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Introduction
Microsoft Dynamics Courseware Overview………………………………………………..………….….….....0-3
Student Objectives………………………………………………………………………………………..………….….….0-4
Lab A: Set Up and Use Quarantine Management with Warehouse Management ............. 6-14
Lab B: Set Up and Run the Warehouse Capacity Report .............................................................. 7-43
Module Overview
Warehouse management is the administration and management of item flow and
inventory in a company’s warehouses and storage facilities. The Inventory and
warehouse management module helps you manage related activities. This
includes receipt, storage, transfer, and shipping of items for production, purchase,
and sales orders.
For example, items received by using warehouse management can be viewed and
processed in other Microsoft Dynamics AX 2012 modules.
Objectives
Key Benefits
With warehouse management, you can define your warehouse layout according
to changing needs. It helps optimize warehouse efficiency in the following ways:
• Establish high- and low-priority storage areas for the best placement
of goods
• Block locations to restrict the movement of goods.
• Divide your warehouse into zones to accommodate different storage
needs, such as temperature requirements or the rate of turnover of
various items.
• Use inventory dimensions to define the physical location of a product.
When you use precise and detailed locations in warehouse management, you can
effectively retrieve and put away products. . Therefore,, they are received and
delivered or moved more effectively throughout the supply chain process.
Each legal entity in a business must set up at least one site. Within the scope of
the site, you can define many warehouses. Again, within any warehouse, locations
can be specified to more exactly define the physical placement of the products.
Shipment reservation sequences are used to set up the flow of warehouse and
reservation combinations. This means that you can improve overall efficiency by
using internal transfers to move items directly from the warehouse into
production.
The Warehouse Layout Example figure shows two warehouses (22 and 23) that are
a part of Site 2 within the CEU legal entity. It shows how the inventory dimensions
help exactly define where the products are located.
When you put RFID tags on pallets, cases, and items, they can be uniquely
identified and tracked in the supply chain. You can use this technology to find
products in a specific area (for example, the shrink wrapped pallet defined area of
the warehouse) and to tie the unit of items to transactions, such as when it is
received, and any associated purchase orders, sales orders, and customers.
To track items internally and throughout the supply chain, you can automatically
have inventory stamped with a number that links shipments and deliveries. For
improved tracing of your inventory, use warehouse management to create as
many serial or batch numbers for the automatic numbering of items as needed.
Additionally, you can use inventory dimensions to determine the exact location
and the movement of a specific item in your warehouse. This can include the
following.
• Site
• Warehouse
• Location
• Pallet ID
• Batch number
• Serial number
Sites
Sites are an inventory storage dimension, and they can be linked to the financial
dimensions framework for general ledger integration. At least one site must be
created for each legal entity in Microsoft Dynamics AX 2012, and all transactions
must refer to a site. A single site cannot be shared by multiple legal entities.
Usage Example: You can configure multiple sites to reflect your unique business
model and support operations and process flows. Some examples of business
environments where you could set up multiple sites include the following:
You must analyze business requirements and determine how best to use the site
functionality to align with a company's business processes.
Warehouses
Definition: A warehouse is a place that can store items. All items that are
accounted for by the system must be placed in a warehouse. Because many
parameters and policies are set up for each warehouse, you can control and
differentiate the warehouse operations by defining several warehouses.
In some cases, you can also have virtual warehouses. This means that the
warehouse might not be a separate physical building, but instead a logical
separation or part of a building. This strategy is frequently used to meet complex
business requirements.
Usage Example: You must create several warehouses that correspond to the
different addresses, buildings, and so on, where the items are located. The
buildings could also be so close to one another that they can easily belong to the
same warehouse.
Warehouse Description
21 Site 2 - General Warehouse
22 Site 2 - Vendor Warehouse
23 Site 2 - Main Warehouse
31 Site 3 - Quarantine Warehouse
32 Site 3 - Transit Warehouse
Location
Generally, the term location refers to the place from where items are picked. For
each location, the place where the item is inserted can also be specified. By
default, they are the same. However, be aware that items are not always inserted
and drawn from the same location. For example, items might be stored in a
special type of rack known as a “flow rack." In a flow rack, items are inserted into a
location on one aisle and drawn from a location on another aisle.
Usage Example: The main input is given by a location name. This is usually
determined by its coordinates: warehouse, aisle, rack, shelf, and bin. This name or
ID can be entered manually or generated from the location coordinates, for
example, 001-002-03-4 for aisle 1, rack 2, shelf 3, bin 4 in the Inventory locations
form.
Pallets
Definition: A pallet can be any container, box, or pallet used to store or transport
items.
Pallet IDs assign a unique identification to the pallet in the warehouse. A pallet ID
consists of a number on the pallet, the pallet type, the warehouse, and a location
in the warehouse. Warehouse locations can be set up for pallet groups and
maximum heights. The size (height) of the pallet is used to find/control the
location for a pallet when physical item dimensions and the quantity for each
layer is specified for an item. If the pallet type is specified as a container, the
height of the physical pallet dimension helps determine the location.
Definition: Batch and serial numbers are used to control tracing details for the
items through inventory. Batch numbers are assigned to groups of physical items
and serial numbers are assigned to individual physical items. These numbers are
then specified on the inventory transaction to identify the specific product that is
being received or delivered.
These options provide the most tracing detail throughout the inventory. Batch
and serial numbers can be used individually or together.
Usage Example: Batch and serials numbers are typically used when you handle
food and other types of products that are consumed by humans such as
pharmaceuticals. They can also be used frequently in the handling of hazardous or
sensitive materials such as chemicals or items that must be refrigerated.
For example, you have a large tank that is used to produce dairy products. The
tank is cleaned and emptied before each production order is started. You have
produced 10,000 gallons of ice cream, and packaged the ice cream into one
gallon containers.
You can use the batch number to identify the batch or tank of ice cream and use a
serial number to uniquely identify each one gallon container that is produced. By
doing this, you can trace the exact container and the group of ice cream that is
produced even if the individual containers are spilt up around the warehouse or
shipped to different customers.
Inventory Statuses
Every time that an inventory transaction is updated and moved through the
inventory process, the status of the inventory transaction is updated. There are
two types of inventory statuses, receipt status and issues status. Each inventory
transaction can only have one status. On the other hand, if there is a receipt status
there can be no issue status.
The type of status, receipt or issue, indicates the direction of the transaction.
• Ordered
• Arrived
• Registered
• Received
• Purchased
Issue Statuses
Issues represent withdrawals from the inventory. These are typically found on
transactions for sales orders and the issue of raw materials to a production order.
However, they can also include purchase order returns. The following list shows
issue statuses.
• On order
• Reserved ordered
• Reserved physical
• Picked
• Deducted
• Sold
Output Orders
• Created
• Handling
• Ended
Picking list registration is used to confirm the items that are picked for sales
orders, transfer orders, warehouse orders, or any other order references where
picking registration is needed. Each picking list registration has one of the
following statuses.
• Registered
• Activated
• Started
• Picked
• Complete
• Canceled
Shipments
Shipments are used to complete the physical delivery of a product. Each shipment
has one of the following statuses.
• Registered
• Reserved
• Activated
• Picked
• Staged
• Loaded
• Sent
• Canceled
Typically, many users are involved in the various phases of the supply chain. In
Microsoft Dynamics AX 2012, all users are assigned roles. These roles are set up
and maintained in the System administration module by the security
administrator, and are used to control access to the system. Several roles are
specific to inventory and warehouse management.
Each role is predefined with duties that grant access to certain forms and
functions in Microsoft Dynamics AX 2012. The security administrator can modify
the existing roles or create new roles based on your business requirements.
The inbound order process with warehouse management uses item arrivals and
pallet transports to process the receipt of items. This can include receipts from
purchase orders, sales order returns, transfer order receipts, or finished goods and
subcomponents that are reported as finished during a production. The Inbound
Warehouse Management Process Flow figure shows the process flow of an item to
be received into the warehouse by using warehouse management for the inbound
order process.
When quarantine is used with item arrival, additional steps are required to process
the quarantine order. If the item is also pallet controlled, additional steps are
required during the quarantine process to process the pallet transports.
*If multiple batch numbers or serial numbers (or other inventory dimensions) are
registered on the purchase order, one inventory transaction is created for each
combination of inventory dimensions.
When quarantine is used in the inbound order process, four additional inventory
transactions are created. These transactions do the following:
Variations in the quarantine order process can change the number of inventory
transactions that are created and their statuses at various points in the process.
For more information about quarantine orders in warehouse management, refer
to the "Quarantine Management with Pallets" module in this course, or refer to
the Supply Chain Foundation in Microsoft Dynamics AX 2012 course.
The following table describes the inventory transactions and statuses of the
transactions at the various points in the inbound order process for a production
order.
**Additional inventory transactions are created for each input into the production
order (all the components in the BOM). These transactions and their statuses are
not reviewed here because they use the outbound order process.
The following table describes the inventory transactions and statuses of the
transactions at the various points in the inbound order process for a transfer
order.
**This example assumes that the items are reserved automatically and therefore
the statuses reflect a successful reservation.
The shipment keeps track of the status of picking, the pallet transport, and refill
transports. When a shipment is activated, the outbound rules, shipment
reservation sequences, and combinations are used to reserve the inventory and
then generate picking routes and pallet transports as required by the item setup.
When the picking route is completed and the items are delivered, and all pallet
and refill transports are completed, the shipment is considered staged. After the
items are staged, you can load the shipment and then send the shipment and
print any documents such as the packing slip or bill of lading.
Warehouse Workflow
The Warehouse Workflow figure shows an example of item flow and work stages
in warehouse management.
The sequence of the items in the warehouse can also describe their location. The
Warehouse Locations Flow figure shows the physical distribution or transfer for
the items.
The handling of items is different at the individual stages and during the transfer
between the physical storage areas. The following table shows the physical
locations and actions during the item flow at the various stages.
• Output orders
• Refilling orders
The Work Functions figure shows the many warehouse tasks associated with the
complete item flow from item receipt to item shipping. Many people can also be
involved in the tasks. It is a model that describes the work functions in the
warehouse management process.
The work functions and division of tasks that are used in the model are one way to
organize the work. There are other models that depend on the wants and needs
of the individual company for successful implementation and use of the
Inventory and warehouse management module.
The Work Functions figure shows five performance work functions of warehouse
management.
The following table lists the responsibilities associated with the different
organizational levels.
Level Responsibility
Strategic level Set up the system correctly for
uninterrupted use of the warehouse
management system.
Tactical level Perform the day-to-day operation of the
system, make decisions, and delegate tasks.
Operation level Physically handle the items.
When you create a purchase order line in the Procurement and sourcing
module, you can register the receipt of the items in the Inventory and
warehouse management module and relate the receipt to a specific purchase.
The receipt does not have to be done for the purchase order itself.
When production orders are created and finished in the Production control
module, the items can be stored in the warehouse by using the Inventory and
warehouse management module. You can also pick items used in production by
using warehouse management functionality.
You can also process the item consumption for a project that is created in the
Project management and accounting module by using warehouse management
functionality. From the Project management and accounting module, you can
use purchase orders and all the features that you can use with warehouse
management.
• Warehouse Management
• Advanced Warehouse Management.
The random placement of items can occur with or without Advanced Warehouse
Management. Pallet transports can be created only when the pallet configuration
key is selected under the Advanced Warehouse Management configuration key.
Advanced Warehouse Management includes store areas and zones for automatic
placement of items in preferred locations.
Module Review
Module Review and Takeaways
1. What are aisle, rack, shelf, and bin all examples of in Microsoft Dynamics AX
2012? Select one correct answer.
( ) Pallets
( ) Locations
( ) Picking routes
( ) Inventory models
( ) TRUE
( ) FALSE
1. What are aisle, rack, shelf, and bin all examples of in Microsoft Dynamics AX
2012? Select one correct answer.
( ) Pallets
(√) Locations
( ) Picking routes
( ) Inventory models
2. How do you register the items in your warehouse after you have created a
purchase order? Select one correct answer.
(√) TRUE
( ) FALSE
Module Overview
Warehouse management must be set up before you use its features in Microsoft
Dynamics® AX 2012. This setup is performed mainly from the Inventory and
warehouse management module.
For optimal operation, the parameters should be set up carefully. There are several
areas to set up. Descriptions of most options can be found in this lesson. You can
also refer to Help for descriptions of fields that are not covered in this module.
Objectives
Scenario
The Contoso Company is implementing warehouse management. Therefore, basic
setup must be completed to make sure that the system works for the company’s
business needs.
For example, the company must store multiple food products at various
temperatures. By setting up inventory dimensions, the company can track the
storage of these items at a detailed level.
The company must also set up the physical dimensions such as warehouses,
inventory aisles, and store areas. When you determine the layout of the
warehouse, you must make sure that the company carefully considers how the
items should be grouped, stored, and picked.
Parameters
Open Inventory and warehouse management > Setup > Inventory and
warehouse management parameters to view and set up the parameters.
The tabs most relevant to warehouse management parameters setup include the
General, Locations, Transport, and Inventory dimensions tabs.
For a full description of the fields and tabs, refer to the Help. In addition, many
parameters are discussed in more detail later in this module. You can also refer to
the Supply Chain Foundation in Microsoft Dynamics® AX 2012 course for more
information about certain parameters.
A journal name setup must exist for each journal type in Microsoft Dynamics AX.
You must set up a journal names for each type of journal that you want to use
before you can create the journal.
There are two types of journal names, inventory journals and warehouse journals:
• Warehouse journals are used for production input and item arrival
journals.
• Inventory journals are used for all other types of journals in the
Inventory and warehouse management module.
Product Setup
When a product or product master is set up and released to one or more
companies, additional setup must be completed so that certain warehouse
management functions are made available. Certain setups are required to create
transactions, and other setups are optional. The following list describes the
additional setup options that are available.
• Required setup
o Item model groups
o Item groups
o Warehouse items
o Inventory dimension groups (this includes Product, Storage, and
Tracking dimension groups)
• Optional setup
o Bar codes
o Global trade item number (GTIN) codes
o Default order settings
o Site specific order settings
o Unit of measurements
o Arrival handling time
o Packaging handling time
o Pallet information
o Physical dimensions and weight
o Radio Frequency Identification (RFID) tracking
o Over and under delivery options
Note: Only some of these product setup options are discussed in this course.
For more information about product setup, refer to the Supply Chain Foundation in
Microsoft Dynamics AX 2012 course.
You can attach several products to an item model group. So that you do not have
to provide detailed information for each item, one item model group collects all
the information. This links it to the products in question and helps make updating
easier, because you can typically manage several items according to the same
setup that only has to be updated in one place. Therefore, you create item model
groups only as needed.
In the Item model groups form, you can specify how items relate to registration
and picking procedures. Open Inventory and warehouse management > Setup
> Inventory > Item model groups.
Item model groups contain settings that determine how items are controlled and
handled upon item receipts and issues. These settings also determine how item
consumption is calculated. This feature eases maintenance because many items
are frequently controlled with the same setup.
• Several fields and check boxes on the Setup FastTab are relevant to
warehouse management functionality:
• Quarantine management: Select this check box to indicate that
products linked to this group are under quarantine management
rules and requirements.
o This option is used for items that are set aside and awaiting
approval for distribution.
o If the check box is cleared, items are not under quarantine
management rules unless a quarantine order is created manually
in the Quarantine orders form or selected to be created as part
of the item arrival process.
o When the item is registered, a quarantine order is created that
has the status Started.
Note: You can click Validate on the Released products list page or the
Released product form to determine whether the field is populated. The Validate
function will also verify that the Product dimension group, Storage dimension
group, and Tracking dimension groups are populated.
Item Groups
Use item groups to manage inventory by dividing inventory items into groups
based on item characteristics.
You can select main account numbers for the automatic ledger transactions
generated for item group receipt and issue transactions in inventory.
You can also set up demand and supply forecasts for item groups.
Note: For more information about item groups and the Item groups form,
refer to the Help.
After the warehouse is set up with aisles, locations, and store zones, you can
assign products to the warehouse. Each product can have multiple warehouse
items defined. By default, the system creates a blank warehouse item when the
product is saved. The product dimensions on this blank warehouse item cannot be
modified. However, other settings can be updated.
Note: Inventory dimensions and warehouse setup are discussed in more detail
later in this module.
For each warehouse item that you create, you can also select different options for
the following.
The following list includes some examples of how you can set up multiple
warehouse items for the same product when it is stored in multiple warehouses.
Note: The Inventory dimensions fields are available only if the Product,
Storage, and Tracking dimension groups assigned to the product have the related
dimensions activated. These dimension groups are discussed in more detail in the
"Inventory Dimension Groups" topic.
9. Click the Locations tab, and then optionally fill in options for the
following fields.
a. Store zone
b. Default receipt location
c. Default issue location
d. Use consolidated picking method
e. Picking location
f. Required minimum
g. Max. storage capacity
h. Use empty pallet location
Note: The Default receipt location, Default issue location, and Picking
locations fields are available only when the Storage dimension group assigned to
the item has the Location dimension activated. These fields are also not available
for the default blank warehouse item that is created by the system.
Bar Codes
Bar codes can be used for many reasons such as identifying items, pallets, or
locations. You can set up bar codes on your products in Microsoft Dynamics AX.
These can then be printed on various documents or used for scanning products.
Before you can set up the specific bar codes for a product, you must use the Bar
code setup form to define the formats for a specific bar code.
Note: Click Inventory > Dimension display to toggle the dimensions that
are displayed on the Overview grid. You can set a bar code that is specific to any
combination of inventory dimensions.
7. Select the format that you want for this selected bar code in the Bar
code setup field.
8. Optionally, select the Scanning or To be printed check boxes.
9. In the Bar code field, type the digits for the bar code. The digits that
you enter must meet the requirements of the format selected in the
Bar code setup field.
Global trade item number codes, or GTIN codes, are used to identify items and
register inventory information. GTIN is a 14-digit data structure used to uniquely
identify trade items, products, and services at a unit level. You can set up multiple
GTIN codes for each product by using the Item - GTIN form.
You can use order settings to set up defaults to use for sales, purchases, and
inventory transactions. Master planning uses the settings to generate sales orders,
purchase orders, and inventory orders. The settings are also used when you
manually create an order. The main settings involve the following areas:
Note: The Standard order quantity is used to retrieve the arrival handling
time in the Arrival overview form.
Ellen, the warehouse manager, has decided to purchase some new 15x15x15
boxes for packaging certain items in warehouse 22.
