MD1

1. 83. Galvanized iron is a term referring to iron

coated with:
a. Tin
b. Zinc
c. Magnesium
d. Aluminum

2. 77. A machine tool in which abrasive wheel is used as cutting tool to obtain Is very
smooth finish.

a. Drill
b. Grinder
c. Planer
d. Shaper

3. 1. Heating above the transformation range, usually 1300F to 1350F, and cooling slowly
to soften the metal and increase in machining.

a. Annealing
b. Hardening
c. Normalizing
d. Tempering

4. 6. A machine tool used for producing holes in metal by the use of a cutting too called
drill.

a. Drilling machine
b. Boring machine

c. Milling machine
d. Broaching machine

5. 14. An alloy of copper and tin.

a. Brass
b. Bronze

c. Iron
d. Tin
6. 15. An alloy of copper and zinc

a. Brass
b. Bronze
c. Iron
d. Tin

7. 23. A tool used in measuring diameters.

a. Caliper
b. Nanometer
c. Tachometer
d. Pyrometer

8. 25. The ability to be deformed considerably without rupture.

a. Ductility
b. Plasticity
c. Malleability
d. Elasticity

9. 27. An operation of sizing and finishing a hole by means of a cutting too having several
cutting edges.

a. Notching
b. Piercing
c. Turning
d. Reaming

10. 29. The operation of enlarging a hole by means of an adjustable cutting tool with only
one cutting edge.

a. Drilling
b. Broaching
 c. Milling
d. Boring

11. 30. An imaginary circle passing through the pointsat which the teeth of the meshing
gears contact each other.

a. Pitch circle
b. Addendum circle
c. Dedendum circle
d. Base circle

12. 32. The number of teeth per inch of pitch diameter

and which gives some indications of the size of
the gear teeth.

a. Module
b. Pitch circle
c. Diametral pitch
d. Circular pitch

13. 39.The uniform heating of steel above the usual

hardening temperatures, followed by cooling
freely in air.

a. Annealing
b. Normalizing
c. Hardening
d. Tempering

14. 40. The operation of cooling a heated piece of work rapidly by dipping it in water,
brine or oil.

a. Quenching
b. Tempering
c. Normalizing
d. Annealing

15. 41. A method used in softening a piece of metal that istoo hard to machine and is done
by heating steel slowly above the usual hardening temperature, keeping it at the heat
for ½ to 2 hours, then cooling slowly, preferably in a furnace

a. Broaching
b. Queching
c. Normalizing
d. Annealing

16. 42. The total permissible variation in the size of a dimension; the difference the
limits of size.

a. Allowance
b. Tolerance
c. Variance
d. Interface

17. 49. A machine tool which is very similar to a shaper except that the ram reciprocates
vertically rather than horizontally.

a. Lathe
b. Grinder
c. Planer
d. Slotter

18. 53. A tool which when pressed into a finished holein a piece of work, provides centers
in which the piece may be turns or otherwise machined.

a. Mash
b. Butt
c. Mandrel
d. Wobble

19. 57. A gripping device with two or more adjustable jaws set radially.

a. Chuck
b. Carriage
c. Tailstock
d. Fan
 20. 61. The process of heating a piece of steel to a temperature within or above critical
range and cooling rapidly.

a. Normalizing
b. Hardening
c. Annealing
d. Tempering

21. 66. A device for accurately measuring diameters.

a. Radiometer
b. Profilometer
c. Spectrometer
d. Micrometer

22. 78. It is used to produce a variety of surfaces by using a circular-type cutter with
multiple teeth.

a. Grinding machine
b. Shaper
c. Drilling machine
d. Milling machine

23. 83. Galvanized iron is a term referring to iron coated with:

a. Tin
b. Zinc
c. Magnesium
d. Aluminum

24. 90. In general the design stress and factor of safety are related as follows:

a. Design stress = Ultimate stress times factor of safety

b. Design stress = Ultimate stress divided by
factor of safety
c. Design stress = Design stress divided by
Ultimate stress
d. Design stress = Factor of safety divided by
design stress

25. 96. An alloy of copper, tin and small amount of phosphorous.

