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Ve r t i c a l a n d
Horizontal
We t S c r u b b e r s
FOR AIR POLLUTION CONTROL
Professionally
engineered and
certified for
structural integrity
Corrosion and UV
resistant PVC, PP,
CPVC, PVDF,
stainless steel and
DUALLast™ FRP
Construction
Hydrostatically
tested at factory
K n o w n f o r o u r q u a l i t y,
Proven to be dependable
Features and Benefits of
Duall Series F, FW, and PT Scrubbers
• P. E. certified for long-term structural integrity • PVC or CPVC Schedule 80 piping
• Thermoplastic construction for maximum corrosion resist- • Full union PVC or CPVC ball valves
ance • Sealless vertical pumps (factory mounted)
• UV-resistant PVC, polypropylene and polyethylene available • Packing removal door
for all outdoor installations
• Differential pressure gauge
• Hot gas and extrusion welded construction per AWS Gl.10
standards • Fresh water flow meter
2
F103 AND F105 HORIZONTAL FUME SCRUBBERS WITH SELF-CONTAINED RECIRCULATION SYSTEMS
Horizontal fume scrubbers are offered in standard sizes from 500 to 63,000 CFM. They are ideal when a low profile
is a necessity. The F103 and F105 incorporates an overhead weir to insure complete saturation of filter media. Remote
recirculation systems available.
4
Custom designed scrubbers for specialty applications
T YPICAL A PPLICATIONS
• Metal Finishing NOx • Refineries • Pesticides • Rendering • Painting
• Industrial Wastewater • Medical • Animal Food • Pharmaceutical • Breweries
• Municipal Wastewater • Foundries • Pulp and Paper • Tanning • Textile
• Food Processing • Chemical • Fish Processing • Battery Manufacturing
APPLICATION: APPLICATION:
Pharmaceutical Anodizing of
Aluminum
PROBLEM :
Odor PROBLEM:
NOx (Orange Plume)
SOLUTION: Emissions
DUALL Multi-Stage
System SOLUTION:
DUALL ßeta NOx
CONSTRUCTION: 2000®
U.V. Stabilized Multi-Stage NOx
Polypropylene System
CONSTRUCTION:
U.V. Stabilized
Polypropylene
Control of
NOx gases
Typical
ßeta NOx
2000® Layout
5
Standard Features
MIST ELIMINATOR
PVC Chevron blades are the core of the F Series fume
scrubbers’ mist eliminator. Four (4) 30% air directional
SPRAY NOZZLES changes take place impinging droplets to the blades which
Full cone non-clogging, polypropylene nozzles are specified then drain off. This results in less static pressure and makes
with every standard Duall scrubber. the eliminator practically maintenance-free. Molded
polypropylene packing is standard for PT and FW models.
HIGH EFFICIENCY MASS TRANSFER
Duall’s standard media is corrosion-resistant molded
polypropylene random dumped packing. Free space is a RECIRCULATION PUMP
minimum of 93%, making for a maintenance-free low pres- Vertical sealless or
sure drop packing. end-suction horizon-
tal corrosion-resist-
Several other types of packing may be used in custom ant pumps are speci-
designed scrubbers. Duall’s engineers select the best pack- fied, depending on
ing for a specific application. the project require-
ments. Pump and
INSPECTION DOORS motor are factory
Inspection doors are standard for ease of inspection at all mounted.
critical points.
Optional Features
The internal components of the panel are prewired. A ter-
minal strip is provided for attachment of power and control
lines in the field.
CHEMICAL ADDITION CONTROL PACKAGE
The pH, ORP and conductivity control systems can be used SYSTEM MONITORING CONTROL PACKAGE
with any new or existing scrubber installation. It will auto- A monitoring package is available when monitoring of
matically regulate the addition of either acid or alkaline system “vital signs” is required by local regulatory agencies.
reagents to the scrubbing solution enhancing the removal Important parameters to be monitored would include air
of contaminants by the fume scrubber. flow rate, recirculating liquid flow rate, pressure drop and
solution chemistry.