Sammy, the receiving clerk, also wants to set up a bar code for the new boxes so
that the warehouse workers can easily scan the bar code when they use the boxes
during shipping.
Objectives
This lab shows how to create a new product and add a warehouse item and bar
code.
Detailed Steps
1. Create a new product.
a. Open Product information management > Common >
Released products.
b. In the New group of the Action Pane, click Product.
c. In the Product name field, type a description such as "Box -
corrugated, 15X15X15."
d. Click Show more fields.
e. In the Item model group field, select FIFO.
f. In the Item group field, select Packaging.
g. In the Storage dimension group field, select PG_13.
h. In the Tracking dimension group field, select PG_13.
i. Click OK.
• Product dimensions
• Storage dimensions
• Tracking dimensions
Product Dimensions
You can use product dimension groups to determine the product dimensions
(size, color, style, and configuration) that are available for a given product.
Product dimensions determine the physical characteristics of the product and can
be specified only for a product master because products have no variants.
The Active check box is used to determine whether the product dimension is used
for the dimension group. You can also select the For purchase prices and For
sales prices check boxes to set up trade agreements for the selected dimension
on items that are linked to the selected dimension group.
The product dimension groups must be defined when you create a new product
master. For more information about how to create product masters, refer to the
Supply Chain Foundation in Microsoft Dynamics AX 2012 course.
Storage Dimensions
Storage dimensions can help you control how items are stored and taken from
inventory. To view and maintain storage dimension groups, open Product
information management > Setup > Dimension groups > Storage dimension
groups. The Active check box is used to determine whether the storage
dimension is used for the dimension group.
You can use product dimension groups to determine the product dimensions
(size, color, and configuration) that are available for a given product. Product
dimensions determine the physical characteristics of the product, and can be
specified only for a product master because products have no variants.
You can use tracking dimensions to identify and determine how items should be
tracked. By using tracking dimensions, you can manage the inventory on a
detailed level. To view and maintain tracking dimension groups, open Product
information management > Setup > Dimension groups > Tracking
dimension groups.
The Active check box is used to determine whether the tracking dimension is
used for the dimension group.
To view and specify the inventory dimension groups for a product, follow these
steps.
Note: You can use similar steps on the Products list page, Product masters
list page, and Released products list page, or the detail forms for each list page.
You can also make available the dimension fields that you want to view on the
grid in individual forms.
For example, in the Sales order form, on the Sales order lines FastTab, you can
click Sales order line > Dimensions, and then select the dimension fields that
you want to view.
Note: If you change the dimensions that are displayed in a specific form by
opening the Dimensions display form, and then select the Save setup check box,
the system will remember the settings that are selected the next time that the form
is opened.
You are a warehouse worker in the Contoso Company. You use the Counting
journal every day to adjust inventory. However, Contoso does not use batch
numbers, serial numbers, or pallet IDs. Make sure that the Batch number, Pallet
ID, and Serial number dimensions are not visible on the Journal lines form.
Objectives
Detailed Steps
1. Create a Counting journal.
a. Open Inventory and warehouse management > Journals >
Item counting > Counting.
b. Click Create new.
c. Click OK.
The Contoso Company wants to sell a new type of high-definition digital video
recorders. Your task is to create the new dimension group DVR and a new product
that is based on a template.
Objectives
This lab shows how to create product and storage dimension groups. When you
are finished, you must create a new product and link the dimension groups that
you created.
Detailed Steps
1. Create a new product dimension group named DVR with the size,
color, style, and configuration set so that each dimension can be used
for pricing.
a. Open Product information management > Setup >
Dimension groups > Product dimension groups.
b. Click New to create a new record.
c. In the Name field, type "DVR".
d. In the Description field, type "Digital Video Recorder", and then
press Enter.
3. When you are finished, create a new product master as the template
for the new item. Specify the inventory dimension groups that you
created.
a. Open Product information management > Common >
Products> All products and product masters.
b. In the New group of the Action Pane, click Product.
c. In the Product subtype field, select Product master.
d. In the Product name field, type "DVRTemplate".
e. In the Product dimension group field, select DVR.
f. Click OK.
g. In the Set up group of the Action Pane, click Dimension groups.
h. In the Assign dimension groups dialog box, select DVR in the
Storage dimension group field.
i. Click OK.
• Site
• Warehouse
• Inventory aisles
• Locations
Sites are the only mandatory setup used in Microsoft Dynamics AX 2012. You
must create at least one site. However, you can create an unlimited number of
sites. Although sites are the only required setup, we recommend that you set up
the other inventory dimensions based on business requirements.
Each physical inventory dimension setup provides another level of detail for
storing and issuing inventory in your system. This helps provide better detailed
reporting and on-hand quantities that are more specific to the physical location of
the items.
The following topics review the steps for defining each component of the physical
inventory.
Sites
A company can establish logistic operations at multiple sites for many reasons.
These might include setting up distribution centers that serve different geographic
markets or setting up production facilities at a particular location because of
reduced overhead costs, closeness to raw materials, or convenient transportation.
You can configure multiple sites to reflect a unique business model and support
operations and process flows. Some examples of business environments where
you could set up multiple sites follow:
Note: The Hierarchy FastTab displays the hierarchy of all sites and
warehouses that are set up in the current company. You can use the Expand
button to expand all nodes in the tree.
Warehouses
Warehouses are one of the system's inventory dimensions and are usually a
geographic location, or they serve a particular function, such as a spare parts
warehouse.
When you have several warehouses, the total on-hand inventory can be divided
up. All item transactions can be attached to a warehouse, that then follows the
transactions throughout the system.
If you have several satellite warehouses, you can set them to be refilled from the
main warehouse for which proposed transfers are generated during Master
scheduling. You can also schedule transactions for each warehouse.
If you must delete a warehouse, first check that no inventory is on-hand at the
warehouse. If there is on-hand inventory at the warehouse, it must be moved to
another warehouse.
For each warehouse, you can also specify the maximum time that a picking route
might take and the maximum volume of the picked items in the picking route. To
calculate the time that is required to complete a picking route, you must specify
the time that is required to go from one picking location to the next and the time
that is required to pick an item.
Each warehouse must be linked to a site. All other fields on the warehouse setup
are optional. To set up a warehouse follow these steps:
7. If default is selected in the Type field, you can select the Quarantine
and Transit warehouses that are related to the default warehouse.
8. You can select a vendor in the Vendor account field to link a
warehouse to. This is usually used for vendors that drop-ship products
directly to customers.
9. On the Warehouse management FastTab, specify default values for
each field. If the fields are left blank, the values are always taken from
the product setup. When they are populated the values are used as
the default settings when a product does not have specific setup.
10. On the Address FastTab, click Add to set up the physical address of
the site.
11. Close the form.
Note: For more information about any field on the Warehouses form, refer
to the Help. For more information about the Master planning FastTab, you can
refer to the Master Planning in Microsoft Dynamics AX 2012 course.
In warehouse management, the inventory aisle and location refers to the physical
location of the items in the warehouse. For example, 01-01-02 is aisle 1, rack 1,
and shelf 2.
Before you create warehouses, inventory aisles, and locations, draw up or establish
the warehouse layout, and carefully consider the options. It is important to decide
how to organize and group the items and how you store and pick them.
You can use the wizards in Microsoft Dynamics AX 2012 to create inventory aisles
and locations. They are easy to use and you can create several locations at the
same time. However, before you use these wizards, you should understand how
warehouses are set up in the Inventory and warehouse management module.
You can copy existing locations from one warehouse to another within the
Warehouses form.
A warehouse is divided into inventory aisles. Inventory aisles are used to group
locations. An aisle has an aisle ID and an aisle number that can be the same. The
aisle ID, typically the first part of the location name, is an alphanumeric identifier
for an aisle. The letters help identify a particular warehouse or area within the
warehouse.
The aisle number is a strictly numeric identification of the aisle in the warehouse.
The system uses the aisle number when it generates sorting codes. You can assign
unique IDs to the inventory aisle by using the Warehouse and Aisle fields.
The Inventory aisle form can also be opened in the Warehouses form by clicking
Inquiries > Inventory aisles. In the Inventory aisle form, you can view
information on inventory aisles for a warehouse. Also, you can view the location
information on the selected inventory aisle or copy inventory aisle information
from one warehouse to another.
Field Description
Aisle Specifies the name of an inventory aisle. The name is used
as a reference to the inventory aisle, together with the
warehouse.
Warehouse Identifies the warehouse where the aisle is found. The ID is
used as a reference to the aisle, together with the aisle's
name.
Aisle number Specifies a numeric field that is used for sorting inventory
aisles when the sorting codes for the locations are
updated.
Name Provides a longer description of the inventory aisle.
Starting value Specifies the starting value for the sorting codes for the
locations in the aisle.
Descending Specifies whether the locations in the aisle should be
sorted in descending order by shelf number for picking
routes.
Note: For the descending order functionality to take effect at the locations,
run the Sort codes periodic job (Inventory and warehouse management >
Periodic > Locations > Sort codes) for those locations.
The outer box represents the warehouse. The warehouse in this example has eight
aisles numbered 1 through 8. Each aisle has four racks numbered 1 through 4.
Aisles 1, 4, 5, and 8 are sorted in ascending order, and the remaining aisles are
sorted in descending order.
This layout helps maximize the flow of traffic through the warehouse while
picking. The warehouse workers can start by walking down the first aisle and then
walking up the next aisle.
An inventory aisle has an aisle ID and an aisle number, and these numbers can be
identical. The aisle ID can consist of letters or numbers and should be easy for the
user to recognize. The aisle ID is the first part of the location name.
For example, the Sorting Routes figure shows eight aisles. In this example, the
numbers 1 through 8 represents the aisle ID that is unique to each aisle. The aisle
number could match the aisle ID, or you could give each aisle a different aisle
number. The following table shows an example of how you could number the
aisles.
To copy the locations from one aisle to another aisle, select the Copy aisle
function. You can copy all locations at one aisle/rack to another aisle/rack. Both
warehouse aisles must be defined in advance. From the Warehouses form, you
can copy locations from one warehouse to another.
Note: You cannot change nor delete existing locations that have inventory
transactions.
Note: You can copy aisles and racks from the Inventory locations form by
clicking Functions > Copy aisle or Functions > Copy rack.
Locations
An item's coordinates can uniquely identify a location through its aisle, rack, shelf,
and bin. Usually the item's coordinates determine the location name. This name or
ID can be typed or generated from the location coordinates, for example, 001-
002-03-4 for aisle 1, rack 2, shelf 3, bin 4.
Note: The warehouse worker usually inserts and draws items from the same
side of a location, but not always. For example, a warehouse worker inserts items in
some storage racks from one aisle, and draws them from another. In Microsoft
Dynamics AX 2012 Warehouse Management, the definition of the term location is
the place where items are drawn.
Location is the most specific indication of where the items are stored in the
warehouse. It is an exactly defined physical location in the warehouse, and is
generated from the coordinates aisle, rack, shelf, and bin.
• Location name
• Location type
• Physical dimensions
o Maximum pallets
o Height
o Width
o Depth
o Pallet type group
o Maximum weight
o Maximum volume
• Location
o Input area
o Picking area
After locations are created, the identification of the location is stored in the
Inventory locations form on the General tab. If you modify the Rack, Shelf, or
Bin fields the location must be updated. You can do this manually by selecting the
Manual update check box, and then typing the new location value into the
Location field. Or, you can run the Names and check texts periodic job
(Inventory and warehouse management > Periodic > Locations >Names
and check texts) to update this information.
Set Up Locations
Also, after you have set up locations, you can create the warehouse items for your
products. For more information about warehouse items, refer to the "Warehouse
Items" topic in this course.
Location Types
Seven types of locations determine how Microsoft Dynamics AX 2012 handles the
location. The following table describes the location types.
Each location has physical dimensions that are specified on the General tab of the
Inventory locations form.
The physical dimensions also define the pallet types that are used in the selected
location. You can use pallet types to define the physical dimensions for any type
of item container.
The Load information group on the Inventory locations form displays the
current state of the location. You can view how many pallets are currently in the
location, and how many additional pallets will fit in the location. You can also view
the current and available volume and weight.
Location Wizard
The Location Wizard helps you set up locations in a warehouse. You can perform
the following tasks:
• Select a warehouse.
• Define the locations.
• Update the warehouse settings by clicking Finish.
If you have additional warehouses to set up later, start the wizard again and
repeat the procedure.
The wizard consists of several windows that you are guided through until the
setup is complete.
Note: You can use the wizard multiple times if you do not finish setup the first
time. Click View existing to check existing base data in the respective windows. The
Inventory aisles, Inbound dock, and Outbound dock pages of the wizard each
include this button.
Note: The pages in steps 13-18 only appear if the warehouse selected is
configured for warehouse management. To configure a warehouse for warehouse
management, on the Warehouses form, clear the Use consolidated picking
method check box.
Input Areas
Input areas are locations in the warehouse designated for item placement in the
warehouse upon receipt. Items are grouped based on similar characteristics or the
order in which they are placed in their locations. You can specify the input area for
a location on the General tab of the Inventory locations form.
For example, items requiring cold storage would be in one input area, whereas
items that can be stored in the general warehouse storage area would be in
another.
Picking Areas
Picking areas are assigned throughout a warehouse to group items that should be
picked at one time or by the same person. You can specify the picking area for a
location on the General tab of the Inventory locations form.
For example, items that require a forklift for picking and transport would be in
one picking area, whereas items that a warehouse worker can pick individually
from a floor level with a hand truck would be in another.
Blocked Locations
Occasionally, you must block a location for a period, to allow for repairs, for
example. Sometimes, you might only want to block the input or the output. You
can block either, or both, depending on the situation, by selecting a blocking
cause from the Input blocked or Output blocked fields. You can define the
blocking causes or reasons in the Blocking causes form (Inventory and
warehouse management > Setup > Inventory > Blocking causes.)
Sorting
Sort codes are used to optimize handling picking lines that detail the information
that is required for picking items from inventory. This includes the picking order.
Sort codes can be specified by the aisle and other coordinates or assigned
manually for the location.
You can update the sort codes of the locations that you select. You do this for
each item location when you add new locations or if you change a sorting code
for an inventory aisle.
Note: To update the sort codes of the locations, run the Update sort codes
of locations periodic job for these locations. To open this job, click Inventory and
warehouse management > Periodic > Locations > Sort codes.
Store Areas
You can store area group locations by dividing the warehouse into designated
sections for inventory with similar characteristics.
• Input area: Use the input area for items that are stored when they
are received in inventory. Store areas are grouped into store zones.
An example of an input area system would be ABC classification.
• Picking area: Use picking area to determine picking routes. The
picking lines that are included in a picking route are composed of
items that are stored in locations within the same picking area.
Every location can be connected to one of each area. Store areas are created in
the Store areas form (Inventory and warehouse management > Setup >
Inventory breakdown > Store areas).
The inventory can be organized in several different ways according to item type,
item group, or turnover ratio. The inventory is divided into areas that have
something in common. You do this by indicating that the locations belong to a
store area. A location can belong to both an input and a picking area. The
following table describes the two types of areas and how they can be used.
The inventory is organized based on the ABC analysis of the turnover ratio. Items
with a fast turnover are closest to the inbound and outbound docks. Items that
must be kept frozen, for example, are placed in a freezer.
The Update Store Area Wizard helps set up store and picking areas for existing
locations. The application determines and lists the areas that are already
configured.
You can change the setup to display the requested grouping by editing the lines
or adding new lines in the wizard. The areas are indicated by specifying two
corners in the box constituting the area. This means the From-location and To-
location are specified in the form of an aisle number, rack, shelf, and bin.
Store zones are used to prioritize the store areas for arriving items. The store
zones are made up of store areas. A store area can be part of several store zones.
This means a store zone can consist of one or more store areas.
Prioritizing means that if there is insufficient room in area A when an item with
ABC classification A arrives, it can be placed in area B.
• Area A
• Area B
• Never area C or the freezer
• Area C
• Area B
• Never area A or the freezer
Finally, a store zone for a frozen item can resemble the following.
• Freezer
• No other store areas
Store zones group locations in inventory. You can use store zones to order and
prioritize the selection of store areas for incoming inventory. When space is
needed for an item, the warehouse is searched in the order shown on the Store
zones form (Inventory and warehouse management > Setup > Inventory
breakdown > Store zones).
In the Store zones form, you can add and remove store areas. You can perform
the following tasks.
Ellen, the warehouse manager for the Contoso Company, has checked the new
warehouse setup and she decides to combine store areas IPROD-1 and IPROD-2.
Objectives
This lab shows how to use the Update Store Area Wizard.
Detailed Steps
1. Use the Update Store Areas Wizard to change input area IPROD-1
to contain aisle 0-2/rack 1-3/shelf 2 for the SpProd warehouse.
a. Open Inventory and warehouse management > Setup >
Inventory breakdown > Warehouses.
b. In the Warehouses form, select the SpProd warehouse.
c. Click Functions > Update store areas. The Update Store Areas
Wizard opens.
d. Click Next. Select both the input and picking areas, and then click
Next.
e. In the first line for the input area, in the Store area field, select A-
22. Then, change the To aisle by entering 2, and change the To
rack by entering 3.
f. Select the first line for the picking area, and then select Pick-22 in
the Store area field. Then, change the From aisle by entering 2
and change the To rack by entering 3.
g. If there are additional rows with a blank Store area, select the
check box to the left of the grid row, and then press Alt+F9 to
delete the rows.
h. When you receive the message to confirm your deletion, click
Yes.
i. Verify that your setup resembles the Update Store Area Wizard -
Store Areas Page figure, and then click Next.
Microsoft Dynamics AX 2012 provides functionality for moving pallets from one
location to another, replenishing bulk storage locations, or receiving and shipping
pallets. This functionality is known as pallet transports. Before you can make pallet
transports, you must set up the system for pallets and forklifts.
For more information about how to create and process pallet transports refer to
the "Pallet Transports" topic in the Receipt and Storage module of this course.
The following topics review the pallet and forklift setup in Microsoft Dynamics AX
2012.
A pallet ID consists of a number on the pallet and the pallet type. A pallet can be
any container, box, or pallet that is used to store or transport items. The size of the
pallet is indicated for the pallet type, and Microsoft Dynamics AX can then
calculate the locations that have space for this pallet type and for the specific
pallet.
Pallets are set up in the Pallets form (Inventory and warehouse management >
Setup > Inventory equipment > Pallets.) However, we recommend that you set
up pallet types and pallet type groups before you create pallets.