a. Chromium
b. Bronze
c. Brass
d. Aluminum

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26. 2. It is used to produce a variety of surfaces by
using a circular type cutter with multiple teeth.

a. Milling machine
b. Broaching machine
c. Bending machine
d. Hemming machine

27. 7. The common deoxidizer and cleanser of steel,

forming oxides and sulfates, that are carried off
in the slag.

a. Manganese
b. Carbon
c. Tungsten
d. Sulfur

28. 8. A highly transparent and exceedingly hard

crystalline stone of almost pure carbon.

a. Gold
b. Diamond
 c. Bronze
d. Crystalline

29. 10. An amorphous solid made by fusing silica with

a basic oxide.

a. Pearlite
b. Rock
c. Silicon
d. Glass

30. 11. A soft yellow metal, known since ancient times

a precious metal which all material values are
based.

a. Solidus
b. Bronze
c. Gold
d. Austenite

31. 12. The operation of cooling a heated piece of

work rapidly by dropping it in water, brine or
oil.

a. Normalizing
b. Quenching
c. Annealing
d. Squeezing

32. 13. A device used to prevent leakage of media.

a. Seal
b. Packing
c. Teflon
d. Graphite

33. 18. The maximum stress induced in a material

when subjected to alternating or repeated
loading without causing failure.

a. Elastic limit
b. Proportional limit
c. Rupture strength
d. Endurance limit

34. 17. The softening of metals by heat treatment and

most commonly consists of heating the metals
up to near molten state then cooling them
slowly.

a. Quenching
b. Tempering
c. Annealing
d. Forming

35. 19. The total deformation measured in the

direction of the line of stress.

a. Axial deformation
b. Elongation
c. Strain
 d. Unit stress

36. 20. The maximum stress to which a material can be

subjected without a trace of any permanent set
remaining upon a complete withdrawal of the
stress.

a. Ultimate limit
b. Proportional limit
c. Endurance limit
d. Elastic Limit

37. 24. A total resistance that a material offers to an

applied load.

a. Flexure
b. Stress
c. Elasticity
d. Rigidity

38. 25. A property of material which relates the lateral

strain to the longitudinal strain.

a. Rigidity
b. Elasticity
c. Poisson’s ratio
d. Deflecion
39. 26. A kind of gear used for heavy duty works
where a large ratio of speed is required and are
extensively used in speed reducers.

a. Spiral gear
b. Bevel gear

c. Worm gear
d. Helical gear

40. 31. The ability of metal to withstand loads without

breaking down.

a. Stress
b. Strength

c. Strain
d. Elasticity

41. 34. A metallic element and the only metal that is

liquid at ordinary temperature:

a. Austenite
b. Mercury

c. Manganese
d. Martensite

42. 38. Name of mechanism which a welding operator

holds during gas welding and at the end of
which the gases are burned to perform the
various gas welding operations.

a. Mash
 b. Core

c. Wobble
d. Torch

43. 41. Which of the following is not a classification of

iron ore?

a. Hematite
b. Magnetite

c. Sulfurite
d. Siderite

44. 47. A welding operation in which a non-ferrous

filler metal melts at a temperature below that
of the metal joined but is heated above 450C.

a. Spot welding
b. Gas welding

c. Brazing
d. Arc welding

45. 55. A total deformation measured in the direction

of the line of stress.

a. Stress
b. Strain

c. Endurance limit
d. Poisson’s ratio

46. 60. The ability of material or metal to resist being

crushed is:

a. Compressive strength
b. Fatigue strength
c. Torsional strength
d. Bending strength

47. 63. Which of the following metals is easy to chisel?

a. Alloy steel
b. Stainless steel
c. Manganese steel
d. Cast iron steel

48. 64. Ferrous metals contains relatively large

amount of:

a. Carbon
b. Manganese
c. Phosphorous
d. Sulfur

49. 68. The range of motor power in KW of a universal

milling machine max feed movement 1270 mm
lengthwise, 355 mm lateral, 508 vertical is:

a. 11 to 15 KW
 b. 16 to 21 KW

c. 7.5 to 10 KW
d. 22 to 30 KW

50. 71. The motor power in KW of a forming or

bending machine 1600 mm width, 508 mm
head movement is:

a. 7.5 kW
b. 11 kW

c. 15 kW
d. 22 Kw

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51. 4. The process of working metals by the
application of sudden blows or by steady
pressure.