The pH control system consists of an enclosure, probe, a
meter/analyzer and a chemical metering pump. It operates MOTOR CONTROL PACKAGE
on 120 volts electrical power. A motor starter panel with fused disconnect is available for
The probe is heavy-duty industrial grade. The probe comes start-stop motor control. Standard panel includes fan and
with 10 feet of cable attachment to the analyzer. recirculation pump control, based on 460 volt/3 Ph/60 Hz.
power supply.
The meter/analyzer has a weather-tight, corrosion resistant
(NEMA 4X) enclosure. The analyzer is a state-of-the-art COMPLETE SYSTEM CONTROL PACKAGE
digital unit with one (1) 4-20 mA output for proportional A system control package is available which combines all
control. of the above functions, if applicable, into a single panel.
The metering pump delivers up to 5.5 gph and a maximum Contaminant removal is achieved by adsorption of gases
pressure of 150 psi. and vapors, condensation of condensable vapors and
impaction of aerosols. All mechanisms occur in a packed
The analyzer is housed in a corrosion-resistant, NEMA 4 bed for intimate gas-liquid contacting. Contaminants trans-
enclosure that is fabricated from FRP. The panel is suitable ferred to the liquid phase are removed from the scrubber
for wall mounting. by continuous or periodic overflow of blowdown.
6
P ERFORMANCE D ATA FW BLOWER SECTION
The top section of the FW fume scrubber consists of a Duall
DESCRIPTIONS centrifugal blower complete with TEFC motor and OSHA belt
Contaminant removal is achieved by absorption of gases and shaft guards. The blower section may be rotated
and vapors, condensation of condensable vapors and through 360° to obtain any desired angle between scrubber
impaction of aerosols. All mechanisms occur in a packed inlet and blower outlet. This blower section utilizes the same
bed for intimate gas-liquid contacting. Contaminants trans- low-maintenance, guaranteed corrosion-resistant blower
ferred to the liquid phase are removed from the scrubber described in Duall Brochure No. CINH 151.
by continuous or periodic overflow of blowdown.
F103 and F105 Packed Bed Wet Scrubber. Horizontal
crossflow design minimizes height requirement and is ideal MAINTENANCE
for roof mounting with remote recirculation. Standard units The Duall fume scrubber incorporates low-maintenance
up to 63,000 CFM. components in its entirety, including the packing, plumbing
system and eliminators. Spray header access doors,
FW303 and FW305 Packed Bed Wet Scrubber. Integral fan differential pressure gauges, heavy duty flanges, packing
makes this vertical counterflow unit very compact. Standard removal doors are all critical points differentiating the
units up to 17,500 CFM.
PT503 and PT505 Packed Bed Wet Scrubber. Maximizes 3 Ft Bed With pH 5 Ft.Bed With pH
CONTAMINANT Series Control Series Control
mass transfer efficiency while minimizing footprint require-
Acetic Acid NR 80-85 NR 90-95
ment. Standard units up to 25,000 CFM. Alcohols 3 * * * *
Alkaline Cleaners 4 99.5-99.9 99.5-99.9 99.9 99-9
Amines NR 90-95 NR 98-99
MIST ELIMINATION Ammonia
Aqua Regia 1, 5
NR
85-90
90-95
86-92
NR
95-98
98-99
96-98
Turbulent gas-liquid contacting causes some droplets to Arsine 2 NR 80-85 NR 85-90
become entrained in the air. The mist eliminator collects Boric Acid 4
Caustic Cleaners 4
96-98
99.5-99.9
96-98
99.5-99.9
98
99.9
98
99.9
these droplets that would otherwise be ejected from the Caustic Soda 4 99.5-99.9 99.5-99.9 99.9 99.9
scrubber. Chlorine6 NR 85-90 NR 95-98
Chromic Acid 4 98-99 98-99 99 99
Copper Chloride 4 90-92 90-92 92 92
Cyanide Solutions 4 99.5-99.9 99.5-99.9 99.9 99.9
