwhip check in connection 5 2 2 20 L
compressor air and manifold. pump pressurization. air hose.
10.12 Pneumatic test The air/ nitrogen pressurized. Pipe fittings may burst under Personnel injury To baricade pneumatic test area, 5 1 3 15 L
pressure / high pressure. only those authorize/involved with
activity allowed enter the area.
Refer Job Safety Analysis (JSA) /
OWNER requirement.
Sheet 29 of 82
Scale of Assessment
10.13 Pneumatic test Air flushing - after pneumatic test Noise Deafness Workers involved with activity at the 5 1 2 10 L
completed. area must wear ear protection.
10.14 Hydrostatic test Water over flooding the work area Electrical short ( if touch broken Personnel injury To ensure the electrical cable proper 4 1 1 4 L
electrical cable) arrange/ hanging to avoid touch with
stagnant water.
10.15 Hydrostatic test The pump water pressurized. Pipe may burst under pressure / Personnel injury To baricade hydrotest area, only 5 1 3 15 L
high pressure. those authorize/involved with activity
allowed enter the area.
Refer Job Safety Analysis (JSA) /
OWNER requirement.
10.16 Hydrostatic test The pump water pressurized. Air hose coupling loose Personnel injury To install the safety guard properly 5 2 3 30 M
(whip check) between hose
connection.
10.17 Piping and mechanical work Working at height Fall from height Personnel injury Work Supervisor to ensure working 3 2 2 12 L
platform/ scaffolding is secured and
safe before start work.
Workers must wear full body harness
point.
10.18 Painting work for piping/ pipe Working at height - Workers painting Fall from height Personnel injury Work Supervisor to ensure working 5 2 2 20 L
support pipe line/ pipe support. platform/ scaffolding is secured and
safe before start work.
point.
10.19 Painting work for piping/ pipe Paint fume/ vapor Odor Headache, dizziness, sore eyes Workers to wear approved odor 2 1 2 4 L
support illness mask.
10.20 Coating pipe- cleaning pipe Spark produce from power brush work. Spark Face/ eye injury Workers to wear face shield. 3 1 1 3 L
surface using power brush.
10.21 Remove existing polyken tape Workers remove existing polyken tape Finger contact to sealant/ Finger injury - exposed to Workers to wear handglove. 3 1 1 3 L
wrapping wrapping by hand. chemical. chemical
10.22 Wrap and rewrap polyken Workers wrap and rewrap polyken tape Finger contact to sealant/ Finger injury - exposed to Workers to wear handglove. 3 1 1 3 L
tape to pipe - apply moulding wrapping by hand. chemical. chemical
putty
Sheet 30 of 82
Scale of Assessment
10.23 Shutdown/ Turnaround Cutting and bevelling of existing pipes Remaining hydrocarbon in Personnel exposed to hydrocarbon To check gas trap at the nearest Tie- 4 1 1 4 L
Activity ( Tie-in workfor (process line - hydrocarbon) pipelines in location by drilling "PILOT HOLE"
process/utility line) before commence of any existing
pipe cutting work for Process Line.
10.24 Shutdown/ Turnaround Use oxy cutter for cutting and bevelling Spark Fire Ensure all nearest vent point and 5 1 3 15 L
Activity ( Tie-in workfor of existing pipes (process/ utility line) drain point shall be in open position
process/utility line) prior cutting work.
10.25 Shutdown/ Turnaround Use oxy cutter for cutting and bevelling Spark fall to the existing facilities Damage to existing facilities To use fire blanket to protect any 4 1 2 8 L
Activity ( Tie-in workfor of existing pipes (process/ utility line) around the tie-in point. around the tie-in point. exisitng facilities such as cable/
process/utility line) instrument.
10.26 Shutdown/ Turnaround Cutting and bevelling of existing pipes Water over flooding the work area Personnel fall due to slippery/ wet Discharge pipe shall be properly 3 1 1 3 L
Activity ( Tie-in workfor (utility - water line) floor secured and direct into neareast
process/utility line) drain location.
10.27 Shutdown/ Turnaround Cutting and bevelling of existing pipes Remaining nitrogen in pipelines Personnel exposed to nitrogen. To isolate and depresurising/ venting 4 1 1 4 L
Activity ( Tie-in workfor (utility - Nitrogen (N2) line) the nitrogen (N2) line.
process/utility line)
Sheet 31 of 82
Scale of Assessment
10.28 Shutdown/ Turnaround Blind and isolate pump, pipe and valve Discharge/ leak of remaining fluid Personnel injury - exposed to Comply to LOTO procedure/ system. 5 1 3 15 L
Activity and gas in pipelines hazardous chemical/fume/ gas
10.29 Shutdown/ Turnaround No supervision during blind and isolate Wrongly blind and isolate Personnel injury - exposed to Comply to LOTO procedure/ system. 5 1 3 15 L
Activity pump, pipe and valve pump/pipe/valve hazardous chemical/fume/ gas Work Supervisor/ Engineer shall be
standby/ supervise during work
activity.
10.30 Shutdown/ Turnaround Blind and isolate pump, pipe and valve People accidentally open the valve Personnel injury - exposed to Comply to LOTO procedure/ system. 5 1 3 15 L
Activity carried out without liase with OWNER hazardous chemical/fume/ gas To liase with OWNER person in
person in charge. charge before start work.
10.31 Shutdown/ Turnaround Remove blind and isolate pump/ pipe/ Discharge/ leak of remaining fluid Personnel injury - exposed to Comply to LOTO procedure/ system. 5 1 3 15 L
Activity valve and gas in pipelines hazardous chemical/fume/ gas
10.32 Shutdown/ Turnaround Cutting on existing pipe ( process/ Remaining flammable gas in Fire Comply to LOTO procedure/ system. 5 1 4 20 L
Activity utility line) using oxy cutter pipeline.e.g. hydrocarbon
10.33 Pump installation/ levelling/ Manual lifting using chainblock - Unsecured chain blocked/ non Personnel injury To use sling belt as a backup when 5 1 2 10 L
alightment levelling and allighment pump. competent person. use chain block - in case of chain
block fails to function.
11.0 Electrical and Instruments Works
11.1 Earthing Work Laying earthing cable Ergonomic Musculosketal disorder - pain back Advice/ trained good position when 3 1 1 3 L
laying earthing cable.
11.2 Earthing Work Exorthermic Welding Thermoweld / Spark Fire To ensure proper fire blanket used to 5 1 5 25 M
cover spark from exorthermic
welding.
11.3 Installation equipment/ Install of relevant terminal block, E&I Electrical power 'on' Electrical short circuit To ensure electrical power 'OFF' 5 1 1 5 L
system at Control Room/ equipment/ system and fire and gas before installation of any equipment/
MCC Room/ DCC Room system at Control Room or Plant system prior to energizing.
Control Panel