a. Casting

b. Turning

c. Forging

d. Rolling

52. 9. The principal material used in high production

metal working tools.

a. Hyper-Eutectoid

b. High speed steel

c. Lead

d. High speed carbon

53. 24. A device that measures atmospheric pressure.

a. Piezometer

b. Hydrometer

c. Barometer
 d. Odometer

54. 28. The ability of a moving body to perform work.

a. Internal energy

b. Potential energy

c. Kinetic energy

d. Flow work

55. 27. A special metal formed when two or more

metals are melted together.

a. Monel

b. Alloy

c. Solder

d. Hastalloy

56. 29. Hardening the surface of iron-based alloys by heating them

below the melting point in contact with a carbonaceous substance.

a. Carburizing

b. Normalizing

c. Martempering

d. Hardening

57. 59. Muntz metal contains:

a. Copper – aluminium

b. Copper – tin

c. Copper – nickel

d. Copper – zinc

58. The maximum size of the fillet weld that can be

made in single pass is:

a. 3 mm
b. 6 mm

c. 7 mm
d. 4 mm

59. 62. Manganese steel standard designation is SAE ______.

a. 8XXX

b. 10XX

c. 12XX
 d. 13XX

60. 65. In a standard coarse thread bolt, the stress

concentration is maximum at:

a. All over the surface

b. Top surface

c. Root

d. Flank

61. 100. The maximum hardenability of any steel depends on:

a. The carbon content

b. The chemical composition

c. The grain size

d. The alloying elements present

62. 95. Choose the one that will have highest cutting speed:

a. Aluminum

b. Brass

c. Bronze

d. Cast iron

63. 99. Hast alloy contains:

a. Copper

b. Nickel and copper

c. Copper and aluminum

d. Nickel and molybdenum

64. 97. Least shrinkage allowance is provided in the

case of which of the following:

a. Cast iron

b. Aluminum

c. White cast iron

d. Brass

65. 86. The most important element that controls the

physical properties of steel is:

a. Carbon

b. Silicon
 c. Manganese

d. Tungsten

66. 82. In powder metallurgy the process of heating the cold pressed
metal powder is called:

a. Deposition

b. Granulation

c. Sintering

d. Precipitation

67. 69. Cast iron flywheels are commonly designed with factor of
safety of:

a. 9 to 12

b. 8 to 11

c. 10 to 13

d. 7 to 10

68. 52. For moderate speed of mating gears, the ideal

ratio of contact is:

a. 1.35 – 1.55

b. – 1.3
c. 1.25 – 1.45

d. 1.25 – 4.0

69. 47. In the color coding of pipe, the color for a

pipeline of communication is:

a. Light blue

b. White

c. Brown

d. Light orange

70. 44. In the color coding of pipe, the color for a pipeline of
water is:

a. Light blue

b. Green

c. Brown

d. Silver gray

71. 42. The property of steel which resist indention or penetration.

a. Hardness
 b. Elasticity

c. Ductility

d. None of these

72. 40. The ability of metal to stretch, bend or twist

without breaking or cracking.

a. Elasticity

b. Ductility

c. Brittleness

d. Plasticity

73. 9. The principal material used in high production

metal working tools.

a. Hyper-Eutectoid

b. High speed steel

c. Lead

d. High speed carbon

74. 10. A heavy rotating body which serves as areservoir absorbing

and redistributing kinetic energy.

a. Flywheel

b. Governor

c. Shaft

d. Puncher

75. 11. A machine used in shaping metal by means of

an abrasive wheel or the removal of metals with an abrasive is called.
a. Planer machine

b. Power saw

c. Shaper machine

d. Grinding machine

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76. 1. The hardness of steel increases if it contains:

a. Martensite

b. Pearlite

c. Austenite
 d. All of the above

77. 3. What is the range of the tensile strength of

common varieties of cast iron?

a. 40-60 MPa

b. 150-180 MPa

c. 850-500 MPa

d. 1500-1650 MPa

78. 2. How do you call a steel with 0.8% carbon and

100% pearlite?

