Tata Textile Mills Ltd Unit # 1 MANT/4/091

MAINTENANCE CHECK LIST FOR CARD (DK-903) ISSUE : 01

Page :1/2
DEPARTMENT Machine No. MACHINE TYPE DATE
TRUTZSCHLER CARD DK - 903, FEEDER
CARDING
DFK, CAN COILER CA

Maintenance Type No. Of Persons Required Time (Hrs) Week no.

CYCLE Co n d i t i o n

GAUGES SETTINGS
Feed plate to licker in Cylinder to top set
Licker-in to segment Cylinder to under plate
Licker-in to mote knife Cylinder to front stationary flats
Licker-in to cylinder Cylinder to front plate(Top)
Cylinder to back stationary Cylinder to front plate(Bottom)
Cylinder to back plate (Top) Cylinder to doffer
Cylinder to back plate (Bottom) Doffer to stripper roll
Cylinder to suction hoods Cylinder to suction hoods
Lap sheet setting licker in waste setting
SENSORS
CCD sensor Cylinder sensor
ICFD sensor Top set sensor
Revercing sensor Squeezing roll sensor
Feed roll sensor calender roll sensor
Licker- in sensor Coilter sensor
SPEEDS
DFK pressure (pa) Grains/yards
DFK beater roll speed Delivery speed
Licker -in roll speed Cylinder speeds
1- 2- 3- Top set flats speed
WASTE
licker in pressure(pa) Fly waste pressure(pa)
Detail Of any other work

Time Started Time Completed Mechanic Responsible Maintenance Chief

 Tata Textile Mills Ltd Unit # 1 MANT/4/091

MAINTENANCE CHECK LIST FOR CARD ISSUE : 01

Page :2/2
DEPARTMENT Machine No. MACHINE TYPE DATE
TRUTZSCHLER CARD DK - 903, FEEDER
CARDING
DFK, CAN COILER CA
MAINTENANCE TYPE No. PERSONS REQUIRED TIME in HOURS. WEEK No.

CYCLE Co n d i t i o n

No. Elements Work to be Carried Out G A R

B: MONTHLY
1 Card settings: FRONT: BACK: Check all settings
2 Doffer Namda cloth (Right & Left) Check and clean
3 Cylinder (Right & Left) Check and clean
4 Taker-In Namda cloth (Right & Left) Check and clean
5 Taker-In cover plats Clean
6 All revolving parts drive Manually checking of drives (Servo drives)
7 Belts tension pulyes Check and clean
8 Card: Belts Clean and check tension
9 Revolving flat area Clean and check
10 Suction hoods Wash, use water and talcum powder
11 Feed table Wash, use water and talcum powder
12 Stationary flats Clean
13 Profile under stripping rollers Clean
14 Measuring trumpet Clean and check condition
C: 3 MONTHS
15 Cover plate for cylinder and doffer Clean
16 Toothed belt of rotary can plate Clean and check tension
17 Under doffer casing Wash, use water and talcum powder
18 Web unit calender disc Greasing
19 Coiler calender disc Greasing
20 Bearings without nipples Check condition and replace if necessary
21 Belts tension pulyes Lubricate
22 We Unit Calender rolls Lubricate
23 Coiler pressing unit Lubricate
D: 6 MONTHS
24 DFK beater roll Greasing
22 Stripper/ Squeezing Roll Lubricate
25 Top set gear box Oil change
26 Can changer teflon roll Clean
27 Rotary can plate drive Greasing
E: 1 YEAR
28 Cylinder, doffer bearings Lubricate
29 Bottom sides of main cylinder Clean and check condition
30 Coiler: sliver coiling ring Lubricate
31 Feed roll gear box Oil change
32 DFK gear box Oil change
33 DFK feed roll bearing Lubricate
34 Can changer gear box Oil change
 Tata Textile Mills Ltd Unit # 1
MAINTENANCE CHECK LIST FOR AUTO CONE SCH-338
MANT/4/078
Issue : 01
Department Machine No. MACHINE TYPE DATE

WINDING SCH-338
Maintenance Type No. Of Persons Required Time (Hrs) Week no.