11.4 Installation equipment/ Installation of relevant terminal block, Wrong installation of relevant Plant system deactivated/ system Follow the Job Method Statement/ 5 1 5 25 M
system at Control Room/ E&I equipment/ system and fire and terminal block, E&I equipment/ down Drawing layout. E&I Supervisor to
MCC Room/ DCC Room gas system at Control Room or Plant system and fire and gas system verify installation.
Control Panel etc
11.5 Installation equipment/ Installation of relevant terminal block, Lack supervise from E&I person in Plant system deactivated/ system Follow the Job Method Statement/ 5 1 5 25 M
system at Control Room/ E&I equipment/ system and fire and charge and no LOTO system down Drawing layout.Close supervision by
MCC Room/ DCC Room gas system at Control Room or Plant applied E&I Supervisor to verify installation.
Control Panel
Sheet 32 of 82
Scale of Assessment
11.6 Electrical and instrument Poor installation of cable at elctrical Cable damage Electric shock / fire Supervisor to ensure competent/ 5 1 5 25 M
equipment/ tools. junction box / socket/ distribution trained workers carried out cable
board. installation.
Fire Watch to switch off all welding
machine before disconnect the cable.
Fire Watch have to make a visual
inspection on each cable and cable
connector before start work and
during working.
Supervisor must ensure and give a
clear instruction to all workers to
ensure good weather before
disconnect any cable welding.
A monthly re inspection will be carry
out by safety as a safety walkabout
especially on electrical item.
Ensure that all workers must used
and wear proper PPE.
Sheet 33 of 82
Scale of Assessment
11.7 Cutting, grinding and welding Spark produce from cutting, grinding Spark Eye/ face injury Workers to wear face shield. 4 1 3 12 L
work for installation cable and welding work.
tray and cable ladder
11.8 Cutting, grinding and welding Incompetent Welder/ fire watch Welding low quality / spark not Personnel injury/ property Ensure Authorized Welder executed 5 1 4 20 L
work for installation cable control accordingly damage/ fire Welding Work
tray and cable ladder Ensure trained fire watch standby
with fire extinguisher.
11.9 Cutting, grinding and welding Spark produce from cutting, grinding Insufficient fire blanket used Fire To ensure sufficient fire blanket is 5 1 5 25 M
work for installation cable and welding work. installed before carry our hotwork.
tray and cable ladder Hot Work Checklist to be completed
prior to start any hotwork.
Work Supervisor shall make an
inspection of the work area before
giving instruction for a particular
work to be carried out.
11.10 Cutting, grinding and welding Welding Work UV radiation/ Fumes/Dehydration Eye conjunctivitis, suffocation Wear welding shield, interval break 2 1 2 4 L
work for installation cable ,dizziness, heat stress, to reduce exposure to fumes / fume
tray and cable ladder fatigue control.
11.11 Installation of cable tray, Working at height - Grating opening / Fall from height Personnel injury. Work Supervisor to ensure working 4 2 3 24 L
cable ladder, rigid conduit, Unsecured or unsafe work platform/ platform/ scaffolding is secured and
equipment and instrument. Workers not wear full body harness safe before start work.
and/or hook lanyard at secured point. Obtain grating opening permit/
certificate when required to open
grating.
Workers to wear full body harness
and hook lanyard at secured point.
To place barricade tape for unsafe
platform to warning other workers.
11.12 Installation of cable tray, Spark produce from welding, grinding Spark Eye/ face injury Workers to wear face shield. 5 1 3 15 L
cable ladder, rigid conduit, and cutting work.
equipment and instrument.
11.13 Installation of cable tray, Tightening and fastening Tools mishandling Personnel injury. Used proper hand 2 3 1 6 L
cable ladder, rigid conduit, of fastener tools.
equipment and instrument.
Sheet 34 of 82
Scale of Assessment
11.14 Installation of cable tray, Working at height - Installation of items Fall from height Personnel injury Work Supervisor to ensure working 3 2 3 18 L
cable ladder, rigid conduit, at roof top of Control Room, substation platform/ scaffolding is secured and
equipment and instrument. building, pipe rack, and scaffolding. safe before start work.
point.
11.15 Electrical and instrument Cable laying/ pulling manually. Ergonomic Musculosketal disorder - pain back Advice/ trained good position when 3 1 3 9 L
cable laying laying cable.
11.16 Electrical and instrument Working at height - Cable lay in cable Fall from height Personnel injury Work Supervisor to ensure working 3 2 3 18 L
cable laying tray/ladder at high platform/ scaffolding is secured and
position. safe before start work.
point.
11.17 Electrical and instrument Cable laying/ pulling nearby/ at existing Noise from plant Deafness (long term) Workers are strictly to wear ear 5 3 2 30 M
cable laying plant area. protection at designated area with
noise level more than 85dB.
Sheet 35 of 82
Scale of Assessment
11.18 Electrical and instrument Working at height - Wet/ slippery Tripping and falling Personnel injury No work at height activity is allowed 3 1 2 6 L
cable laying platform due to rain/ dew. when rain.
If work allowed for certain condition,
workers required to wear non-
slippery safety boot.
11.19 Instrument tubing installation Working at height - Install intrument Fall from height Personnel injury Work Supervisor to ensure working 3 2 3 18 L
tubing. platform/ scaffolding is secured and
Workers might over reach platform to safe before start work.
short cut work. Workers must wear full body harness
point.
11.20 Cable glanding and Working at height - Cable glanding and Fall from height Personnel injury Work Supervisor to ensure working 3 2 2 12 L
termination termination work carry out nearby the platform/ scaffolding is secured and
edge of platform. safe before start work.
point.
11.21 Cable glanding and Cable termination Electrocution Short circuit Confirm power isolation and LOTO 5 1 1 5 L
termination must be applied before start work
11.22 Cable glanding and Isolate power supply cable Wrong identification of isolation Power cut off to that particular Isolation to be confirmed by 4 1 1 4 L
termination section section electrician and Chargeman
11.23 Instrument tubing installation Install intrument tubing by Tubing damaged Finger injury To ensure only competence/skill 2 1 2 4 L
imcompetent person. person carry out this task. Workers
to wear hand glove.
11.24 Impulse and air tubing leak Piping/ tubing leak test ( nitrogen) High pressure jet release Whipping effect of ruptured Barricade and signage the leak test 2 1 2 4 L