WATER SUPPLY Diborane 2 NR 90-95 NR 95-98
Ethylene Oxide 3 * * * *
All Duall fume scrubbers must be supplied with water. It is Ferric Chloride 4 93-95 93-95 95 95
generally recommended that a recirculation system be used Ferric Nitrate 4 98-99 98-99 99 99
to conserve water unless once through water is advanta- Ferrous Chloride 4
Ferrous Sulfate 4
98-99
98-99
98-99
98-99
99
99
99
99
geous to meet performance requirements. The actual fresh- Fluoborate Mists 4 98-99 98-99 99 99
water consumption with recirculation is only 0.1 to 0.7 Fluosilicic Acid 4 98-99 98-99 99 99
Formaldehyde NR 85-90 NR 98-99
gpm/1000 cfm* depending on the contaminant involved. Halide Mists 4 96-98 96-98 98 98
Duall scrubbers with remote recirculation systems are self- Hydrochloric Acid 1, 5 90-95 92-96 95-99 98-99
Hydrofluoric Acid 1 95-98 96-98 96-99 98-99
draining and may be installed outdoors in sub-zero condi- Hydrofluosilicic Acid 4 98-99 98-99 99 99
tions without freeze-up. If these conditions exist, the recircula- Hydrogen Cyanide 1,2 NR 85-90 NR 95-98
Hydrogen Peroxide 90-95 90-95 95-99 95-99
tion tank should be placed in a heated area. Hydrogen Sulfide 2 NR 70-75 NR 85-90
Mercaptans 3 * * * *
A complete chemical metering and pumping system is avail- Nickel Chloride 4 93-95 93-95 95 95
able upon request. For applications involving gases with low Nickel Sulfate 4 98-99 98-99 99 99
Nitric Acid 1, 5 85-90 86-92 95-98 96-98
solubility, chemical addition is required for liquid recircula- Nitric Oxide (NO) 3 * * * *
tion. Nitrogen Dioxide (NO2)3 * * * *
Perchloric Acid 5 80-85 80-85 85-90 95-98
* Fresh-water consumption can vary depending on the Phenol 2 NR 70-75 NR 85-90
solubility of contaminants. Phosphine 2 NR 85-90 NR 90-95
Phosphoric Acid 4 96-99 96-99 98-99 98-99
Potassium Dichromate 4 98-99 98-99 99 99
Selenium Sulfide 1 98-99 98-99 99 99
INSTALLATION Silane NR 96-98 NR 99
Every Duall fume scrubber is shipped completed with an Sodium Chloride 4
Sodium Fluoride 4
98-99
98-99
98-99
98-99
99
99
99
99
integral coated steel base. No special mounting is required. Sodium Glutenate 4 98-99 98-99 99 99
Simply connect the duct, the water and power supply, and Sodium Hydroxide 4 99.5-99.9 99.5-99.9 99.9 99.9
Sulfamate Mists 4 98-99 98-99 99 99
the unit is ready for operation. Complete installation and Sulfur Dioxide NR 80-85 NR 92-96
operating instructions are supplied with all scrubbers, or Sulfuric Acid 4 99.5-99 9 99.5-99 9 99 9 99.9
Tin Chloride 4 90-95 90-95 95 95
Duall’s trained staff can install equipment quickly and effi- Zinc Chloride 4 90-95 90-95 95 95
ciently. Zinc Nitrate 4 98-99 98-99 99 99
Zinc Sulfate 4 98-99 98-99 99 99
These efficiencies are intended only as a guide. Specific combinations and concentrations of fumes may
PRESSURE DROP result in significant variation from these values.
The following pressure drops are applicable for scrubbers 1. The use of pH control for these applications reduces water usage.
operated at design: 2. Performance is improved by chemical addition (other than for pH control).
3. These applications require extended packing depth and chemical addition (other than for pH control)
F103 2.0" w.g FW305 2.5" w.g. or
once-through water.
F105 2.5" w.g PT503 2.0" w.g.
4. Wet scrubbing is not necessary; only a mist elimination device is needed, such as Duall Mist Misers or
FW303 2.0" w.g PT505 2.5" w.g. Chemical Mist Eliminators. Expected efficiencies on fumes from molten salt baths using the indicated
salt
On the FW series, the blower is designed for 2.0" external will be less than those shown for aqueous mists; efficiencies on molten salt bath applications will range
from 70-90%.
static pressure.