Condition
No. Elements Work to be Carried Out G A R
B :2 MONTHLY
7 Continous tube conveyor Remove cover and clean the tensioning device
8 RH package adapter Check free rotation
9 Yarn tension sensor Clean with soft haired brush(No Compressed air, No detergents)
10 Splicer Clean splicer head with compressed air
11 Splicer Spray sears with maintenance spray RS 400
12 Splicer Check cutting reliability and cutting moment of the shears
Wax motor Check working and rotation
13 Tension device Remove accumulation of fly and yarn.Apply talcum powder on rubber belows
14 Yarn shears Inspect and secure proper yarn cut and free motion, spray with maintenance spray
15 Shears housig Inspect and secure proper yarn cut anfd free motion, spray with maintenance spray
16 Suction drive compartment Clean the area of drive motor and throttle with vacuum
17 Frequency converter's cooling block Remove screen and clean block
D: EVERY 6 MONTHS
25 Suction arm Clean and inspect for damages. Inspect correct setting of distance to cone.
26 Splicer Remove and wash splicer. Apply spray RS400 in all shears
27 LH package adapter Lubricate with one stroke of the grease gun.
28 RH package adapter Remove complete RH adapter and apply "Silicone oil pure" on the guide bushing
29 Suction drive Relubricate each grease nipples with 20 grs of grease
30 Compressed air connections Check for air leakages.
E: EVERY YEAR
31 Drive end Clean and inspect electrical plug connections.
Cradle stud pin Lubricate
Drum bearing Lubricate
Conveyor belt pulley bearing Lubricate
Package and conveyor pulley bearing Lubricate
32 Central winding unit Remove cover , clean interior and lubricate.
33 Circular magazine housing Remove covers,clean and lubricate gears
34 All machine Use compressed air for basic cleaning of the entire machine
G: EVERY 3 YEARS
35 Yarn guide drum Remove drum and lubricate shaft with 5 to 6 strokes of grease.

GAUGES SETTING (COMMON)

Drum and drum cover Yarn holding lever and front plate
suction mouth end package Rette pipe and clamp piece
Drum and adopter Tension setting
Balcone setting Vaccume gauge(kpa)
Pre-clearer setting Pressure gauge (Mpa)
Gate feeler sensor Doff length (Meters)
Drum feeler sensor Uster setting- N S L T
Detail of any other work

Time Started Time Completed Mechanic Responsabile Maintenance Chief

 Tata Textile Mills Ltd Unit # 1 MANT/4/026

MAINTENANCE CHECK LIST FOR DRAW FRAMES

ISSUE: 04
Department Machine No. MACHINE TYPE DATE
DRAWING SB-20
Maintenance Type No. Of Persons Required Time (Hrs) Week no.

Condition
CYCLE Condition
No. Elements Work to be Done G A R
B : EVERY 3 WEEK
1 Timing and flat belts Clean and Check
2 Clearer lips Clean and Check
3 Fleece guiding tube Clean and Check
4 Sliver duct (coiler) Clean and Check
5 Calender discs and sliver jam monitor Clean and Check
6 Creel lower cleaning roller Clean and Check
7 Ventilator blades of suction fan Clean and Check
8 Suction motor -fan hood Clean and Check
9 Main motor filter screen and fan hood Clean and Check
10 Delivery roll bearings(left and right) Lubricate with S22 (4 strokes)
11 Draft change gear tension roller bearin Lubricate with K3
12 Main shaft outer bearings Lubricate with S22
13 Take off drive tension rollers' bearings Lubricate with S23
14 Middle and back rollers bearings Lubricate with S24
15 Take off drive bearings Lubricate with S25
16 Suction fan mesh Clean and Check
17 Calander discs bearings Lubricate with S26
18 Angle drive bearings Lubricate with S27
19 Coiler drive bearings Lubricate with K3
20 Coiler drive tension roller bearings Lubricate with K3
20 Top and bottom can table drive universaLubricate with K3
C : 6 MONTH
21 Can table cogwheel engaging gear wheLubricate with K3
22 Can changer gear wheel Lubricate with K3
23 Turnstile Pusher Lubricate with K3
GAUGES & QUALITY PARAMETERS
Top roll size: Hardness: Total draft
Grains/Yards Break draft
Scanning roller pressure Main Draft
Main operating pessure NW1 NW2
Delivery speed(M/min) Trumpet size
Gauges setting
Front to middle roll
Middle to back roll
Other Work Done

Time started Time completed Technician Responsible Maintenance Chief

 Tata Textile Mills Ltd Unit # 1 MANT/4/077

MAINTENANCE CHECK LIST FOR DRAW FRAMES

ISSUE: 02
Department Machine No. MACHINE TYPE DATE

DRAWING RSBD-30c & RSBD-40

Maintenance Type No. Of Persons Required Time (Hrs) Week no.