test hoses / personnel injury. area.
11.25 Impulse and air tubing leak Piping/ tubing leak test (nitrogen) Overpressure during leak test Personnel injury/ property damage Barricade and signage the leak test 2 1 2 4 L
test area.
11.26 Impulse and air tubing leak Piping/ tubing leak test ( nitrogen) Fitting improperly tighten Personnel injury Barricade and signage the leak test 2 1 2 4 L
test area.
11.27 Any electrical and Working at height without proper Fall from height Personnel injury Place barricade and signage on 2 2 2 8 L
instrumentation work at platform and access way. guard rail to alert workers not use
height that platform.
12.0 Pre- Commisioning and Commisioning Works
Sheet 36 of 82
Scale of Assessment
12.1 Electrical motor solo run Electrical motor solo run carry out by Wrong connection/ wrong Plant trip/ short circuit Electrical motor solo run shall 5 1 5 25 M
incompetent person/ not follow Job arrangement executed by E&I competent person.
Method Statement. LOTO system to be in place.
12.2 Electrical motor solo run No communication system establish Communication failure Plant system deactivated/ system Use proper communication such as 5 1 5 25 M
when carry this electrical motor solo down walkie talkie as good communication
run. method.
12.3 Work at substation Use/ borrow of power from other No LOTO system applied Personnel injury LOTO system shall be mandatory for 5 1 5 25 M
discipline substation for testing work. all work in any substation.
Toyo-M and OWNER comissioning
person in charge shall each have
their individual pad lock and key for
the LOTO PTW system.
Physical checks and communications
must be established between work
crew and Substation to ensure that
the area in question is cleared for
any unauthorized work / entry
Sheet 37 of 82
Scale of Assessment
12.4 Passivation work - water Passivation work carry out by High pressure water - loosen hose Personnel injury To use anti whip check in connection 5 2 2 20 L
filling and circulation. incompetent person/ not follow Job water hose.
Method Statement. Passivation work shall executed by
competent person.
12.5 Passivation work - chemical Passivation work carry out by Chemical spillage Eye injury Passivation work shall executed by 3 1 1 3 L
dosing into the circulation incompetent person/ not follow Job competent person.
tank for pipe cleaning and Method Statement.
passivation
12.6 Passivation wok - Pipe water Passivation work produce noise/ uneasy High noise while operating air Deafness Workers to wear ear protection. 5 1 3 15 L
and chemical flushing/ sound. compressor
blowing
12.7 Passivation wok - Pipe water Dust/ toose debris - out from hose Dust/ toose debris Personnel injury Workers surrounding to wear dust 5 1 2 10 L
and chemical flushing/ durng blowing. mask.
blowing Barricade the passivation work area.
12.8 Passivation wok - Pipe water Passivation work carry out by High pressure water - loosen hose Personnel injury To use antiwhip check in connection 5 2 2 20 L
and chemical flushing/ incompetent person/ not follow Job water hose.
blowing Method Statement. Passivation work shall executed by
competent person.
12.9 Pipe & equipment steam Line Up steam Wrong isolate and blind pipe Personnel injury - exposed to Comply to LOTO procedure/ system. 3 1 5 15 L
blowing steam
12.10 Pipe & equipment steam Steam purge and blow Steam exposure Personnel injury - exposed to Barricade with barricade tape 3 2 1 3 6 L
blowing steam meter apart from steam blowing
point.
12.11 Pipe & equipment steam Steam purge and blow High noise Deafness Workers to wear ear protection./ 5 1 3 15 L
blowing trained to wear ear protection in
correct method.
12.12 Pipe & equipment steam Steam purge and blow Pressure shock Personnel injury - exposed to Barricade with barricade tape 3 2 1 4 8 L
blowing steam meter apart from steam blowing
point.
12.13 Pipe& equipment air blowing Related piping accessories or Wrong isolate and blind pipe Personnel injury - air pressure Follow Job Method Statement/ Pre- 5 1 3 15 L
instruments shall be removed/ isolate Commisioning Procedure.
and blind pipe from the piping system
12.14 Pipe& equipment air blowing High noise/uneasy sound from air High noise Deafness Workers to wear ear protection./ 5 1 2 10 L
blowing. trained to wear ear protection in
correct method.
12.15 Pipe& equipment air blowing Flying dust/ loose debris came out Flying dust/ loose debris Personnel injury and eye irritant Barricade with barricade tape 3 5 1 2 10 L
during air blowing. meter apart from air blowing point.
Sheet 38 of 82
Scale of Assessment
12.16 Pipe& equipment air blowing Temporary hose wrongly connected/ Hose connection failure Personnel injury Before air blowing (commissioning 5 2 2 20 L
hose clamp slip-off from temporary pipe work) final line check is carried out
spool. Toyo- M and OWNER person in
charge.
Organize effecient/trained/ skill team
for blowing activity.
Team Leader shall conduct short
briefing before start work.
Ensure each members of
commisioning team understand their
task and area skop of work.
Keep good communicationto
between commisioning member.
12.17 Pipe & equipment water Related piping accessories or Wrong isolate and blind pipe Personnel injury Follow Job Method Statement/ Pre- 5 1 5 25 M
flushing instruments shall be removed/ isolate Commisioning Procedure.
and blind pipe from the piping system
Sheet 39 of 82
Scale of Assessment
12.18 Pipe & equipment water Water over flooding the work area Electrical short ( if touch broken Personnel injury To ensure the electrical cable proper 4 1 1 4 L
flushing electrical cable) arrange/ hanging to avoid touch with
stagnant water.
12.19 Commisioning-hydrocarbon The commisioning work not follow the Plant system disturbance Plant system deactivated/ system Follow the Job Method Statement/ 5 1 5 25 M
introduction for gas Job Method Statement. down. Commisioning Procedure. Any work
replacement activity for Commisioning shall be
verify by OWNER.
Note : 1) The Risk of Scale Assessment is projected from Toyo-M past 5 years incident statistic history. This Scale of Assessment may change depending on hazard, risk and population at each project site.
2) The current OHS Control may change due to Management of Change. The JSA shall be refered for the specific work activity at each project site.
3) Recommendated OHS Control to be specified for High (H) and Very High (VH) of Risk Assessment or, following an incident from the said hazard.
Prepared By, Reviewed By, Additional Reviewer (if have)

