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JOCKEY
Touch
TM
Pressure: MENU
Start: 100 PSI
Stop: 150 PSI Timers:
Current: 150 PSI ACC: 999 Sec
RPT: 999 Sec
Voltage: AB: 490V SST: 999 Sec
BC: 480V PRT: 30 Sec
CA: 450V
LED #1: LED #2:
JOCKEY
Touch
TM
NOTES:
Refer to the Jockey Pump Controller technical manual for details and
setup information, as well as programming and custom
labelling for the virtual LED’s # 1 and # 2.
Technical Data MD081001EN Dimensions
Standard Enclosure - Type NEMA 2 Jockey Pump Controllers
Effective June 2015
16.13 10.75
[41] [273]
ISOLATION SWITCH
13.00 16.35
[33] [415]
0.27 [7] X4
WALL MTG. HOLES
8.00
[203]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.59
8.08
[205] [218]
2.13 4.03
[54] [102]
21.76
16.38
[553]
[416]
ISOLATION SWITCH
16.00 21.15
[406] [537]
0.27 [7] X4
WALL MTG. HOLES
13.00
[33]
PIPING ENTRANCE
8.08 1/4" NPT - FEMALE 8.60
[205] [218]
2.63 3.96
[67] [101]
21.55 16.38
[547] [416]
12.50 16.45
[318] [418]
0.27 [7] X4
WALL MTG. HOLES
13.00
[33]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.10
[206]
2.26 3.84
[57] [98]
24.01 19.37
[61] [492]
DOOR LATCH
DOOR LATCH
0.27 [7] X4
WALL MTG. HOLES
15.50
[394]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.13
[206]
2.27 3.86
[58] [98]
16.25 10.00
[413] [254]
ISOLATION SWITCH
17.95 19.15
[456] [486]
TOUCH SCREEN DISPLAY
8.00
[203]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.81
[224]
6.72
[171]
2.50 4.11
[63] [104]
22.30 16.00
[566] [406]
1/4 TURN
DOOR LATCH
ISOLATION SWITCH
21.95 23.15
[558] [588]
13.00
[33]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.89
6.80 [226]
[173] 4.11
2.50
[104]
[64]
12.40 10.19
[315] [259]
2.04
0.40 8.40 2.00 [52]
[10] [213] [51]
4.20
[107]
1/4 TURN
DOOR LATCH
ISOLATION SWITCH
ACCEPTS (3)
3/8 MAX.
19.98 19.14
[508] [486] LOCKABLE PADLOCKS
DOOR LATCH
TOUCH
SCREEN
DISPLAY
1/4 TURN
DOOR LATCH 5 HOLES & SLOTS
FOR 1/4" MTG. SCREWS
PIPING ENTRANCE
15.40
1/4" NPT - FEMALE
[391]
7.10
5.33 [180]
[135]
2.04
[52]
2.70 6.20
[69] [157] 1" CONDUIT HUB TOP & BOTTOM SIZE 1
3/4" CONDUIT 1 1/2" CONDUIT HUB TOP & BOTTOM SIZE 2
HUB BOTTOM
MOTOR CIRCUIT
PROTECTOR CONTACTOR
L1 1L1 2L1 T1
L3 1L3 2L3 T3
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT 11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
M
INPUT #1
INPUT #2
24VDC
4-20mA
PRESSURE
TRANSDUCER
Technical Data TD081007EN Electrical Wiring Schematic
Three Phase - Large Horsepower Jockey Pump Controllers
Effective June 2015
MOTOR
CIRCUIT OVERLOAD
BREAKER CONTACTOR RELAY
L1 1L1 2L1 T1
L3 1L3 2L3 T3
M O/L
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT 11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
O/L
M
INPUT #1