After you have set up pallets, you can set up products with specific information
about how much of the specific product can be placed on the pallet. You can also
specify the pallet types to use in specific locations.
You can use pallet types to define the physical dimensions for any type of item
container.
Optionally, select the Container check box to indicate that the pallet type is a
container, where items are not laid onto, but inside the pallet instead. In this case,
the pallet's height always corresponds to the height of the pallet type. If you do
not select the field, both pallet and items are included in a calculation of the
height.
Note: The dimensions of the pallet that you enter in the pallet type represent
an empty pallet without items on or in them.
The dimensions are copied to the individual pallets when they are created. The
system uses the pallet dimensions to determine whether there is room for a
certain pallet at a specific location.
After you create pallet types, you can set up the products with information related
to the pallets. The type of pallet is important to determine whether there is room
for items on a specific pallet in a specific location.
To define pallet and size information for a released product, follow these steps:
Note: For more information about additional fields on this form, refer to the
Help.
You can specify a pallet type group for each location. All pallets from the specified
pallet type group can then be used at that location. Typically, pallet types are
grouped into pallet type groups based on similar physical dimensions. Pallet type
groups are then used to specify the pallet types that can be used at each location.
To create pallet type groups for the pallet types grouping, follow these steps:
The Pallet form shows information on individual pallets. To create a new pallet,
follow these steps.
Note: You can use the On-hand button to view how much inventory is
currently on the selected pallet. You can use the Transactions button to view the
history of the transactions that are on the selected pallet.
Each inventory location can be set up with physical dimensions and information
for the pallets. The information is used during pallet transports to determine how
much inventory can be placed in the location. To set up pallet information on an
inventory location, follow these steps:
Note: The Load group displays information about how much inventory is
currently in the inventory location. To view the details that consist of the on-hand
inventory of a specific location, click Inquiries and then select one of the options.
Forklifts
Forklifts refer to the equipment that is used to transport items in and out of the
warehouse. Forklifts are created in a separate form. However you must know the
forklifts to include in the work processes and their capacities.
You can create forklifts in the Forklift form (Inventory and warehouse
management > Setup > Inventory equipment > Forklift).
In the Forklift form, specify a forklift ID, an operator, and the transport tasks for
which the forklift is used, by selecting the relevant check boxes: Input transports,
Output transports, Refilling transports, or Relocation transports. If, for
example, the forklift is not created to perform output tasks, output transports will
not appear in the Pallet transport form for the operator who drives the forklift.
You can specify the maximum lifting height of the forklift. The system compares it
with the height of the location. If the location is higher, the forklift does not
appear in the forklift operator's Pallet transport form.
When the forklift operator starts the transport job, he or she specifies the forklift
ID, and then the system only includes tasks and locations that can be managed by
that forklift.
You will use the Microsoft Dynamic AX advanced functionality and the
information that is provided to manually create the first warehouse, and then use
the Location Wizard to create the second warehouse.
Objectives
This lab shows how to set up warehouses, locations, and inventory equipment,
and how to use the Location Wizard.
5. Set up Locations.
a. Select the record “PROD 1 store area” and then click Inventory
locations.
b. In the Inventory locations form, click New to create a new
record.
c. On the General tab, in the Identification field group, in the
Warehouse field, type “Prod”.
d. In the Aisle field, type “01”.
e. In the Rack field, type “1”.
f. In the Shelf field, type “1”.
g. Repeat steps 2 through 6 (b-g) to create two locations for racks 2
and 3.
h. Click Close to exit the Inventory locations form.
d. Select “EURO” from Available pallet types pane and then click <
to move to the Selected pallets types pane.
e. Click Close to exit the Pallet type groups form.
Note: You can only select one location at a time. Therefore, these steps must
be repeated for each picking location.
The new warehouse, Prod, must be set up for refilling from the Main warehouse.
Note: To complete this lab, you must first complete the lab "Set Up
Warehouse Management".
Objectives
Detailed Steps
1. Use the Warehouses form to set up “Prod” for refilling from the Main
warehouse.
a. Open Inventory and warehouse management > Setup >
Inventory breakdown > Warehouses.
b. Select Prod in the Warehouse field.
c. Click the Master Planning FastTab.
d. In the Main warehouse field group, select the Refilling check
box.
e. In the Main warehouse field, select 21 to replenish the
production warehouse.
f. Click Close to exit the Warehouses form.
Module Review
Module Review and Takeaways
Product, Storage, and Tracking dimension groups help you define inventory
dimensions for an item.
Whereas you use physical setup to create warehouses, inventory aisles, store
areas, and store zones. Locations in the warehouse can be defined more precisely
and quickly by using the Location Wizard.
With inventory equipment setup, you create pallets and forklifts in the system. A
pallet's coordinates can uniquely identify a location.
1. Which location type is used to receive items that are stored until the
warehouse worker transports the items to the picking locations and is used to
replenish picking locations as stock is reduced?
( ) Picking location
( ) Bulk location
( ) Inbound location
( ) Outbound location
2. TRUE or FALSE? When you set up warehouse management, you must first set
up warehouses, and then inventory aisles.
( ) TRUE
( ) FALSE
Categories
1. Product
2. Storage
3. Tracking
Items
Batch number
Style
Color
Serial number
Site
Warehouse
Size
Location
Configuration
Pallet ID
1. Which location type is used to receive items that are stored until the
warehouse worker transports the items to the picking locations and is used to
replenish picking locations as stock is reduced?
( ) Picking location
( ) Inbound location
( ) Outbound location
2. TRUE or FALSE? When you set up warehouse management, you must first set
up warehouses, and then inventory aisles.
(√) TRUE
( ) FALSE
Categories
1. Product
2. Storage
3. Tracking
Items
3 Batch number
1 Style
1 Color
3 Serial number
2 Site
2 Warehouse
1 Size
2 Location
1 Configuration
2 Pallet ID
Module Overview
The Item Receipt Process figure shows the process in Microsoft Dynamics® AX
2012 for the receipt of items. The oval circles indicate the inventory statuses;
Ordered, Arrived, Registered and Received.
• Purchase order
• Arrival
• Pallet transport
• Registration
• Product receipt
Scenario
The Contoso Company creates a purchase order asking to have an item sent to
the warehouse.
When the item arrives, it is entered into the item arrival journal. Microsoft
Dynamics AX 2012 acknowledges the item is at the warehouse's inbound dock. A
pallet transport moves the item into the warehouse's bulk or picking location for
additional processing, for sale at a later date.
Then, registration of the item into the warehouse occurs. Registration tells the
system that the item is now in the warehouse and is available for production or
sale.
Finally, a product receipt is created for the item, updating the cost for the receipt.
Purchase Order
You can use purchase orders to create, maintain, and request inventory from
vendors. This lesson examines the purchase order functionality that is relevant to
warehouse management.
For more information about purchase orders, refer to the Supply Chain
Foundation in Microsoft Dynamics AX 2012 course.
When you create a purchase order, you must indicate its type. You can select one
of the following types.
• Journal: Use as a draft. This type does not affect stock quantities and
does not generate item transactions. The purchase order journal lines
are not included in master scheduling.
• Purchase order: Use when the vendor confirms an order.
• Returned order: Use when you return goods to the vendor. On the
Other tab, you must enter the Return Material Authorization (RMA)
number (also known as the reference number) that you receive from
the vendor.
A purchase order can have several statuses that indicate where the order is in the
purchase order process. As part of the workflow and change management
activation process, the purchase order status is implemented on the purchase
order and lines, and it can be any of the following:
• Open order
• Received
• Invoiced
• Canceled
• Draft
• In Review
• Rejected
• Approved
• Confirmed
• Finalized
There are several ways to create a purchase order. This course only examines the
process for manually creating a purchase order.
1. Open Procurement and sourcing > Common > Purchase orders >
All purchase orders.
2. In the New group on the Action Pane, click Purchase order to create
a new purchase order.
3. In the Create purchase order form, select a vendor.
4. If you receive a message asking whether you want to copy the
address, delivery address, currency, invoice account number, and the
language to the purchase order, click Yes.
5. Under the General FastTab, in the Purchase type list, select the type
of purchase order to create.
6. Enter or change the information in the Create purchase order form
if it is necessary, and then click OK.
1. From the Purchase order form, in the Show group on the Action
Pane, click Line view.
2. In the Purchase order lines tab, click Add line.
3. Select the Item number or Procurement category.
4. If it is required, enter the Size, Color, Style, Configuration, and other
inventory dimensions.
5. In the Quantity field, type the quantity to be purchased.
6. In the Unit field, select the unit of measurement to purchase the
quantity specified.
7. Enter the Unit price for the line.
8. Optionally, enter discount information and repeat steps 2 through 8
for each additional line.
After you enter the details about a purchase order, you must confirm and send
the purchase order to the vendor as notification of the intent to purchase the
products.
1. Open Procurement and sourcing > Common > Purchase orders >
All purchase orders.
2. Select the purchase order that you want, and then click the Purchase
tab.
3. In the Generate group click Confirm.
Note: The purchase order confirmation prints according to the print options
that are selected in the Confirm purchase order form. If print management is
being used, the confirmation prints according to the print management settings.
After the products on a purchase order are received at the warehouse you can
generate a product receipt to register the items in the inventory as received.
1. Open Procurement and sourcing > Common > Purchase orders >
All purchase orders.
The Contoso Company wants to buy a large quantity of the items 1701, Standard
DVD Player - Black and 1702, Standard DVD Player - Silver.
Objectives
Detailed Steps
1. Create two purchase orders to buy 100 pieces of item 1701 from the
vendor 1001 Earth Televisions and 1702 from the vendor 1002 Wind
Televisions, and receive each purchase order.
a. Open Procurement and sourcing > Common > Purchase
orders > All purchase orders.
b. In the New group on the Action Pane, click Purchase order to
create a new purchase order.
c. In the Create purchase order form, select vendor 1001.
d. Click Yes to transfer vendor information.
e. Click OK.
f. In the Purchase order lines tab, in the Item number field,
select 1701.
g. Click the Line details FastTab.
h. Click the Delivery tab.
i. Enter the current date in the Delivery date field.
j. In the Action Pane, click the Purchase tab.
k. Click Confirm. The approval status changes from Approved to
Confirmed.
l. In the Action Pane, click the Receive tab.
m. In the Generate group of the Action Pane, click Product receipt.
n. Verify the Quantity is set to Ordered quantity.
The Item arrival journal form (Inventory and warehouse management >
Journals > Item arrival > Item arrival) is used for creating, maintaining
validating, posting, and printing the journals.
The following topics review how to manually create item arrival journals and how
to use the Arrival overview form to process item arrivals.
Each item arrival has several options available for processing based on the mode
of handling you select. The following options are available.
• Pallet transports
• Check picking location
• Check bulk locations
• Quarantine management
If you do not select any options on the item arrival, you should specify the
location where the items will be stocked on each journal line. You select the
modes of handling on the General tab of the item arrival Journal lines form.
You can use pallet transports to move complete pallets. If the item in the journal
line is not configured for pallets, an error is generated when you post the journal.
When you select this option, you should also select the Check picking locations,
the Check bulk locations, or both check boxes. Additionally, you must specify the
Pallet ID and an Inbound dock location in the Location field on the journal line.
When you post the journal, the system finds a location at the warehouse where
the pallet will then be stocked with the items. Then a pallet transport is created
that has the location to which an item will be moved.
The status of the inventory transactions is updated to Arrived, and the pallet
transport must be processed.
When the Check picking locations check box is selected for a journal line and
the Pallet transports option is not used, you must specify the Inbound dock
location on the journal line. When you post the journal, the system finds a picking
location at the warehouse where the items will be stocked, and it also
automatically moves the items to that location.
The inventory status is updated to Registered. The company decides how the
items are physically moved to that location.
When the Check bulk locations check box is selected for a journal line and the
Pallet transports option is not used, you must specify the Inbound dock location
on the journal line. When you post the journal, the system finds a bulk storage
location at the warehouse where the items can be stocked and it automatically
moves the items to that location.
The inventory status is updated to Registered. The company decides how the
items are physically moved to that location.
Note: When both the Check picking locations and Check bulk locations
options are selected and the Pallet transports options is not selected, the system
first fills the picking location(s) to its maximum capacity, as specified on the
warehouse item, and then fills the bulk storage location.
Quarantine
You can select the Quarantine check box for the physically received item to be
placed in quarantine automatically. When the journal is posted, a new quarantine
order is generated and the status is Started.
Each item arrival journal line must be linked to a reference. The reference is
specified on the General tab of the item arrival Journal lines form. The reference
is the originating transaction in the system that generated the demand for items
to be received into the warehouse.
There are many actions that can generate this demand. The following list includes
some primary transactions that can be linked to an item arrival.
• Purchase order:
o Account number: You can select or scan the vendor account
number. This reduces the results that are displayed in the
Number field.
o Reference: Set to Purchase order.
o Number: You can select or scan the purchase order number. The
account number automatically populates the form. This limits the
Lot ID field so that it shows only Lot IDs for the selected purchase
order number.
o Lot ID: You can enter or scan the Lot ID. Select the lot ID that
links to the item and product dimension combination for the item
that you want to receive. The other fields are then updated.
• Production
o Account number: You cannot modify this field.
o Reference: Set to Production.
o Number: You can select or scan the production order number.
This automatically populates the Lot ID field.
o Lot ID: You can enter or scan the Lot ID. The other fields are then
automatically updated.
Note: You can use the EAN128/UCC128 field to scan data from bar codes of
the type EAN128/UCC128 that contains data that corresponds to several other
fields. If the vendor or purchase order number is known, you can create the line for
the journal from the Default values tab in the Item arrival journal form.
After you post the item arrival journal, you must put away the inventory into
either a bulk or picking location.
You can use the Pallet transport form to process pallet transports online. This
automatically creates pallet transport records.
In Microsoft Dynamics AX 2012, you can use the Arrival overview form to display
an overview of products that are expected to arrive as incoming products, as
transfer orders, from production, and for products that will be returned.
The Arrival overview form helps you estimate and plan the resource capacity
that is required to efficiently handle incoming products. It also offers a quick and
efficient way to create the item arrival journals that are pre-populated with the
arrival information. The item arrival journals are used to register the arrival of
products into the system.
Additionally, the Arrival overview form includes the date items are expected to
arrive.
When products arrive in the inbound dock of the warehouse, the Arrival
overview form is used to match the information accompanying the products with
the information in Microsoft Dynamics AX 2012. The settings in this form can be
saved for each user and for each computer so that users can have their personal
settings on computers put in the inbound area. One user can have multiple
setups.
When you use the Arrival overview form, you can filter the form to find the
transactions that will be received. You can do this by entering the search criteria
into the Display options field group. You can enter ranges for dates, warehouses,
vendors, items, mode of delivery, or the ID number of a source document, for
example, the return material authorization number, sales order number, or
purchase order number.
You can also use one of four predefined templates to automatically filter the data
on the form. Or, create your own templates. The templates are viewed, selected,
and created on the Setup tab of the Arrival overview form.
Note: For more information about how to set up the Arrival overview form,
refer to the Distribution and Trade in Microsoft Dynamics AX 2012 course.
Note: You can click the link in the Infolog window to open the item arrival
journal if the journal will be completed by the same user on the same computer.
When the goods in the inbound dock are moved to the designated warehouse,
Sammy, the receiving clerk, registers the arrival of the goods in Microsoft
Dynamics AX 2012, by using arrival journals.
To manually create and process an item arrival journal, follow these steps:
The system tries to process the journal lines based on the mode of handling
options selected for each line.
Note: You can click Functions> Pallet ID to generate a new pallet ID for the
line. The generated pallet ID is based on the number sequence set up in the location
parameters.
When all goods are registered, Ellen, the warehouse manager, or Inga, the
purchasing manager, will confirm receipt of the products by registering the
corresponding product receipt.
To update arrival information and confirm product receipt, follow these steps:
Note: If anything is specified within the Range field group on the Overview
tab of the Arrival overview form, these specifications are also considered when the
system is finding the product receipt ready journals.
Note: For more information about the Arrival overview form, refer to the
Distribution and Trade in Microsoft Dynamics AX 2012 course.
A prerequisite for this lab is to create a purchase order with one piece of item
number 1552, Installation Manual for Projectors, for arrival today from vendor
1101.
Objectives
This lab shows how to create a purchase order and process the receipt by using
the Arrival overview form.
Detailed Steps
1. Create a purchase order for one piece of item number 1552,
Installation Manual for Projectors, for arrival today from vendor 1101.
a. Open Procurement and sourcing > Common > Purchase
orders > All purchase orders.
b. In the New group on the Action Pane, click Purchase order to
create a new purchase order.
c. Select Vendor account 1101.
d. Click Yes to transfer vendor information, and then click OK.
e. In the Item number field, select 1552.
f. Click the Line details FastTab, click the Delivery tab, and then
enter today's date in the Delivery date field.
g. In the Action Pane, click the Purchase tab, in the Generate
group, click Confirm.
h. Close the Purchase order form.
4. Register the receipt of the product and update the vendor product
receipt information.
a. Click Journals, and then select Show arrivals from receipts or
Show arrivals from lines to view the lines that are created in an
arrival journal.
b. In the Location journal form, select the journal that was created,
click Lines to view detailed information, and then close the
Journal lines, location form.
c. Click Post to complete the registration.
d. Click OK in the Post journal form.
e. Click Close in the Infolog, and then close the form.
Pallet Transports
The forklift operator, who drives around in the warehouse and makes sure that all
the items are placed in the correct location, can use the Pallet transports form to
handle the movement of pallets within the warehouse.
Pallet transports can be generated from the Shipments form, or from the item
arrival or production input journal. When a shipment, item arrival, or production
input is posted, and the quantity to be moved is a whole pallet, the system
generates a pallet transport. Otherwise, a picking route is started.
You can also request to refill a picking location by using a pallet from a bulk
location in the Inventory locations form. In addition, you can also request to
relocate a pallet by using the Pallets form.
The order of the pallet transports depends on priority settings in the Inventory
and warehouse management parameters form. You can set priorities and
therefore, the sequence for input and output transport, in addition to refilling, on
the Transport tab.
Demonstration Steps
Each line shows the quantity of items to transfer and the pickup and destination
locations. The information is retrieved automatically according to the item setup
(default items for each pallet).
When the forklift operator selects the job that he or she will be doing, usually the
first on the list, he or she starts the transport by clicking Start transport. You can
use the Lock transport button to assign a pallet transport to a specific operator
and prevent other operators from starting the transport.