No Name Designation Company Signature Date No Name
Name : Name :
Designation : Designation :
Date : Date :
Hazard Risk Population

Legend Scale
Criteria Description Criteria Frequency of Occurrence Description
H - Hazard 1 Minimal(MN) No injury occurs (e.g. Near Misses). No property damage and No Medical Certificates (MC) Claims. Low (L) 1 to 2 times per year 1 to 5 people affected / exposed to the hazard.
Causing anxiety, stress, strain or minor injuries as cut, bruises, etc. Can be treated at the HQ / site or by
R - Risk 2 Low(L) Moderate(M) 3 to 5 times per year 6 to10 people affected / exposed to the hazard.
oneself. No property damage and 1 day recorded MC.
Injury or illness that cannot be treated at HQ / site and requires out patient treatment. Property damage
P - Population 3 Moderate(M) High(H) 6 to 10 times per year 11 to 20 people affected / exposed to the hazard.
(RM3500 – RM5000) and 2-3 days recorded MC.
Causing injury those results in temporary or extended disability and possible legal violations. Property More than 10 times per year and/or common
Risk Assessment = H X R X P 4 High(H) Very High(VH) 21 to 49 people affected / exposed to the hazard.
damage (RM5000 & above) and 4-5 days recorded MC. risk or permanent presence of risk
Causing disease, Loss Of Limbs, property damage, blindness, fatality, other permanent disabilities and legal
5 Serious(S) 50 and above people affected / exposed to the haza
violation confirmed and exceeding 5 days MC.
Sheet 40 of 82
nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Rev. Date : 01/06/2011
Recomendation OHS Control Ref. No Remarks
P/HIRA/1.1
P/HIRA/1.2
P/HIRA/1.3
P/HIRA/1.4
No workers allowed to start work P/HIRA/1.5 Near Miss Summary -