INPUT #2
24VDC
4-20mA
PRESSURE
TRANSDUCER
Technical Data TD081009EN Electrical Wiring Schematic
Single Phase Jockey Pump Controllers
Effective June 2015
MOTOR CIRCUIT
PROTECTOR CONTACTOR
L 1L1 2L1 T1
SUPPLY
MOTOR
N 1L2 2L2 T2
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT 11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
M
INPUT #1
INPUT #2
24VDC
4-20mA
PRESSURE
TRANSDUCER
Technical Data TD081010EN Electrical Wiring Schematic
Single Phase - Large Horsepower Jockey Pump Controllers
Effective June 2015
MOTOR
CIRCUIT OVERLOAD
BREAKER CONTACTOR RELAY
L 1L1 2L1 T1
SUPPLY 2L2
MOTOR
N 1L2
2L3 T3
M O/L
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT 11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
O/L
M
INPUT #1
INPUT #2
24VDC
4-20mA
PRESSURE
TRANSDUCER
Technical Data TD081014EN Electrical Wiring Schematic
Single Phase - CEC Approved Jockey Pump Controllers
Effective June 2015
MOTOR CIRCUIT
PROTECTOR CONTACTOR
1L1 2L1 T1
MOTOR
SUPPLY
L TERMINAL
BLOCK
M
N
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT 11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
M
INPUT #1
INPUT #2
24VDC
4-20mA
PRESSURE
TRANSDUCER
Technical Data TD081015EN Electrical Wiring Schematic
Single Phase - Large Horsepower - CEC Approved Jockey Pump Controllers
Effective June 2015
MOTOR
CIRCUIT OVERLOAD
BREAKER CONTACTOR RELAY
L 1L1 2L1 T1
SUPPLY
MOTOR
TERMINAL BLOCK
M O/L
N
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT 11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
O/L
M
INPUT #1
INPUT #2
24VDC
4-20mA
PRESSURE
TRANSDUCER
Technical Data MD081007EN Dimensions
Standard Enclosure - Type NEMA 2 - WYE DELTA (Star-Delta) Jockey Pump Controllers
Effective June 2015
21.76 16.38
[553] [416]
ISOLATION
SWITCH
16.00 21.15
[406] [537]
0.27 [7] X4
WALL MTG. HOLES
13.00
[330]
PIPING ENTRANCE
8.08 1/4" NPT - FEMALE 8.60
[205] [218]
2.63 3.96
[67] [101]
24.01 19.37
[610] [492]
DOOR LATCH
DOOR LATCH
0.27 [7] X4
WALL MTG. HOLES
15.50
[394]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.13
[206]
2.27 3.86
[58] [98]
Approx. Weight
Lbs (Kg) NOTES:
1. All enclosures finished in FirePump red.
2. Cable Entrance either top or bottom.
55 (25) 3. Standard Enclosure type NEMA 2
Technical Data MD081008EN Dimensions
Standard Enclosure - Type NEMA 12, 3R, 4, 4X - WYE DELTA (Star-Delta) Jockey Pump Controllers
Effective June 2015
22.30 16.00
[566] [406]
1/4 TURN
DOOR LATCH
ISOLATION
SWITCH
21.95 23.15
[558] [588]
13.00
[330]
PIPING ENTRANCE
1/4" NPT - FEMALE 8.89
6.80 [226]
[173] 4.11
2.50
[64] [104]
12.40 10.19
[315] [259]
2.04
0.40 8.40 2.00 [52]
[10] [213] [51]
4.20
[107]
1/4 TURN
DOOR LATCH
ISOLATION SWITCH
ACCEPTS (3)
3/8 MAX.