CYCLE Condition
Found
No. Elements Work to be Done G A R

A : EVERY 4 WEEKS
1 Main shaft (left center, right) Lubricate with S22 ( 4 strokes)
2 Feeding funnel Clean and check condition
3 Scanning disks Clean and check condition
4 Check Gauges of the disks Clean and check condition
5 Caliberating switches Clean and check condition
6 All flexible pipes Clean and check condition
7 Calander roll bearing connecting rod Clean and check condition
8 Complete pneumatic assembly Clean and check condition
9 Compressed air filter Check condition
10 Pressure Bar , Clearer Lips Clean and check condition
11 Drafting rollers Clean and check condition
12 All Sensors and switches Clean and check condition
13 Base Plate Clean and check condition
14 Creel and its jockey rollers Complete checking of creel and its belt
15 Driven calender (left, right) Lubricate with S22 ( 4 strokes)
16 Delivery roll bearings(left, right) Lubricate with S22 ( 4 strokes)
17 Middle roll bearings(left, right) Lubricate with S22 ( 4 strokes)
18 Back roll bearings(left right) Lubricate with S22 ( 4 strokes)
19 Can table drive universal shaft Lubricate with K3
20 Can table Lubricate with K3
D : EVERY 30 WEEKS
21 Can table drive Lubricate with K3
Turnstile pusher Lubricate with K3
22 Can changer spur gears Lubricate with K3
D : 12 MONTHS
23 Planetary gear box Change oil

GAUGES & QUALITY PARAMETERS

Top roll size: Hardness: Total draft
Grains/Yards Break draft
Scanning roller pressure Main Draft
Main operating pessure NW1 NW2
Delivery speed(M/min) Trumpet size
Gauges setting
Front to middle roll
Middle to back roll
Other Work Done

Time started Time completed Technician Responsible Maintenance Chief

 LUCKY COTTON MILLS (PVT.) LTD NOORIABAD
MAINTENANCE CHECKLIST FOR SIMPLEX FL-16
Department Machine No. MACHINE TYPE DATE
SIMPLEX
Maintenance Type No. Of Persons Required Time (Hrs) Pr. Action Week no.
PREVENTIVE Condition
G A R
B: EVERY MONTH
1 Bottom rollers of dirt and waste Clean of dirt an waste
2 Clearer drive shaft and suction box Clean of dirt an waste
3 Flyer cover section Remove cover and clean inside
4 Back side of flyer rail Clean
5 Sliver guide of flyer Clean
6 Flyer cap Clean
7 Bobbin rail section Remove cover and clean inside
8 Bobbin gears Clean and lubricate
9 Gear doors Open and clean inside
10 Sliver guide, condensers and collectors Check for damage
11 Top and bottom aprons Check and replace if damaged
12 Top and bottom clearers Check and replace if damaged
13 Pressure of weighting arm with a hide gauge Check
14 Coupling of flyer drive shaft Check and retight
15 Cap ring of bobbin drive shaft Check and retight
16 Meshing of bobbin and flyer helical gears Check meshing
17 Meshing of gears on mean gearing box Check meshing
18 Tension of timing belts at mean gearing Check tension
19 Oil box bath Check oil circulation and condamination
20 Oil filter Check and clean
21 Safety switch in each door Check
22 Phote cell stop motion Check stop motion
23 Limit switches for correct operation Check correct operation
24 All chains for resetting of cone belt for tension Check for tension
25 Solenoid clutch Check meshing
26 Set bolts Check for loosening
27 Bobbin and flyer drive section gears Apply grease
28 Bottom rollers bearings Lubricate
29 Reversing motion open gear Clean and lubricate
30 Open gears of draft gearing section Apply grease
31 Over and down drive Apply grease
C: EVERY 4 MONTHS
32 Change oil on oil bath Use Mobil DTE extra heavy oil or Kluber Lamora 150
33 Change oil on differential gear box Use Mobil DTE extra heavy oil or Kluber Lamora 150
34 Over and Down drive Aplly oil
35 Draft gearing section main shaft Lubricate
36 Hole bracket section Lubricate
37 Magnet brake section Lubricate
D: EVERY 6 MONTHS
38 Coupling of the flyer and the bobbin shaft Grease
39 Lifter shaft bearing Clean and Lubricate
40 Lifter lever Bearing Clean and lubricate
39 Over and down drive Grease
40 Automatic cone belt shifting drive Grease
41 Top roller bearings Lubricate

42 Complete alignment of overall machine

GAUGES AND QUALITY PARAMETERS
Bottom roller gauges-(center to center) Top roll size
i) Front Hank roving
ii) Bottom spindle speed
iii) Back Draft
Spacer colour Draft wheel
Draft field gauges - (Center to center) Break draft
i) Front T.P.I
ii) Bottom Twist wheel
iii) Back
Time Started Time Completed Mechanic Responsible AM MAINTENANCE MILLS MANAGER GENERAL MANAGER
 Tata Textile Mills Ltd Unit # 1
MAINTENANCE CHECK LIST FOR AIR CONDITION MANT/4/009
ISSUE:06
Department Machine No. MACHINE TYPE DATE
Air Cond. Luwa
MAINTENANCE TYPE No. PERSONS REQUIRED TIME in HOURS WEEK No.