CGC&RD-NM/ 018(08/08)
until informed by Work Supervisor
that PTW was approved by OWNER.
Sheet 41 of 82

Rev. Date : 01/06/2011
P/HIRA/1.6 Near Miss Summary -

CGC&RD-NM/ 009/07
CGC&RD-NM/ 008/07
CGC&RD-NM/ 020(10/08)

CGC&RD-NM/ 029(19/08)
CGC&RD-NM/ 035(25/08)
CGC&RD-NM/ 022(12/08)

CGC&RD-NM/ 023(13/08)
Sheet 42 of 82

Rev. Date : 01/06/2011
Daily check on Permit To Work by P/HIRA/1.9 Near Miss Summary -

CGC&RD-NM/ 022(12/08)
safety personnel in charge to avoid
alteration made to the PTW.
P/HIRA/2.1
P/HIRA/2.2
P/HIRA/2.3
P/HIRA/2.4
P/HIRA/2.5
P/HIRA/2.6
Sheet 43 of 82

Rev. Date : 01/06/2011
P/HIRA/2.7
P/HIRA/2.8
P/HIRA/3.1 First Aid Summary

CGC&RD/ F.A 002(01/08)
Sheet 44 of 82

Rev. Date : 01/06/2011
To implement road safety campaign P/HIRA/4.1 New Program to be

implemented.
to staff/ workers.
Encourage staff/ workers to wear
liminous vest (cyclist).
P/HIRA/4.2
P/HIRA/4.3
P/HIRA/4.4
P/HIRA/4.5

CGC&RD-NM/ 012(02/08)
P/HIRA/4.7
P/HIRA/4.8
P/HIRA/4.9
P/HIRA/4.10
P/HIRA/4.11
Sheet 45 of 82

Rev. Date : 01/06/2011
P/HIRA/4.12

CGC&RD-NM/ 031(21/08)
P/HIRA/4.14
Sheet 46 of 82

Rev. Date : 01/06/2011
P/HIRA/4.15

CGC&RD-NM/ 015(05/08)

CGC&RD-NM/ 019(09/08)
Sheet 47 of 82

Rev. Date : 01/06/2011
P/HIRA/4.18
P/HIRA/4.19 First Aid Summary -

EMAX/ F.A 001/09
Sheet 48 of 82

Rev. Date : 01/06/2011
Ensure no workers allowed to work P/HIRA/5.1 Near Miss Summary -