The forklift operator uses the Pallet transports form while he or she drives
around the warehouse to make sure of the correct location of all items. The form
can be opened on terminals throughout the warehouse. When the forklift
operator drives by to start the transport job, he or she can update the overview by
clicking Update lines.
The following table defines the fields on the Transport tab of the Inventory and
warehouse management parameters form.
Field Description
Input transport Enter the priority for pallet transports of the Input
transport type when they are created. Larger
values indicate higher priorities for the pallet
transport.
Output transport Enter the priority for pallet transports of the
Output transport type when they are created.
Larger values indicate higher priorities for the
pallet transport.
Example:
If transport A has a priority of 10, and transport B has a priority of 20, then
transport B will appear before transport A on the list of pallet transports that are
visible to drivers and is most likely to be conducted first.
Registered items are part of physical inventory. You can register items in the
warehouse management journals, or by clicking Update line > Registration on
the relevant journals and order lines.
Two ways to register arrived items based on a purchase order line include the
following:
• Through the purchase order line. When this method is used and the
item uses pallets, no input transport is created within the limits of the
forklift. (Refer to the "Forklift" topic in the module "Setting up
Warehouse Management.") If a forklift transfers the items, you must
create the input transport manually.
• Through the item arrival journal, where you can create input
transports automatically. When the item uses pallets, the forklift
operator must start and end the transports.
When you register items on a transaction, you can specify any inventory
dimensions such as batch number, serial number, or warehouse. The following
demonstration shows how to register an item with a serial number.
Demonstration Steps
1. Register an item from the item arrival journal with a serial number.
a. Open Inventory and warehouse management > Journals
> Item transactions > Movement.
b. Click Create new.
c. In the Journal lines, inventory form, select item number 1707.
d. In the Quantity field, type "1".
e. Click Inventory > Registration.
f. Select the Auto-create check box.
g. In the lower Register now pane, enter serial number 87652.
h. Click Post all.
Registration Form
You can use the Ordered and Remainder fields at the top of the Registration
form to keep track of the status during recording.
In the Registration form, you can use the Split function to split the receipt
transaction. For example, you have a purchase order line for a quantity of 100 and
you want to split the line into two lines of 50 each with a different batch number
for each line.
If all items on the purchase order have arrived, select the Auto-Create check box
in the Transactions pane of the Registration form. A line is automatically created
in the Register Now pane of the Registration form.
You can also manually create a line in the Register Now pane of the Registration
form by following these steps:
To delete lines from the Register Now pane, select the line that you want to
delete, and then click Remove. You can also delete all the lines from the Register
Now pane by clicking Delete all.
Note: You can use the Create serial numbers button to have the system
generate new serial numbers for you. You are prompted to enter the format and the
number of serial numbers that you want to create.
After you post the items, the lines are cleared in the Register Now pane.
The inventory status for the inventory transaction changes to Registered, and the
inventory dimensions of the transaction are updated to the values selected.
The item is now registered and is ready for invoice updating (for a purchase order
example) or for posting the journal.
Note: If you are using the item arrival process, you can create serial numbers
for the journal line by clicking Functions > Create serial numbers.
Module Review
Module Review and Takeaways
Receipt and Storage explained the processes that are used for an item’s purchase,
arrival and registration. It also provided a complete overview of how to receive
ordered items into your warehouse through the system.
Items are recorded during item receipt and production input. When you post an
item arrival journal, the items will change status from Ordered to Arrived or
Registered.
If the items are stocked by using pallet trucks, the items receive the status Arrived.
Otherwise, their status is Registered.
After the items arrival journal is posted, the inventory must be put away into
either a bulk or picking location.
The Pallet transport form is used to process pallet transports online. New refill
pallet transport functionality ensures constant full on-hand inventory at a picking
location.
( ) TRUE
( ) FALSE
2. After the items arrival journal is posted, the inventory must be put away into
either a _____ or _____ location.
3. What are the two methods that you can use to register arrived items?
( ) TRUE
(√) FALSE
2. After the items arrival journal is posted, the inventory must be put away into
either a _____ or _____ location.
MODEL ANSWER:
Bulk or Picking
3. What are the two methods that you can use to register arrived items?
MODEL ANSWER:
You can register the arrived item through the purchase order line or the item
arrival journal.
Module Overview
Outbound Operations explains how to move items from the warehouse to the
customers by using the advanced functionality of picking and shipping.
The Shipping Process figure shows the process in Microsoft Dynamics® AX 2012
for shipping items. The oval circles show the inventory statuses.
When inventory is running low, you order the items through the purchase order,
or you produce them by using a production order. After the ordered items arrive,
you log the items into the warehouse through the item arrival journal (Inventory
and warehouse management > Journals > Item arrival > Item arrival). After
selling the items, you pick and ship the items through the Output order or
Picking forms and finally through the Shipments form.
When reservations are used with the outbound order process, the reservation can
take on many forms and can occur during several different stages of the order
process.
When the inventory on hand is insufficient, you can reserve the output transaction
against an incoming receipt. When inventory is reserved against incoming
inventory that is not yet received, the inventory transaction Receipt status field is
updated to Reserved ordered. If on-hand inventory is available, and the items are
reserved, the inventory transaction Receipt status field is updated to Reserved
physical. The reservation step is not depicted in the Shipping Process figure.
Note: For more information about reservations, refer to the Distribution and
Trade in Microsoft Dynamics AX 2012 course. Shipment reservations during the
outbound order process with warehouse management are discussed in more detail
later in this module.
Objectives
Scenario
The Contoso Company receives a call from a customer who wants to order 100
units of item 1501. A picking list or output order is created that will inform the
warehouse to pick and ship the items to the customer.
Sales Orders
You can use sales orders to create, maintain, and inquire about inventory orders.
This lesson examines the sales order functionality that is relevant to warehouse
management.
Note: For more detailed information about sales orders, refer to the Supply
Chain Foundation in Microsoft Dynamics AX 2012 course.
When you create a sales order in Microsoft Dynamics AX 2012, you can select
from one of several sales order types.
• Journal: Use as a draft. This type does not affect stock quantities and
does not generate item transactions. The sales order journal lines are
not included in master scheduling.
• Subscription: Use for repeated sales of the same item or service to
the same customer. When a packing slip is updated, Microsoft
Dynamics AX 2012 generates a new packing slip. When the invoice is
updated, a new packing slip or invoice entry can be updated for the
same sales line.
• Sales order: Use when the customer confirms that he or she wants
the order.
You cannot select the following sales order types manually, because they are
created through the Return management feature or the Project management
and accounting module.
• Returned order: The sales order type, Returned order, is used when
you receive goods returned from a customer.
• Item requirements: When you create the item requirements in the
Project management and accounting module, the system
automatically creates an Item requirements sales order type.
A sales order can have several statuses that indicate where the selected order is
within the sales order process.
• Open order
• Received
• Invoiced
• Canceled
In addition to the status on the header of the sales order, each line of the order
can also have the same statuses.
After you confirm a sales order, you must inform the warehouse that it must pick
and ship the item with an output order. The warehouse worker receives the
output order and starts the picking process. After the order is filled, the item is
moved to the outbound dock. From the outbound dock, the item is sent to the
customer.
To create a new sales order from the All sales orders list page, follow these steps:
1. Open Sales and marketing > Common > Sales orders > All sales
orders.
2. In the New group of the Action Pane, click Sales order to create a
new sales order.
3. In the Create sales order form, select a customer.
4. If you receive a message that asks you whether you want to copy the
address, delivery address, currency, invoice account number, and
language to the sales order, click Yes.
5. If you receive a message that asks you whether you want to create
the new sales order without copying previous customer purchase
information, click No.
8. From the Sales order form, in the Show group of the Action Pane,
click the Line view button or F11.
9. In the Sales order lines tab, click Add line.
10. Select the Sales category or Item number.
11. In the Quantity field, type the quantity to be sold.
12. In the Unit field, select the unit of measure of the product.
13. From the Site field, select the site.
14. Optionally, from the Warehouse field, select the warehouse.
15. Enter the Unit price for the line.
16. Optionally, enter discount information and repeat steps 2 through 8
for each additional line.
After you create a sales order, generate the sales order confirmation to verify the
details of the order and send a confirmation of the sales order to the customer.
This step does not change the order’s status. The Document status is updated to
Confirmed and the system creates a confirmation journal.
1. Open Sales and marketing > Common > Sales orders > All sales
orders.
2. Select the sales order to confirm the sales order.
3. In the Sell tab of the Action Pane, click Sales order confirmation in
the Generate group.
There are two picking methods that are available in Microsoft Dynamics AX 2012.
• Order picking
• Consolidating picking
When you run a picking list update, it is either voluntary or mandatory, depending
on the item model attached to the item that you are selling. If the Picking
requirement parameter is selected in Inventory and warehouse management
> Setup > Inventory > Item model group, the sales order line must have the
status of Picked before you can continue to update the packing slip line. The item
model group can also determine whether consolidated picking is used.
If you do not want to use a picking process in the warehouse and the items should
be updated to a Picked status automatically after the picking list is generated, you
can set the Picking route status field in Accounts receivable > Setup >
Accounts receivable parameters.
To quickly generate a picking list by using order picking, follow these steps.
1. Open Sales and marketing > Common > Sales orders > All sales
orders.
2. Select the sales order for which you want to generate the picking list.
3. In the Pick and pack tab of the Action Pane, click Picking list in the
Generate group. The Posting picking list form opens.
When the Picking route status field is set to Activated in Accounts receivable >
Setup > Account receivable Parameters on the Updates tab, you can perform a
Picking list registration. A Picking list registration is performed after you post the
Picking list to register the physical pick of the sales order and to have tighter
control of where the sales order is in the order process.
1. Open Sales and marketing > Common > Sales orders > All Sales
orders.
2. Select a sales order for which a picking list is generated.
3. In the Pick and pack tab of the Action Pane, click Picking list
registration in the Generate group. The Picking list registration
form opens.
4. On the sales order line for which you want to register the pick, select
the Select check box.
When the item is ready to ship to the customer, you can post a packing slip. After
you have posted the packing slip, the system recognizes that the sales order
demand is satisfied and reduces the physical on-hand inventory, if you have not
performed the Picking list registration.
1. Open Sales and marketing > Common > Sales orders > All sales
order.
2. Select the sales order to generate the packing slip.
3. In the Pick and pack tab of the Action Pane, click Packing slip in the
Generate group. The Packing slip posting form opens.
Output Orders
After you create the sales order lines, inform the warehouse that it must pick and
ship the items to the customer. Output orders are created automatically for all
sales orders. There are two types—order picking or consolidated picking.
The Outbound Order Process figure displays the course of events following the
creation of an output order.
When the order picking process is used, the system automatically creates an
output order and shipment.
You can manually create output orders of the type consolidated picking from the
Sales order form. To create an output order, follow these steps:
1. Open Sales and marketing > Common > Sales orders > All sales
orders.
2. Select the sales order for which you want to create an output order.
3. In the Maintain group of the Action Pane, click Edit.
4. On the Sales order lines FastTab, select the line for which you want
to create the output order.
5. Click Inventory > Output order.
• Consolidated picking
• Pallet transport
• Order picking
The order picking and consolidated picking processes use the same framework,
known as output orders. However, the consolidated picking method has much
more functionality and it requires the Advanced Warehouse Management
configuration key.
Consolidated picking implies that multiple orders can be combined into one
picking list. The orders can potentially be of different types, for example sales
orders or transfer orders.
For more flexibility, the consolidated picking method can be set up in a hierarchy
of levels.
Picking Process
In Microsoft Dynamics AX 2012, picking can be performed by using three
methods:
For more flexibility, the consolidated picking method can be set up in the
following levels.
Picking list The consolidated picking order can also be selected for
posting forms individual lines during the posting of picking lines.
As a default, the setting from the Item model groups
form, the Warehouses form, or the Warehouse items
form is used. However, this setting can be temporarily
overwritten on the line during posting.
The Picking list registration form is used for both consolidated picking and
order picking. It can be opened from the following locations in the application:
You can use the Picking list registration form to confirm the items that are
picked for sales orders, transfer orders, production order lines, or any other order
references where picking registration is needed. Whether the items to be picked
are for a sales order, a transfer order, or a production order line, the same picking
process can basically be used within Microsoft Dynamics AX 2012.
The following is an example of items being picked for a sales order by using the
order picking process:
Note: The picking list can be printed and the picking process started even if
all items are not necessarily in stock. This is useful when items are expected to
arrive in stock before the picking process is complete.
Note: Use the paper-based picking list to list any differences in the number of
items or picking location.
Note: Depending on the configuration and license keys, some options and
fields might be unavailable.
The following table shows what users can do from the Functions button when
they work in the top pane:
Action Description
Activation Activate the picking route.
Start picking route Start picking on a picking route that has
status Activated.
Action Description
Split picking line If the complete quantity cannot be picked
because of, for example, inventory shortage,
split the line into two.
Both lines will have the same Lot ID.
Notice that, for sales orders, this is only possible
if the customer allows for partial delivery. This is
set up on each sales order line in the Sales
order form (the Complete option on the
General tab).
Unpick picking line For lines that are already Picked or Staged, undo
pick and set the status back to Activated. The
items are now returned to the inventory. This is,
for example, relevant if items are picked and
reported from the wrong batch or if the
customer does not have to have the full picked
quantity.
Cancel picking line For lines that are not Picked, Staged, or
Loaded, remove them from the picking list. This
command corresponds to using the Delete
Record command on the toolbar. You can
also cancel a picking line by specifying zero (0)
on the line.
The Handling status in the General FastTab is the status for the picking route or,
in the Lines FastTab, for the individual lines.
In the General FastTab, the status is based on the status of the individual lines in
the shipment and is equal to the lowest of the line states.
For example, if one of the lines is in the Activated status, when other lines are in
the Complete status, the shipment will be in the Activated status.
State Description
Registered This state is relevant for consolidated picking only.
It is set when the Reserve now button on the
Shipments form is used.
Activated For order picking, the picking route state is
Activated when you create a picking route and
do not perform an auto pick.
For consolidated picking, the picking route state is
Activated when you activate a picking route. You
can do this from the Shipments form or when lines
are activated from the Picking list registration
form.
Started Picking is started, either from the Picking routes
when guided pick is used, or when you perform the
first pick.
Staged At least one line of the shipment lines is still at the
staged state.
Loaded At least one line of the shipment lines is still at the
loaded state.
Complete Picking is completed.
Shipment Process
In Microsoft Dynamics AX 2012, the shipment process consists of the setup and
the execution of the shipment. The following lists show the steps used in each
process.
1. Create a shipment.
2. Run shipment reservation.
3. Activate picking processes.
4. Pick and deliver to shipment staging.
5. Execute shipment staging and loading.
6. Send shipment.
Warehouse workers use the Shipments form to monitor the progress of picking,
shipping, and output pallet transports.
To open the Shipments form, click Inventory and warehouse management >
Common > Shipments.
On the General tab of the Shipments form, you can specify the joint packing
options for each shipment. The joint packing is used to specify how picking routes
and entire-pallet output transports are created. The following options are
available:
The Status field on the General tab of the Shipments form is used to identify
where a shipment is located within the shipment process. Each shipment has one
of the following statuses:
• Registered: The shipment is created but not yet reserved or, if just
one shipment line exists, is not part of a route.
• Reserved: The shipment is reserved and picking routes and/or pallet
transports are generated. However, they are not yet released for
picking.
Note: Picking can start even when all items for the shipment cannot be
reserved.
• Picked: At least one line of the shipment line is still at the picked
stage.
• Staged: At least one line of the shipment line is still at the staged
stage.
• Loaded: At least one line of the shipment line is still at the loaded
stage.
• Sent: Use when the shipment is sent. Also use to mark the shipment
as fully expedited. The shipment is sent and the shipment is fully
expedited.
• Canceled: The shipment is canceled.
Each shipment also has a status for picking in the Pick field of the Status group.
The following options are available.
Each shipment also has a Pallet transport status. The following options are
available.
The Create shipments wizard guides you through creating shipments, to specify
joint packing parameters, warehouse, and the outbound dock to which you must
ship.
Outbound Rules
You can set up outbound rules to determine how the program handles the
outbound process. You can use these rules to enable or disable the shipment
staging functions to control the shipment process and, in particular, in which
stage to send a shipment. Open the Outbound rules form from Inventory and
warehouse management > Setup > Distribution > Outbound rules.
You can use the Outbound rules form to show the existing outbound rules and
to create new outbound rules.
Demonstration Steps
Note: You can select the Deliver picked items field if you want to be able to
specify a different to location for delivering the picked items. If you do not select this
field, the items are automatically delivered to the default location.
Shipment Reservations
In Microsoft Dynamics AX 2012, the shipment reservation process gives the
shipping manager control of the warehouse in which to reserve items and the
reservation methods to use.
For example, when the user reserves items for a shipment, an item shortage can
mean that you cannot reserve all items from the default warehouse.
The combination of methods and the sequence in which they are used are
specified in the Shipment reservation combinations form. Open Inventory and
warehouse management > Setup > Distribution > Shipment reservation
combinations.
The Shipment reservation combinations form defines how and where the
shipment reservation process reserves. You can use this form to define the
shipment reservation combinations that are used as building blocks when you are
defining a reservation sequence.
• A full pallet and create an output pallet transport from any bulk
location.
• A picking route, reserved from the following:
o Item picking location
o Any picking location
o Any inbound location
o Any bulk location
o Any outbound location
The following table provides an overview of the reservation methods that are
available when a shipment reservation combination is created.
Method Description
Output transport - All A full pallet is physically reserved at the bulk
bulk locations location according to the Min. output pallet
quantity setting on the item, and output pallet
transports are created.
Picking route - Item • If the required quantity is on-hand, items are
picking location physically reserved on the item picking
location defined on the Warehouse items
form. For this reservation method, two
additional options can be selected individually.
This means that the Picking route - Item
picking location reservation method can
potentially appear four times in a
combination.
• Refill: If a refill pallet transport does not exist
for the picking location, a refill pallet transport
is created according to the refill rules and
reserved as ordered on the picking location.
The items are reserved even though the
Ordered option is not selected.
• Ordered: Inventory is reserved ordered.
Reservation can, for example, be based on a
purchase order line with the specific item
picking location defined.
Example
Example
Shipment reservation sequences are defined for each site and can be specific to a
warehouse.