19.98 19.14
[508] [486] LOCKABLE PADLOCKS
DOOR LATCH
TOUCH
SCREEN
DISPLAY
1/4 TURN
DOOR LATCH 5 HOLES & SLOTS
FOR 1/4" MTG. SCREWS
PIPING ENTRANCE
15.40
1/4" NPT - FEMALE
[391]
7.10
5.33 [180]
[135]
2.04
[52]
2.70 6.20
[69] [157] 1" CONDUIT HUB TOP & BOTTOM SIZE 1
3/4" CONDUIT 1 1/2" CONDUIT HUB TOP & BOTTOM SIZE 2
HUB BOTTOM
Approx. Weight
Lbs (Kg) NOTES:
1. Cable Entrance either top or bottom.
55 (25)
Technical Data TD081016EN Electrical Wiring Schematic
Wye Delta (Star-Delta) Open Jockey Pump Controllers
Effective June 2015
1M
2L1 T1
2L2 T2
2L3 T3
MOTOR CIRCUIT
MOTOR
PROTECTOR 2M
L1 1L1 T4
SUPPLY L2 1L2 T5
L3 1L3 T6
1S
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT
11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
INPUT #1
INPUT #2
4-20mA
PRESSURE
TRANSDUCER
1M
24VDC
1S
2M
24VDC MECHANICAL
2M INTERLOCK
1S
24VDC
Technical Data TD081017EN Electrical Wiring Schematic
Wye Delta (Star-Delta) Open - Large Horsepower Jockey Pump Controllers
Effective June 2015
1M O/L
2L1 T1
2L2 T2
2L3 T3
CIRCUIT MOTOR
BREAKER MOTOR
2M OVERLOAD
L1 1L1 RELAY T4
SUPPLY L2 1L2 T5
L3 1L3 T6
F1 1S
F2
H1 H2
X1 TR X2
GND
P1 SP L1 L2 L3
P3 USB
7 PORT
OUTPUT 8
RELAY #1 DIGITAL
9
PANEL
10
OUTPUT
11
METER
RELAY #2
12 (DPM)
P2 1 2 C C 3 4 5 6
BROWN
BLUE
INPUT #1
INPUT #2
4-20mA
PRESSURE
TRANSDUCER
O/L
1M
120VAC
1S
2M
120VAC MECHANICAL
2M INTERLOCK
1S
120VAC
Technical Data PA081005EN Part Number / Options Selection Guide
Jockey Pump Controllers
Effective June 2015
XTJP NOTE: To select a proper part number - refer to the current Eaton Pricing Guidelines for available combinations.
XTJY
Amperage Range Options
JOCKEY
Touch
TM
Approvals Languages
The Jockey Pump Controller shall meet the requirements of the The controller shall be available in a variety of languages
latest edition of NFPA 20 as well as meeting CE mark require- including, but not limited to:
ments. It shall meet or exceed the requirements of UL 508 [Un- English, French, Spanish, Portuguese, Turkish.
derwriters Laboratories (UL)] standards and be approved by
[Canadian Standards Association (CSA)]. Touchscreen Display
The controller shall be supplied with a color touchscreen
Starting Type display that shall indicate the following: Supply Voltage on all
The controller shall be Across-the-Line or Wye-Delta (Star Del- phases, Current Pressure, Start Pressure and Stop Pressure.
ta) type designed for full voltage starting.
The touchscreen display shall be supplied with a solid-state
Ratings 4-20mA pressure sensor. The pressure Start and Stop points
The Controller shall have a minimum withstand rating of 10,000 shall be adjustable in increments of one (1) PSI or 0.1 BAR.
symmetrical amperes @ [208V] [240V] [380V] [400V] [415V]
[480V] [600V] [120V Single Phase] [240V Single Phase]. The touchscreen display shall be a door-mount type that
permits exterior programming with the controller door secured.