CGC&RD-NM/ 001/07
underneath area barricaded. CGC&RD-NM/ 002/07
FPGPH-NM/005 (03/09)
P/HIRA/5.2
P/HIRA/5.3
P/HIRA/5.4
P/HIRA/5.5
Ensure any scaffolding/ construction P/HIRA/5.6 Near Miss Summary -

CGC&RD-NM/ 033(13/08)
material that allowed kept above
platform is fully secured.
P/HIRA/5.7
Sheet 49 of 82

Rev. Date : 01/06/2011
P/HIRA/5.8
P/HIRA/5.9
P/HIRA/5.10

CGC&RD-NM/ 006/07
CGC&RD-NM/ 018(08/08)
P/HIRA/5.12
Sheet 50 of 82

Rev. Date : 01/06/2011
P/HIRA/5.13

CGC&RD-NM/ 026(16/08)
P/HIRA/5.15
Near Miss Summary -

P/HIRA/5.16 FPGPH-NM/004 (02/09)
P/HIRA/6.1
Sheet 51 of 82

Rev. Date : 01/06/2011
P/HIRA/6.2
P/HIRA/6.3
P/HIRA/6.4
P/HIRA/6.5
Sheet 52 of 82

Rev. Date : 01/06/2011
P/HIRA/6.6
P/HIRA/6.7
P/HIRA/6.8
P/HIRA/6.9

CGC&RD-NM/ 030(20/08)
P/HIRA/7.2

CGC&RD-NM/ 005/07
P/HIRA/7.4
P/HIRA/7.5
P/HIRA/7.6
P/HIRA/7.7
P/HIRA/7.8
Sheet 53 of 82

Rev. Date : 01/06/2011
P/HIRA/7.9

CGC&RD-NM/ 025(15/08)
Sheet 54 of 82

Rev. Date : 01/06/2011
P/HIRA/8.1 Property Damage Summary -

CGC&RD-PD-02 (02/08 )
P/HIRA/8.2
P/HIRA/8.3 Property Damage Summary -

CGC&RD-PD-01 (01/08 )
P/HIRA/8.4
Ensure Lifting Supervisor to complete P/HIRA/8.5 Near Miss Summary -

CGC&RD-NM/ 003/07
Lifting Checklist before start lifting FPGPH-NM/001 (08)
UPPNRE-NM/001 (10)
work.
P/HIRA/8.6
P/HIRA/8.7
P/HIRA/8.8
Sheet 55 of 82

Rev. Date : 01/06/2011
P/HIRA/8.9
P/HIRA/8.10
P/HIRA/8.11

FPGPH-NM/003 (01/09)
Sheet 56 of 82

Rev. Date : 01/06/2011
P/HIRA/8.13
P/HIRA/8.14
P/HIRA/8.15
P/HIRA/8.16

CGC&RD-NM/ 013(03/08)

CGC&RD-NM/ 021(11/08)

EMAX-NM/ 001(01/08)
Sheet 57 of 82

Rev. Date : 01/06/2011

CGC&RD-NM/ 011(01/08)
Sheet 58 of 82

Rev. Date : 01/06/2011
P/HIRA/9.1
P/HIRA/9.2
P/HIRA/9.3
P/HIRA/9.4
P/HIRA/9.5
P/HIRA/9.6
P/HIRA/9.7
P/HIRA/9.8
P/HIRA/9.9
P/HIRA/9.10
P/HIRA/9.11
Sheet 59 of 82

Rev. Date : 01/06/2011
P/HIRA/9.12
P/HIRA/9.13
P/HIRA/9.14
P/HIRA/9.15
P/HIRA/9.16
Sheet 60 of 82

Rev. Date : 01/06/2011
P/HIRA/9.17

CGC&RD-NM/ 004/07
P/HIRA/9.19
P/HIRA/9.20
P/HIRA/9.21
P/HIRA/9.22
P/HIRA/9.23
P/HIRA/9.24
P/HIRA/9.25
P/HIRA/9.26
Sheet 61 of 82

Rev. Date : 01/06/2011
P/HIRA/9.27
P/HIRA/9.28
P/HIRA/9.29

CGC&RD/ F.A 001/07
P/HIRA/9.31
P/HIRA/9.32
Sheet 62 of 82

Rev. Date : 01/06/2011
P/HIRA/9.33
P/HIRA/9.34
P/HIRA/9.35
P/HIRA/9.36
P/HIRA/9.37
P/HIRA/9.38
P/HIRA/9.39

CGC&RD-NM/ 010/07
CGC&RD-NM/ 017(07/08)
P/HIRA/9.41
P/HIRA/9.42
Sheet 63 of 82

Rev. Date : 01/06/2011

CGC&RD-NM/ 016(06/8)
FPGPH-NM/002 (08)
P/HIRA/9.44
P/HIRA/9.45
Sheet 64 of 82

Rev. Date : 01/06/2011

EMAX-NM/ 003/(02/09)
P/HIRA/9.47

EMAX-NM/ 002/01/09)
P/HIRA/9.49
P/HIRA/9.50
P/HIRA/9.51
P/HIRA/9.52
P/HIRA/9.53
P/HIRA/9.54
Sheet 65 of 82

Rev. Date : 01/06/2011
P/HIRA/9.55
P/HIRA/9.56
P/HIRA/9.57
P/HIRA/9.58
P/HIRA/9.59
Sheet 66 of 82