a. Austenite

b. Solidus

c. Hyper-eutectoid

d. Eutectoid

79. 6. The diameter of the washer is generally:

a. Equal to the diameter of the bolt

b. Slightly more than the diameter of the bolt

c. Slightly less than the diameter of the bolt

d. Of any size that suits the application

80. 18. Which of the following could be the effect of

cold working?

a. Increases the fatigue strength

b. Decreases the fatigue strength

c. Has no influence on fatigue strength

d. None of these

81. 32. The mould for casting ferrous materials in

continuous casting process is made of what
materials?

a. Copper
b. Medium carbon steel

c. High carbon steel

d. Low carbon steel

82. 35. Piston compression rings are made of what

materials?

a. Steel

b. Bronze
 c. Aluminum

d. Cast iron

83. 36. What is the usual value of helix angle of a drill?

a. 120 degrees

b. 110 degrees

c. 60 degrees

d. 30 degrees

84. 41. It is the ability of a material to absorb energy

when deformed elastically and to return it
when unloaded.

a. Creep

b. Fatigue strength

c. Resilience

d. Toughness

85. 50. What is the percentage of carbon in Eutectoid

steel?

a. 0.02%

b. 0.30%

c. 0.63%

d. 0.80%

86. 63. Which of the following statement(s) is correct

for an oilless bearing:

a. The oil film is maintained by supplying oil

under pressure

b. The oil film pressure is produced only by

rotation of the journal

c. Do not need external supply of lubricant

d. Grease is needed to be applied after some

Intervals

87. 91. Which of the following statements is true for

the internal stresses existing in a welded
connection?

a. Internal stresses are not relieved by heat

 treatment

b. Internal stresses are not relieved when weld

is peened

c. Internal stresses may be relieved when weld

is peened

d. Internal stresses are relieved by x-ray analysis

88. 98. Which of the following is the not the other

name of circumferential stress for thin walled
cylinder.

a. Hoop stress

b. Girth stress

c. Tangential stress

d. Longitudinal stress

89. 98. Which of the following is the not the other

name of circumferential stress for thin walled
cylinder.

a. Hoop stress

b. Girth stress

c. Tangential stress

d. Longitudinal stress

90. 64. The working load P for a chain for crane

applications is expressed in terms of diameter
of link “d” in cm as follows.

a. P = 1.5 d^2

b. P = 25 d^2

c. P = 50 d^2

d. P = 500 d^2

91. 53. The imperfection in the crystal structure of

metal is:

a. Impurity

b. Fracture slip

c. Slip

d. Dislocation

92. 23. What is the function clutch is the machine

tool?

a. Alignment of drive
 b. Lowering of drive

c. To insure that two shafts line up at high

speed

d. To connect shaft so that the driven shaft will

rotate with the driving shaft and to
disconnect them at all

93. 7. The compression members tend to buckle in the

direction of:

a. Axis of load

b. Minimum cross-section

c. Least radius of gyration

d. Perpendicular to the axis of the load

94. 2. How do you call a steel with 0.8% carbon and

100% pearlite?

a. Austenite

b. Solidus

c. Hyper-eutectoid

d. Eutectoid

95. 10. How many links are there in a pantograph?

a. 3

b. 4

c. 5

d. 6

96. 15. How do you call a cam where in the follower

reciprocates or oscillates in a plane parallel to
its axis?

a. Circular cam

b. Reciprocating cam

c. Cylindrical cam

d. Oscillating cam

97. 24. The height of tooth above the pitch circle or

the radial distance between pitch circle and top
land of the tooth.

a. Addendum
 b. Dedendum

c. Top root

d. Top land

98. 24. The height of tooth above the pitch circle or

the radial distance between pitch circle and top
land of the tooth.

a. Addendum

b. Dedendum

c. Top root

d. Top land
99. 46. A single ply leather belt running at a belt
velocity of 300ft/min is likely to transmit per
inch of width:

a. 2.5 Hp

b. 3.0 Hp

c. 4.0 Hp

d. 5.0 Hp

100. 49. How is the material described if it recovers its

original dimensions when the load is removed?

a. Elastic

b. Plastic

c. Brittle

d. Malleable