The horsepower rating of the controller shall not exceed 50Hp
for three (3) phase units or 10Hp on single phase units. Options
The jockey pump controller shall have provision to be supplied
Construction with the following options:
The controller shall include a combination Circuit
Breaker / Overload Motor Protector. C1 Extra Contacts “ Pump Run”
C2 Extra Contacts “AC Power Failure”
The motor circuit protector shall be mechanically interlocked CX Extra Contacts (One Form-C; Specify Function)
such that the enclosure door cannot be opened when the han- E1 NEMA 3R – Raintight Enclosure
dle is in the on position except by a tool operated defeater E2 NEMA 4 – Watertight Enclosure
mechanism. E3 NEMA 12 – Industrial Dust Tight Enclosure
E5 NEMA 4X – 304 Stainless Steel Enclosure
The controller manufacturer shall manufacture the contactor, E8 Tropicalization
motor circuit protector, touchscreen display, and enclosure. E9 NEMA 4X - Painted Steel
Brand-labeled components will not be accepted. E10 NEMA 4X - 316 Stainless Steel Enclosure
EX Export Crating
Supply Voltage FTS Extra Contacts “Fail to Start”
The jockey pump controller shall auto-detect three phase volt- LX Virtual LED (Specify Description)
age supply from 200VAC to 600VAC, 50/60Hz and single POL “Power On” Virtual LED
phase from 110VAC to 240VAC, 50/60Hz, without the use of a PRL “Pump Run” Virtual LED
control transformer. P7 Low Suction Pressure Switch and Alarm Virtual LED
P8 Low Suction Shutdown (Requires P7)
Coil Voltages P10 Pressure Transducer – Sea Water
The jockey pump controller shall have the following available R1 Space Heater (120 / 220V)
coil voltages R2 Space Heater c/w Thermostat
120VAC 50/60 Hz or 24VDC R3 Space Heater c/w Humidistat
Enclosure Manufacturer
The controller shall be housed in a NEMA Type 2 (IEC IP11) The controller shall be of the XTJP Across-the-Line or
drip-proof, powder baked finish, freestanding enclosure. XTJY Wye Delta (Star-Delta) type as manufactured by
EATON.
Optional Enclosures
1. NEMA 3R (IEC IP14) rain-tight enclosure.
2. NEMA 4 (IEC IP66) watertight enclosure.
3. NEMA 4X (IEC IP66) watertight 304 stainless steel
enclosure.
4. NEMA 4X (IEC IP66) watertight 316 stainless steel
enclosure.
5. NEMA 4X (IEC IP66) watertight corrosion resistant
enclosure.
6. NEMA 12 (IEC IP52) dust-tight enclosure.
Contents
Description Page Description Page
1. INTRODUCTION ............................................................. 3 APPENDIX A: MAIN MENU TREE ........................................12
1.1 Safety......................................................................... 3 APPENDIX B(A): PANEL SETUP MENU TREE ........................13
1.2 Warranty ..................................................................... 3 APPENDIX B(B): PANEL SETUP MENU TREE ........................14
1.3 Safety Precautions........................................................ 3 APPENDIX B(C): PANEL SETUP MENU TREE ........................15
2. INSTALLATION AND ELECTRICAL CONNECTIONS ............. 3 APPENDIX C(A): PRESSURE SETTINGS MENU TREE .............16
2.1 Installation and Mounting of the Controller....................... 3 APPENDIX C(B): PRESSURE SETTINGS MENU TREE .............17
2.2 System Pressure Connection .......................................... 3 APPENDIX C(C): PRESSURE SETTINGS MENU TREE .............18
2.3 Electrical Connections ................................................... 3 APPENDIX C(D): PRESSURE SETTINGS MENU TREE .............19
2.4 Electrical Checkout Instructions...................................... 3 APPENDIX D: TIMER VALUES MENU TREE ..........................20
2.4.1 Motor Rotation Check .......................................... 3 APPENDIX E: ALARM SETPOINTS MENU TREE ....................21
2.4.2 Starting and Stopping .......................................... 3 APPENDIX F(A): INPUTS / OUTPUTS / VIRTUAL LEDS
2.4.3 Motor Circuit Protector / Overload Relay Trip Setting ..... 4 MENU TREE .....................................................................22
2.4.4 Circuit Breaker Trip Settings .................................. 4 APPENDIX F(B): INPUTS / OUTPUTS / VIRTUAL LEDS
MENU TREE .....................................................................23
3. HARDWARE DESCRIPTION.............................................. 4
APPENDIX F(C): INPUTS / OUTPUTS / VIRTUAL LEDS
3.1 General ....................................................................... 4
MENU TREE .....................................................................24
3.2 Contactor .................................................................... 4
APPENDIX G: MESSAGE HISTORY / STATISTICS /