Rev. Date : 01/06/2011

CGC&RD/ F.A 004(03/08)
P/HIRA/10.2

CGC&RD-NM/ 016(06/8)
FPGPH-NM/002 (08)

CGC&RD-NM/ 034(14/08)
First Aid Summary -

CGC&RD/ F.A 003(02/08)

FPGPH-NM/003 (01/09)

CGC&RD-NM/ 014(04/08)
P/HIRA/10.7
Sheet 67 of 82

Rev. Date : 01/06/2011
P/HIRA/10.8
P/HIRA/10.9
P/HIRA/10.10
P/HIRA/10.11
P/HIRA/10.12
Sheet 68 of 82

Rev. Date : 01/06/2011
P/HIRA/10.13
P/HIRA/10.14
P/HIRA/10.15

CGC&RD-NM/ 024(14/08)

CGC&RD-NM/ 028(18/08)
P/HIRA/10.18
P/HIRA/10.19
P/HIRA/10.20
P/HIRA/10.21
P/HIRA/10.22
Sheet 69 of 82

Rev. Date : 01/06/2011
P/HIRA/10.23
P/HIRA/10.24
P/HIRA/10.25
P/HIRA/10.26
P/HIRA/10.27
Sheet 70 of 82

Rev. Date : 01/06/2011
P/HIRA/10.28
P/HIRA/10.29
P/HIRA/10.30
P/HIRA/10.31
P/HIRA/10.32
P/HIRA/10.33
P/HIRA/11.1
P/HIRA/11.2
P/HIRA/11.3
P/HIRA/11.4
P/HIRA/11.5
Sheet 71 of 82

Rev. Date : 01/06/2011

CGC&RD-NM/ 036(26/08)
First Aid Summary -

CGC&RD - F.A 005(04/08)
Sheet 72 of 82

Rev. Date : 01/06/2011
P/HIRA/11.7
P/HIRA/11.8

CGC&RD-NM/ 016(06/8)
FPGPH-NM/002 (08)
P/HIRA/11.10

CGC&RD-NM/ 027(17/08)
P/HIRA/11.12
P/HIRA/11.13
Sheet 73 of 82

Rev. Date : 01/06/2011
P/HIRA/11.14
P/HIRA/11.15
P/HIRA/11.16
P/HIRA/11.17
Sheet 74 of 82

Rev. Date : 01/06/2011
P/HIRA/11.18
P/HIRA/11.19
P/HIRA/11.20
P/HIRA/11.21
P/HIRA/11.22
P/HIRA/11.23
P/HIRA/11.24
P/HIRA/11.25
P/HIRA/11.26
P/HIRA/11.27
Sheet 75 of 82

Rev. Date : 01/06/2011
P/HIRA/12.1
P/HIRA/12.2

CGC&RD-NM/ 032(22/08)
Sheet 76 of 82

Rev. Date : 01/06/2011
P/HIRA/12.4
P/HIRA/12.5
P/HIRA/12.6
P/HIRA/12.7
P/HIRA/12.8
P/HIRA/12.9
P/HIRA/12.10
P/HIRA/12.11
P/HIRA/12.12
P/HIRA/12.13
P/HIRA/12.14
P/HIRA/12.15
Sheet 77 of 82

Rev. Date : 01/06/2011

EMAX-NM/ 004(03/09)
EMAX-NM/ 005(04/09)
P/HIRA/12.17
Sheet 78 of 82

Rev. Date : 01/06/2011
P/HIRA/12.18
P/HIRA/12.19
Name Designation Company Signature Date
Risk Assessment
Risk Control Measures
Criteria Risk Level
1 to 5 people affected / exposed to the hazard. Low (L) 1-24 D PPE