5. Under certain conditions such as high loadings or high process temperature, a fine fog forms which
will
not be removed at the stated efficiencies. A special high efficiency mist eliminator is required.
6. For applications involving high levels of chlorine, consult Duall Division, Met-Pro Corporation.
7
S PECIFICATIONS Remote Recirculation Tanks: If required, each scrubber
will be furnished with a remote recirculation tank to be
EXHAUST GAS SCRUBBERS constructed of PVC*. Fittings will be provided on the tank
Scrubbers shall be designed for specified collection- for pump suction, overflow, and drain. Tanks shall be of
removal efficiency of air contaminants arising from the sufficient capacity and structural rigidity for intended service.
processes listed herein. Collection efficiencies shall apply to Tank freeboard above the overflow connection shall be
the unit as a whole, including mist eliminators downstream of sufficient volume to contain liquid volume suspended
of the packing. Overall mass collection efficiency shall be in supply and return pipes and scrubbers.Recirculation
___% or better at design gas flow. The collection efficien- pumps shall be mounted on top of tank. Pipe and fittings
cies shall be achieved with a scrubbing solution waste flow necessary for connection of pump suction to tank will be
rate of not more than 0.7 gallons per minute per thousand furnished.
(1,000) cubic feet per minute of gas flow, and pressure
drop across the entire scrubber unit including the mist elim- Scrubber Packing: The scrubber packing shall be resistant
inator of not more than 2.5 inches water column. to corrosion from all contaminants listed herein. Packing
shall be non-clogging, non-nesting and of such design and
bed depth as to achieve certified collection efficiencies stated
CORROSION RESISTANCE herein. Minimum void volume of packing to be 93%.
1. Scrubbers, including all internals and appurtenances,
shall be completely resistant to chemical corrosion Mist Eliminator: A mist eliminator shall be provided to
from the process chemicals listed herein and shall carry effectively remove entrained water droplets prior to
a warranty against corrosion-induced failure for one leaving the scrubber.
year after initial start-up. Access Panels: Removable access panels for packing
2. Scrubber housings shall be constructed of Type ll, Grade removal and spray nozzle maintenance shall be furnished.
1, high-impact polyvinyl chloride (PVC)* conforming to Transparent view ports to allow for inspection of packing
ASTM D 1784-69 Cell 1433D. Outdoor installation and spray nozzles are also standard.
shall be white PVC for UV resistance. Flow Meter: A flow meter for indicating/adjusting fresh-water
Base: Each scrubber shall be complete with a corrosion- make-up will be furnished. Dwyer instruments Series RM that
resistant coated steel base of sufficient strength to make the clearly indicates design flow on scale will be utilized.
unit self-supporting when wet. Pressure Gauge: All Duall fume scrubbers are supplied
with a pressure gauge to monitor pressure differential
across the filter packing. The Duall specified gauge would
SCRUBBER PIPING be a Dwyer instruments Series 2000 Magnehelic, or equal.
1. Furnish all scrubber internal piping necessary for
recirculation of scrubbing solution such that installer
need only make single external piping connections for OPTIONAL CONTROL PACKAGES
scrubbing solution supply and return. Piping shall be Chemical Addition Control Package: The Duall chemical
polyvinyl chloride (PVC)*. Wherever possible, piping addition control system consists of a weathertight,
shall be installed at the factory. Interior piping to be corrosion-proof enclosure containing an analyzer, prewired
removable through access doors for maintenance. chemical feed pump and weather-protected terminal block.
Enclosure can be mounted on any vertical surface.
2. Spray nozzles shall be full cone non-clogging type of A heavy-duty industrial probe with a 10-ft. lead wire is
sufficient quantity to insure complete coverage of the supplied, along with two 10-ft. lengths of vinyl tubing
packing face. On horizontal scrubbers, overhead spray to connect the feed pump.
headers shall be provided to prevent channeling of the Motor Control Package: A motor starter panel with fused
MET-PRO
Environmental Air Solutions
A Met-Pro Product Recovery/Pollution Control Technologies Business