3.3 Front Operator Panel (Color Touchscreen Display).............. 4 DIAGNOSTICS MENU TREE ...............................................25
3.3.1 Memory ............................................................. 4 APPENDIX H: SAVE DATA TO USB MENU TREE ..................26
3.3.2 Battery Backup.................................................... 4 APPENDIX J: UPDATE FIRMWARE MENU TREE ...................27
3.3.3 Color Touchscreen Specifications ........................... 4
3.3.4 Internal Power Supplies ........................................ 4
3.3.5 Supply Voltage .................................................... 4
3.3.6 Output Relays (2) ................................................ 4
4. OPERATION .................................................................. 4
4.1 General ....................................................................... 4
4.2 Starting Methods.......................................................... 4
4.2.1 Using the built in transducer in Auto mode with
a programmable start point. .................................. 4
4.2.2 Using the Hand mode push button on the
touchscreen display.............................................. 4
4.2.3 Programming an input for Remote Start and
closing the input.................................................. 4
4.2.4 Programming an input for Pump Start and closing
the input. ........................................................... 4
4.3 Programming ............................................................... 4
4.3.1 Menu ................................................................. 4
4.3.2 Hand / Off / Auto ................................................ 5
4.3.3 Pressure ............................................................. 5
4.3.4 Voltage .............................................................. 5
4.3.5 Timers................................................................ 5
4.3.6 Virtual LEDs ........................................................ 5
4.3.7 Navigation .......................................................... 5
4.3.8 Menu System...................................................... 5
4.3.9 Menu System Functions ....................................... 6
2.4.3 Motor Circuit Protector / Overload Relay Trip Setting 3.3.4 Internal Power Supplies
The trip setting should be set to match the motor nameplate full There are two (2) internal 24Vdc power supplies. One to power
load amps. the transducer and one to provide power to energize the
contactor coil.
2.4.4 Circuit Breaker Trip Settings
When a Circuit Breaker is installed, the trip setting must be set 3.3.5 Supply Voltage
as indicated on the chart on the inside of the controller. 3ph - 200V to 600Vac, 50/60Hz
3.3 Front Operator Panel (Color Touchscreen 4.2.1 Using the built in transducer in Auto mode with a
Display) programmable start point.
The front operator panel, depending on the installation, is
normally accessible from the outside of the door. The front 4.2.2 Using the Hand mode push button on the
panel provides a means to: touchscreen display.
• Alert the user to specific conditions.
4.2.3 Programming an input for Remote Start and closing
• Program the controller. the input
• Set and monitor the operating parameters.
4.2.4 Programming an input for Pump Start and closing
3.3.1 Memory the input.
The XTJP has 10K of non-volatile memory which allows the
recording and storage of up to 10,000 events. 4.3 Programming
4.3.2 Hand / Off / Auto If the main menu password has been enabled, the user will be
The Hand/Off/Auto buttons on the display will put the controller required to enter the password at this time.
into the selected mode. The mode selected will be indicated by
Once in the menu system, the menu selections will be
means of a recessed, grey image. HOA modes are maintained
displayed. Up and Down arrow buttons on the display will
after cycling of the AC power.
provide navigation between each menu page.
Upon exiting the Menu, the Hand / Off / Auto buttons are
disabled for one second to prevent accidental placing of the
controller in Auto mode.
4.3.3 Pressure The display will show up to five (5) menu selections per screen.
The Pressure display area will indicate the programmed Start If the Back or Cancel buttons are held for two (2) seconds on
Pressure, Stop Pressure and Current Pressure in 1 psi or 0.1 BAR any screen in the menu system, the display will return to the
increments. default screen.
If the stop pressure value is programmed higher than the start If the OK button is held for two (2) seconds on any screen in the
pressure value, the Main Menu Screen will indicate an error by menu system, the values entered will be saved and the display
displaying the start and stop pressure in RED. will return to the default screen.