The following topics review some additional features that are available for
shipment reservations.
For consolidated picking shipment types, you can run several shipment
reservations at the same time.
You can do this by running the Shipment reservation batch job from Inventory
and warehouse management > Periodic > Shipments > Shipment
reservation.
If all items are not reserved, the shipment reservation process enables you to
rerun the shipment reservation and partial reservations, and add items to an
ongoing shipping process. Picking can be started for the items that are on-hand,
even if the complete shipment has not been reserved.
Note: Use the Up and Down buttons to change the sequence when more
than one combination is added.
You are the warehouse manager at Contoso. You have experienced an increased
number of orders for projectors, projector bulbs, and projector installation
manuals.
To pick these projector-related items, the company decided that you should look
first in the item picking locations, next in the bulk locations, and then in all picking
locations.
You must set up a new shipment reservation combination for this new protocol.
Create a new shipment reservation combination named PickingPro, and describe
it as a Picking Locations Projector Items.
Detailed Steps
1. Open the Shipment reservation combinations form and create a
new combination.
a. Open Inventory and warehouse management > Setup >
Distribution > Shipment reservation combinations.
b. Click New.
c. In the Combination field, type “PickingPro”.
d. In the Description field, type “Picking Locations projector items”.
e. In the Lines FastTab click Add.
f. For Sequence “1”, select the Reservation method of “Picking
route-item picking location” from the drop-down list.
g. On the line for the first sequence, select the Refill and Ordered
check boxes. Clear these boxes in all other lines.
h. In the Lines FastTab click Add.
i. In the Sequence field type “2”.
j. Select the Reservation method of “Picking route-all picking
locations” from the drop-down list.
k. In the Lines FastTab click Add.
l. In the Sequence field type “3”.
m. Select the Reservation method of “Picking route-all bulk
locations” from the drop-down list.
n. Click Close to exit the Shipment reservation combinations
form.
Shipment Templates
In Microsoft Dynamics AX 2012, the use of shipment templates gives warehouse
staff various options to manage shipments efficiently.
Shipment Templates
Two forms in Microsoft Dynamics AX 2012 increase the number of details in the
shipment template as they determine the reservation method and reservation
sequence to use for the shipment. The shipment reservation sequence consists of
one or more shipment reservation combinations and is a prerequisite for creating
a shipment template.
Open Inventory and warehouse management > Setup > Distribution >
Shipment Templates.
The Automatic addition status field on the Shipment templates form is used to
determine which output orders are added to the shipment automatically. Output
orders can be added when they are in the Selected status or a status that is below
the Selected status.
• Registered
• Reserved
• Activated
• Picked
• Staged
• Loaded
Note: An output order can be added only if it originated at the same site as
the site specified on the shipment.
Joint Packing
The Joint packing field on the Shipment templates form is used to determine
how the orders are grouped when you create picking routes. Select one of the
following options:
The Joint shipping field on the Shipment templates form is used to determine
how output orders are assigned to shipments. Select one of the following options:
• All: All output orders are assigned to one shipment, regardless of the
customer and the order number.
• Same customer: Output orders are assigned to a shipment based on
the customer reference. If output orders are processed for different
customers, the output orders are assigned to separate shipments.
• Order: Output orders are assigned to a shipment based on the order
number. If output orders are processed for different order numbers,
the output orders are assigned to separate shipments.
• Grouping inventory reference: Output orders for withdrawal
kanbans are grouped on the ID of the parent manufacturing kanban.
If you use this option with output orders that do not reference
kanbans, the grouping reference is the same as the reference for the
output order.
When an output order is created, and if the Automatic shipment creation check
box is selected, the existing shipment templates are searched through
automatically to match the criteria set from the Shipment templates form. These
criteria are specified by clicking the Criteria button.
If a template is found, a new shipment is created and the output order is added to
it. In earlier versions of Microsoft Dynamics AX, in instances where more than one
template matches the output order, the first shipment template created is used to
create a shipment.
Demonstration Steps
You are the warehouse manager at Contoso and have to set up a shipment
template for the increased amount of projector-related orders. This template
should be a top priority, related to Site 2 and Warehouse 22, and linked to the
“Def_22” Sequence ID.
Detailed Steps
1. Create a shipment template.
a. Open Inventory and warehouse management > Setup >
Distribution > Shipment Templates.
b. Click New to create a new template.
c. In the Priority field, type “1”.
d. In the Shipment Template field, type “Projector Items”.
e. In the Site field, select 2.
f. In Warehouse field, select 22.
g. In the Outbound dock field, select Out_02.
h. Check the Reservation required check box.
i. In the Sequence ID field, select Def_22.
j. In the Outbound rule ID field, select WMS.
k. Verify that the Joint packing field is set to Same customer.
l. In the Joint shipping field, select Same customer.
m. Click Close.
Picking Routes
When picking for the shipment is activated, you create one or more picking
routes. Picking routes are found in the Picking routes form. Use this form for
online processing of picking routes. Open Inventory and warehouse
management > Common > Picking routes.
Operators who pick items from the warehouse for shipping use the Picking
routes form.
The picking status for the picking route is now Completed, and the inventory
transactions have the Picked status. You can update the packing slip for the sales
order from the Shipments form by using the Functions button.
The Completed tab displays picking lines that are picked. After completion, the
Start picking route button is not active. The order is now ready for shipping. To
return to the Pallet transport form, click Start Transport. Click Complete
transport to send the pallet to the outbound dock.
You can use the Create picking pallet form to create a new picking pallet. When
you create a picking pallet for a picking route, the system remembers the picking
pallet's attachment if you leave the form and return later to the same picking
route.
1. In the Picking route form, select the line for which you want to
create a pallet.
2. Click Create picking pallet to open the Create picking pallet form.
The Picking pallet field specifies the pallet where the items are
placed. The system automatically names the picking pallet for you
using the numbering sequence.
3. Click OK to accept the pallet, and return to the Picking route form.
If items are missing at a picking location, you can manually order a refill by
clicking Refill in the Picking route form. If the refill has a high priority according
to the specifications in the Inventory and warehouse management parameters,
on the Transport tab, it is most likely a forklift operator will quickly refill the
order.
To manually order a refill, in the Picking route form, follow these steps:
The handling of the output transport jobs is the same as that for the input
transport jobs. The priority of the transport jobs depends on the setup of the
Inventory and warehouse management parameters on the Transport tab.
These settings are typically defined by the warehouse manager.
The Deliver picked items form shows John, the warehouse worker, where he
should deliver the items that he has picked on his picking route. John can also
specify if the picking pallet can be left at the destination. By default, this form
shows the destination location (either an outbound dock or a production input
location) of picked items that are defined in the Shipments form. The Deliver
picked items form is opened from Inventory and warehouse management >
Picking routes > Deliver picked items.
A shipment is created that has lines that can be picked with a picking route and
output pallet transport. The shipment uses the following outbound rule:
When John, the warehouse worker, updates the last line on his picking route, the
Deliver picked items form opens automatically and the tab on the picking route
that displays picked items is updated with the To-dimension information.
Demonstration Steps
Note: On the Overview tab, John can view the item to deliver with the
default To dimension displayed. When the Deliver items button is used, the status
on the pickings lines changes to what is set up under the outbound rules.
To deliver only part of a picking route, John, the warehouse worker, clicks Deliver
picked items on the Picking route form and the Deliver items form opens.
John recognizes that there is insufficient space in the specified default delivery
location. Therefore, he changes the destination location and clicks Deliver items.
Now the To dimension is updated to the new destination.
Shipment Staging
The Staging feature gives Sammy, who is responsible for shipping and receiving,
an overview of shipments in the outbound dock. It also guides John, the
warehouse worker, to rearrange and repack shipments.
Scenario
Sammy and John can handle the shipments up to and until the shipment is sent.
They can rearrange the shipment, by moving items to a new pallet in the
shipment or by moving the items to another pallet within the shipment. They can
even move the items to the floor if a pallet is not needed when they load the
items into the truck/shipping container.
Sammy also has a good overview of the complete shipment process because he
can monitor the entire shipment process from the shipment registration until it is
sent off.
You can use the Shipment staging form to track the progress and location of
shipments in the warehouse.
On the Overview tab, shipments are displayed. On the Setup tab, a user can
define the view on the Overview tab.
You can only use the Shipment staging form when the shipments have a Staged
or Loaded Handling status.
When you open the Shipment staging form from the Shipments form, the
system automatically filters the form to display the output orders for the shipment
that you selected.
When the Shipment staging form is opened from the main menu, you must filter
and select the records to be displayed.
To filter by using a range on the Shipment staging form, follow these steps.
Demonstration Steps
To save a new filter to the Shipment staging form, follow these steps.
Demonstration Steps
You can unpick items that are picked and delivered to the staging area in the
Shipment staging form. To unpick items in the Shipment staging form, follow
these steps:
You can rearrange or move items that are picked and delivered to the staging
area. You can move entire shipments or parts of a shipment in the Shipment
staging form. There are three options for moving items in the Shipment staging
form.
The program moves the lines and quantities that you have selected.
After you have completed the picking and pallet transports for a shipment, the
status is updated to Staged. When a shipment is staged it must be loaded and
then you can send the shipment.
In the Shipment staging form, you can load and unload entire shipments,
selected pallets of a shipment, or selected items of a pallet.
When a pallet is loaded, the Handling status field in the Shipment staging form
is updated to Loaded. If you unload a pallet in a shipment, then the Handing
status reverts to Staged. When all pallets in a shipment are loaded, the shipment
Status field on the Shipments form updates to Loaded.
Sending Shipments
The final step in processing a shipment is to send the shipment. Depending on the
configuration of the Outbound rule ID that is linked to the shipment, this may
occur automatically, or you may have to manually send the shipment.
Note: The Send button may be disabled if the shipment is not processed to
the status that is required by the Outbound rule ID that is linked to the shipment.
For more information about outbound rules, refer to the "Outbound Rules" topic in
this module.
You are a sales processor in the Contoso Company. Customer 2001, The Waterfall
Hotel, orders three units of item 1601. Later the same day, customer 2001 orders
an additional one unit of the same item.
Sell and ship four units of item 1601 to customer 2001 by using the consolidated
picking method.
Detailed Steps
1. Create two sales orders for item 1601, customer 2001.
a. Open Sales and marketing > Common > Sales Orders > All
sales orders.
b. In the New group of the Action Pane, click Sales order.
c. In the Create sales order form, select 2001 in the Customer
account field.
d. Click OK.
e. In the Sales order lines FastTab, click Add line to create a new
line if one is not created for you.
f. In the Item number field, select 1601.
g. In the Quantity field, type "3".
h. Note the sales order number, and then close the Sales order
form.
i. In the New group of the Action Pane, click Sales order.
j. In the Create sales order form, select 2001 in the Customer
account field.
k. Click OK.
l. In the Sales order lines FastTab, click Add line to create a new
line if one is not created for you.
m. In the Item number field, select 1601.
n. In the Quantity field, type "1".
o. Note the sales order number, and then close the Sales order
form.
Detailed Steps
1. Generate the picking list.
a. From the Sales order list page, in the List group of the Action
Pane, click Refresh.
b. Select the two sales order that you created.
c. On the Action Pane, click the Pick and pack tab.
d. In the Generate group, click Picking list.
e. On the Posting picking list form, verify that you have two lines.
f. Click OK to post the picking lists.
Detailed Steps
1. Use shipment template 100_all to create a shipment.
a. Open Inventory and warehouse management > Common >
Shipments.
b. Click Functions > Options.
c. Verify that the Use wizard when creating check box is selected.
d. Click OK.
e. Click New to create a new record.
f. Click Next.
g. Select the Shipment template 100_all from, and then click Next.
h. Select the same customer in the Specify how the orders are
grouped when creating picking routes field.
i. In the Outbound dock field, select OUT-01.
j. Leave the default site and warehouse, and then click Next.
k. On the Inventory order page of the wizard, click the cornerstone
check box to select all the records.
l. Scroll to the bottom of the list and clear the check boxes for the
sales orders that you created earlier.
m. Press Alt+F9 to delete the other sales orders from this shipment.
n. Verify two output orders are created from the sales orders that
you created. Click Next.
o. Click Finish, and you have created the shipment.
p. Close the Infolog that verifies a shipment is created.
Detailed Steps
1. Process the shipment.
a. The shipment now appears in the Shipments form. Click
Functions. > Activate to activate picking routes and pallet
transports.
b. Click Inquiries > Picking routes.
c. On the Lines FastTab click the Dimension tab.
d. In the Location field enter 01-06-02-1.
e. In the Pallet ID field enter 00000581_114.
f. Click Functions > Start picking route.
g. Click OK to start the picking route.
h. Click Updates > Update all.
i. Click Deliver items.
j. Close the Picking list registration form.
k. Open the Shipments form, and then press F5 on the line of the
current shipment.
l. Notice that the Status is Staged and the Pick status is
Completed.
m. Click Shipment staging.
n. On the Shipment staging form, click Functions > Load entire
shipment.
o. Close the Shipment staging form.
p. Open the Shipments form and notice that Status changed to
Loaded.
q. Click Functions > Send.
r. Click OK, and notice that the shipment status changed to Sent.
s. Click Functions > Packing slip. Click OK to post the packing slip,
and then click Yes.
t. Close the Show packing slip report window and the Shipments
form.
u. Open Sales and marketing > Common > Sales orders > All
sales orders.
v. Select the sales orders that you created earlier, and verify that the
current sales order’s status is Delivered.
You are a sales processor in the Contoso Company. Customer 2001, The Waterfall
Hotel, orders three units of item 1601. Your task is to sell and ship the order to the
customer.
Note: No picking route should be used because you ship one whole pallet.
Detailed Steps
1. Create a new sales order to test the shipment process.
a. Open Inventory and warehouse management > Setup >
Distribution > Shipment templates.
b. Select the template 100_all, and change Automatic addition
status to None.
c. Click Close to exit the form.
d. Open Sales and marketing > Common > Sales Orders > All
Sales Orders.
e. In the New group of the Action Pane, click Sales order.
f. In the Create sales order form, in the Customer account field,
select 2001.
g. Click OK.
h. In the Sales order lines FastTab, click Add line to create a new
line if one is not created for you.
i. In the Item number field, select 1601.
j. In the Quantity field, type "3".
k. Save the sales order line.
l. Click Inventory > Output order.
m. In the Create inventory order form, click OK.
n. Click Close to exit the Output orders form.
o Click Close to exit the Sales order form.
Detailed Steps
1. Use the Shipment Wizard to create a new shipment.
a. Open Inventory and warehouse management > Common >
Shipments.
b. Click Functions > Options.
c. In the Options form, verify that the Use wizard when creating
check box is selected, and then click OK.
d. Click New to create a new shipment line by using the wizard.
e. Click Next.
f. Select the Shipment template 100_all, and then click Next.
g. In the Specify how the orders are grouped when creating
picking routes field, select Same customer.
h. In the Outbound dock field, select OUT_01.
i. Do not change the default values of the Site and Warehouse
fields. Click Next.
Note: In the Shipment templates setup form, check the value of the
parameter Automatic addition status. If it is set to something other than None,
then the output order might be automatically added to an existing shipment and
the wizard will display a warning “No output orders match the criteria specified.”
Stop the wizard and go to the next section. To determine the shipment that is used,
locate the output order and then click the Transactions button.
2. Select the output order for the sales order that you created.
a. On the Inventory order page of the wizard, click the cornerstone
check box to select all the records.
b. Scroll to the bottom of the list and clear the check box for the
sales order that you created earlier.
c. Press Alt+F9 to delete the other sales orders from this shipment.
d. Verify that the list includes only one output order for the sales
order that you created, and then click Next.
e. Click Finish. The new shipment is ready for use. Close the Infolog
that verifies a shipment is created.
Detailed Steps
1. Activate the shipment.
a. Now the shipment is available in the Shipments form. Click
Functions > Activate to activate picking routes and pallet
transports.
b. Close the Shipments form.
2. Use the Picking routes form to create a picking pallet and deliver the
picked items.
a. Open Inventory and warehouse management > Common >
Picking routes.
b. Select the picking route for the shipment that you created earlier
in the Picking routes field.
c. Click Create picking pallet, and then click OK.
d. Click Approve details.
e. In the Approve line form, click Inventory> Dimensions display.
f. Select the check boxes for Site, Warehouse, Location, and Pallet
ID.
g. Click OK.
h. Verify that the selected fields display in the grid.
i. In the Location field click the drop-down and then click the On-
hand tab.
j. Select location 01-06-02-1.
k. Update the Pallet ID field to match the new Location.
l. Click Pick selected.
m. In the Deliver picked items form, click Deliver items.
n. Click Close to exit the Picking route form.
Module Review
Module Review and Takeaways
Item Picking and Shipping focused on the picking and shipping procedures in
Microsoft Dynamics AX 2012, and covered the following feature areas:
Sales orders are used to create, maintain, and ask about outbound orders. After
you enter the sales order lines, you must inform the warehouse that it must pick
and ship the items to the customer by generating a picking list or an output order.
You can use the Shipments form or a batch process to activate shipments and
order pallet transports and picking.
The Create Shipment Wizard guides you through creating shipments, specifying
joint packing parameters, warehouse, and the outbound dock to which you must
ship.
You can use the Consolidated Picking feature to optimize the outbound
warehouse management processes.
With Shipment staging and reservation, it can easily follow and control the items
and pallet transport from the warehouse to the outbound dock.
1. TRUE or FALSE? From the Shipment staging form, you can view the current
location of the items in the warehouse.
( ) TRUE
( ) FALSE
( ) TRUE
( ) FALSE
3. Describe at least one way that the Pallet transport form is used.
1. TRUE or FALSE? From the Shipment staging form, you can view the current
location of the items in the warehouse.
(√) TRUE
( ) FALSE
( ) TRUE
(√) FALSE
3. Describe at least one way that the Pallet transport form is used.
MODEL ANSWER:
To create refill pallet transport with a full or partial refill from the bulk location
to the picking location.
Module Overview
Radio frequency identification (RFID) technology helps manufacturers and
distributors improve visibility into their supply chain by increasing the number of
data capture points in the supply chain.
RFID tags are put on pallets, cases, and items so that they can be uniquely
identified. Then each unique pallet/case/item is registered and tracked as it moves
from one specific location to another.
Objectives
Scenario
An experienced software consultant is implementing RFID technology for the
Contoso Company that receives and ships goods. The consultant must set
Microsoft Dynamics AX 2012 defaults and parameters according to the needs of
the company.