Administration
6 to10 people affected / exposed to the hazard. Medium(M) 25-49 C
Control/ PPE
Isolation/ Engineering
11 to 20 people affected / exposed to the hazard. High(H) 50-74 B
Control
Elimination/
21 to 49 people affected / exposed to the hazard. Very High(VH) 75-100 A
Substution
50 and above people affected / exposed to the hazard.
Sheet 79 of 82
(TOP 5 Higher of Risk Assessment)
Scale of Assessment
1.5 Permit To Work Application Working without obtain Permit To Work Not informed/ obtain approval Mishandling/ property damage/ Obtain PTW for all work activities. 5 3 5 75 VH No workers allowe
OWNER personnel injury. until informed by
that PTW was app
1.8 Permit To Work Application Work activity/ scope not cover under Skip safety check - such as Personnel injury Ensure work scope/ activity to be 5 3 3 45 M
work permit working in an unsafe condition , clearly identify into work permit.
no pallet grouting provided. Supervisor to brief the workers prior
to start of work.
To practice safe method for lifting.
1.9 Permit To Work Application Work activity/ scope not cover under Work permit alteration without Personnel injury To discuss with PTW Coordinator 5 3 4 60 H Daily check on Pe
work permit informed/ acknowledgement from regarding description and attachment safety personnel i
OWNER. on PTW. alteration made to
Applicant to initial on PTW
Use PTW Attachment Checklist to
ensure related documents compile to
the PTW such drawing plot plan, etc.
Ensure proper handover to
replacement Work Leader using 'PTW
Additional Work Leader' Form.
Work Leader/ Applicant to ensure no
alteration was made to the PTW.
Display plot plan showing critical
work area for frequent and close
monitoring by management.
5.1 Erection, Dismantle and Hand tools/ratchet/ clamps/ scaffolding Falling object from height Personnel injury Competent scaffolding inspector shall 4 4 3 48 M Ensure no worker
Modification of scaffolding tube loose during erection and properly inspected scaffolding underneath area b
dismantle of scaffodling. condition before place green tag.
Workers not allowed carry any hand
tools/ scaffolding material during
climbs ladders.
All clamps shall be keep in proper
sack and remove from container only
when to be install.
Workers shall apply concept " Take
Two" - get time to think risk before
start work.
5.6 Erection, Dismantle and Scaffolding material / others Scaffolding material/ object falling Personnel injury/ instrument Ensure good housekeeping above 5 4 3 60 H Sheet
Ensure80any
of 82
scaffo
Modification of scaffolding construction material kept above from height accesories damaged. working platform. material that allow
working platform. No scaffolding/construction material platform is fully se
allowed kept above platform unless
obtain OWNER approval and safety
precautions taken.
Sheet 81 of 82
Rev.No. : 01
Rev. Date : 01/06/2011
omendation OHS Control Ref. No Remarks
kers allowed to start work P/HIRA/1.5 Near Miss Summary -

CGC&RD-NM/ 018(08/08)
ormed by Work Supervisor
W was approved by OWNER.

CGC&RD-NM/ 023(13/08)
eck on Permit To Work by P/HIRA/1.9 Near Miss Summary -

CGC&RD-NM/ 022(12/08)
ersonnel in charge to avoid
on made to the PTW.
no workers allowed to work P/HIRA/5.1 Near Miss Summary -

CGC&RD-NM/ 001/07
eath area barricaded. CGC&RD-NM/ 002/07
FPGPH-NM/005 (03/09)
any scaffolding/ construction P/HIRA/5.6 Near Miss Summary - Sheet 82 of 82
CGC&RD-NM/ 033(13/08)
l that allowed kept above
m is fully secured.

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Appendix (1) - OHS2-401 (Rev.

1.0 OHS Information and Risk Control

2.0 Emergency Response & Preparedness

3.0 Workplace Environment

4.0 General Work

5.0 Scaffolding Works

6.0 Insulation Works

7.0 Confined Space Entry Works

8.0 Crane Lifting, Skylift/ MEWP Operation

9.0 Civil and Structure Works

10.0 Piping and Mechanical Works

12.0 Pre- Commisioning and Commisioning Works

Prepared By, Reviewed By, Additional Reviewer (if have)

Hazard Risk Population

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

No workers allowed to start work P/HIRA/1.5 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/1.6 Near Miss Summary -

P/HIRA/1.7 Near Miss Summary -

P/HIRA/1.8 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

Daily check on Permit To Work by P/HIRA/1.9 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/3.1 First Aid Summary

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

To implement road safety campaign P/HIRA/4.1 New Program to be

P/HIRA/4.6 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/4.13 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/4.16 Near Miss Summary -

P/HIRA/4.17 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/4.19 First Aid Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

Ensure no workers allowed to work P/HIRA/5.1 Near Miss Summary -

Ensure any scaffolding/ construction P/HIRA/5.6 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/5.11 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/5.14 Near Miss Summary -

Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/7.1 Near Miss Summary -

P/HIRA/7.3 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks

P/HIRA/7.10 Near Miss Summary -

nd Determining Control (HIRADC) for PROJECT SITE Rev.No. : 01

Recomendation OHS Control Ref. No Remarks