4.3.5 Timers
The Timer display area will be visible only if a timer has been
programmed and is currently timing. Up to four timers can be
displayed at the same time in the timer display area.
4.3.7 Navigation
In order to enter the menu system, press the MENU button on
the touchscreen display.
Pressure Units If the controller does not receive a contact closure from the
Pressure Units can be selected as PSI or BAR. contactor aux contact, within the programmed time, a fail to
start message will be recorded in the message history and any
Calibrate Transducer relay / Virtual LED that is programmed will provide indication.
The pressure transducer can be calibrated using a partial or full
calibration procedure. 4.3.9.5 ALARM SETPOINTS
(Phase Reversal, Phase Failure, Overvoltage Alarm,
Full Calibration requires the system to be reduced to a known
value, typically 0 psi. This value is then entered into the controller. Undervoltage Alarm)
The system pressure is then increased to a higher known value
which is also entered into the controller. Phase Reversal
The Phase Reversal button allows the selection of rotation as
Calibrate Using Current Pressure is a partial calibration. The low ABC or CBA.
pressure point is assumed to be correct. The high point is adjusted
based on the actual system pressure.
Phase Failure
Reset To Factory Default resets the transducer calibration to the Phase Failure is user programmable as a percentage value of
original factory settings. the Nominal Voltage.
Common Alarm
When programmed for Common Alarm, the output relay will be Virtual LED’s
energized when the panel is in off mode, or when high pressure
Functions (7)
alarm, phase reversal, phase failure, fail to start, undervoltage,
overvoltage, transducer failure, or motor overload conditions 1 Power On 12 Overvoltage
are present. 2 Pump Run 13 Transducer Failure
3 Hand Mode 14 Motor Overload
Acceleration Timer 4 Off Mode 15 Common Alarm
When programmed for Acceleration Timer, the output relay will 5 Auto Mode 16 Acceleration Timer
energize when any starting condition exists, after the 6 Low Pressure Alarm 17 Remote Start
acceleration timer has timed out. The relay will de-energize
7 High Pressure Alarm 18 Pump Start
when the pump is no longer running.
8 Below Start Point 19 Interlock On
9 Phase Reversal 20 Input #1
Remote Start
When programmed for Remote Start, the output relay will be 10 Phase Failure 21 Input #2
energized when an input is programmed for remote start, the 11 Fail to Start 22 Disabled
input was closed, and the pump is running Programmable Indication (5)
1 Red
Pump Start 2 Orange
When programmed for Pump Start, the output relay will be 3 Yellow
energized when an input is programmed for pump start, the
4 Green
input is closed, and the pump is running.
5 Blue
Interlock On
When programmed for Interlock On, the output relay will be 4.3.9.8 Message History
energized when an input is programmed for Interlock, and the Up to ten (10) events can be viewed on the Message History
input is closed. screen. Event dates and times are also displayed.
Pressing the Up or Down arrow buttons will advance through
Input #1 messages saved in the memory one at a time.
When programmed for Input #1, the output relay will energize
Pressing the Page up or Page down arrow buttons will advance
when Input #1 is closed.
through messages saved in the memory 10 messages at a time.
Input #2 Pressing and holding the Up, Down, Page Up or Page Down
When programmed for Input #2, the output relay will energize arrows, allows the messages to scroll continuously through all
when Input #2 is closed. messages saved in the memory. (The scrolling speed increases
the longer the button is held for.)
Disabled Message History data is stored in a comma separated value
When programmed for Disabled, the output relay is disabled (CSV) format.
and does not change state for any reason.
The Message History screen displays an indication of the current
record highlighted of the total number of stored records.
4.3.9.7 VIRTUAL LEDS Eg: 25 of 2503.
There are two (2) virtual LEDs on the Main Menu screen. Each
one can be programmed for twenty two (22) separate status/
alarms and inputs. Each virtual LED can be programmed to 4.3.9.9 Statistics
display in one of five (5) colors (Red, Orange, Yellow, Green, Seven (7) controller statistics can be viewed on the Controller
Blue). Statistics screen.