As soon as the technology is installed and configured, the shipping and receiving
personnel will receive goods and tag them for RFID tracking in the warehouse.
The RFID tags are used to keep track of inventory and product movement in the
warehouse. This technology is also used to pick, pack, and ship products.
RFID Technology
RFID is a generic term for automatic identification technologies that use radio
waves to identify objects.
A RFID system typically consists of tags and devices that read and write tag
information.
The middleware reads and writes data to and from the tags through the reader. It
filters, stores, and evaluates obtained data against business processes and sends
that information to a system such as Microsoft Dynamics AX 2012.
RFID technology can provide the following benefits over traditional bar codes:
• Line of sight is not required to read the RFID tag, and multiple tags
can be read instantly leading to a less labor-intensive process.
• RFID tags are less susceptible to damage.
• Significantly more data can be captured such as expiration dates and
service records.
• RFID data can be rewritten and then it can be reused.
EPC Numbers
• Items
• Cases
• Pallets
• Locations in the supply chain
EPC numbers identify the manufacturer and product type. With this technology,
you can find products in a specific area (for example, shopping cart, shrink-
wrapped pallet, a defined area of the warehouse, or a track passing under a scan
station). The serial number uniquely identifies the unit and ties it to transactions
such as when it is received, associated purchase orders, sales orders, and
customers.
EPC is built around a basic hierarchical idea that can be used to express many
existing numbering systems, such as the European Article Numbering-Uniform
Code Council (EAN-UCC) System Keys, Unique ID (UID), and Vehicle Identification
Number (VIN).
Like many current numbering schemes used in commerce, the EPC is divided into
numbers that identify the manufacturer and product type. However, the EPC uses
an additional set of digits, a serial number, to identify unique items. The EPC is the
key to information about any product it identifies that is located in the EPC global
network.
Additional fields can also be used as part of the EPC to correctly encode and
decode information from different numbering systems into their native (human
readable) forms.
By scanning the SSCC marked on each logistic unit, the physical movement of
each unit can be individually tracked and traced by providing a link between the
physical movement of items and the associated information flow. It can also be
used for many applications such as the following:
• Cross docking
• Shipment routing
• Automated receiving
RFID Administration
Before you can use the RFID feature in Microsoft Dynamics AX 2012, you must set
up the RFID servers and configure the system to retrieve, process, and validate the
RFID transactions.
The following topics review the set up and administration of RFID in Microsoft
Dynamics AX 2012. These steps are typically performed by the system
implementer or system administrator.
Use the RFID Servers form to set up the RFID middleware server in Microsoft
Dynamics AX.
1. Open Inventory and warehouse management > Setup > RFID >
RFID servers.
Note: You can use the Devices button to display a list of all the devices for
the selected RFID server. You can use the Processes button to display a list of all
the processes for the selected RFID server.
http://go.microsoft.com/fwlink/?LinkId=247727
RFID Parameters
Field Description
Logging level Select the level of logging. When the field is
set to anything other than No logging, you
must enter the file path where you want the
messages to be saved.
Synchronization
Open Inventory and warehouse management > Setup > Inventory and
warehouse management parameters. Click RFID, and then click
Synchronization.
Synchronization Example
Your company has three servers (1,2, and 3), and the connection to server 1 is
temporarily lost. Now the connection works again. So, you can exclude server 2
and server 3 from the system, and set the time for the latest synchronization back
to immediately before server 1 lost the connection.
You will retrieve the transactions from server 1 when you synchronize. Remember
to set the time back again before you include server 2 and server 3.
After you have set up and configured the RFID servers, you must set the system up
to retrieve the RFID transactions. You can use the Get transactions batch job to
receive transactions from the radio frequency identification (RFID) servers.
The communication with the servers consists of three processes that can run from
the batch journal. This process stores the data in Microsoft Dynamics AX as raw
data and puts the transactions in Draft mode.
Select the Continuous check box to restart the job until there is no more data to
process.
After the transactions are retrieved by the Get transactions batch job, they must
be processed. You do this with the Process transactions batch job. You can use
the Process transactions batch job to process the transaction from the RFID
servers.
The communication with the server consists of three processes that can run from
the batch journal. If the transaction matches with a business process, the
transaction is put into the In progress state. When the business process ends
correctly, the transaction is set to the Archived state. If the business process fails,
the transaction can remain as In progress or it will return to the Released state.
Select the Continuous check box to restart the job until there is no more data to
process.
You can use the Validate transactions batch job form to validate transactions
from the radio frequency identification (RFID) servers.
The communication with the servers consists of three processes that can run from
the batch journal. The tag information is divided into separate fields. If the
transactions pass validation, they are in Released mode. Otherwise, they are set to
Error and put in the RFID exceptions form.
Open Inventory and warehouse management > Periodic > RFID > Validate
transactions.
You can use the Origin button to view the original transaction that created the
RFID transaction.
After you have corrected the cause of the error message, you can use the Retry
button to reprocess the RFID transaction.
Scenario
Warehouse personnel at the Contoso Company can tag pallets, cases, or items at
the end of the production line.
The tagging operation must be included in the routing, and the physical tag has
to be included in the bill of material (BOM) structure to make sure that the cost of
the tag is applied to the finished goods.
As soon as a pallet, case, or item (in this example the BOM) is at the tagging work
station, the system generates an electronic product code (EPC) number and writes
it to the tag. The EPC number is generated as a serial number by using the typical
routine to allocate serial numbers in Microsoft Dynamics AX 2012.
If no tag is present at the reader, the system requires the platform to generate an
error message. This alert is displayed to inform the worker that a tag is missing or
a bad tag is present. A new tag can then be positioned and the write operation
can recommence. The warehouse worker must be present at the reader.
Note: In Microsoft Dynamics AX 2012, the RFID system works only with the
GTIN tag type.
The following steps define how to tag products for the previously described
receiving goods scenario.
During operation number 30, a warehouse worker applies a tag to the finished
goods and starts the writing of the serial number to the tag.
Logistic Unit
Logistic units are handled by many partners along the supply chain, and many
cross industry and national and/or regional boundaries. Efficient supply chains
require a label and associated Electronic Data Interface (EDI) messages that follow
international and multi-industry standards.
Global Standards One (GS1) provides a standard for the numbering and bar
coding of logistic units: the UCC/EAN Logistics Label. The UCC/EAN Logistics
Label combines a worldwide unique reference number, the Serial Shipping
Container Code (SSCC), with a secure bar code symbology, UCC/EAN-128. With
this combination, all participants in the supply chain can use a common, standard
solution for their tracking and tracing needs.
To receive tagged goods by using an item arrival journal, follow these steps:
13. Click Functions > RFID mapping to map RFID tags to the lines.
14. Use the form to map RFID tag reads to inventory transactions for
arrival journal lines. In the top pane of the form, you can filter the
processes and dates so only tag IDs from the selected interval are
shown.
15. Click Apply.
16. Check the journal, correct any mistakes, and then post the journal.
After you have posted to the journal, the inventory transaction has the status
Arrived, and the item is registered at the inbound dock.
Occasionally, goods must be received without the arrival of an ASN. The item
arrival journal has the check boxes for the fields Check for pallet tag and Check
for item tag selected. These two parameters are copied onto every line in the
journal for validation.
The arrival journal lines are updated with tag data when the form is closed. When
the journal is posted and validated, The system checks all lines according to the
two check parameters.
The RFID Mapping form can be accessed from several places. The user accessing
the form must pass a list of records to the form. These records are displayed in the
left pane of the form. By default, the right pane displays all tag reads with the
status Ready. The records are mapped either by dragging or by marking and
clicking a button.
The RFID Mapping form has some parameters that can be set by the user to ease
the mapping process.
• Business process: The value for which the records are filtered. For
example, only reads from all shipment processes are shown.
• Process: A list of all defined processes of the selected process type.
The records are filtered based on this value. For example, only reads
from a specific process are shown registered in the system.
• Server ID: A list of RFID servers.
• Device name: A list of devices registered in the system. The selected
device is used when the Read tag is clicked.
• From date and To date: The values between which records are
filtered.
When you receive non-tagged products, an item arrival journal is created. If the
product needs tagging, click Write tag. The Write tag form that shows all the
lines from the arrival journal is open. The user can use either a device or a printer
for writing tags.
When all tags are written, the user closes the form and the arrival lines are
updated with the new tag data.
The tag writing device must pass a list of records that contains tag information to
the form. These records are displayed in a grid.
The user can use either a device or a printer to write the tags for each record in
the grid.
• Printer: There are the printed tags for all selected lines in the grid
when Print is clicked.
• Device: The user must select a device in the Device field before any
write can occur. The field shows a list of devices marked as write
enabled. The device writes a tag when Write tag is clicked. Only one
tag can be written at a time. The outcome of a write is shown in a
status box underneath the Device field. The value can be either Tag
written successfully or Write failed.
A list that contains all records, for which a tag is written, is returned to the user
when the form is closed. It is then up to the user to update the records in the
database.
The fields in the Line details FastTab of the Sales order form in the RFID
tagging field group of the Packing tab define whether the customer uses item,
case, or pallet tags.
FIGURE 5.9: SALES ORDER FORM - LINE DETAILS FASTTAB - PACKING TAB
When the user starts the picking, the fields are populated by default from the
sales lines onto the corresponding shipment base.
The following steps in the picking of tagged items assume that reading and
writing of tags occur at a separate tagging station with a fixed reader (Inventory
and warehouse management > Common > Picking routes).
If the system does not have tag information on the serial number, each item must
be positioned by the reader one by one. The system then tries to read the tag,
and if no information is returned the system generates a tag and writes the
information to the tag.
If the system cannot read a tag, an error message is shown and the warehouse
worker must decide whether to overwrite the existing tag. If the tag cannot be
rewritten, an error message is displayed.
Module Review
Module Review and Takeaways
To make sure that you have RFID functionality, the appropriate RFID server
version must be set up in inventory parameters in your system.
Tagging pallets, cases, and items offers a unique way to identify and track objects
throughout the supply chain. RFID tags are less susceptible to damage. Errors in
inventory levels can be significantly reduced and personnel in the supply chain
can quickly know where inventory is located. RFID data can be rewritten, and then
it can be reused.
1. What type of tags can be used in Microsoft Dynamics AX 2012 within the RFID
system?
( ) SGIN
( ) EPC numbering
( ) All of these.
( ) Retrieve transactions
( ) Process transactions
( ) Cancel transactions
( ) Validate transactions
1. What type of tags can be used in Microsoft Dynamics AX 2012 within the RFID
system?
(√) SGIN
( ) EPC numbering
2. RFID tags have which of the following advantages compared to traditional bar
codes?
( ) Retrieve transactions
( ) Process transactions
( ) Validate transactions
Module Overview
In Microsoft Dynamics® AX 2012, you can manage items in quarantine, while the
item is inspected for product requirements or compliance with, for example,
company, health, or regulatory legislation.
Objectives
Scenario
The Contoso Company has received a new item. You want to inspect it to make
sure that it meets the tolerances you have agreed to with the vendor. You receive
the item into quarantine for inspection before it is released for general use.
Set Up Quarantine
To enter items manually in Microsoft Dynamics AX 2012, skip the Setup
Quarantine lesson and move to the Quarantine orders lesson of this course.
Most of the forms and transactions that you use for automatic quarantine
management are discussed in the “Outbound Operations” and “Inbound
Operations” modules.
Automatic Quarantine
To have an item transferred to the quarantine warehouse when receiving the item,
some warehouse management settings must be changed.
For an automatic quarantine operation, the item's inventory model group must be
set up for quarantine management.
For more information about inventory model groups, refer to the “Item Model
Groups in Warehouse Management” lesson of the “Setting Up Warehouse
Management” module.
If, in the future, you no longer want to quarantine the item every time that you
receive it, you can clear the Quarantine management check box in the
Inventory model groups form (Inventory and warehouse management >
Setup > Inventory > Inventory model groups).
When you select the Quarantine management check box, you indicate that
items attached to this group are under quarantine management rules and
requirements. This is used for items set aside awaiting approval for further
distribution or consumption.
If the Quarantine management check box is cleared, items are not submitted to
quarantine management rules unless a quarantine order is created manually in
the Quarantine orders form.
Select the Registration requirements check box when you want item receipts to
be registered before inventory is physically updated. When the check box is
selected, the status of the item receipt inventory transaction must be Registered
before the product receipt is processed.
You can register items by creating a warehouse management journal. When the
items are added to the lines click the Inventory button, and then select
Registration. Another option is to click Update line followed by Registration on
the relevant journals and orders in either the Purchase order or Sales order
forms.
To quarantine a product, you must first set up the product. After you set up the
quarantine warehouse, it must be attached to the product. The forms that you use
to do this are discussed in the “Setting up Warehouse Management” module.
Item Receipt
If you use the automatic quarantine order set up, all receipts of the item attached
to the item model group will result in a quarantine order. The quarantine order
places the item in the quarantine inventory and must be reported as finished
before the item is physically available in the standard inventory. The Receipt
Process with Warehouse and Quarantine Management figure shows the receipt
process when both warehouse management and quarantine management are
used.
To process an item arrival with a pallet transport and a quarantine order, follow
these steps:
1. Open Accounts payable > Common > Purchase Orders > All
purchase orders.
2. In the New section of the Action Pane, click Purchase Order to
create a new purchase order.
3. Select the appropriate vendor, and then click OK.
4. In the Purchase Order Lines FastTab, click Add line to add all
desired items and item information.
5. On the Action Pane, click the Purchase tab.
6. In the Generate section, click Confirm.
7. On the Action Pane, click the Receive tab.
8. In the Generate section, click Posting receipts list.
9. On the Posting receipts list form, click OK.
10. Close the Purchase order form.
11. Open Inventory and warehouse management > Journals > Item
arrival > Item arrival.
12. Click New to create an Item arrival journal for the purchase order.
Note: Steps 22 and 23 are necessary only if the pallet transport is set up.
Because this example is for a pallet-controlled item, these steps must be completed.
Quarantine Orders
Use quarantine orders to control items in quarantine, for example, for quality
control or perishables. You can create quarantine orders either automatically or
manually.
Quarantine orders can be created manually without requiring that the current
item be set up for quarantine management in the item model group. However, it
must correspond to a transfer journal, and at least one quarantine warehouse
must be set up.
The Quarantine management check box for the item model group must be
selected for automatic quarantine, and a quarantine warehouse must be attached
to the standard warehouse in the Quarantine warehouse field.
In the “Automatic Quarantine” topic, you should have set up Microsoft Dynamics
AX 2012 to send the item to the quarantine warehouse automatically. If this is the
case, remember that after posting the item in the arrival journal and transporting
the pallet, a quarantine order is automatically created that has the status Started.
• Created
• Started
• Reported as finished
• Ended
Created
The quarantine order receives the status Created when it is created manually.
However, the item is not yet placed at the quarantine warehouse. Two inventory
transactions are generated, one receipt with the status On order in the standard
warehouse and one issue with the status Ordered at the quarantine warehouse.
Started
By clicking OK in the Start quarantine form, you can start a manually created
quarantine order. Orders created automatically receive the status Started.
The item is now moved from the standard warehouse to the quarantine
warehouse. Two inventory transactions are generated, one with the status
Received and another with the status Deducted.
At the same time, two undated inventory transactions with the statuses Reserved
physical and Ordered are created to handle the return transfer.
When you click the Report as finished button in the Quarantine order form, the
Report as finished form opens. In this form, you can report a started quarantine
order as finished, where the item is released from quarantine, but is not yet
moved back to the standard warehouse.
If you use warehouse management, you can specify an item arrival journal that is
initialized with the quarantine order's items. On the General tab of the Report as
finished form, select the arrival journal in the Name field to create the final item
arrival journal. The item is now physically reserved in the quarantine warehouse
and is not available in the standard warehouse. The quarantine order is reported
as finished, and an arrival journal is created automatically. When the arrival journal
is posted, the quarantine order is automatically ended. By reporting the item as
finished, the item is available but not physically on-hand in the standard
inventory. If the item is pallet controlled, a pallet transport is created and must be
processed in order to move the item to the main warehouse by using the Pallet
transport form.
Ended
When a reported as finished quarantine order is ended, the item is moved from
the quarantine warehouse back to the standard warehouse, and the item
transactions status is set to Sold in the quarantine warehouse and Purchased in
the standard warehouse.
The status of the quarantine order is now Ended. Only the quarantine orders
whose status is Created or Ended can be deleted manually.
Note: If you do not use the Warehouse management module, you must
report the quarantine order as finished (just end it).
You are an order processor in the Contoso Company. Several of the Contoso
Company's customers have complained about the quality of item 1502 LCD Video
Projector Model 02.
To resolve the issue, the Contoso Company decides to introduce a quality check
on these video recorders and to use a quarantine warehouse.
Detailed Steps
1. Set up products.
a. Open Product information management > Common >
Released products.
b. Select item number 1502 from the list, and then, in the Maintain
group of the Action Pane, click Edit.
c. Click the General FastTab, and in the Item model group field,
select FRP_QUAR.
d. In the Set up group of the Action Pane, click Dimension groups.
e. Select PG_50 in the Storage dimension group field and the
Tracking dimension group field, and then click OK.
f. Close the Released product details form.
Detailed Steps
1. Create a purchase order.
a. Open Procurement and sourcing > Common > Purchase
orders > All purchase orders.
b. In the New group of the Action Pane, click Purchase order.
c. In the Vendor Account field, select 1203, Proseware Electronics.
d. Click Yes to transfer vendor information, and then click OK.
e. In the Lines pane, in the Item number field, select 1502.
f. Verify the Quantity is 25.
g. In the Action Pane, click the Purchase tab, and then click
Confirm.
h. In the Action Pane, click the Receive tab.
i. In the Generate group of the Action Pane, click Posting receipts
list.
j. Click OK, and then close the Purchase order form.
Detailed Steps
1. Process the pallet transport.
a. Open Inventory and warehouse management > Common >
Pallet transports.
b. Select the pallet ID that was created earlier, and then click Start
transport to start the pallet transport.
c. Click OK to start the transport.
d. Click Complete transport to complete the pallet transport.
e. Verify that the pallet transport disappears from the form, and
then close it.
Module Review
Module Review and Takeaways
Use quarantine orders to control items in quarantine, for example, for quality
control or perishables. There are two ways to enter items into quarantine.