Condition
No. Elements Work to be Done G A R
B: Monthly
Rotary Water Filter
13 Drive belt Check proper tension
Rotary Prefilter Unit
14 Filter screen Clean screen with soft bristle non mettalic brush
Fiber Compactor
15 Casing corners Clean dust deposits
16 Geared motor Clean air intake screen
Rotary Drum Filter
17 Vacuum nozzle Check adjustment
18 Filter mats Check for damage and soiling of surface
19 Filter seals Check for leaks and wear change if necessary
Multi Dust Collector
20 Filter hoses Check for damages and proper fitting to connecting branches
Air Washer:
21 Spray bank Check proper function of spray bank
( If necessary replace Nozzle Pipes and Spray Nozzles with cleaned ones)
22 Water eliminators Check cleanlless,controling air resistance
(Replace with cleaned ones if air resistance is over 17mmWG)
Mixing unit:
23 Air dampers Check and control proper function and closing
Supply and Return Axial Air Fans:
24 Fan Impellers Check for deposit and clean.
25 Intake safety grid Check for deposit and clean
26 Fan Motor cooling Check for deposit and clean
27 Motor and fan Check for unusual bearing sound and vibrations
28 Impellers and supply air ducts Check for corrosion .
Special Observation

Time Started Time Completed Technician Responsible Maintenance Chief

 Tata Textile Mills Ltd Unit # 1
MAINTENANCE CHECK LIST FOR AIR CONDITION MANT/4/009
ISSUE:06
Department Machine No. MACHINE TYPE DATE
Air Cond. Luwa
MAINTENANCE TYPE No. PERSONS REQUIRED TIME in HOURS WEEK No.

Condition
No. Elements Work to be Done G A R
D: 6 Months
Rotary Water Filter
29 Oil impregnated sleeve bearing Check for wear and proper rotation
30 Drive belt Proper rotation of the drum
31 Rubber rings Check for wear and good sealing (Replace if necessary)
Rotary Prefilter Unit
32 Drive belt Check tension and condition
33 Seals Check condition
34 Filter screen Check condition. (Replace if necessary)
Fiber Separator
35 Ejection pressure monitor Check the ejection pressure monitoring by shorting the two contacts
in the screen
Air control dumpers:
36 Dumpers Inspect damper blades for smooth and even movement
and proper closure
Radial fans:
37 Shaft ball bearings Lubricate shaft bearings
38 Belts Clean and check for wear and tension
39 Fan cage Check inside for deposition of waste
Rotary Drum Filter
40 Pedestal ball bearings Clean and lubricate
Air Washer:
41 Basin Check water quality and replace water if necessary
E:1 Year
Fiber Separator
42 Gear motor Check oil level
Humidity and temperature sensors
43 Humidity sensor Check calibration
Rotary Drum Filter
44 Vacuum nozzle Check for wear
45 Vacuum hose Dismantle and clean
46 Suction fan and tubes Dismantle and clean
47 Chain Clean, check tension and lubricate
48 Chain drive block Check for wear and replace if necessar
49 Drive belts Check tension and wear
50 Filter mats Check for damage and replace if necessary
51 Gear box Check for wear and tear and lubricate
Multi Dust Collector
52 Complete devise Clean carefully. Replace hoses if necessary
Air control dumpers:
53 Dampers Clean and lubricate all rotating parts and their asosiated componets
Inspect for proper operation
F: 2 Years
Fiber Separator
54 Gear motor ball bearings Replace oil ( For FSB 1,2 liters for FSC 1,3 liters )
Rotary Drum Filter
55 Gear draive motor ball bearings Check and lubricate
Rotary Prefilter Unit
56 Gear motor ball bearings Check condition and lubricate ( If necessary replace)
Air Washer:
57 Pump and motor Check pump impeller for corrosion
Rotary Water Filter
58 Gear motor ball bearings Check for wear and proper rotation (replace if necessary)
Time Started Time Completed Technician Responsible Maintenance Chief