• LED #1 Statistics
LED #1 display area will be visible only if LED #1 has been 1 Total Powered Time
programmed. The LED description will be displayed in the left 2 Pump Run Total Time
hand portion of the display area. The LED button will indicate
3 Motor Starts
the function that it has been programmed for. The LED light will
indicate in the user selected color. 4 Minimum Voltage
5 Maximum Voltage
• LED #2
6 Minimum Pressure
LED #2 display area will be visible only if LED #2 has been 7 Maximum Pressure
programmed. The LED description will be displayed in the left
hand portion of the display area. The LED button will indicate Values can be cleared by pressing the 'Clear All Statistics'
the function that it has been programmed for. The LED light will button. Statistics data will be stored in a text (.txt) format.
indicate in the user selected color.
4.3.9.10 Diagnostics
The Firmware Version as well as the status of the transducer,
inputs and relay outputs are displayed on the Controller
Diagnostics screen. Diagnostics data will be stored in a text
(.txt) format.
Diagnostics (8)
1 Firmware Version
2 Transducer Output
3 Transducer Current 1
4 Transducer Current 2
5 Input #1 Status
6 Input #2 Status
7 Relay #1 Status
8 Relay #2 Status
9 24VDC Output
Update Firmware
Firmware can be uploaded from an external USB memory
device via the USB port, located on the back of the touchscreen
display unit. Select the 'Update Firmware' button from the
Main Menu 3/3 screen and follow the prompts.
MENU
Menu 1/3
GO TO
Panel Setup APPENDIX B(A)
GO TO
Pressure Settings APPENDIX C(A)
Exit
GO TO
Timer Values APPENDIX D
GO TO
Alarm Setpoints APPENDIX E
Menu 2/3
GO TO
Inputs / Outputs / LEDs APPENDIX F(A)
GO TO
Message History APPENDIX G
Exit
GO TO
Statistics APPENDIX G
GO TO
Diagnostics APPENDIX G
Menu 3/3
GO TO
Save Data to USB APPENDIX H
GO TO
Update Firmware APPENDIX J
Exit
Panel Setup
GO TO
Panel APPENDIX B(C)
Setup 1/2
Quick Setup
Cancel
Select Language Cancel / OK
Language:
OK
Back
Set Time:
Cancel
Program Time Cancel / OK
Set Date: OK
Cancel
Appendix A Program Date Cancel / OK
Menu 1/3
OK
GO TO
APPENDIX B(B)
Panel Setup 2/2
Panel Setup
Menu Password:
Disable Yes
?
Serial Number: No
OK
GO TO
APPENDIX B(A) Cancel
Enter Serial
Panel Setup 1/2 Cancel / OK
Number
OK
Quick Setup
Cancel
Set Time Cancel / Next
Next
Next
Cancel
Start Pressure Cancel / Next
Next
Cancel
Stop Pressure Cancel / Next
Next
Cancel
Min Run Time Cancel / Next
Next
OK
GO TO
APPENDIX B(A)
Panel 1/2
Pressure Settings
Program Cancel
Start Pressure Cancel / OK
Pressure
Settings 1/2
OK
Start Pressure:
Program Cancel
Cancel / OK
Stop Pressure
Stop Pressure:
OK
Back
GO TO
APPENDIX C(B)
Pressure Settings 2/2
Pressure Settings
PSI
Pressure Units:
Back BAR
Calibrate Transducer: Cancel
Cancel / OK
OK
GO TO
APPENDIX A
Menu 1/3
Calibrate
Transducer
GO TO
Full Calibration APPENDIX C(C)
Calibrate Using GO TO
Current Pressure APPENDIX C(D)