• Manually
• Automatically
After the item is in the quarantine warehouse, by either the manual or the
automatic method, the procedures for quarantine orders are similar.
This module reviewed the various quarantine order statuses and how the
transactions are related to each status.
( ) True
( ) False
( ) Automatic quarantine
( ) Manual quarantine
( ) Both methods
3. Which quarantine order status lets you create the secondary item arrival
journal?
( ) Created
( ) Started
( ) Report as finished
( ) Ended
4. Which module is used to set up an item and warehouse for quarantine and
pallet transports?
( ) Both modules
( ) Created
( ) Started
( ) Processed
( ) Reported as finished
( ) True
(√) False
MODEL ANSWER:
Open the Inventory model groups form, click the Setup tab, and then select
the Quarantine management check box. Then, assign the inventory model
group to the item in the Released products form.
( ) Manual quarantine
( ) Both methods
3. Which quarantine order status lets you create the secondary item arrival
journal?
( ) Created
( ) Started
( ) Ended
4. Which module is used to set up an item and warehouse for quarantine and
pallet transports?
( ) Created
( ) Started
(√) Processed
( ) Reported as finished
Module Overview
The warehouse manager and warehouse worker must manage the inventory when
it is received in the warehouse until it is delivered out of the warehouse. These
daily operations are known as “inhouse operations” and include tasks such as
moving and relocating pallets, making quantity adjustments, and verifying that
the inventory information is accurate
Inquiries and reports can be used to obtain an overview of the state of your
warehouse, review trends to help make changes to optimize your warehouse, or
to view a list of exceptions that can require attention.
The Warehouse manager and Shipping and receiving clerk role centers include
a Space utilization visualization that displays the total amount of space that is
used by each site or load unit. In addition, a Delivery performance chart is
available. This chart displays the percentage of deliveries that are on time by
month for the last four months. A Warehouse workload report is also available in
both the rich client and Enterprise Portal. It projects what quantity of workload
will be generated as input or output on a single warehouse.
The following topics review some reports and inquiries that are available in
Microsoft Dynamics AX 2012.
Objectives
Scenario
Ellen, the warehouse manager at Contoso, is responsible for all warehouse
operations. This includes the inbound and outbound shipments of product, and it
also includes the management, placement, and movements of items within the
warehouse.
The warehouse workers at Contoso are all trained to identify and correct issues
that are found in the warehouse, such as identifying damaged inventory, moving
inventory based on logistical requirements, refilling picking locations, and
adjusting the on-hand quantities when cycle counting or conducting daily
warehouse operations.
Ellen can use various reports and inquiries to analyze the overall, current, and
future state of the warehouse, such as the counting history inquiries, space
utilization report, and workload capacity report. Sammy, the shipping and
receiving clerk, can also use various reports and inquiries to help in daily tasks
such as the on-hand inquiry, transaction inquiries, and printing labels.
The following topics review the various techniques that can be used to manage
inhouse inventory operations. This includes working with movements and
adjustments in the warehouse and also reports and inquiries to analyze the state
of the warehouse.
Pallet Transports
Inquire About Pallets
The Pallets form lets you inquire about and perform actions for a selected pallet.
You can access the Pallets form by clicking Inventory and warehouse
management > Setup > Inventory equipment > Pallets.
• Review on-hand inventory: Click On-hand to see the items that are
on a selected pallet and the quantities of each item.
• Review the history of movements on a pallet: To see a complete
list of the history of transactions including receipts, issues, and
movements on the pallet, click the Transactions button.
• Access pallet transport information: To see the pallet transport
information for a selected pallet, click Pallet transport. You can
check the status of a pallet transport, update the status, or change the
destination location for a pallet transport.
• Move or relocate a pallet: You can move or relocate a pallet
transport by clicking Functions > Move pallet.
• Add items to a pallet: You can add items to a product by clicking
Functions > Create input transport.
• Adjust the quantities on a pallet: You can adjust the quantities on a
pallet by completing a cycle count by clicking Functions > Quantity
adjustment.
• Trace the history of a pallet: You can print or display an inventory
trace of a pallet by clicking Functions > Trace.
• Print reports for a pallet: You can print a label for a pallet by
clicking Print > Label. Additionally, you can print the on-hand
inventory for a pallet by clicking Print > On-hand.
The Lines button shows information about the items being moved in the
transport.
The General tab provides information about where the pallet is at a particular
time.
One of the forklift drivers is picking full pallets sales orders out of the bulk storage
area in the warehouse. The picking list indicates that pallet 1256676 is located in
Aisle 01, Rack 03, Shelf 04. When the forklift driver arrives at this location, she
finds a different pallet in that location. The forklift driver is trained to update the
inventory in the system so that it correctly reflects the inventory in the system. So
two pallet movements are created.
One to move pallet 1256676 out of the location, and one to move the correct
pallet into the location.
Pallet movements are used in this scenario because the pallets are not being
physically relocated. Therefore, pallet relocation with a pallet transport is not
required. Instead, the forklift driver is just updating the location of the pallet in the
warehouse.
You can move a pallet from one warehouse and location to another. When you
move a pallet, the inventory that is located on the pallet moves with the pallet.
Pallet transports are not used when you move a pallet. The physical relocation of
the pallet must be handled manually. This process can be used to correct the
location of a pallet that is updated incorrectly in the inventory and no physical
movement of the pallet is required.
Ellen, the warehouse manager at Contoso, is analyzing the daily receipts that are
expected. She notices that a large shipment of DVD players is expected, and she
does not want these items to be stored on the lower racks in the warehouse.
Currently there is insufficient space on the upper racks. So, Ellen generates several
pallet relocations so that the forklift drivers can make room for the shipment.
After Ellen creates the pallet relocations, the pallet relocations appear in the Pallet
transport form for the forklift drivers to process.
A pallet relocation is used in this example so that the warehouse workers can be
notified to physically move the pallets, and so that Ellen can track the progress of
the movements.
Pallet relocation resembles moving a pallet. However, when you use the pallet
relocation functionality, a pallet transport is created and you must process the
pallet transport to complete the movement of the pallet.
Demonstration Steps
Note: If you have set up automatic refill, you do not have to run the Create
refill batch job.
In Microsoft Dynamics AX 2012, to automatically start the refill transport, open the
Store area form (Inventory and warehouse management > Setup > Inventory
breakdown > Store areas) for the picking area and select the Automatic
activation field. The minimum quantity required for your picking location must
be specified in the Warehouse items form.
When Automatic activation is selected, pallet refill transports are created and
activated automatically as follows:
Be aware that the refill check routine examines if the physical on-hand quantity at
the picking location is less than the minimum refill quantity. Picking lines in the
Activated status and in the Started status are considered.
To create a refill pallet transport with a full or partial refill from the bulk location
to the pick location, follow these steps:
Note: If the transport is a partial refill, you can assign a new pallet at the To
location by clicking Create new To pallet and designating the pallet that you want
to assign to the transport. Type the relevant information in the Pallet type and
Pallet ID fields. Click OK. The status is then set to Started.
Note: If you have not specified the To location pallet and this is required, the
program prompts you to assign a pallet at the To location in the Complete
transport form.
Detailed Steps
1. Create a pallet relocation transport.
a. Open Inventory and warehouse management > Setup >
Inventory equipment > Pallets.
b. Select the pallet that you want to relocate. For example, select
0000017_114.
c. Click Functions > Move pallet.
d. In the Warehouse field, select 23.
e. In the Location field, type “03-01-3-1”.
f. Select the Create relocation transport check box.
g. Click OK.
h. Note the pallet transport number, and then close the form that
confirms a pallet transport is created.
i. Close the Pallets form.
Quantity Adjustments
You can adjust the quantities of pallets, locations, or on-hand inventory. This
functionality resembles manually creating a counting journal and then adjusting
the inventory. However, Microsoft Dynamics AX 2012 includes several quantity
adjustment buttons that you can use to quickly adjust the inventory.
You can adjust the quantities that are on a pallet directly from the Pallets form by
following these steps.
Demonstration Steps
Note: If you close the form without clicking OK, the system prompts you to
cancel the counting.
When you use the Picking routes form to complete picking, you can create a
quantity adjustment to cycle count the location that you are picking from. This
can be useful when the quantity in the picking location does not match that in the
system.
To create a quantity adjustment from the Picking routes form, follow these
steps.:
Note: The Quantity adjustment button is only visible if you have entered a
default name for the counting journal in the Inventory and warehouse
management parameters form. How the lines are generated depends on whether
you activate counting from Locations, Pallets, or Picking.
4. The On-hand form displays the quantity in the item's inventory unit.
Enter the counted quantity in the Quantity field.
5. You can use the Dimensions display button to indicate the inventory
dimensions that will be shown in the form.
6. When you finish counting, click OK. This returns you to the Picking
route form, and then you can resume the picking process.
Note: You can also manually create new lines for counting by clicking New.
This might be required, for example, if a different item is in the picking location than
what is expected. Lines that are not to be counted should be deleted. Otherwise,
they are registered as zero counted.
Similar steps can be used to count from the Inventory locations form and from
the On-hand inventory form.
Inquiries
You can use inquiries to view the following:
The Inventory and Warehouse Management > Inquiries Folder figure shows the
list of all the available inquiries.
Inquiries limit and sort the data presented to the user. Also, by using inquiries, you
can complete the warehouse steps outlined in previous modules.
On-Hand Inventory
On-hand inventory refers to the items that are currently in the warehouse or on
order. The on-hand inventory can be divided among inventory dimensions or
combined to view a summarized version of the information. On-hand inventory is
generated and updated automatically when transactions are made in inventory,
whether they are forecasted, physical, or financial.
The Overview tab of the On-hand form provides a general overview of the
selected inventory dimension and configuration. You can click the Dimension
display button to select the level of detail that you are viewing.
Field Description
Physical inventory Physical quantity in the inventory. This
quantity should match the actual quantity
of the product that is in the specified
location.
Physical reserved Total quantity of the item that is physically
reserved for the dimension. The items are
still physically in the warehouse. However,
they are allocated to other orders.
Available physical Total available quantity (not reserved) from
the physical inventory. This is calculated as
the Physical inventory - Physical reserved.
Ordered in total Total amount of ordered items. For
example, the sum of all purchase orders
and transfer orders that are not received.
On order How much of the product that is on order.
For example, the sum of all sales orders
that are not delivered.
Ordered reserved Total quantity of the item that is reserved
on ordered receipts for the dimension.
Amounts appear in the field when you total
all issue transactions with the status
Ordered reserved. Items that are reserved
as ordered are not physically available in
inventory and therefore cannot be directly
picked and delivered from inventory.
Total available Total available quantity of an item. This is
calculated as Physical inventory - Physical
reserved + Ordered in total - On order.
In addition to the On-hand inventory form, you can use the On-hand inventory
list page to view the on-hand inventory information. The list page includes
FactBoxes that display additional information about the on-hand inventory.
To open the On-hand inventory list page, click Inventory and warehouse
management > Common > On-hand inventory. When you open the On-hand
inventory list page, a query form opens. This is where you must filter for the
criteria to view on-hand inventory, and then click OK to open the list page.
The On-hand form can be accessed from many other areas of the system. You can
view the on-hand quantities for an inventory dimension from a button on the
source form.
For example, if you open the On-hand form from the Locations form, the
information is automatically filtered for the selected location.
Each location from where you can access the on-hand inventory, sorted by
inventory dimensions, is described in the following list.
Note: If you want to view on-hand inventory for a specific site or warehouse,
you can use the On-hand inventory list page and filter for the values that you
want.
You can view on-hand inventory that is related to a specific transaction or source
document in the system. When you open the On-hand form from a transaction
form, such as the Purchase order form, the data displayed in the form
automatically filters to the item number and inventory dimension combinations
that are specified on the order lines.
The On-hand form has a different appearance when it is opened from a source
document. However the information that is displayed is the same. The On-hand
Form figure shows an example of opening the On-hand form from the Purchase
order form.
The Intercompany on-hand form displays the number of items that are available
in the other sites and warehouses from each legal entity (company) in Microsoft
Dynamics AX 2012.
To open the Intercompany on-hand form, you must first open the On-hand
form, select the item that you want to view the other companies' on-hand
information for, and then click Intercompany on-hand.
Inventory transactions are the detailed transactions that contain the on-hand
inventory. The transactions are created from any source document or transaction
in the inventory management system. Each update to a source document updates
the inventory transaction record. In some cases, a new inventory transaction can
be created instead of changing the existing one.
For example, a sales order has one line for a quantity of 100 units to be shipped.
When the order is created, one inventory record is created. Later 80 units of the
order are delivered to the customer.
When the packing slip is updated, the system creates a new record for 20 units
with a status of On order and the original transaction is changed to reflect a
quantity of 80.
Additionally, the original transaction is updated with a status of Deducted, and the
Physical date field is updated with the packing slip date.
You can open the Transactions form from Inventory and warehouse
management > Inquiries > Transactions > Transactions.
Note: You can access the Transactions form from any of the specific
inventory dimensions forms such as the Inventory locations form by clicking
Inventory > Transactions, or by clicking Transactions in the Pallets form. Similar
steps can be used from any source document line such as the purchase order lines
or sales order lines.
The Posting form (Inventory and warehouse management > Inquiries >
Transactions > Postings) shows inventory transactions that are physically and/or
financially updated in the ledger.
Click the Transactions button to view all fields in the related inventory
transaction. (Refer to the "Inventory Transactions" topic in this module for more
information.)
Counting History
Quality Management
Reports
Microsoft Dynamics AX 2012 includes many preconfigured reports that you can
use to view and analyze business data.
All reports can be generated and printed, saved to an archive, viewed on your
screen, emailed as an attachment, or saved as a file to a specified file location.
Reports can also be scheduled to run at specified times and intervals by using the
batch framework.
The following topics review some reports that are available in the Inventory and
warehouse management module.
The Product base data report (Product Information Management > Reports >
Product base data) collects all item base data that the company accounts use for
purchases, sales, warehouse management, inventory journals, production, and
projects. You can edit this information through the Released Products form.
The Quantity setup report (Inventory and warehouse management > Reports
> Base data > Quantity setup) lists the quantity of an item when the item is set
up in warehouse management. The parameters for this are in the Default order
settings form (Product Information management > Common > Released
Products > Manage Inventory > Default order settings).
The Shipment list report (Inventory and warehouse management > Reports >
Transactions > Shipment list) is a printed report of the items shipped from the
warehouse. This is a hard copy of the shipping inquiry.
You can use the On-hand inventory report to print on-hand inventory according
to quantity. The quantity is based on the on-hand inventory and the product,
tracking, and storage dimensions. You can select the product, tracking, and
storage dimensions that you want to include in the report.
Open Inventory and warehouse management > Reports > On-hand > On-
hand inventory.
When you generate the On-hand Inventory report, the following default
parameters appear. Then you can use these parameters to filter the data that you
want to appear on the report.
You can use the Critical on-hand inventory report to print on-hand inventory that
is less than the minimum. The status of minimum is taken from the on-hand
inventory and the product, tracking, and the storage dimensions that are inserted
on this report.
Open Inventory and warehouse management > Reports > On-hand > Critical
on-hand inventory.
When you generate the Critical on-hand inventory report, the following default
parameters appear. Then you can use these parameters to filter the data that
appears on the report.
Note: The Critical on-hand inventory report is not linked to any inquiry. The
critical on-hand inventory is set up in the Item coverage form (Product
Information management > Common > Released Products > Plan > Item
coverage). On the General tab of this form, use the Min./Max. field group to set
up the minimum and maximum inventory quantity for the item that you want to be
maintained.
You can use the Items in quarantine report to print a list of items in quarantine.
Select the product, tracking, and storage dimensions that you want to include in
the report.
Open Inventory and warehouse management > Reports > Status > Items in
quarantine.
When you generate the Items in quarantine report, the following default
parameters appear. Then you can use these parameters to filter the data that
appears on the report.
Note: This report defaults to search for items that are currently in quarantine
. This is why the Status defaults as both Started and Report as finished. This can be
changed by clicking Select. If you change the status, it could change the meaning of
the data displayed to include items that are currently not in quarantine.
You can use the Physical inventory by inventory dimension report (Inventory and
warehouse management > Reports > Status > Physical inventory > Physical
inventory by inventory dimensions) to print the physical inventory based on the
inventory dimension for a specific date.
Labels
Label reports can print to both a special type of paper and printer that can be
attached to a location or pallet.
The Location label report prints the details of the location including
the warehouse, aisle, rack, and shelf.
To print the Location label report, click Inventory and warehouse management
> Reports > Labels > Location label. You can also print this report from the
Locations form.
Use the Pallet label report to print the name of the pallet. If you select the bar
code option, the label will include the pallet's bar code for easier pallet
identification within warehouse management.
To print the Pallet label report, click Inventory and warehouse management >
Reports > Labels > Pallet label, or you can print this report from the Pallets
form.
Space Utilization
Scenario
Ellen, the warehouse manager at Contoso, is responsible for managing the space
that is available in the warehouse and also makes sure that the inbound products
can be stored in the warehouse. Information about current and forecasted space
utilization is important for Ellen to make decisions about where items should be
stored. This helps Ellen identify problems with missing space for items that will
arrive in the future and also problems related to an excess of unused space.
To avoid space-related issues, Ellen can analyze how much capacity her
warehouse or warehouses are currently using and the amount they will use in the
future. Ellen can see detailed transactions causing space management issues and
avoid those issues with future projections.
The Space Utilization feature in Microsoft Dynamics AX 2012 lets you view the
current capacity of your warehouse and the projected capacity in the future.
Forecasted capacity is based on a master plan and other space utilization settings
that are defined by the warehouse manager.
Ellen can select a master plan based on her needs for space utilization. She can
select how many days of future space that must be calculated, and if she wants to
include either planned or confirmed transactions or both.
To use the Space Utilization feature in Microsoft Dynamics AX 2012 there are
three basic steps.
Note: For more information about how to view the Space utilization web
part in the Warehouse manager role center, refer to the Role Centers topic later in
this module.
To use the Space Utilization feature in Microsoft Dynamics AX 2012, three basic
steps must be completed and data from at least one master plan must be
generated before the report can be executed.
Before you can run the Schedule load utilization process, you must run Master
scheduling for the master plan that you want to forecast the capacity for. This can
be completed by opening Master planning > Periodic > Master scheduling.
Select the Master plan that you want to update, and then click OK. For more
information about Master planning, refer to the Master Planning in Microsoft
Dynamics AX 2012 course.
