MEECO ENGINEERING

DURGAPUR,N.N BOSE ROAD

WELDER PROCEDURE QUALIFICATION RECORD AS PER ASME-IX-2015
Company Name : GE Power India Limited PG-1 OF 2
Project : NTPC RIHAND
PQR NO. : ME/GE/PQR/001 REV-0 Date : 20/07/2019
WPS No. : ME/GE/WPS/001 REV-0 Date : 18/07/2019
Welding Process : SMAW
Type :MANUAL

JOINTS ( QW 402 )

BASE METALS ( QW 403 )

P . No. 1 Group No.: 1
Material Specification IS2062 Gr. BR to IS2062 Gr. BR
Thickness of Test Coupon: :20 mm
Max.Pass Thickness Range : 20 mm Diameter of test coupon :N/A

FILLER METALS ( QW 404 )

F. No. A. No. SFA NO AWS No.(Class) : SIZE Filler wire product from Make/Brand
4 1 A5.1 E-7018 4 mm ADORE WELDING LTD Superbase X PLUS

Positions (QW 405 )

Positions of Groove :3G
Welding Progression : UPHILL

Preheat ( QW 406 )
Preheat Temp. (min.) :- : Ambient Temp.(30°c) Interpass Temp.(max.) :-: 250° C max

Post Weld Heat Treatment (QW 407 ) :N/A

Gas ( QW 408 )
Type of Gas: CO² (Shielding) N/A

Electrical Characteristics ( QW 409 )

Current Polarity Amps Volts Heat input Mode of Metal Transfer Othaers

DC Reverse 110-180 amp 20-28 v 1330 J /mm Globular na

Technique ( QW 410 )
Travel Speed :70-110mm/ min
Stringer / weave bead : :Root Run String Bead ,subsequent Weave bead where as required
Single or Multiple Electrode :Multipass
Oscillation :None
Contact Tube to Work Distance :N/A
Orifice or Gas Cup Size : :N/A
Initial and interpass Cleaning : ByWire Brushing / Grinding
Method of Gouging : By Grinding
Electrode Feed Rate :NA

Prepared By Submitted By Approved By

MEECO ENGINEERING GE POWER LTD CLIENT
 PQR NO : ME/GE/LT/PQR/001 REV-0 PG-2 OF 2

Tensile Test (QW-150)

Specimen Width Gauge size/ Ultimate Tensile Ultimate Unit Stress, Type of Failure
Area(Sq.mm)
No. in mm Thickness(mm) Total Load(kn) Mpa,N/mm² & Location
T1 19.02 20.02 380.40 180.00 478.19 At Haz

T2 19.02 20.00 380.78 185.00 485.84 At Haz

Guided- Bend Tests (QW-160)

Type of Fegure No. Bend at 180° (4t) Result

Face Bend-1 10.00 mm(t) X 20.4 mm (W) No Open Defect Satisfactory

Face Bend-2 10.02 mm(t) X 20.00 mm (W) No Open Defect Satisfactory

Root Bend-3 10.00 mm(t) X 20.00 mm (W) No Open Defect Satisfactory

Root Bend-4 10.00 mm(t) X 20.02 mm (W) No Open Defect Satisfactory

Toughness Tests (QW-170)

Specimen Specimen Test Impact Values

Noatch Location Drop Weight Break (Y/N)
No. Size Temperature ft-lb or J % Shear Mils (in). Or mm

Fillet -Weld Test (QW-180)

Result-Satisfactory: yes……NA … No……NA ………… Penetration into Parent Metal: Yes……… NA …… No……NA ……

Macro-Results …………………………NA …………………………………………………………………………………………………………….

Other Tests

Type of Test :- RADIOGRAPHY TEST

Deposite Analysis :-……As Per Reqire.

Result :-Acceptable

Other………………………………………………… NA ………………………………………………………………………………………………..

Welder's Name SAMBHU KALINDI Clock No. W-001 Stamp No. N/A

Test Conducted by :-….. TECHNO WELD,DURGAPUR-713201 Laboratory Test No:-TW/LAB/TR/204, DT- 20/07/2019

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Test Witness By: AMIT KUMAR DUTTA

Manufacturer -MEECO ENGINEERING

Date:-20/07/2019 Certified by:-

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

Prepared By Submitted By Approved By

MEECO ENGINEERING GE POWER LTD CLIENT
 MEECO ENGINEERING
DURGAPUR,N.N BOSE ROAD
LIQUID PENETRANT TEST REPORT
Report No: ME/GE/NTPC/LPT/-01
NTPC RIHAND (Restraining Band For 12E10 Mill)
Date of Testting: 20/07/2019

Main Contractor: GE POWER INDIA LTD. Manufacturer: MEECO ENGINEERING, DURGAPUR-713211

Material Spec: IS 2062 E250 A to IS 2062 E250 A Wekding Process-SMAW

QAP No & Rev no: GEPIL/ QA /FAB/12E10MILL/01 REV-02

Drawing No & rev no: SW-FMS-F-123, REV-04
date: 15.01.2019

Test Procedure:- ASME Sec-V Article -6 CL No- 8.3 & 8.4 Acceptance Criteria :-ASME Sec. VIII Division 1, Appendix-8

Item Make Batch NO Exppiry Date Surface Temperature 33°C-35°C

Cleaner ORION 115 C R/004/2018 Nov-19 Humidity (Rh) 70-80%

Penetrant ORION 115 P P/003/2018 Dec-19 Penetration Time 10 Minutes

Developer ORION 115 D D/010/2018 Nov-19 Developing Time 10 Minutes

Surface Condition :  As welded As Machine : As Ground

: others……

Time of Execution :  As welding After PWHT : other………..

Scope of Examination : Base Metal Edge Preparation :  Back Chipping

:  Weld Part  Repair Weld : other………..

Post Cleaning :- Yes (cleaning done in one direction only)

Sl. Part No/ Type remarks

No Identification of Joint Extent of Check Observation
Butt No Significant
100% Satisfactory
Test Sample (IS 2062 E 250 BR TO E 250 BR) weld joint Defects Observed.
1
Ref- : ME/GE/PQR/001 REV-0 No Significant
VT 100% Satisfactory
Defects Observed.

sketch (if any)

MEECO ENGINEERING GE POWER LTD CLIENT

signature AMIT KUMAR DUTTA

date 7/20/2019