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PASTURIZERS

PREPARED BY:-
BIHOLA ANKIT SANJAYKUMAR
ROLL NO. : - 1

SUBMITTED TO:-
Er. RAVI PRAJAPATI SIR &
Er. VISHAL MEVADA SIR
Definition: The term pasteurization as applied to market milk refers to
the process of heating every particle of milk to at least 63°C for 30 min
or 72°C for 15s or to any temperature-time combination which is
equally efficient, in properly operated equipment. After pasteurization,
the milk is immediately cooled to 5°C or below.

INVENTOR OF PASTURIZATION
METHOD

LOUIS PASTUER
PASTURIZER
Batch pasteurizer
Plate heat exchanger 1890
Flash pasteurizer with a turbine-
driven stirrer German inventors Langen and
Hundhausen

Generalized block chart of the milk pasteurization process


PASTURIZATION – PROCESS FLOW CHART
1.Balance tank
2.Feed pump
3.Flow controller
4.Regenerative preheating sections
5.Centrifugal clarifier
6.Heating section
7.Booster pump
8.Holding tube
9.Hot water heating system
10. Regenerative cooling sections
11. Cooling sections
12. Flow diversion valve
13. Control panel
A Temperature transmitter
B Pressure gauge

Pasteurization unit for market milk with partial homogenization

1. Balance tank
2. Product feed pump
3. Flow controller
4. Deaerator
5. Separator
6. Constant pressure valve
7. Density transmitter
8. Flow transmitter
9. Regulating valve
10.Shut-off valve
11.Check valve
12.Homogenizer
13.Booster pump
14.Holding tube
15.Flow diversion valve
16.Plate heat exchanger
17.Process control

DESIGN OF PLATES IN PASTURIZER UNIT


5

3 2

6
1

Principles of flow and heat transfer in a plate heat exchanger


(1) Plate pack
(2) Fixed end plate with connections
(3) Follower
(4) Tightening bolts
(5) Carrier
(6) Guide
(7) Support

Turbulence will be much more intense when the surface is


corrugated compared to a smooth surface

ZIG ZAG HOLDING TUBE


The system of parallel flow pattern for both product and heating/cooling
medium channels (4 x 2 / 2 x 4)

The tubular heat exchanger tubes are assembled in a compact unit


End of a multi tube tubular heat
exchanger

1. (1) Product tubes surrounded by


cooling medium
2. (2) Double O-ring seal

End of a mono tube tubular


heat exchanger

End of a concentric tubular


heat exchanger

Regeneration efficiency: The temperature range through


which the product is heated by regeneration, expressed as a
percentage of the total heating range.
A simple heat exchanger is considered where a product is to be heated
from 50 oC to 85°C by 80% regeneration and then finally in a heating
section. Having heated the product to 85oC it is held in holding tubes
and returned to the regeneration section at 85 °C.
The total temperature heating range is 85 -5 = 80°C

The temperature range through which the product is heating by


regeneration must be 80% of 80°C = 64°C.

Thus the incoming product will be raised in temperature from 5°C to 69


°C by regeneration and will be heated from 69°C to 85°C in the heating
section. The heated product is then returned to the regeneration section
at 85°C where it is cooled regeneratively by the cold incoming product
at 5 °C.
VACREATOR (VACCUM PASTURIZATION)
FLOW OF MILK IN MILK PASTURIZATION UNIT

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