Reset to
Cancel / OK Back
Factory Default
Full Calibration
Program Low
Pressure Setpoint
Cancel
Cancel / Next
Next
Program High
Pressure Setpoint
Cancel
Cancel / Next
Next
CALIBRATION COMPLETE:
0 PSI = 4.00 mA
120 PSI – 7.84 mA
PRESS “OK” TO SAVE
PRESS “CANCEL” TO
DISREGARD
OK
GO TO
APPENDIX C(B)
Calibrate Transducer
Calibrate Using
Current Pessure
Next
Program Current
System Pressure
Cancel
Cancel / Next
Next
CALIBRATION COMPLETE:
0 PSI = 4.00 mA
120 PSI – 7.84 mA
PRESS “OK” TO SAVE
PRESS “CANCEL” TO
DISREGARD
OK
GO TO
APPENDIX C(B)
Calibrate Transducer
Timer Values
Cancel
Program Timer Cancel / OK
Timer
Values 1/2
OK
Acceleration Timer: OK
Cancel
Appendix A Program Timer Cancel / OK
Menu 1/3
OK
Timer
Values 2/2
Cancel
Fail To Start Timer Program Timer Cancel / OK
OK
Alarm Setpoints
Alarm Phase
Setpoints Reversal
Overvoltage Alarm:
Phase
Appendix A Failure
Menu 1/3
Disabled
Enabled
Program Phase Cancel
Cancel / OK
Failure
OK
Program Cancel
Undervoltage Cancel / OK
Alarm
OK
Program Cancel
Overvoltage Cancel / OK
Alarm
OK
Inputs
Outputs
Virtual LEDs
Inputs
GO TO
Outputs APPENDIX F(B)
Back
GO TO
Virtual LEDs APPENDIX F(C)
Input # 1
Appendix A Input # 1 Interlock
Menu 2/3 Motor Overload
Fail to Start
OK
Remote Start
Input # 2 Pump Start
Back Input=Output
Disabled
Input # 2
Interlock
Motor Overload
Fail to Start
OK
Remote Start
Pump Start
Input=Output
Disabled
Inputs
Outputs
Virtual LEDs
GO TO
Inputs APPENDIX F(A)
Outputs
Back
GO TO
Virtual LED’s APPENDIX F(C)
Output # 1
Power On
Pump Running
Hand Mode
Off Mode
Appendix A Output # 1 Auto Mode
Menu 2/3 Low Pressure Alarm
High Pressure Alarm
Below Start Pressure OK
Output # 2 Phase Reversal
Phase Failure
Back Fail to Start
Undervoltage
Overvoltage
Transducer Failure
Motor Overload
Common Alarm
Acceleration Timer
Remote Start
Pump Start
Interlock On
Input #1
Input #2
Disabled
Output # 2
Power On
Pump Running
Hand Mode
Off Mode
Auto Mode
Low Pressure Alarm
High Pressure Alarm
Below Start Pressure
Phase Reversal
Phase Failure
Fail to Start
OK
Undervoltage
Overvoltage
Transducer Failure
Motor Overload
Common Alarm
Acceleration Timer
Remote Start
Pump Start
Interlock On
Input #1
Input #2
Disabled
Virtual LEDs
Virtual LED # 1
Power On
Pump Running
Hand Mode
Off Mode
Auto Mode
Low Pressure Alarm
High Pressure Alarm
Below Start Pressure
Phase Reversal
Phase Failure OK
Fail to Start
Undervoltage
Overvoltage
Transducer Failure
Motor Overload
Common Alarm Virtual LED # 1 Color
Virtual Remote Start Red
Leds Pump Start Orange
Yellow OK
Interlock On
Input #1 Green
Virtual LED # 1: Input #2 Blue
Disabled
Message History
View Message
Back
History
Statistics
No
Diagnostics
GO TO
APPENDIX A
Menu 2/3
Menu
3/3
Insert USB
Save Data to USB Device
Back
Saving in
Progress
No Save
Successful
GO TO ?
APPENDIX A Yes
Menu 2/3
OK to Remove
Back
USB
Insert USB
Save Data to USB Device
Back
GO TO Verify the
APPENDIX A firmware version.
Menu 2/2