For example, Ellen A is responsible for the whole site A, that consists of two
warehouses, A and B. She must see analytics for each warehouse, as the most
detailed reporting unit, aggregated by site for the next 10 days.
At the same time, Ellen B is responsible for the warehouse C only, and she wants
to see analytics for warehouse C in the warehouse zones, as the most detailed
reporting unit. She is interested in the forecasting date for the next 3 days.
2. Run the Schedule load utilization periodic job. The Schedule load
utilization periodic job is used to update the information in the
database about the space utilization. The report and role center web
part use the information from the periodic job to display the
utilization information. To control how the amounts are calculated
when you run the Schedule load utilization periodic job, you must
select the master plan, space utilization setup template, and the
number of days forward the report will project.
3. Analyze the space utilization information. This can be performed in
one of two ways.
o Run the Warehouse load utilization report.
o View the Space utilization web part in the Warehouse manager
role center.
Demonstration Steps
Note: You can also select Zone or Warehouse and zone in the Storage load
field. This field determines how the report outputs. For example, if Warehouse is
selected, the report outputs one line for each warehouse. If Zone is selected, the
report outputs one line for each store zone. If Warehouse and zone are selected, the
report outputs one line for each warehouse and store zone combination.
Additionally, you can select the Exclude blocked locations check box. When this
option is selected, the report does not output capacity for a location that is locked
by the inventory-blocking feature.
Note: The selections that you make on the Location type FastTab are used
when you run the Schedule load utilization periodic job. Only location types that
are selected are analyzed when calculating the current and forecasted capacity.
You can create more than one space utilization setup and switch between different
setups available on the Schedule load utilization form.
If you plan to use the batch processing feature, consider setting the schedule to run
after the MRP calculations are finished. This makes sure that the most current data
is included.
Note: The Show by field determines how the rows of the report are displayed.
If Site is selected, the report outputs one row for each site. If Load unit is selected,
the Storage load field on the Space utilization setup template determines how
the rows are printed.
Note: The Load unit field only applies if the Show by field is set to Load unit
and if the Space utilization setup field is selected. The Load unit drop-down box
can vary based on the option selected in the Storage load field on the selected
Space utilization setup field. For example, if the Storage load is set to Zone, the
Load unit drop-down box will display a list of store zones.
f. Select the check box next to 21 and 22, and then click OK.
g. Select Volume in the Load type field.
h. Click OK.
The Warehouse load utilization report prints to the screen. In this case, the
percentage of volume capacity used compared to the maximum volume capacity
is displayed for the next seven days. The report printed one record for each
warehouse that can be viewed in the Load unit column. If current or future
percentage is over the maximum capacity for the load unit in pallets, volume, or
weight, the cells can be colored red to indicate where problems may occur. By
running the report in different units such as pallets, volume, or weight, the report
may display issues in different places.
For example, if the report is run in pallets the report displays various red sections.
This indicates that there is a potential max capacity issue. Later, the user runs the
report again with volume. There are no red fields. This indicates that the number
of pallets could cause an issue but the overall volume does not surpass capacity.
For more information about how to configure released products, refer to the Supply
Chain Foundation in Microsoft Dynamics AX 2012 course.
Workload Capacity
When you determine the capacity of a warehouse, you can consider many factors.
For example, in a production warehouse, you could consider the volume of
product that can be produced during peak performance for each day. In another
example, you could consider how many forklifts are available and how many
pallets can be moved by each forklift each day to determine the capacity.
Note: The report is only viewed in one unit. For example, if only pallet limit is
specified for inbound and only volume is specified for outbound but the user runs
the report to view pallets in outbound, the report is blank because no limit is set in
pallets to match against.
After you specify the limits for each warehouse, you must determine which
inbound and outbound transactions should be considered when calculating the
capacity for each warehouse. The following table includes the transactions that
can be included for inbound and outbound capacity. The Warehouse capacity
report gives insight into current and future workload pressure on one or several
warehouses by using color to indicate whether the workload surpasses inbound or
outbound limits. By clicking each warehouse, regardless of color, you can analyze
the transactions generating workload in order to prevent future problems. This
helps eliminate delays in shipping or receiving caused by workload issues. You can
move transactions or adjust workforce if it is necessary.
To use the Warehouse Capacity feature in Microsoft Dynamics AX 2012 there are
three basic steps:
Scenario:
Ellen, the warehouse manager at Contoso, is responsible for Site 1 and wants to
analyze the capacity at each of her warehouses so that she can make scheduling
decisions. She has determined the following details:
This demonstration shows how to set up and analyze the warehouse capacity
based on the scenario outlined.
Demonstration Steps
Note: You can combine max workload for each warehouse by selecting the
Combined inbound and outbound workload check box. We recommend this
when employees assigned to inbound processes can also help with outbound
processes. In this case, the visual data presentation shows a workload report for the
entire warehouse and is not separated by color coding.
Note: This setup only has to be done one time, and not every time that the
report is run. It only has to be adjusted if you are editing a current setup or creating
a new one.
Note: The Order type field determines which types of orders appear on the
report in combination with the Workload capacity template.
For example, if Planned is selected on the report dialog box and the workload
template has check boxes for planned purchase order and planned production
orders selected, the report outputs those two types of orders even if the workload
capacity template has purchase orders and production orders selected.
Note: The Load type field determines the unit of measure in which the
percentages of capacity display in the report. The options include pallet, volume,
and weight. The results appear sorted by color but the statuses may vary based on
the unit selected.
The Workload capacity report prints to the screen. Here you can see a pie graph
prints for each warehouse that has activity.
Note: The look of this report varies based on multiple factors. In most cases,
the report displays a pie chart with two sides. The left represents inbound, and the
right represents outbound. The colors differ if inbound and outbound are treated as
separate. A solid-color circle appears when inbound and outbound are set up as
one unit.
If one side is missing, such as the Workload Capacity graphic, it means there is no
work to complete for that side. In this case, there is no outbound work to complete.
The inbound side has no issue, which is indicated by the green color.
For more information about how to configure released products, refer to the Supply
Chain Foundation in Microsoft Dynamics® AX 2012 course.
i. On the Workload capacity report window, click the pie chart for
warehouse 11. This lets you drill down into the details.
For example, a purchase order was supposed to arrive yesterday but the truck driver
was running late and it was not received. That workload should be expected today.
The user can click the calendar icon to view the details of the backlog.
This icon does not appear when all transactions are on time. These transactions are
not matched against the set limits because it is unclear when they will be
completed. This is meant to make the user aware.
Note: The report includes the MRP plan to distinguish which plan the report
is based on, the Last MRP time to indicate how recent the data is and its relevance,
and the Workload type to indicate the unit of measure the data displays.
You can click the pie chart on the Inbound and outbound workload for warehouse
report to additionally drill-down into the details of the receipts and issues for the
selected warehouse. If the calendar icon appears, you can click it to review any
backlog.
Ellen, the warehouse manager at Contoso, is responsible for Site 2 and wants to
analyze the capacity at each of her warehouses so that she can make scheduling
decisions. She has determined the following details:
Use this information to set up and run the Warehouse capacity report.
Detailed Steps
1. Run Master scheduling.
a. Open Master planning > Periodic> Master scheduling.
b. Select Master plan 40.
c. Click OK.
2. Create a new workload capacity configuration.
a. Open Inventory and warehouse management > Setup >
Warehouse reports > Workload capacity.
b. Click New to create a new record.
c. In the Workload field, type “Site2”.
d. In the Name field, type “Site2”.
Detailed Steps
1. Configure warehouse 21.
a. In the grid above the General FastTab, click New to add a
warehouse.
b. In the Warehouse field, select 21.
c. In the Inbound volume limit field, type “5000”.
d. In the Outbound volume limit field, type “1000”.
Detailed Steps
1. Run the Scheduling workload periodic job.
a. Open Inventory and warehouse management > Periodic >
Schedule workload.
b. In the Master plan field, select 40.
c. In the Number of days field, select 7.
d. In the Workload field, select Site2.
e. Click OK.
Detailed Steps
1. Run the Workload capacity report.
a. Open Inventory and warehouse management > Reports >
Analysis >Workload capacity.
b. In the Number of columns field, type “7”.
c. In the Order type field, select Planned and confirmed.
d. In the Load type field, select Volume.
e. In the Workload capacity field, select Site2.
f. Click OK.
Role Centers
Microsoft Dynamics AX provides a set of SharePoint served websites that you use
to reach data and participate in business processes by using web-based forms.
These sites are collectively called Enterprise Portal for Microsoft Dynamics AX.
Enterprise Portal can be configured to display role-specific home pages that are
called role centers. Role centers provide an out-of-the-box overview of
information that relates to a user’s job function in the business or organization.
This information includes transaction data, alerts, and links, common tasks that are
associated with a user's role in the company, and reports that are generated by
Microsoft SQL Server Reporting Services or Microsoft SQL Server Analysis Services.
Warehouse Manager
1. Open System administration > Common > Users > User profiles.
2. Select Warehouse manager in the list.
3. Click View role center.
Note: The website may time out and you will receive an error message. Click
Refresh in your internet browser.
Note: Internet Explorer opens to the Warehouse manager role center page
in Enterprise Portal. This may take several minutes to open and refresh all the
objects. If the page does not load, click Refresh.
By default, the Warehouse manager role center page includes the following
web parts.
To view the Shipping and receiving role center, follow these steps:
1. Open System administration > Common > Users > User profiles.
2. Select Shipping and Receiving in the list.
3. Click View role center.
Note: Internet Explorer opens to the Shipping and receiving role center
page in Enterprise Portal. This may take several minutes to open and refresh all the
objects. If the page does not load, click Refresh.
By default, the Shipping and receiving role center page includes the following
web parts:
To configure the Warehouse load utilization web part from Enterprise Portal,
follow these steps:
1. With the Warehouse manager role center page open, click the
drop-down arrow on the Warehouse load utilization web part.
2. Click Edit web part.
3. In the Warehouse load utilization configuration pane on the right
side of the screen, collapse the Report selection node.
4. In the Report parameters node, configure the web part options.
a. In the Site group, clear the Use the default parameter value
check box. Then, select Site 2 from the list.
b. In the Space utilization setup group, clear the Use the default
parameter value check box. Then, in the Space utilization
setup drop-down box, select WS22 – Warehouse 22.
c. In the Load unit group, clear the Use the default parameter
value check box. Then, press Ctrl on your keyboard, and select
21, 22, and 23 in the list.
d. In the Load type group, clear the Use the default parameter
value check box. Then in the Load type drop-down box, select
Volume.
e. In the Show by group, clear the Use the default parameter
value check box. Then, in the Show by drop-down box, select
Load unit.
f. Collapse the Report parameters node.
g. Collapse the Appearance node.
h. Click OK.
Note: For more information about how to work with and customize role
center pages, refer to the Help. For more information about the Warehouse space
utilization report, refer to the "Reports" topic in this module.
Configuring the Workload capacity web part resembles configuring the Space
utilization web part. The Workload capacity web part includes parameters that
match the parameters that are found in the Warehouse capacity report that can
be run in the Microsoft Dynamics AX rich client. For more information, refer to the
"Reports" topic in this module.
The Business overview web part is only included in the Warehouse manager role
center page. This web part includes the Shipped in full and on time key
performance indicator (KPI). The KPI is used to gauge the number of orders that
are shipped on time and in full versus orders that are not shipped on time or in
full.
Shipped in Full
A sales order line is considered shipped in full when the sales line status is
delivered (or invoiced) and the full order quantity that was originally ordered is
shipped.
Example 1:
A sales order (line) is created that has an ordered quantity of 10. A packing slip is
generated shipping all 10. The remaining quantity on the packing slip is zero. This
order line is shipped in full.
Example 2:
A sales order line is created that has an ordered quantity of 10. A packing slip is
generated for a quantity of five. The remaining quantity is five. The sales
department adjusts the ordered quantity to five to change the status of the order
line from “open order." This order line is not shipped in full.
A sales order line is created that has an ordered quantity of 10, a packing slip is
generated for a quantity of five, and the remaining quantity is five. The sales
department realizes that it cannot deliver all to the customer . So, it adjusts the
quantity to eight, a packing slip is generated for a quantity of three, and the
remaining quantity is zero. This order line is not shipped in full.
Example 4:
A sales order line is created that has an ordered quantity of 10 and an over/under
delivery of 10% is allowed. A packing slip is created for a quantity of nine, and the
order line is set to closed. This means that it will change status from open order to
delivered. The remaining quantity on the packing slip is zero. The order line is
considered shipped in full.
Shipped On Time
A sales order line is considered shipped on time when the status of the line is
delivered (or invoiced) and all the delivery was completed on or before the
confirmed delivery date or requested shipping date. Orders are classified as one of
four categories for on time shipments.
• On date: The total quantity on the sales order line was delivered on
the confirmed delivery date or requested shipping date.
• Early: At least one of the quantities on the sales order line was
delivered before the confirmed delivery date or requested shipping
date.
• Late: At least one of the quantities on the sales order line was
delivered after the confirmed delivery date or requested shipping
date, but no quantity was delivered before the confirmed delivery
date or requested shipping date.
• Late and early: At least one of the quantity on the sales order line
was delivered before the confirmed delivery date or requested
shipping date, and at least one of the quantity on the sales order line
was delivered after the confirmed delivery date or requested shipping
date.
Note: The Sales cube must be processed for this KPI to display accurate and
current information.
In this lab, you order 72 of item 1601 Standard Digital Video Recorder Model 01.
These items go into warehouse 22.
Check the journal inquiry to make sure that the order is quarantined.
The quarantined items all seem to be good. Therefore, they are returned to the
Main warehouse 22. This is where you intend to use them for regular production.
Now, customer 1301, Whale Wholesales, orders the Standard Digital Video
Recorder Model 01. The customer wants the order immediately. Therefore, you
decide to send Whale Wholesales your 72 items.
Detailed Steps
1. Create a picking location for a product.
a. Open Product Information management > Common >
Released Product.
b. Select item 1601.
c. In the Maintain group of the Action Pane, click Edit.
d. On the General FastTab, select FRP_QUAR in the Item model
group field.
e. Close the Released products form.
f. Open Inventory and warehouse management > Setup >
Inventory breakdown > Inventory locations.
g. In the Inventory locations form, click New.
h. Select Warehouse 28.
Detailed Steps
1. Create the purchase order and generate the product receipt list.
a. Open Procurement and sourcing > Common > Purchase
orders > All purchase orders.
b. In the New group of the Action Pane, click Purchase order.
c. In the Vendor account field, select 1203, Proseware Electronics.
d. Click Yes to transfer vendor information.
e. Click OK.
f. In the Purchase order lines FastTab, in the Item number field,
select 1601.
g. In the Quantity field, type “72”, and then tab to the next field.
h. When you receive the message to "Insert min quantity?", click No.
Detailed Steps
1. Create a sales order and an output order.
a. Open Sales and marketing > Common > Sales orders > All
sales orders.
b. In the New group of the Action Pane, click Sales order to create
a new sales order.
c. In the Customer account field, select 1101.
d. Click OK.
e. In the Sales order lines FastTab, in the Item number field, select
1601.
f. In the Quantity field, type “72”.
g. In the Warehouse field, verify that warehouse 22 is selected.
h. Press Ctrl+S to save the sales order.
i. In the Action Pane, click the Sell tab.
j. In the Generate group, click Sales order confirmation to
confirm the sales order.
k. In the Confirm sales order form, click OK.
l. When you receive the warning, click OK not to print the
confirmation.
m. In the Sales order lines FastTab, select the line, and then click
Inventory > Output order to create an output order.
n. On the Create inventory order form, click OK.
o. The Output orders form opens with the new output order. Verify
the quantity and then close the form.
p. Close the Sales order form.
Detailed Steps
1. Create the shipment.
a. Open Inventory and warehouse management > Common >
Shipments.
b. Click New to create a new shipment by using the wizard.
Module Review
Module Review and Takeaways
You can use warehouse management inquiries to view the current status of items
such as the following:
• On-hand items
• Counting history
• Output orders
• Pallet transport
Those reports most relevant to the warehouse management processes are found
under Inventory and warehouse management > Reports and include the
following.
• Base data
• Transactions
• On-hand
• Status
• Labels
1. Which form should you use to view the information about the number of
items available in all the company's warehouses?
( ) On-hand
( ) Locations
( ) Transactions
( ) Intercompany on-hand
( ) On-hand
( ) Transactions
( ) Dimension display
4. Which report should you use to check whether you are below the minimum
and maximum levels in the warehouse?
5. Which cube must be processed in order to view the Shipped in full and On
time business overview KPI?
( ) Purchase cube
( ) Sales cube
( ) Inventory cube
( ) Warehouse cube
6. How many MRP data sources can be run at the same time to process a single
warehouse space utilization report?
( )1
( )3
( )5
( ) View both the current and future space situations of one or several
warehouses.
( ) Pallets
( ) Volume
( ) Weight
Categorize Activity
The Workload capacity report outputs a pie chart that represents workload
characteristics for a given warehouse. The pie chart can be published in a variety
of colors based on the workload status. One of these options is white, which
means that there is no work that has to be performed for that warehouse. Match
the other three options with the appropriate description.
Categories
1. Red
2. Yellow
3. Green
Items
There is a problem with capacity limits.
There is work to be done, but no capacity limits to
match it.
There is work to be done, but it is within the
capacity limits.
1. Which form should you use to view the information about the number of
items available in all the company's warehouses?
( ) On-hand
( ) Locations
( ) Transactions
2. Which form should you use to select the inventory dimensions that you want
to display in the Counting history form?
( ) On-hand
( ) Transactions
MODEL ANSWER:
4. Which report should you use to check whether you are below the minimum
and maximum levels in the warehouse?
MODEL ANSWER:
( ) Purchase cube
( ) Inventory cube
( ) Warehouse cube
6. How many MRP data sources can be run at the same time to process a single
warehouse space utilization report?
(√) 1
( )3
( )5
(√) View both the current and future space situations of one or several
warehouses.
( ) Pallets
( ) Volume
( ) Weight
The Workload capacity report outputs a pie chart that represents workload
characteristics for a given warehouse. The pie chart can be published in a variety
of colors based on the workload status. One of these options is white, which
means that there is no work that has to be performed for that warehouse. Match
the other three options with the appropriate description.
Categories
1. Red
2. Yellow
3. Green
Items
1 There is a problem with capacity limits.
2 There is work to be done, but no capacity limits to match it.
3 There is work to be done, but it is within the capacity limits.